CN115092624A - Multi-loop cigarette finished product conveying system and method - Google Patents
Multi-loop cigarette finished product conveying system and method Download PDFInfo
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- CN115092624A CN115092624A CN202210736460.5A CN202210736460A CN115092624A CN 115092624 A CN115092624 A CN 115092624A CN 202210736460 A CN202210736460 A CN 202210736460A CN 115092624 A CN115092624 A CN 115092624A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 180
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000011156 evaluation Methods 0.000 claims abstract description 79
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 238000004806 packaging method and process Methods 0.000 claims abstract description 4
- 238000005303 weighing Methods 0.000 claims description 16
- 238000012545 processing Methods 0.000 claims description 9
- 230000009191 jumping Effects 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 239000000047 product Substances 0.000 claims 29
- 239000007795 chemical reaction product Substances 0.000 claims 3
- 230000002159 abnormal effect Effects 0.000 abstract description 4
- 238000013461 design Methods 0.000 description 6
- 238000012790 confirmation Methods 0.000 description 3
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/10—Sequence control of conveyors operating in combination
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The invention discloses a multi-loop cigarette finished product conveying system and a method, wherein the system comprises: the cigarette pack packaging machine comprises a plurality of trunk channels, a plurality of branch channels are arranged at the front end of each trunk channel respectively, each branch channel corresponds to a box filling and sealing machine respectively, a finished product information intelligent evaluation device is arranged on each trunk channel, a cigarette finished product elevator is arranged at the tail end of each trunk channel respectively, front crossed conveying equipment is arranged at the front end of the corresponding finished product information intelligent evaluation device between every two adjacent trunk channels, rear crossed conveying equipment is arranged at the rear end of the corresponding finished product information intelligent evaluation device between every two adjacent trunk channels, removing channels are arranged on the outer sides of the two trunk channels at the edges, and removing crossed conveying equipment is arranged between each removing channel and the adjacent trunk channels. The multi-loop cigarette finished product conveying system and the multi-loop cigarette finished product conveying method can be widely suitable for conveying and transplanting cigarette finished products of various specifications, and flow equalization conveying and abnormal channel changing conveying are achieved through channel shunting conveying.
Description
Technical Field
The invention relates to the technical field of cigarette finished product logistics, in particular to a multi-loop cigarette finished product conveying system and method.
Background
The finished cigarette products are conveyed to a sorting system through a conveying system after being packaged into boxes. Generally, each cigarette carton sealing device corresponds to one branch conveying channel, and a plurality of conveying channels are merged to a trunk conveying channel through transplanting. And then the main channel is connected with a sorting system.
Because the box sealing machine tables are more, if the box sealing machine tables converge to 1 trunk channel, the problem of channel congestion can be faced, and the structure is redundancy-free, once the trunk channel breaks down, all cigarette finished products cannot be normally conveyed.
Therefore, a multi-loop cigarette product conveying system and method are needed.
Disclosure of Invention
The invention aims to provide a multi-loop cigarette finished product conveying system and a multi-loop cigarette finished product conveying method, which are used for solving the problems in the prior art, can be suitable for conveying various types of cigarette pieces, and are more reliable, intelligent and efficient.
The invention provides a multi-loop cigarette finished product conveying system, which comprises:
the cigarette packaging machine comprises a plurality of trunk channels, a plurality of branch channels are arranged at the front end of each trunk channel respectively, each branch channel corresponds to a box filling and sealing machine respectively, a finished product information intelligent evaluation device is arranged on each trunk channel, a cigarette finished product hoister is arranged at the tail end of each trunk channel respectively, front-mounted crossed conveying equipment is arranged between every two adjacent trunk channels at the front end of the corresponding finished product information intelligent evaluation device, rear-mounted crossed conveying equipment is arranged between every two adjacent trunk channels at the rear end of the corresponding finished product information intelligent evaluation device, a rejection channel is arranged outside each two trunk channels at the edge, rejection crossed conveying equipment is arranged between each rejection channel and the adjacent trunk channels, and the positions of each rear-mounted crossed conveying equipment and each rejection crossed conveying equipment correspond to each other, wherein:
each preposed cross conveying device is used for moving finished cigarette pieces on the current trunk channel to an adjacent trunk channel when the current trunk channel has a fault or is jammed;
each finished product information intelligent evaluation device is used for intelligently evaluating finished product cigarettes on the corresponding trunk channel;
the cross-shaped rejecting conveying equipment is used for moving unqualified finished product cigarettes to the rejecting channel on the corresponding side according to the intelligent evaluation result of the finished product cigarettes, or moving the finished product cigarettes on the trunk channel at the edge position to the rejecting channel on the corresponding side when each trunk channel is in fault or is jammed;
each rear-mounted cross conveying device is used for moving finished cigarette pieces on the current trunk channel to the adjacent trunk channel according to preset conditions.
The multi-circuit cigarette finished product conveying system as described above, wherein the number of branch channels corresponding to each trunk channel is preferably 4-6.
The multi-circuit finished cigarette conveying system as described above, wherein the number of trunk channels is preferably three, namely, a first trunk channel, a second trunk channel and a third trunk channel.
The multi-loop finished cigarette conveying system as described above, wherein preferably, the number of the finished product information intelligent evaluation devices is three, and the three finished product information intelligent evaluation devices are respectively a first finished product information intelligent evaluation device arranged on the first trunk channel, a second finished product information intelligent evaluation device arranged on the second trunk channel, and a third finished product information intelligent evaluation device arranged on the third trunk channel; the number of the cigarette finished product hoisters is three, and the cigarette finished product hoisters are respectively a first cigarette finished product hoist arranged at the tail end of the first trunk channel, a second cigarette finished product hoist arranged at the tail end of the second trunk channel and a third cigarette finished product hoist arranged at the tail end of the third trunk channel; the front cross conveying equipment, the rear cross conveying equipment and/or the rejecting cross conveying equipment comprise transplanting conveyors, the number of the front cross conveying equipment is two, and the front cross conveying equipment is a first front transplanting conveyor arranged between the first trunk channel and the second trunk channel and a second front transplanting conveyor arranged between the second trunk channel and the third trunk channel; the number of the rear crossed conveying devices is two, and the rear crossed conveying devices are respectively a first rear transplanting conveyor arranged between the first trunk channel and the second trunk channel and a second rear transplanting conveyor arranged between the second trunk channel and the third trunk channel; the number of the removing channels is two, and the removing channels are respectively a first removing channel arranged on the outer side of the first trunk channel and a second removing channel arranged on the outer side of the third trunk channel; the number of the eliminating cross-shaped conveying devices is two, and the eliminating cross-shaped conveying devices are respectively a first eliminating and transplanting conveyor arranged between the first eliminating channel and the first trunk channel and a second eliminating and transplanting conveyor arranged between the second eliminating channel and the third trunk channel.
The multi-loop finished cigarette product conveying system as described above, wherein preferably, each finished product information intelligent evaluation device includes: finished product bar code identification module, brand comparison module, a cigarette weighing module, evaluation information feedback module and evaluation result output module, wherein:
the finished product bar code identification module is used for identifying the bar code of the finished product cigarette;
the brand comparison module is used for comparing the bar code identification result with preset brand information;
the cigarette piece weighing module is used for weighing finished cigarette pieces;
the evaluation information feedback module is used for feeding back a bar code identification result, a brand comparison result and a weighing result;
and the evaluation result output module is used for outputting an evaluation result according to the bar code identification result, the brand comparison result and the weighing result, wherein the evaluation result comprises whether finished cigarette pieces are removed or not.
The multi-loop finished cigarette conveying system as described above, wherein preferably, each of the rear-mounted criss-cross conveying apparatuses is specifically configured to: and moving unqualified finished cigarette pieces on the trunk channel at the middle position to the trunk channel at the adjacent side, or moving finished cigarette pieces on the trunk channel with the fault or jam at the middle position to the trunk channel at the lower flow rate side, or moving finished cigarette pieces on the trunk channel with the fault or jam at the edge position to the trunk channel at the adjacent side.
The multi-loop cigarette finished product conveying system as described above, wherein preferably, a finished product sorting system is connected to a terminal end of each cigarette finished product elevator.
The invention also provides a multi-loop cigarette finished product conveying method adopting the system, which comprises the following steps:
step S1, conveying the finished cigarette to be conveyed from the case sealer to the corresponding trunk channel;
step S2, judging whether the current trunk channel is jammed or broken to determine whether the current trunk channel is normal, if not, executing step S3, and if normal, executing step S5;
step S3, judging whether the flow of the adjacent trunk channel meets the condition of transplanting and conveying;
step S4, if yes, transplanting the to-be-conveyed product cigarette on the current trunk channel to an adjacent trunk channel through the front-mounted cross conveying equipment, and jumping to step S6;
s5, conveying finished product cigarettes to be conveyed through the current trunk channel;
s6, intelligently evaluating the finished cigarette to be conveyed by using a finished product information intelligent evaluation device on a trunk channel where the finished cigarette to be conveyed is located;
step S7, whether the cigarette pieces to be conveyed are removed or not is determined according to the intelligent evaluation result, if yes, the step S8 is executed, and if not, the step S9 is executed;
step S8, transplanting the to-be-conveyed product cigarette pieces on the current trunk channel to a removing channel nearby through removing cross conveying equipment;
step S9, judging whether the current trunk channel is jammed or not to determine whether the current trunk channel is normal or not, if not, executing step S10, and if normal, executing step S12;
step S10: judging whether the flow of the adjacent trunk channels meets the condition of transplanting and conveying;
step S11, if yes, transplanting the to-be-conveyed product cigarette on the current trunk channel to the adjacent trunk channel with lower flow through the rear-mounted cross conveying equipment, and jumping to step S13;
s12, conveying finished product cigarettes to be conveyed through the current trunk channel;
and step S13, lifting the finished cigarette to be conveyed to a finished product sorting system at the rear end by using a finished cigarette lifting machine at the tail end of the trunk channel for sorting.
The multi-loop finished cigarette product conveying method as described above, wherein preferably, in step S2, it is determined whether the current trunk channel is congested or faulty to determine whether the current trunk channel is normal in conveying, and the method specifically includes:
if the photoelectric detection component of the front-located cross conveying equipment between two adjacent trunk channels continuously receives the good signal feedback that the time of the preset times exceeds the preset time threshold value or receives the equipment fault signal of the same trunk channel, the congestion or the fault of the front trunk channel is judged.
The method for conveying finished multi-loop cigarettes as described above, wherein after step S8, the method for conveying finished multi-loop cigarettes preferably further includes:
and (4) after the manual processing window at the tail end of the removing channel carries out secondary processing on the removed finished product cigarette to be conveyed, conveying the finished product cigarette to be conveyed after the secondary processing to the nearby trunk channel, and returning to the step S1.
The invention provides a multi-loop cigarette finished product conveying system and a multi-loop cigarette finished product conveying method, which can be widely suitable for conveying and transplanting cigarette finished products of various specifications; under normal working conditions, the finished cigarette products are conveyed according to a butt main line channel, and flow equalization according to the number of the case sealers is realized; the state of the conveying equipment can be collected and judged, and if equipment faults occur, the finished products of the channel can be transplanted and switched to other channels, so that conveying redundancy is realized; the overflow condition of the channel flow can be comprehensively evaluated, and the conveying is automatically adjusted to realize flow balance; the finished product information can be intelligently evaluated for the conveying object, the evaluation result can be recorded, and the finished products which do not meet the evaluation condition can be transplanted and removed; the expandability is high, so that certain degree of freedom is realized on the performance and the quantity of the front-section box sealing machine equipment, and the normal conveying of finished cigarette products is ensured; the rejection channel is humanized in design, the channel design is close to the trunk channel, and the return line body can be directly and easily transported to the front stage of the finished product information intelligent evaluation device for secondary confirmation; the invention can form a redundant route, and realizes flow balance conveying and abnormal lane changing conveying by shunting and shunting conveying.
Drawings
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described with reference to the accompanying drawings, in which:
FIG. 1 is a schematic structural view of an embodiment of a multi-circuit finished cigarette conveying system provided by the present invention;
FIG. 2 is a flow chart of an embodiment of a multi-circuit finished cigarette conveying method provided by the present invention;
fig. 3 is a logic diagram of an embodiment of the multi-loop cigarette finished product conveying method provided by the invention.
Description of reference numerals: 1-a first preposed transplanting conveyor, 2-a second preposed transplanting conveyor, 3-a first postposed transplanting conveyor, 4-a second postposed transplanting conveyor, 5-a first rejecting transplanting conveyor, 6-a second rejecting transplanting conveyor, 7-a first trunk channel, 8-a second trunk channel, 9-a third trunk channel, 10-a first rejecting channel, 11-a second rejecting channel, 12-a first finished product information intelligent evaluation device, 13-a second finished product information intelligent evaluation device, 14-a third finished product information intelligent evaluation device, 15-a first cigarette finished product elevator, 16-a second cigarette finished product elevator, and 17-a third cigarette finished product elevator.
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. The description of the exemplary embodiments is merely illustrative and is in no way intended to limit the disclosure, its application, or uses. The present disclosure may be embodied in many different forms and is not limited to the embodiments described herein. These embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art. It should be noted that: the relative arrangement of parts and steps, the composition of materials, numerical expressions and numerical values set forth in these embodiments are to be construed as merely illustrative, and not as limitative, unless specifically stated otherwise.
As used in this disclosure, "first", "second": and the like, do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element preceding the word covers the element listed after the word, and does not exclude the possibility that other elements are also covered. "upper", "lower", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
In the present disclosure, when a specific component is described as being located between a first component and a second component, there may or may not be intervening components between the specific component and the first component or the second component. When it is described that a specific component is connected to other components, the specific component may be directly connected to the other components without having an intervening component, or may be directly connected to the other components without having an intervening component.
All terms (including technical or scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure belongs unless specifically defined otherwise. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
As shown in fig. 1, the multi-loop finished cigarette conveying system provided by this embodiment includes: the cigarette packaging machine comprises a plurality of trunk channels, a plurality of branch channels are arranged at the front end of each trunk channel respectively, each branch channel corresponds to a box filling and sealing machine respectively, a finished product information intelligent evaluation device is arranged on each trunk channel, a cigarette finished product hoister is arranged at the tail end of each trunk channel respectively, front-mounted crossed conveying equipment is arranged between every two adjacent trunk channels at the front end of the corresponding finished product information intelligent evaluation device, rear-mounted crossed conveying equipment is arranged between every two adjacent trunk channels at the rear end of the corresponding finished product information intelligent evaluation device, a rejection channel is arranged outside each two trunk channels at the edge, rejection crossed conveying equipment is arranged between each rejection channel and the adjacent trunk channels, and the positions of each rear-mounted crossed conveying equipment and each rejection crossed conveying equipment correspond to each other, wherein:
each preposed cross conveying device is used for moving finished cigarette pieces on the current trunk channel to an adjacent trunk channel when the current trunk channel has a fault or is jammed;
each finished product information intelligent evaluation device is used for intelligently evaluating finished product cigarettes on the corresponding trunk channel;
the rejecting cross conveying equipment is used for moving unqualified finished cigarette pieces to the rejecting channel on the corresponding side according to the intelligent evaluation result of the finished cigarette pieces, or moving finished cigarette pieces on the trunk channels at the edge positions to the rejecting channel on the corresponding side when each trunk channel is in fault or is jammed;
each rear-mounted cross conveying device is used for moving finished cigarette pieces on the current trunk channel to the adjacent trunk channel according to preset conditions.
The number of branch channels corresponding to each trunk channel is 4-6, and each trunk channel is in butt joint with 4-6 left and right box sealing devices, so that flow balance can be realized. Furthermore, the tail end of each cigarette finished product hoister is connected with a finished product sorting system.
Further, as shown in fig. 2, in the present invention, the number of the trunk channels is three, which are a first trunk channel 7, a second trunk channel 8, and a third trunk channel 9, respectively. The channel conveying direction is from left to right one-way conveying. Wherein, each trunk passageway can adopt electric roller conveyor and photoelectric type to come control step-by-step beat, has both guaranteed the transport capacity, more can compromise the collinear transportation of different specification cigarette finished product smoke boxes when maintaining convenient.
Correspondingly, the number of the finished product information intelligent evaluation devices is three, and the three finished product information intelligent evaluation devices are respectively a first finished product information intelligent evaluation device 12 arranged on the first trunk channel 7, a second finished product information intelligent evaluation device 13 arranged on the second trunk channel 8 and a third finished product information intelligent evaluation device 14 arranged on the third trunk channel 9.
Further, the number of the cigarette finished product elevators is three, and the cigarette finished product elevators are respectively a first cigarette finished product elevator 15 arranged at the tail end of the first trunk channel 7, a second cigarette finished product elevator 16 arranged at the tail end of the second trunk channel 8, and a third cigarette finished product elevator 17 arranged at the tail end of the third trunk channel 9. As shown in fig. 1, the end of the trunk passageway is a cigarette end elevator, shown as a triangle in the figure, for elevating the existing finished cigarette piece to a finished sorting system at the rear end to complete the cigarette end transportation.
Still further, the pre-cross conveyor apparatus, and/or the post-cross conveyor apparatus, and/or the reject cross conveyor apparatus comprises a transplanting conveyor, which may be a drum/belt transplanting conveyor, for example. Specifically, the number of the front-located cross conveyor apparatuses is two, and the first front-located transplanting conveyor 1 is disposed between the first trunk channel 7 and the second trunk channel 8, and the second front-located transplanting conveyor 2 is disposed between the second trunk channel 8 and the third trunk channel 9; the number of the rear cross conveyor devices is two, and the rear cross conveyor devices are respectively a first rear transplanting conveyor 3 arranged between the first trunk channel 7 and the second trunk channel 8 and a second rear transplanting conveyor 4 arranged between the second trunk channel 8 and the third trunk channel 9. As shown in figure 1, a closed loop in a shape of 'Lu' is formed among all trunk channels, and the transplanting conveyor supports bidirectional transportation and can flexibly adjust the conveying path of subsequent cigarette finished products.
Further, the number of the rejection channels is two, and the two rejection channels are respectively a first rejection channel 10 arranged outside the first trunk channel 7 and a second rejection channel 11 arranged outside the third trunk channel 9; the number of the eliminating cross-shaped conveying devices is two, and the eliminating cross-shaped conveying devices are respectively a first eliminating and transplanting conveyor 5 arranged between the first eliminating channel 10 and the first trunk channel 7 and a second eliminating and transplanting conveyor 6 arranged between the second eliminating channel 11 and the third trunk channel 9. And the rear ends of the first trunk channel 7 and the third trunk channel 9 are respectively provided with a removing channel for removing finished cigarettes which are judged to be removed by the finished product information intelligent evaluation device. Finished cigarette pieces on the first trunk channel 7 and the third trunk channel 9 are removed through a first removing channel 10 and a second removing channel 11 respectively, and finished cigarette pieces on the second trunk channel 8 are removed from the second removing channel 11 through transplanting preferential selection. The rejecting channel and the main channel are L-shaped integrally, so that rejected finished cigarettes can be checked conveniently, and the rejected finished cigarettes are re-evaluated by the corresponding finished product information intelligent evaluation device on the main channel.
It should be noted that the number and distribution positions of the branch line channel, the trunk line channel, the finished product information intelligent evaluation device, the cigarette finished product elevator, the front cross conveying equipment, the rear cross conveying equipment, the rejecting channel and the rejecting cross conveying equipment are not particularly limited.
Furthermore, a circle in fig. 1 indicates an intelligent evaluation device for finished product information, which is respectively arranged on three trunk passages, namely a first trunk passage 7, a second trunk passage 8 and a third trunk passage 9, and is used for judging the identification condition of a finished product bar code, the brand comparison condition and the weighing condition of a cigarette piece, feeding back evaluation information, and outputting an evaluation result of whether the evaluation result is rejected or not.
Specifically, each of the product information intelligent evaluation devices includes: finished product bar code identification module, brand comparison module, a cigarette weighing module, evaluation information feedback module and evaluation result output module, wherein:
the finished product bar code identification module is used for identifying the bar code of the finished product cigarette;
the brand comparison module is used for comparing the bar code identification result with preset brand information;
the cigarette piece weighing module is used for weighing finished cigarette pieces;
the evaluation information feedback module is used for feeding back a bar code identification result, a brand comparison result and a weighing result;
and the evaluation result output module is used for outputting an evaluation result according to the bar code identification result, the brand comparison result and the weighing result, wherein the evaluation result comprises whether finished cigarette pieces are removed or not.
Furthermore, each of the rear-mounted criss-cross conveying apparatuses is specifically configured to: and moving unqualified finished product cigarettes on the trunk channel at the middle position to the trunk channel at the adjacent side, or moving finished product cigarettes on the failed or jammed trunk channel at the middle position to the trunk channel at the lower flow side, or moving finished product cigarettes on the failed or jammed trunk channel at the edge position to the trunk channel at the adjacent side.
In the operation, if the single channel is blocked due to the excessive quantity of finished cigarette pieces in the main channel, the flow overflow is formed, and the flow of the finished cigarette pieces in the main channel needs to be adjusted and controlled. The flow overflow adjustment principle is as follows: the path is shortest and the flow is balanced. The specific adjustment logic is as follows:
and (3) continuously receiving 8 groups of good signals which are generated by photoelectricity for more than 60s by photoelectric detection assemblies corresponding to the first preposed transplanting conveyor 1 or the second preposed transplanting conveyor 2 of the plurality of line channels or receiving equipment fault signals of the same channel, judging that the front channel is jammed, and judging by a system to transplant and shunt.
The flow dividing logic is that if the flow of the first trunk channel 7 or the third trunk channel 9 overflows, whether the second trunk channel meets the transplanting conveying condition is judged, and if the flow of the second trunk channel meets the transplanting conveying condition, the second trunk channel is transplanted to a second trunk channel 8 through the first preposed transplanting conveyor 1, the second preposed transplanting conveyor 2, the first postpositional transplanting conveyor 3 or the second postpositional transplanting conveyor 4; if the flow of the second trunk line channel 8 overflows, preferentially judging whether the flow of the first trunk line channel 7 and the flow of the third trunk line channel 9 overflow, and if so, performing reverse transplanting and conveying on the finished cigarette products; if not, the line bodies are respectively transplanted to a first removing channel 10 and a second removing channel 11 through the first removing and transplanting conveyor 5 or the second removing and transplanting conveyor 6, and line body caching is reduced.
The multi-loop finished cigarette product conveying system provided by the embodiment of the invention can be widely suitable for conveying and transplanting finished cigarette products of various specifications; under normal working conditions, the finished cigarette products are conveyed according to a butt main line channel, and flow equalization according to the number of the case sealers is realized; the state of the conveying equipment can be collected and judged, and if equipment failure occurs, the finished products in the channel can be transplanted and switched to other channels, so that conveying redundancy is realized; the overflow condition of the channel flow can be comprehensively evaluated, and the conveying is automatically adjusted to realize flow balance; the finished product information can be intelligently evaluated on the conveying object, the evaluation result is recorded, and the finished products which do not meet the evaluation condition are transplanted and removed; the expandability is high, so that certain degree of freedom is realized on the performance and the quantity of the front-section box sealing machine equipment, and the normal conveying of finished cigarette products is ensured; the rejection channel is humanized in design, the channel design is close to the trunk channel, and the return line body can be directly and easily transported to the front stage of the finished product information intelligent evaluation device for secondary confirmation; the invention can form a redundant route, and realizes flow balance conveying and abnormal channel changing conveying by shunting and conveying.
As shown in fig. 2 and fig. 3, in the actual implementation process of the multi-loop finished cigarette conveying method provided in this embodiment, the method specifically includes the following steps:
and step S1, conveying the finished cigarette pieces to be conveyed from the box sealing machine to the corresponding trunk channel.
And step S2, judging whether the current trunk channel is jammed or broken to determine whether the current trunk channel is normal, if not, executing step S3, and if normal, executing step S5.
Specifically, if a photoelectric detection assembly of the front-mounted cross conveying equipment between two adjacent trunk channels continuously receives a cargo signal feedback that the time exceeding a preset time exceeds a preset time threshold value or receives an equipment fault signal of the same trunk channel, the congestion or the fault of the trunk channel in front is judged.
And step S3, judging whether the flow of the adjacent trunk channel meets the transplanting and conveying condition.
And step S4, if the requirement is met, transplanting the to-be-conveyed product cigarette on the current trunk channel to an adjacent trunk channel through the front cross conveying equipment, and jumping to step S6.
And step S5, conveying the finished product cigarettes to be conveyed through the current trunk channel.
And step S6, intelligently evaluating the finished product cigarette to be conveyed by using the finished product information intelligent evaluation device on the trunk channel where the finished product cigarette to be conveyed is located.
And S7, determining whether the cigarette pieces to be conveyed are removed or not according to the intelligent evaluation result, if so, executing S8, and if not, executing S9.
And step S8, transplanting the to-be-conveyed product cigarette pieces on the current trunk channel to a removing channel nearby through removing cross conveying equipment.
And step S9, judging whether the current trunk road is congested or not to determine whether the current trunk road is normal in transportation, if not, executing step S10, and if so, executing step S12.
Step S10: and judging whether the flow of the adjacent trunk channels meets the condition of transplanting and conveying.
And S11, if the flow rate of the cigarettes is met, transplanting the cigarettes to be conveyed on the current trunk channel to the adjacent trunk channel with lower flow rate through the rear-mounted cross conveying equipment, and jumping to the step S13.
And step S12, conveying the finished cigarette to be conveyed through the current trunk channel.
And step S13, lifting the finished cigarette pieces to be conveyed to a finished product sorting system at the rear end by using a finished cigarette lifting machine at the tail end of the trunk line channel for sorting.
Further, in some embodiments of the present invention, after step S8, the method for conveying multi-loop cigarette finished products further includes:
and (4) after the manual processing window at the tail end of the removing channel carries out secondary processing on the removed finished product cigarette to be conveyed, conveying the finished product cigarette to be conveyed after the secondary processing to the nearby trunk channel, and returning to the step S1.
The multi-loop cigarette finished product conveying method provided by the embodiment of the invention can be widely suitable for conveying and transplanting and conveying cigarette finished products with various specifications; under normal working conditions, the finished cigarette products are conveyed according to a butt main line channel, and flow equalization according to the number of the case sealers is realized; the state of the conveying equipment can be collected and judged, and if equipment faults occur, the finished products of the channel can be transplanted and switched to other channels, so that conveying redundancy is realized; the overflow condition of the channel flow can be comprehensively evaluated, and the conveying is automatically adjusted to realize flow balance; the finished product information can be intelligently evaluated for the conveying object, the evaluation result can be recorded, and the finished products which do not meet the evaluation condition can be transplanted and removed; the expandability is high, so that certain degree of freedom is realized on the performance and the quantity of the front-section box sealing machine equipment, and the normal conveying of finished cigarette products is ensured; the rejection channel is humanized in design, the channel design is close to the trunk channel, and the return line body can be directly and easily transported to the front stage of the finished product information intelligent evaluation device for secondary confirmation; the invention can form a redundant route, and realizes flow balance conveying and abnormal lane changing conveying by shunting and shunting conveying.
Thus, various embodiments of the present disclosure have been described in detail. Some details well known in the art have not been described in order to avoid obscuring the concepts of the present disclosure. It will be fully apparent to those skilled in the art from the foregoing description how to practice the presently disclosed embodiments.
Although some specific embodiments of the present disclosure have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present disclosure. It will be understood by those skilled in the art that various changes may be made in the above embodiments or equivalents may be substituted for elements thereof without departing from the scope and spirit of the present disclosure. The scope of the present disclosure is defined by the appended claims.
Claims (10)
1. A multi-circuit finished cigarette conveying system is characterized by comprising:
the cigarette packaging machine comprises a plurality of trunk channels, a plurality of branch channels are arranged at the front end of each trunk channel respectively, each branch channel corresponds to a box filling and sealing machine respectively, a finished product information intelligent evaluation device is arranged on each trunk channel, a cigarette finished product hoister is arranged at the tail end of each trunk channel respectively, front-mounted crossed conveying equipment is arranged between every two adjacent trunk channels at the front end of the corresponding finished product information intelligent evaluation device, rear-mounted crossed conveying equipment is arranged between every two adjacent trunk channels at the rear end of the corresponding finished product information intelligent evaluation device, a rejection channel is arranged outside each two trunk channels at the edge, rejection crossed conveying equipment is arranged between each rejection channel and the adjacent trunk channels, and the positions of each rear-mounted crossed conveying equipment and each rejection crossed conveying equipment correspond to each other, wherein:
each preposed cross conveying device is used for moving finished cigarette pieces on the current trunk channel to an adjacent trunk channel when the current trunk channel has a fault or is jammed;
each finished product information intelligent evaluation device is used for intelligently evaluating finished product cigarettes on the corresponding trunk channel;
the rejecting cross conveying equipment is used for moving unqualified finished cigarette pieces to the rejecting channel on the corresponding side according to the intelligent evaluation result of the finished cigarette pieces, or moving finished cigarette pieces on the trunk channels at the edge positions to the rejecting channel on the corresponding side when each trunk channel is in fault or is jammed;
each rear-mounted cross conveying device is used for moving finished cigarette pieces on the current trunk channel to the adjacent trunk channel according to preset conditions.
2. A multi-circuit cigarette end product delivery system as in claim 1 wherein each of said trunk channels corresponds to a number of branch channels of between 4 and 6.
3. The multi-circuit finished cigarette delivery system of claim 1, wherein the number of trunk passageways is three, being a first trunk passageway, a second trunk passageway and a third trunk passageway.
4. The multi-circuit finished cigarette conveying system according to claim 3, wherein the number of the finished product information intelligent evaluation devices is three, and the three finished product information intelligent evaluation devices are a first finished product information intelligent evaluation device arranged on the first trunk channel, a second finished product information intelligent evaluation device arranged on the second trunk channel and a third finished product information intelligent evaluation device arranged on the third trunk channel; the cigarette finished product hoister is arranged at the tail end of the first trunk channel, the second cigarette finished product hoister arranged at the tail end of the second trunk channel and the third cigarette finished product hoister arranged at the tail end of the third trunk channel; the front cross conveying equipment, the rear cross conveying equipment and/or the rejecting cross conveying equipment comprise transplanting conveyors, the number of the front cross conveying equipment is two, and the front cross conveying equipment comprises a first front transplanting conveyor arranged between the first trunk channel and the second trunk channel and a second front transplanting conveyor arranged between the second trunk channel and the third trunk channel; the number of the rear crossed conveying devices is two, and the rear crossed conveying devices are respectively a first rear transplanting conveyor arranged between the first trunk channel and the second trunk channel and a second rear transplanting conveyor arranged between the second trunk channel and the third trunk channel; the number of the removing channels is two, and the removing channels are respectively a first removing channel arranged on the outer side of the first trunk channel and a second removing channel arranged on the outer side of the third trunk channel; the number of the eliminating cross-shaped conveying devices is two, and the eliminating cross-shaped conveying devices are respectively a first eliminating and transplanting conveyor arranged between the first eliminating channel and the first trunk channel and a second eliminating and transplanting conveyor arranged between the second eliminating channel and the third trunk channel.
5. The multi-circuit cigarette finished product conveying system of claim 1, wherein each finished product information intelligent evaluation device comprises: finished product bar code identification module, brand comparison module, a cigarette weighing module, evaluation information feedback module and evaluation result output module, wherein:
the finished product bar code identification module is used for identifying the bar code of the finished product cigarette;
the brand comparison module is used for comparing the bar code identification result with preset brand information;
the cigarette piece weighing module is used for weighing finished cigarette pieces;
the evaluation information feedback module is used for feeding back a bar code identification result, a brand comparison result and a weighing result;
and the evaluation result output module is used for outputting an evaluation result according to the bar code identification result, the brand comparison result and the weighing result, wherein the evaluation result comprises whether finished cigarette pieces are removed or not.
6. A multi-circuit finished cigarette conveying system according to claim 1, wherein each of the rear-mounted criss-cross conveying devices is specifically configured to: and moving unqualified finished cigarette pieces on the trunk channel at the middle position to the trunk channel at the adjacent side, or moving finished cigarette pieces on the trunk channel with the fault or jam at the middle position to the trunk channel at the lower flow rate side, or moving finished cigarette pieces on the trunk channel with the fault or jam at the edge position to the trunk channel at the adjacent side.
7. The multi-circuit cigarette end product conveying system of claim 1, wherein a finished product sorting system is connected to an end of each cigarette end product elevator.
8. A method for conveying finished multi-circuit cigarettes by means of a system according to any one of claims 1 to 7, characterized in that it comprises the following steps:
step S1, conveying the finished cigarette pieces to be conveyed from the case sealer to the corresponding trunk channel;
step S2, judging whether the current trunk channel is jammed or broken to determine whether the current trunk channel is normal, if not, executing step S3, and if normal, executing step S5;
step S3, judging whether the flow of the adjacent trunk channel meets the condition of transplanting and conveying;
step S4, if yes, transplanting the cigarettes to be conveyed on the current trunk channel to an adjacent trunk channel through the front-mounted cross conveying equipment, and jumping to step S6;
s5, conveying finished product cigarettes to be conveyed through the current trunk channel;
s6, intelligently evaluating the finished cigarette to be conveyed by using a finished product information intelligent evaluation device on a trunk channel where the finished cigarette to be conveyed is located;
step S7, determining whether the product cigarettes to be conveyed are removed or not according to the intelligent evaluation result, if so, executing step S8, and if not, executing step S9;
step S8, transplanting the to-be-conveyed product cigarette pieces on the current trunk channel to a removing channel nearby through removing cross conveying equipment;
step S9, judging whether the current trunk road is jammed or not to determine whether the current trunk road is normal in transportation, if not, executing step S10, and if normal, executing step S12;
step S10: judging whether the flow of the adjacent trunk channels meets the condition of transplanting and conveying;
step S11, if yes, transplanting the to-be-conveyed product cigarette on the current trunk channel to the adjacent trunk channel with lower flow through the rear-mounted cross conveying equipment, and jumping to step S13;
s12, conveying finished product cigarettes to be conveyed through the current trunk channel;
and step S13, lifting the finished cigarette to be conveyed to a finished product sorting system at the rear end by using a finished cigarette lifting machine at the tail end of the trunk channel for sorting.
9. The method for conveying finished multi-loop cigarettes according to claim 8, wherein the step S2 of determining whether the current trunk channel is congested or faulty to determine whether the current trunk channel is normally conveyed specifically includes:
if the photoelectric detection component of the front-located cross conveying equipment between two adjacent trunk channels continuously receives the good signal feedback that the time of the preset times exceeds the preset time threshold value or receives the equipment fault signal of the same trunk channel, the congestion or the fault of the front trunk channel is judged.
10. The multi-circuit finished cigarette conveying method according to claim 8, wherein after the step S8, the multi-circuit finished cigarette conveying method further comprises:
and after the manual processing window at the tail end of the removing channel carries out secondary processing on the removed finished product cigarette to be conveyed, conveying the finished product cigarette to be conveyed after the secondary processing to the nearby trunk channel, and returning to the step S1.
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| CN202210736460.5A CN115092624B (en) | 2022-06-16 | 2022-06-16 | Multi-loop finished cigarette conveying system and method |
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| CN115092624B (en) | 2024-03-08 |
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