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CN115026130A - Green low-energy-consumption rolling process for high-speed bar - Google Patents

Green low-energy-consumption rolling process for high-speed bar Download PDF

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Publication number
CN115026130A
CN115026130A CN202210828977.7A CN202210828977A CN115026130A CN 115026130 A CN115026130 A CN 115026130A CN 202210828977 A CN202210828977 A CN 202210828977A CN 115026130 A CN115026130 A CN 115026130A
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China
Prior art keywords
rolling
bar
energy
continuous casting
consumption
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Application number
CN202210828977.7A
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Chinese (zh)
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CN115026130B (en
Inventor
曹广江
胡新福
徐吉祥
戴军
秦亮亮
郭宝来
李德双
张春玫
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Ningxia Iron And Steel Group Co ltd
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Ningxia Iron And Steel Group Co ltd
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Priority to CN202210828977.7A priority Critical patent/CN115026130B/en
Publication of CN115026130A publication Critical patent/CN115026130A/en
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Publication of CN115026130B publication Critical patent/CN115026130B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B1/00Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • B21B1/463Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B15/00Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0007Cutting or shearing the product
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B39/00Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B39/02Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)

Abstract

The application discloses a green low-energy-consumption rolling process for a high-speed bar, and belongs to the technical field of metal rolling. The method mainly comprises the following steps: s1, continuously casting a slab; s2, a continuous casting machine; s3, drawing; s4, transmission; s5, rolling; the bar passes through a first rolling opening of the rolling mill unit, and the bar is rolled by the first rolling opening; s6, transmission: the bar is transported to the next rolling gap by a transmission guide rail; s7, repeating the steps from S5 to S6; sn. recovery: the bar is cut off by a cutting device arranged on the last rolling opening, and the bar is taken down and recycled by the material conveying frame. The embodiment directly sends the bar which is just output from the continuous casting machine and still keeps the casting residual heat into each rolling opening of the rolling mill unit, fully utilizes the residual heat of the bar, can start rolling without secondary heating, and effectively reduces the energy consumption of the traditional heating furnace.

Description

Green low-energy-consumption rolling process for high-speed bar
Technical Field
The application relates to the technical field of metal rolling, in particular to a green low-energy-consumption rolling process for a high-speed bar.
Background
The energy consumption of the steel rolling process accounts for about 12% of the total energy consumption of the steel industry, and the energy consumption of the heating furnace in the steel rolling process accounts for about 80%, so that the research on the energy-saving and consumption-reducing technology of the steel rolling process has important significance in reducing the energy consumption of steel per ton in China. The conventional heating furnace is usually adopted between the two processes of continuous casting and steel rolling of the bar, so that the energy consumption is high, and the emission of CO2 is high, so that a green low-energy-consumption rolling process for the high-speed bar is needed to be provided to solve the problems.
Disclosure of Invention
The inventor finds out through research that: the conventional continuous casting-rolling production process of the bar and wire mainly comprises 12 processes and equipment such as continuous casting of the bar and wire, continuous casting machine, flame cutting, roller way conveying, cold bed collecting, lifting and lifting, hot conveying roller way, steel feeding rack, furnace feeding roller way, heating furnace, run-through device, rolling mill and the like, wherein the bar and wire are cooled and then heated by the heating furnace after casting is completed and before entering the rolling mill, so that the heat of the bar and wire when the bar and wire is discharged from the continuous casting machine is wasted, and extra energy is consumed to heat the bar and wire again.
Based on the above problems in the prior art, the embodiments of the present application are directed to: the high-speed bar green low-energy-consumption rolling process makes full use of the initial temperature of the bar and wire when the bar and wire are discharged from a continuous casting machine, and reduces the energy consumption of subsequent reheating.
The technical scheme adopted by the application for solving the technical problem is as follows: a green low-energy-consumption rolling process for a high-speed bar comprises the following steps:
s1, continuous casting: preparing a continuous casting billet;
s2, continuous casting machine: inputting a continuous casting blank into a continuous casting machine and outputting a bar material by a continuous casting machine;
s3, drawing: straightening the bar through a straightening mechanism and drawing the bar onto a transmission mechanism;
s4, transmission: the bar is conveyed to a rolling mill unit by the conveying mechanism;
s5, rolling: the bar passes through a first rolling opening of the rolling mill unit, and the bar is rolled by the first rolling opening;
s6, transmission: the bar is transported to the next rolling gap by a transmission guide rail;
s7, repeating the steps S5-S6;
sn. recovery: the bar is cut off by a cutting device arranged on the last rolling opening, and the bar is taken down and recycled by the material conveying frame. The embodiment directly sends the bar which is just output from the continuous casting machine and still keeps the casting residual temperature into each rolling port of the rolling mill unit, fully utilizes the residual heat of the bar, can start rolling without secondary heating, and effectively reduces the energy consumption of the traditional heating furnace.
The beneficial effect of this application is: the application provides a pair of high-speed bar green low energy consumption rolling technology, through directly setting up the rolling mill unit on the transport mechanism of conticaster, saved the required process of bar secondary heating, reduced the great problem of traditional technology energy consumption by a wide margin.
Drawings
The present application is further described below with reference to the drawings and examples.
In the figure:
FIG. 1 is a general schematic view of a high-speed bar green low-energy rolling process according to the present application;
Detailed Description
The present application will now be described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, and only illustrates the basic structure of the present application in a schematic manner, and therefore it only shows the structure related to the present application.
As shown in fig. 1, the present application provides a green low-energy rolling process for high-speed bars,
the bar rolling mill comprises a continuous casting machine, a transmission rail connected with the continuous casting machine, and a rolling mill unit erected on the transmission rail, wherein the rolling mill unit comprises a plurality of rolling mouths, rolling mills used for rolling bars are arranged in the rolling mouths, each rolling mill comprises at least two rollers, the bars penetrate through the two rollers, and the opening and closing size of each independent rolling mill is reduced in sequence.
And material conveying frames are arranged on the sides of the conveying guide rails behind each group of rolling openings and used for taking down and recycling the rods cut off from the conveying guide rails. Traditional defeated material frame only sets up in the terminal both sides of transmission guide rail, consequently it can only retrieve the rod of single specification, and this application all sets up defeated material frame at every roll gap rear, both can retrieve at any roll gap rear that need retrieve like this, and the rod need not to walk the whole journey of transmission guide rail.
All be provided with steel billet weighing mechanism and length inductor in every roll gap department, wherein steel billet weighing mechanism is used for measuring the weight of rod between two roll gaps, and the length inductor is used for measuring the length of rod between two roll gaps, and all steel billet weighing mechanism and length inductor all are connected with the controller simultaneously, and wherein the controller is connected with integrated control system, and this control system can monitor the numerical value that each steel billet weighing mechanism and length inductor detected.
And a rolling material cutting device is also arranged at each rolling port, and consists of rolling cutters and hydraulic cylinders for driving the rolling cutters to move relatively, wherein the hydraulic cylinders are connected with a hydraulic control system, and the hydraulic control system is electrically connected with an integrated control system, namely the integrated control system can control the opening or closing (releasing or cutting off the bars) of each rolling cutter.
And each group of rollers is also provided with a hydraulic cylinder capable of controlling the distance between the rollers, the hydraulic cylinders are also respectively connected with the hydraulic control system and can be controlled by the integrated control system, namely the integrated control system can control the distance between the rollers of the rolling mills in each group of rolling mills, thereby controlling the diameter of the bar material output from the rolling mills.
An embodiment includes the following steps:
s1, continuous casting: preparing a continuous casting billet;
s2, continuous casting machine: inputting a continuous casting blank into a continuous casting machine and outputting a bar material by a continuous casting machine;
s3, drawing: straightening the bar through a straightening mechanism and drawing the bar onto a transmission guide rail;
s4, transmission: the bar is conveyed to a rolling mill unit by the conveying mechanism;
s5, rolling: the bar passes through a first rolling port of the rolling mill set, and the rolling mill in the first rolling port rolls the bar;
s6, transmission: the rolled bar is transported to the next rolling port by a transmission guide rail;
s7, repeating the steps S5-S6, and keeping the distance between the rollers of the rolling mills in each rolling mill to be reduced in sequence;
sn. recovery: the bar is cut by a cutting device arranged on the last rolling opening, and the bar is taken down and recycled by the material conveying frame.
The embodiment is to just follow the bar of output in the conticaster, still keeps the bar of casting waste heat, directly sends into each roll gap of rolling mill train, make full use of the waste heat of bar, need not to carry out secondary heating and can begin to roll, effectively reduced the energy resource consumption of traditional heating furnace, what exported this moment was through the rolled bar of multistage.
Example two: in the above step S5, there may be the following steps:
s5.1, weighing: weighing the bar material output from the first rolling port by a steel billet weighing mechanism;
s5.2, length measurement: measuring the length of the bar material output from the first rolling gap through a length sensor;
at the moment, the integrated control system can obtain the length, weight and other information of the bar output from the first rolling port, and can obtain the diameter of the bar output from the current rolling port according to the distance between the hydraulic cylinders corresponding to the two rollers on the rolling mill in the first rolling port.
The staff can input required parameter in integrated control system in advance, carries out S5.3 at the weight or the length department that the rod corresponds and cuts off: controlling rolling material breaking equipment arranged at the first rolling port through a hydraulic control system, and closing a rolling cutter at a position with a set length of the bar material so as to cut off the bar material;
s5.4, recovery: taking down and recycling the cut bar material through a material conveying frame behind the first rolling port;
in this case, the bar material is cut into a desired length after passing through the first rolling gap and recovered, and the bar material at this time is a bar material having a large diameter and a small number of rolling passes.
Example three: after the step S5.2, the rolling material cutting device is not controlled to roll the bar material, but the conveying guide rail continues to convey the bar material to the subsequent rolling opening, and the steps S5-S6 are repeated, and the rolling material cutting device is controlled by the worker to cut the bar material at the required diameter, weight and length of the bar material, and the cut bar material is taken out by the material conveying rack at the current position, and the bar material which is taken out at the moment and designates the rolling times for the worker is taken out.
In the above embodiment, the integrated control system may compare the collected information of the weight and length of the rod with the reference values set in the system. Generally, the ratio of the weight value to the length value is a reference value of the diameter of the rod, and if the error between the ratio of the weight value to the length value measured at the rolling gap and the detected diameter value (i.e. the distance value between the rollers inside the rolling material cutting equipment corresponding to the rolling gap) is large, it indicates that the rollers inside the rolling material cutting equipment corresponding to the previous rolling gap are loosened due to a long-term high-pressure use environment, so that the diameter of the rod output from the previous rolling gap cannot reach an expected value.
At the moment, the integrated control system firstly controls the hydraulic rods between the rollers in the rolling material cutting equipment corresponding to the next rolling port to be away from each other, so that the distance between the rollers corresponding to the rolling mill at the position is increased, the damage of the rolling mill at the inner part of the next rolling port due to large rolling allowance is prevented, and meanwhile, the integrated control system can also give an alarm to a worker to prompt the worker to replace or maintain the rollers at the position. The monitoring data are analyzed by the integrated control system, so that the overload operation of the rolling mill can be effectively reduced, the whole service life of the rolling mill is prolonged, and parts needing to be maintained in equipment can be found in time, so that the whole discharging precision is improved.
In light of the foregoing description of preferred embodiments according to the present application, many modifications and variations can be made by a person skilled in the art without departing from the scope of the present application. The technical scope of the present application is not limited to the contents of the specification, and must be determined according to the scope of the claims.

Claims (7)

1. A green low-energy-consumption rolling process of a high-speed bar is characterized by comprising the following steps: the method comprises the following steps:
s1, continuous casting: preparing a continuous casting billet;
s2, continuous casting machine: inputting a continuous casting blank into a continuous casting machine and outputting a bar material by a continuous casting machine;
s3, drawing: straightening the bar through a straightening mechanism and drawing the bar onto a transmission mechanism;
s4, transmission: the bar is conveyed to a rolling mill unit by the conveying mechanism;
s5, rolling: the bar passes through a first rolling opening of the rolling mill unit, and the bar is rolled by the first rolling opening;
s6, transmission: the bar is transported to the next rolling gap by a transmission guide rail;
s7, repeating the steps from S5 to S6;
sn. recovery: the bar is cut off by a cutting device arranged on the last rolling opening, and the bar is taken down and recycled by the material conveying frame.
2. The high-speed bar green low-energy-consumption rolling process according to claim 1, characterized in that: the rolling mill is provided with a plurality of groups of rolling openings, and the opening and closing sizes of the rolling openings are reduced in sequence.
3. The high-speed bar green low-energy-consumption rolling process according to claim 2, characterized in that: and the side of the transmission mechanism behind each group of rolling ports is provided with a material conveying frame which is used for taking down and recycling the rods cut off from the transmission mechanism.
4. The high-speed bar green low-energy-consumption rolling process according to claim 3, characterized in that: in the step S5:
s5.1, weighing: weighing the bar material output from the first roll gap by a weighing assembly;
s5.2, length measurement: and measuring the length of the bar material output from the first rolling gap by the length measuring assembly.
5. The high-speed bar green low-energy-consumption rolling process according to claim 3, characterized in that: in step S5:
s5.3, cutting: cutting off the bar with a set length by a cutting device arranged at the first rolling port;
s5.4, recovery: and taking down and recycling the cut bar material through a material conveying frame behind the first rolling port.
6. The high-speed bar green low-energy-consumption rolling process according to claim 4, characterized in that: the rolling mill unit is connected with a control assembly, the control assembly is electrically connected with the weighing assemblies and the length measuring assemblies at all the rolling gaps, and the control assembly is also electrically connected with all the cutting assemblies;
the weighing assembly is used for measuring the weight of the bar between the two rolling ports, the length measuring assembly is used for measuring the length of the bar between the two rolling ports, and the control assembly is used for monitoring the numerical values detected by the weighing assembly and the length measuring assembly and controlling the corresponding cutting assembly to cut off the bar at the length required to be cut off according to set parameters and transmission signals.
7. The high-speed bar green low-energy-consumption rolling process according to claim 6, characterized in that: the bar rolling mill is characterized in that the rolling mill unit is provided with a plurality of rolling mouths, the rolling mouths are used for rolling bars, each rolling mouth comprises at least two rollers, the bars penetrate through the two rollers, adjusting mechanisms are mounted on the rollers and used for adjusting the distance between the two corresponding rollers, and the adjusting mechanisms are connected with the control assembly.
CN202210828977.7A 2022-07-15 2022-07-15 Green low-energy-consumption rolling process for high-speed bar Active CN115026130B (en)

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GB1034063A (en) * 1961-11-16 1966-06-29 British Iron Steel Research Indication system
US3526113A (en) * 1968-04-12 1970-09-01 Morgan Construction Co Automatic shape control system for bar mill
JPS61279421A (en) * 1985-06-04 1986-12-10 Mitsubishi Electric Corp Cutting control method for bar material in bar steel line
US4724696A (en) * 1985-06-04 1988-02-16 Mitsubishi Denki Kabushiki Kaisha System for controlling bar cutter in steel bar line
US5191818A (en) * 1989-07-31 1993-03-09 Pomini Farrel S.P.A. Process and facility for shearing to length steel bars coming from a rolling mill
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CN114406352A (en) * 2022-03-09 2022-04-29 山东钢铁股份有限公司 Online sizing and segmenting device and method for hot-rolled bar

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