CN115012907B - Auxiliary drilling system and method for rotary drill - Google Patents
Auxiliary drilling system and method for rotary drill Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B47/00—Survey of boreholes or wells
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
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- E21B47/00—Survey of boreholes or wells
- E21B47/04—Measuring depth or liquid level
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B49/00—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells
- E21B49/003—Testing the nature of borehole walls; Formation testing; Methods or apparatus for obtaining samples of soil or well fluids, specially adapted to earth drilling or wells by analysing drilling variables or conditions
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Abstract
本发明涉及一种牙轮钻机辅助钻孔系统及方法,其中主测量天线设于牙轮钻机头端A处,副测量天线设于牙轮钻机尾端B处,钻杆设于牙轮钻机头端Z处,且ZA与BA之间形成夹角θ2,所述采集电控箱内设有GNSS接收机,且主测量天线和副测量天线通过GNSS接收机获得经纬度信息,钻杆电机通过回转转速表检测钻孔时的转速,并通过回转电流表检测钻孔时的电机电流,采集电控箱与设于牙轮钻机驾驶室内的机台智能终端相连,且主测量天线经纬度信息、副测量天线经纬度信息、回转转速表检测数据、回转电流表检测数据均经过采集电控箱后传输至机台智能终端。本发明利用主测量天线和副测量天线结合地球的球面获得钻杆经纬度,计算过程及设备均大大简化。
The present invention relates to a rotary drill assisted drilling system and method, wherein the main measuring antenna is arranged at A at the head end of the rotary drill, the auxiliary measuring antenna is arranged at B at the tail end of the rotary drill, the drill rod is arranged at Z at the head end of the rotary drill, and an angle θ 2 is formed between ZA and BA, a GNSS receiver is arranged in the acquisition electric control box, and the main measuring antenna and the auxiliary measuring antenna obtain longitude and latitude information through the GNSS receiver, the drill rod motor detects the speed during drilling through a rotary tachometer, and detects the motor current during drilling through a rotary ammeter, the acquisition electric control box is connected to a machine intelligent terminal arranged in a driving room of the rotary drill, and the longitude and latitude information of the main measuring antenna, the longitude and latitude information of the auxiliary measuring antenna, the detection data of the rotary tachometer, and the detection data of the rotary ammeter are all transmitted to the machine intelligent terminal after passing through the acquisition electric control box. The present invention uses the main measuring antenna and the auxiliary measuring antenna in combination with the spherical surface of the earth to obtain the longitude and latitude of the drill rod, and the calculation process and equipment are greatly simplified.
Description
技术领域Technical Field
本发明涉及牙轮钻机领域,具体地说是一种牙轮钻机辅助钻孔系统及方法。The invention relates to the field of rotary drills, in particular to an auxiliary drilling system and method for a rotary drill.
背景技术Background Art
牙轮钻机是露天矿生产采用的主要钻孔设备,传统牙轮钻机穿孔作业主要依靠工人皮尺布孔,并利用带颜色标记物标示孔位,然后钻机驾驶员依靠驾驶经验寻孔,但这很难保证钻孔位置精度及钻孔深度精度,经常有钻孔位置偏大、钻孔深度超深或欠深的情况发生,最终影响爆破效果。另外牙轮钻在钻孔作业中碰到地下有特别坚硬岩体的时候,如果驾驶员继续保持钻进,会导致钻进电机一直保持在高负荷运转状态,容易发生电机损坏等事故,也会加速钻头的磨损。The rotary drill is the main drilling equipment used in open-pit mine production. The traditional rotary drill drilling operation mainly relies on workers to use tape measures to arrange holes and use colored markers to mark the hole positions. The drill driver then relies on driving experience to find holes, but this makes it difficult to ensure the accuracy of the drilling position and drilling depth. The drilling position is often too large, the drilling depth is too deep or too shallow, which ultimately affects the blasting effect. In addition, when the rotary drill encounters particularly hard rock underground during the drilling operation, if the driver continues to drill, the drilling motor will always be in a high-load operation state, which is prone to accidents such as motor damage and will also accelerate the wear of the drill bit.
随着科技发展,现有技术中出现了一些定位方法辅助钻机钻孔定位,但现有技术中的方法主要依靠GPS定位后近似到平面上并利用平面几何或一系列坐标转换等方式进行定位计算。With the development of science and technology, some positioning methods have emerged in the prior art to assist drilling rigs in drilling positioning. However, the methods in the prior art mainly rely on GPS positioning and then approximating it to a plane and using plane geometry or a series of coordinate transformations to perform positioning calculations.
如授权公告号为CN102155212B的中国发明专利中公开了一种牙轮钻机抛掷孔定位仪及定位方法,其利用两台GPS天线感知钻机位置并转换成电信号传送到信号采集解算器,利用双倾角传感器感知钻机倾角并转换成倾角脉冲数据传送到信号采集解算器,然后信号采集解算器将电信号和倾角脉冲数据进行解算获得钻头位置坐标,同时也可以测量钻孔深度,但该方法是将获得的钻头位置坐标不断地与控制器内存储的目标抛掷孔位置坐标比较,直至误差满足预设范围要求,其精度有待进一步提高,并且遇到坚硬岩层时,驾驶员无法及时了解并作出调整。For example, a Chinese invention patent with authorization announcement number CN102155212B discloses a rotary drill hole locator and positioning method, which uses two GPS antennas to sense the drill position and converts it into an electrical signal to be transmitted to a signal acquisition solver, and uses a dual inclination sensor to sense the drill inclination and converts it into inclination pulse data to be transmitted to the signal acquisition solver. The signal acquisition solver then solves the electrical signal and the inclination pulse data to obtain the drill bit position coordinates, and can also measure the drilling depth. However, this method continuously compares the obtained drill bit position coordinates with the target casting hole position coordinates stored in the controller until the error meets the preset range requirements. Its accuracy needs to be further improved, and when encountering hard rock formations, the driver cannot understand and make adjustments in time.
而授权公告号为CN103343683B的中国发明专利中公开了一种基于GPS的牙轮钻机实时穿孔定位方法,其先利用GPS构建穿孔定位模型,具体为在牙轮钻机平台上选取三个控制点,然后利用RTK-GPS设备对三个控制点进行实时监测,并得到牙轮钻机实时穿孔定位模型,再利用三点空间后方交会方法获得牙轮钻机穿孔点位平面坐标,并通过控制点高程变化解算牙轮钻机穿孔深度,该方法提高了定位精度,但换算过程相对复杂,而且需要在牙轮钻机上安装三台RTK-GPS设备,也提高了设备成本,并且该方法只能通过显示钻孔深度提示驾驶员钻孔是否完成,遇到坚硬岩层时,驾驶员依然无法及时了解并作出调整。A Chinese invention patent with authorization announcement number CN103343683B discloses a real-time perforation positioning method for a rotary drill based on GPS. The method first uses GPS to build a perforation positioning model. Specifically, three control points are selected on the rotary drill platform. Then, the RTK-GPS device is used to monitor the three control points in real time, and a real-time perforation positioning model of the rotary drill is obtained. Then, the three-point spatial intersection method is used to obtain the plane coordinates of the perforation points of the rotary drill, and the perforation depth of the rotary drill is calculated by the elevation change of the control points. This method improves the positioning accuracy, but the conversion process is relatively complicated, and three RTK-GPS devices need to be installed on the rotary drill, which also increases the equipment cost. In addition, this method can only prompt the driver whether the drilling is completed by displaying the drilling depth. When encountering hard rock formations, the driver still cannot understand and make adjustments in time.
又如授权公告号为CN105320831B的中国发明专利中也公开了一种实现露天矿山钻机钻杆实时高精度定位的方法,其利用安装在钻机上的两个高精度GPS以及电子罗盘设备进行定位,该方法在钻机水平状态下取得两个GPS坐标点、钻杆点和电子罗盘之间的关系值,然后通过坐标平移以及三维、二维空间坐标转换和数学建模等过程,最终实现钻机的高精度定位,该方法同样计算复杂,并且遇到坚硬岩层时驾驶员无法及时了解。For example, a Chinese invention patent with authorization announcement number CN105320831B also discloses a method for achieving real-time high-precision positioning of the drill rod of an open-pit mine drilling rig. The method uses two high-precision GPS and electronic compass devices installed on the drilling rig for positioning. The method obtains the relationship value between two GPS coordinate points, the drill rod point and the electronic compass when the drilling rig is in a horizontal state, and then finally achieves high-precision positioning of the drilling rig through coordinate translation, three-dimensional and two-dimensional space coordinate conversion, and mathematical modeling. This method is also complex in calculation, and the driver cannot understand it in time when encountering hard rock formations.
发明内容Summary of the invention
本发明的目的在于提供一种牙轮钻机辅助钻孔系统及方法,其利用主测量天线和副测量天线结合地球的球面获得钻杆经纬度,计算过程以及配置的装置设备均大大简化。The object of the present invention is to provide a rotary drill assisted drilling system and method, which utilizes a main measuring antenna and an auxiliary measuring antenna in combination with the spherical surface of the earth to obtain the longitude and latitude of the drill rod, and the calculation process and the configured devices are greatly simplified.
本发明的目的是通过以下技术方案来实现的:The objective of the present invention is achieved through the following technical solutions:
一种牙轮钻机辅助钻孔系统,包括设于牙轮钻机上的采集电控箱、主测量天线、副测量天线、回转转速表、回转电流表、钻杆和钻杆电机,其中主测量天线设于牙轮钻机头端A处,副测量天线设于牙轮钻机尾端B处,钻杆设于牙轮钻机头端Z处,且ZA与BA之间形成夹角θ2,所述采集电控箱内设有GNSS接收机,且所述主测量天线和副测量天线通过所述GNSS接收机获得经纬度信息,所述钻杆电机通过所述回转转速表检测钻孔时的转速,并通过所述回转电流表检测钻孔时的电机电流,所述采集电控箱与设于牙轮钻机驾驶室内的机台智能终端相连,且所述主测量天线经纬度信息、副测量天线经纬度信息、回转转速表检测数据、回转电流表检测数据均经过所述采集电控箱后传输至所述机台智能终端。A rotary drill auxiliary drilling system comprises a collection electric control box, a main measuring antenna, a secondary measuring antenna, a rotary tachometer, a rotary ammeter, a drill rod and a drill rod motor, wherein the main measuring antenna is arranged at A at the head end of the rotary drill, the secondary measuring antenna is arranged at B at the tail end of the rotary drill, the drill rod is arranged at Z at the head end of the rotary drill, and an angle θ 2 is formed between ZA and BA. A GNSS receiver is arranged in the collection electric control box, and the main measuring antenna and the secondary measuring antenna obtain longitude and latitude information through the GNSS receiver. The drill rod motor detects the rotation speed during drilling through the rotary tachometer and the motor current during drilling through the rotary ammeter. The collection electric control box is connected to a machine intelligent terminal arranged in a cab of the rotary drill, and the longitude and latitude information of the main measuring antenna, the longitude and latitude information of the secondary measuring antenna, the rotary tachometer detection data, and the rotary ammeter detection data are all transmitted to the machine intelligent terminal after passing through the collection electric control box.
所述牙轮钻机头端设有孔深探测装置,所述牙轮钻机上设有电能表。A hole depth detection device is provided at the head end of the rotary drill, and an electric energy meter is provided on the rotary drill.
所述采集电控箱设有智能数据采集控制器,且主测量天线经纬度信息、副测量天线经纬度信息、回转转速表检测数据、回转电流表检测数据、孔深探测装置检测数据、电能表检测数据经所述智能数据采集控制器发送至机台智能终端。The data acquisition control box is provided with an intelligent data acquisition controller, and the longitude and latitude information of the main measuring antenna, the longitude and latitude information of the auxiliary measuring antenna, the tachometer detection data, the ampere meter detection data, the hole depth detection device detection data, and the electric energy meter detection data are sent to the machine intelligent terminal via the intelligent data acquisition controller.
所述采集电控箱内部设有端子台,所述主测量天线电缆、副测量天线电缆、回转转速表电缆、回转电流表电缆、电能表电缆、机台智能终端的通讯电缆和供电电缆、孔深探测装置电缆均插装于所述端子台上。A terminal block is provided inside the acquisition electric control box, and the main measurement antenna cable, auxiliary measurement antenna cable, tachometer cable, gyroelectric ammeter cable, electric energy meter cable, communication cable and power supply cable of the machine intelligent terminal, and hole depth detection device cable are all inserted into the terminal block.
所述采集电控箱内部设有空气开关、直流电源、4G/5G路由器、交换机、硬盘录像装置和数传电台。The acquisition electric control box is equipped with an air switch, a DC power supply, a 4G/5G router, a switch, a hard disk recording device and a digital transmission radio.
所述牙轮钻机上设有电台天线,且所述电台天线与所述数传电台相连。The rotary drill is provided with a radio antenna, and the radio antenna is connected to the digital transmission radio.
所述牙轮钻机上设有空调。The rotary drilling rig is provided with an air conditioner.
一种根据所述牙轮钻机辅助钻孔系统的定位方法,包括如下步骤:A positioning method according to the rotary drill auxiliary drilling system comprises the following steps:
步骤一:测量获得主测量天线与钻杆之间的距离L,即ZA=L,并测量获得ZA与BA之间的夹角θ2;Step 1: Measure the distance L between the main measuring antenna and the drill pipe, that is, ZA=L, and measure the angle θ 2 between ZA and BA;
步骤二:通过采集电控箱内的GNSS接收机获得主测量天线位置A的实时经度Alon和实时纬度Alat,以及副测量天线位置B的实时经度Blon和实时纬度Blat;Step 2: Obtain the real-time longitude A lon and real-time latitude A lat of the main measurement antenna position A, and the real-time longitude B lon and real-time latitude B lat of the auxiliary measurement antenna position B by collecting the GNSS receiver in the electric control box;
步骤三:以主测量天线的位置A为顶点,计算BA与正北方向的夹角θ,并获得ZA与正北方向的夹角θ1=θ-θ2;Step 3: Taking the position A of the main measurement antenna as the vertex, calculate the angle θ between BA and the true north direction, and obtain the angle θ 1 =θ-θ 2 between ZA and the true north direction;
步骤四:根据步骤一获得的L以及步骤三获得的θ1,计算钻杆与主测量天线位置A在经度方向的距离Xlon以及钻杆与主测量天线位置A在纬度方向的距离Ylat:Step 4: Based on L obtained in step 1 and θ 1 obtained in step 3, calculate the distance X lon between the drill pipe and the main measurement antenna position A in the longitude direction and the distance Y lat between the drill pipe and the main measurement antenna position A in the latitude direction:
Xlon=L×sin(θ1); Xlon = L × sin( θ1 );
Ylat=L×cos(θ1);Y lat =L×cos(θ 1 );
步骤五:利用下式(a)计算主测量天线位置A纬度的球半径rb:Step 5: Calculate the spherical radius rb of the main measurement antenna position A latitude using the following formula (a):
上式(1)中,re为地球赤道半径,rp为地球极半径;In the above formula (1), re is the equatorial radius of the earth, and rp is the polar radius of the earth;
步骤六:利用下式(b)计算主测量天线的位置A纬度圈的半径rlat:Step 6: Calculate the radius rlat of the latitude circle at the location A of the main measurement antenna using the following formula (b):
步骤七:根据下式(c)获得钻杆经度DLON:Step 7: Obtain the drill pipe longitude D LON according to the following formula (c):
步骤八:根据下式(d)获得钻杆纬度DLat:Step 8: Obtain the drill pipe latitude D Lat according to the following formula (d):
步骤九:获得的钻杆经纬度显示在机台智能终端(8)屏幕上并提示驾驶员驾驶。Step 9: The obtained longitude and latitude of the drill pipe are displayed on the screen of the machine intelligent terminal (8) and prompt the driver to drive.
一种根据所述牙轮钻机辅助钻孔系统的钻孔判断方法,包括如下步骤:A drilling judgment method according to the rotary drill auxiliary drilling system comprises the following steps:
步骤一、准备对比数据并输入机台智能终端,对比数据包括:Step 1: Prepare comparison data and input it into the machine’s intelligent terminal. The comparison data includes:
(一)收集设定时间内的牙轮钻机钻孔时的平均电机转速为S平(RPM);(i) Collect the average motor speed of the rotary drill during drilling within a set time as S level (RPM);
(二)收集设定时间内的牙轮钻机钻孔时的平均电机电流为C平(A);(ii) The average motor current of the rotary drill during drilling within a set time is C level (A);
(三)收集设定时间内的牙轮钻机钻孔时的平均钻机速度为V平(m/10min);(III) The average drilling speed of the rotary drill during the set time is Vping (m/10min);
步骤二:牙轮钻机工作时,采集当前钻孔实时电机转速S(RPM)、实时电机电流C(A)、实时钻机速度V(m/10min);Step 2: When the rotary drill is working, collect the current real-time motor speed S (RPM), real-time motor current C (A), and real-time drilling speed V (m/10min);
步骤三:将步骤二获得实时数据与步骤一的对比数据进行对比判断钻孔情况。Step 3: Compare the real-time data obtained in step 2 with the comparison data in step 1 to determine the drilling situation.
步骤三中:In step three:
(一)如果实时转速S(RPM)除以平均电机转速S平(RPM)的结果介于0.85和1.15之间,实时电机电流C(A)除以平均电机电流C平(A)的结果介于0.85和1.15之间,同时实时钻机速度V(m/10min)除以平均钻机速度V平(m/10min)的结果小于0.5,判断当前钻孔为活渣孔;(i) If the result of dividing the real-time speed S (RPM) by the average motor speed S level (RPM) is between 0.85 and 1.15, the result of dividing the real-time motor current C (A) by the average motor current C level (A) is between 0.85 and 1.15, and the result of dividing the real-time drilling speed V (m/10min) by the average drilling speed V level (m/10min) is less than 0.5, the current drilling hole is judged to be an active slag hole;
(二)如果实时转速S(RPM)除以平均电机转速S平(RPM)的结果介于0.85和1.15之间,实时电机电流C(A)除以平均电机电流C平(A)的结果介于0.85和1.15之间,同时实时钻机速度V(m/10min)除以平均钻机速度V平(m/10min)的结果大于2.0,判断当前钻孔为水孔;(ii) if the result of dividing the real-time speed S (RPM) by the average motor speed S level (RPM) is between 0.85 and 1.15, the result of dividing the real-time motor current C (A) by the average motor current C level (A) is between 0.85 and 1.15, and the result of dividing the real-time drilling speed V (m/10min) by the average drilling speed V level (m/10min) is greater than 2.0, the current borehole is determined to be a water hole;
(三)如果实时转速S(RPM)除以平均电机转速S平(RPM)的结果大于2.0,实时电机电流C(A)除以平均电机电流C平(A)的结果大于2.0,同时实时钻机速度V(m/10min)除以平均钻机速度V平(m/10min)的结果小于0.5,判断地下为坚硬岩体。(III) If the result of dividing the real-time rotation speed S (RPM) by the average motor rotation speed SP (RPM) is greater than 2.0, the result of dividing the real-time motor current C (A) by the average motor current C SP (A) is greater than 2.0, and the result of dividing the real-time drilling speed V (m/10min) by the average drilling speed V SP (m/10min) is less than 0.5, it is judged that the underground is hard rock.
本发明的优点与积极效果为:The advantages and positive effects of the present invention are:
1、本发明利用主测量天线和副测量天线结合地球球面经纬度换算获得钻杆经纬度,并且仅需配置一个GNSS接收机用于获得所述主测量天线和副测量天线的实时经纬度值,计算过程以及配置的装置设备均大大简化。1. The present invention utilizes the main measuring antenna and the auxiliary measuring antenna in combination with the longitude and latitude conversion of the earth's spherical surface to obtain the longitude and latitude of the drill pipe, and only needs to configure a GNSS receiver to obtain the real-time longitude and latitude values of the main measuring antenna and the auxiliary measuring antenna, and the calculation process and the configured devices are greatly simplified.
2、本发明的主测量天线和副测量天线可根据牙轮钻机结构情况安装于合适位置,不再受牙轮钻机自身结构限制。2. The main measuring antenna and the auxiliary measuring antenna of the present invention can be installed at appropriate positions according to the structural conditions of the rotary drill, and are no longer restricted by the structure of the rotary drill itself.
3、本发明工作时利用孔深探测装置实时检测钻孔深度,并利用钻杆电机的电机转速和电机电流辅助配合,以判断钻孔是否为活渣孔或水孔,或者地下是否为特别坚硬的岩体,从而使驾驶员可以及时了解情况作出应对。3. When the present invention is working, the hole depth detection device is used to detect the drilling depth in real time, and the motor speed and motor current of the drill rod motor are used to assist in cooperation to determine whether the drill hole is an active slag hole or a water hole, or whether the underground is a particularly hard rock mass, so that the driver can understand the situation in time and respond.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的结构示意图,FIG1 is a schematic structural diagram of the present invention,
图2为本发明钻杆定位方法换算原理示意图一,FIG2 is a schematic diagram of the conversion principle of the drill rod positioning method of the present invention.
图3为本发明钻杆定位方法换算原理示意图二,FIG3 is a second schematic diagram of the conversion principle of the drill rod positioning method of the present invention,
图4为图1中的采集电控箱内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of the acquisition electric control box in FIG. 1 .
其中,1为采集电控箱,2为电台天线,3为主测量天线,4为副测量天线,5为回转转速表,6为回转电流表,7为电能表,8为机台智能终端,9为孔深探测装置,10为空调,11为钻杆,12为钻杆电机。Among them, 1 is the data collection control box, 2 is the radio antenna, 3 is the main measurement antenna, 4 is the auxiliary measurement antenna, 5 is the rotary tachometer, 6 is the rotary ammeter, 7 is the electric energy meter, 8 is the machine intelligent terminal, 9 is the hole depth detection device, 10 is the air conditioner, 11 is the drill rod, and 12 is the drill rod motor.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明作进一步详述。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,本发明系统包括设于牙轮钻机上的采集电控箱1、主测量天线3、副测量天线4、回转转速表5、回转电流表6、钻杆11和钻杆电机12,其中主测量天线3设于牙轮钻机头端A处,副测量天线4设于牙轮钻机尾端B处,钻杆11设于牙轮钻机头端Z处并通过所述钻杆电机12驱动转动,如图2所示,ZA与BA之间形成夹角θ2,BA与正北方向之间形成夹角θ,如图4所示,所述采集电控箱1内设有用于接收卫星定位数据的GNSS接收机,且所述主测量天线3和副测量天线4通过所述GNSS接收机获得实时的经纬度信息,所述钻杆电机12通过所述回转转速表5检测钻孔时的实时转速,并通过所述回转电流表6检测钻孔时的实时电机电流,所述采集电控箱1与设于牙轮钻机驾驶室内的机台智能终端8相连,且所述主测量天线3经纬度信息、副测量天线4经纬度信息、回转转速表5检测数据、回转电流表6检测数据均经过所述采集电控箱1后传输至所述机台智能终端8进行计算分析。所述GNSS接收机、回转转速表5、回转电流表6、机台智能终端8均为本领域公知技术,其中GNSS接收机、回转转速表5、回转电流表6为市购产品,机台智能终端8可以为市购产品,也可以根据需要由用户单位自己编程设计获得。另外本实施例中,所述主测量天线3和副测量天线4均采用七频外置测量天线,此为市购产品。As shown in FIG1 , the system of the present invention comprises a data acquisition control box 1, a main measuring antenna 3, an auxiliary measuring antenna 4, a rotary tachometer 5, a rotary ammeter 6, a drill rod 11 and a drill rod motor 12 arranged on a rotary drill, wherein the main measuring antenna 3 is arranged at the head end A of the rotary drill, the auxiliary measuring antenna 4 is arranged at the tail end B of the rotary drill, the drill rod 11 is arranged at the head end Z of the rotary drill and is driven to rotate by the drill rod motor 12, as shown in FIG2 , an angle θ 2 is formed between ZA and BA , BA forms an angle θ with the due north direction, as shown in FIG4 , the acquisition control box 1 is provided with a GNSS receiver for receiving satellite positioning data, and the main measuring antenna 3 and the auxiliary measuring antenna 4 obtain real-time longitude and latitude information through the GNSS receiver, the drill rod motor 12 detects the real-time speed during drilling through the rotary tachometer 5, and detects the real-time motor current during drilling through the rotary ammeter 6, the acquisition control box 1 is connected to the machine intelligent terminal 8 provided in the driving room of the rotary drill, and the longitude and latitude information of the main measuring antenna 3, the longitude and latitude information of the auxiliary measuring antenna 4, the detection data of the rotary tachometer 5, and the detection data of the rotary ammeter 6 are all transmitted to the machine intelligent terminal 8 for calculation and analysis after passing through the acquisition control box 1. The GNSS receiver, the rotary tachometer 5, the rotary ammeter 6, and the machine intelligent terminal 8 are all well-known technologies in the art, wherein the GNSS receiver, the rotary tachometer 5, and the rotary ammeter 6 are commercially available products, and the machine intelligent terminal 8 can be a commercially available product, or it can be obtained by programming and design by the user unit itself according to needs. In addition, in this embodiment, the main measuring antenna 3 and the auxiliary measuring antenna 4 are both seven-band external measuring antennas, which are commercially available products.
如图1所示,所述牙轮钻机头端设有孔深探测装置9用于实时检测钻孔深度,本实施例中,所述孔深探测装置9为非接触式孔深探测装置,其通过激光测距原理完成钻孔深度的实时检测,此为本领域公知技术且为市购产品。As shown in FIG1 , the rotary drill head is provided with a hole depth detection device 9 for real-time detection of the drilling depth. In this embodiment, the hole depth detection device 9 is a non-contact hole depth detection device, which completes the real-time detection of the drilling depth through the principle of laser ranging, which is a well-known technology in the art and is a commercially available product.
如图1所示,所述牙轮钻机上设有电能表7用于检测牙轮钻机钻孔时钻杆电机12的电能数据,以计算单米电能消耗,为单台机考核提高数据支持。所述电能表7为本领域公知技术且为市购产品。As shown in Fig. 1, the rotary drill is provided with an electric energy meter 7 for detecting the electric energy data of the drill rod motor 12 when the rotary drill is drilling, so as to calculate the electric energy consumption per meter and provide data support for the assessment of a single machine. The electric energy meter 7 is a well-known technology in the art and is a commercially available product.
如图4所示,本实施例中,所述采集电控箱1设有智能数据采集控制器,主测量天线3经纬度信息、副测量天线4经纬度信息、回转转速表5检测数据、回转电流表6检测数据、孔深探测装置9检测数据、电能表7检测数据先通过智能数据采集控制器采集,再由智能数据采集控制器发送至机台智能终端8。所述智能数据采集控制器为本领域公知技术且为市购产品。As shown in FIG4 , in this embodiment, the acquisition electric control box 1 is provided with an intelligent data acquisition controller, and the longitude and latitude information of the main measuring antenna 3, the longitude and latitude information of the auxiliary measuring antenna 4, the detection data of the rotary tachometer 5, the detection data of the rotary ammeter 6, the detection data of the hole depth detection device 9, and the detection data of the electric energy meter 7 are firstly collected by the intelligent data acquisition controller, and then sent to the machine intelligent terminal 8 by the intelligent data acquisition controller. The intelligent data acquisition controller is a well-known technology in the art and is a commercially available product.
如图4所示,本实施例中,所述采集电控箱1内部还设有空气开关、直流电源、4G/5G路由器、交换机、硬盘录像装置和数传电台,其中空气开关用于保护电路上的部件,直流电源用于给各部分供电,4G/5G路由器用于连接无线移动通讯,交换机用于将各网络设备连接在一起,数传电台用于保证无线数据传输,无线数据传输优先使用4G/5G路由器通讯,当4G/5G路由器通讯中断时自动切换到数传电台通讯方式,硬盘录像装置用于储存摄像头的视频数据,摄像头安装于牙轮钻机合适位置,上述各部分均为市购产品。As shown in Figure 4, in this embodiment, the acquisition control box 1 is also provided with an air switch, a DC power supply, a 4G/5G router, a switch, a hard disk recording device and a data transmission radio. The air switch is used to protect the components on the circuit, the DC power supply is used to power each part, the 4G/5G router is used to connect wireless mobile communications, the switch is used to connect various network devices together, and the data transmission radio is used to ensure wireless data transmission. Wireless data transmission gives priority to 4G/5G router communication. When the 4G/5G router communication is interrupted, it automatically switches to the digital transmission radio communication mode. The hard disk recording device is used to store the video data of the camera. The camera is installed at a suitable position on the rotary drill. All of the above parts are commercially available products.
如图4所示,本实施例中,所述采集电控箱1内部设有端子台,所述主测量天线3电缆、副测量天线4电缆、回转转速表5电缆、回转电流表6电缆、电能表7电缆、机台智能终端8的通讯电缆和供电电缆、孔深探测装置9电缆以及摄像头电缆均插装于所述端子台上对应的端子孔中,从而实现各个部分的对应连接。As shown in FIG4 , in this embodiment, a terminal block is provided inside the acquisition electric control box 1, and the main measuring antenna 3 cable, the auxiliary measuring antenna 4 cable, the tachometer 5 cable, the gyroscopic ammeter 6 cable, the electric energy meter 7 cable, the communication cable and the power supply cable of the machine intelligent terminal 8, the hole depth detection device 9 cable and the camera cable are all inserted into the corresponding terminal holes on the terminal block, thereby realizing the corresponding connection of each part.
如图1所示,所述牙轮钻机上设有电台天线2,所述电台天线2与数传电台相连用于增强数传电台通讯信号强度,其为本领域公知技术且市购产品。As shown in FIG1 , the rotary drill is provided with a radio antenna 2 , which is connected to a digital radio station for enhancing the communication signal strength of the digital radio station, which is a well-known technology in the art and a commercially available product.
如图1所示,所述牙轮钻机上设有空调10以调节驾驶室内部温度,改善驾驶员操作环境。As shown in FIG. 1 , the rotary drill is provided with an air conditioner 10 to adjust the temperature inside the cab and improve the operating environment for the driver.
本发明的工作原理为:The working principle of the present invention is:
如图1~3所示,本发明工作时,首先根据主测量天线3、副测量天线4和钻杆11构成的三角形来计算钻杆实际位置数据,具体如下:As shown in FIGS. 1 to 3 , when the present invention is working, the actual position data of the drill rod is first calculated based on the triangle formed by the main measuring antenna 3 , the auxiliary measuring antenna 4 and the drill rod 11 , as follows:
步骤一:事先测量获得主测量天线3与钻杆11之间的距离L,即ZA=L,并测量获得ZA与BA之间的夹角θ2。Step 1: Measure in advance the distance L between the main measuring antenna 3 and the drill rod 11, that is, ZA=L, and measure the angle θ 2 between ZA and BA.
另外如CN105320831B专利中的背景技术所述,现有技术利用GPS钻杆定位,主要采用两种方法,一种是两个GPS天线与钻杆在同一直线上,另一种是钻杆与两个GPS天线形成等腰三角形,由于钻机自身结构复杂,采用上述方法往往难以找到合适位置安装,而本发明如图1所示,所述主测量天线3的位置A和副测量天线4的位置B可根据牙轮钻机结构情况安装于合适位置,不受牙轮钻机自身结构限制。In addition, as described in the background technology of patent CN105320831B, the prior art utilizes GPS drill pipe positioning, and mainly adopts two methods, one is that two GPS antennas and the drill pipe are in the same straight line, and the other is that the drill pipe and the two GPS antennas form an isosceles triangle. Due to the complex structure of the drilling rig itself, it is often difficult to find a suitable position for installation using the above method. However, as shown in FIG. 1 , the position A of the main measuring antenna 3 and the position B of the auxiliary measuring antenna 4 can be installed at a suitable position according to the structure of the rotary drill rig, and are not limited by the structure of the rotary drill rig itself.
步骤二:通过采集电控箱1内的GNSS接收机获得主测量天线3位置A的实时经度Alon(°)和实时纬度Alat(°),以及副测量天线4的实时经度Blon(°)和实时纬度Blat(°)。Step 2: Obtain the real-time longitude A lon (°) and real-time latitude A lat (°) of position A of the main measuring antenna 3 , and the real-time longitude B lon (°) and real-time latitude B lat (°) of the auxiliary measuring antenna 4 by collecting the GNSS receiver in the electric control box 1 .
步骤三:如图1~2所示,以主测量天线3的位置A为顶点,计算BA与正北方向的夹角θ,并获得ZA与正北方向的夹角θ1=θ-θ2。Step 3: As shown in FIGS. 1 and 2 , taking the position A of the main measurement antenna 3 as the vertex, calculate the angle θ between BA and the true north direction, and obtain the angle θ 1 =θ-θ 2 between ZA and the true north direction.
实际作业时因为要辅助驾驶员对孔,需要知道当前钻机的移动姿态,这个姿态就是通过与正北方向之间夹角确定。In actual operation, in order to assist the driver in hole alignment, it is necessary to know the current moving posture of the drilling rig, and this posture is determined by the angle between it and the north direction.
步骤四:根据步骤一获得的L以及步骤三获得的θ1,计算钻杆11与主测量天线3位置A在经度方向的距离Xlon以及钻杆11与主测量天线3位置A在纬度方向的距离Ylat:Step 4: According to L obtained in step 1 and θ 1 obtained in step 3, calculate the distance X lon between the drill rod 11 and the position A of the main measurement antenna 3 in the longitude direction and the distance Y lat between the drill rod 11 and the position A of the main measurement antenna 3 in the latitude direction:
Xlon=L×sin(θ1); Xlon = L × sin( θ1 );
Ylat=L×cos(θ1)。Y lat =L×cos(θ 1 ).
步骤五:如图3所示,利用下式(a)计算主测量天线3位置A纬度的球半径rb:Step 5: As shown in FIG3 , the spherical radius rb of the latitude A of the main measurement antenna 3 is calculated using the following formula (a):
上式(1)中,re为地球赤道半径(本实施例取re=6378137米),rp为地球极半径(本实施例取rp=6356752米),Alat为步骤二获得的实时纬度。In the above formula (1), re is the equatorial radius of the earth (in this embodiment, re=6378137 meters), rp is the polar radius of the earth (in this embodiment, rp=6356752 meters), and A lat is the real-time latitude obtained in step 2.
步骤六:如图3所示,利用下式(b)计算主测量天线3的位置A纬度圈的半径rlat(MA半径):Step 6: As shown in FIG3 , the radius rlat (MA radius) of the latitude circle at the position A of the main measurement antenna 3 is calculated using the following formula (b):
上式(1)和(2)为地理学里面的经纬度计算,此为本领域公知技术。The above formulas (1) and (2) are for calculating longitude and latitude in geography, which is a well-known technique in the art.
步骤七:根据下式(c)获得钻杆11经度DLON(°):Step 7: Obtain the longitude D LON (°) of drill pipe 11 according to the following formula (c):
上式(3)中:In the above formula (3):
是相对于A点经度方向平移距离换算后的弧度值; It is the radian value converted from the longitude translation distance of point A;
是A点经度换算后的弧度值; is the arc value converted from the longitude of point A;
上面两个弧度值加起来,乘以转换为角度值,就是钻杆11的经度值。Add the two radians above and multiply by Converted into an angle value, it is the longitude value of the drill rod 11.
步骤八:根据下式(d)获得钻杆11纬度DLat(°):Step 8: Obtain the latitude D Lat (°) of the drill pipe 11 according to the following formula (d):
上式(4)中:In the above formula (4):
是相对于A点纬度方向平移距离换算后的弧度值; It is the radian value converted from the latitude translation distance of point A;
是A点纬度换算后的弧度值; is the arc value converted from the latitude of point A;
上面两个弧度值加起来,乘以转换为角度值,就是钻杆11的纬度值。Add the two radians above and multiply by Converted into an angle value, it is the latitude value of drill rod 11.
步骤九:获得钻杆11经纬度后,机台智能终端8屏幕上会给出移动箭头指示驾驶员驾驶牙轮钻机移动,本发明系统会持续上面的钻杆11经纬度计算,驾驶员直接根据箭头提示驾驶,直到移动至目标孔位完成寻孔。Step 9: After obtaining the longitude and latitude of the drill rod 11, a moving arrow will be given on the screen of the machine intelligent terminal 8 to instruct the driver to drive the rotary drill to move. The system of the present invention will continue to calculate the longitude and latitude of the drill rod 11 above, and the driver will drive directly according to the arrow prompts until it moves to the target hole position to complete the hole search.
本发明定位方法与现有技术的不同在于:现有技术是近似到平面后利用平面几何等方式计算,本发明则考虑了地球的球面因素,并直接获得钻杆11经纬度,无论是计算还是配置的装置设备均大大简化,降低设备成本。另外地球实际上为近似球形(椭球形),但钻机寻孔距离最大也就50米左右,50米的距离相对于地球而言非常小,因此本发明方法可以以球形(圆形)进行计算,因地球形状造成的误差完全可以忽略不计。The difference between the positioning method of the present invention and the prior art is that: the prior art is to approximate to a plane and then use plane geometry and other methods to calculate, while the present invention takes into account the spherical factor of the earth and directly obtains the longitude and latitude of the drill rod 11, which greatly simplifies both the calculation and the configuration of the device and equipment, thereby reducing the equipment cost. In addition, the earth is actually approximately spherical (ellipsoidal), but the maximum distance for the drilling rig to find a hole is only about 50 meters, which is very small relative to the earth. Therefore, the method of the present invention can be calculated in a spherical (circular) shape, and the error caused by the shape of the earth can be completely ignored.
另外由于本发明没有像现有技术其他方法那样配置GPS天线可以同时测量孔深,本发明工作时利用孔深探测装置9实时检测钻孔深度,并利用钻杆电机12的电机转速和电机电流辅助配合,以判断钻孔是否为活渣孔或水孔,或者地下是否为特别坚硬的岩体,具体为:In addition, since the present invention is not equipped with a GPS antenna to measure the hole depth at the same time as other methods in the prior art, the present invention uses the hole depth detection device 9 to detect the drilling depth in real time during operation, and uses the motor speed and motor current of the drill rod motor 12 to assist in cooperation to determine whether the drill hole is an active slag hole or a water hole, or whether the underground is a particularly hard rock mass, specifically:
步骤一、准备对比数据并输入机台智能终端8,对比数据包括:Step 1: Prepare comparison data and input it into the machine intelligent terminal 8. The comparison data includes:
(一)收集近一年的牙轮钻机钻孔时的平均电机转速为S平(RPM);(1) The average motor speed of rotary drills during drilling in the past year is S level (RPM);
(二)收集近一年的牙轮钻机钻孔时的平均电机电流为C平(A);(ii) The average motor current of the rotary drill when drilling in the past year is C level (A);
(三)收集近一年的牙轮钻机钻孔时的平均钻机速度为V平(m/10min);(III) The average drilling speed of rotary drills collected in the past year is Vping (m/10min);
步骤二:牙轮钻机工作时,采集当前钻孔实时电机转速S(RPM),实时电机电流C(A),实时钻机速度V(m/10min);Step 2: When the rotary drill is working, collect the current real-time motor speed S (RPM), real-time motor current C (A), and real-time drilling speed V (m/10min);
步骤三:将步骤二获得实时数据与步骤一获得对比数据进行对比判断,具体为:Step 3: Compare and judge the real-time data obtained in step 2 with the comparison data obtained in step 1, specifically:
(一)如果实时转速S(RPM)除以平均电机转速S平(RPM)的结果介于0.85和1.15之间,实时电机电流C(A)除以平均电机电流C平(A)的结果介于0.85和1.15之间,同时实时钻机速度V(m/10min)除以平均钻机速度V平(m/10min)的结果小于0.5,即判断当前钻孔为活渣孔;(i) If the result of dividing the real-time speed S (RPM) by the average motor speed S level (RPM) is between 0.85 and 1.15, the result of dividing the real-time motor current C (A) by the average motor current C level (A) is between 0.85 and 1.15, and the result of dividing the real-time drilling speed V (m/10min) by the average drilling speed V level (m/10min) is less than 0.5, the current drilling hole is judged to be an active slag hole;
(二)如果实时转速S(RPM)除以平均电机转速S平(RPM)的结果介于0.85和1.15之间,实时电机电流C(A)除以平均电机电流C平(A)的结果介于0.85和1.15之间,同时实时钻机速度V(m/10min)除以平均钻机速度V平(m/10min)的结果大于2.0,即判断当前钻孔为水孔;(ii) if the result of dividing the real-time speed S (RPM) by the average motor speed S level (RPM) is between 0.85 and 1.15, the result of dividing the real-time motor current C (A) by the average motor current C level (A) is between 0.85 and 1.15, and the result of dividing the real-time drilling speed V (m/10min) by the average drilling speed V level (m/10min) is greater than 2.0, the current borehole is determined to be a water hole;
(三)如果实时转速S(RPM)除以平均电机转速S平(RPM)的结果大于2.0,实时电机电流C(A)除以平均电机电流C平(A)的结果大于2.0,同时实时钻机速度V(m/10min)除以平均钻机速度V平(m/10min)的结果小于0.5,即判断地下为坚硬岩体。(III) If the result of dividing the real-time rotation speed S (RPM) by the average motor rotation speed SP (RPM) is greater than 2.0, the result of dividing the real-time motor current C (A) by the average motor current C SP (A) is greater than 2.0, and the result of dividing the real-time drilling speed V (m/10min) by the average drilling speed V SP (m/10min) is less than 0.5, it is judged that the underground is hard rock.
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