CN114999329A - Flexible display module and preparation method thereof - Google Patents
Flexible display module and preparation method thereof Download PDFInfo
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- CN114999329A CN114999329A CN202210773006.7A CN202210773006A CN114999329A CN 114999329 A CN114999329 A CN 114999329A CN 202210773006 A CN202210773006 A CN 202210773006A CN 114999329 A CN114999329 A CN 114999329A
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- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 239000010410 layer Substances 0.000 claims abstract description 187
- 239000011241 protective layer Substances 0.000 claims abstract description 82
- 239000002346 layers by function Substances 0.000 claims abstract description 57
- 238000005452 bending Methods 0.000 claims abstract description 44
- 230000004224 protection Effects 0.000 claims description 66
- 239000012790 adhesive layer Substances 0.000 claims description 49
- 238000000034 method Methods 0.000 claims description 39
- 239000003292 glue Substances 0.000 claims description 35
- 239000000758 substrate Substances 0.000 claims description 22
- 238000004519 manufacturing process Methods 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 5
- 230000000295 complement effect Effects 0.000 claims description 4
- 238000009826 distribution Methods 0.000 abstract description 15
- 230000000694 effects Effects 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 31
- 239000006260 foam Substances 0.000 description 18
- 230000003139 buffering effect Effects 0.000 description 6
- 238000002161 passivation Methods 0.000 description 6
- 238000010030 laminating Methods 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000017525 heat dissipation Effects 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000008707 rearrangement Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/301—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F9/00—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
- G09F9/30—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
- G09F9/33—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
- G09F9/335—Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes being organic light emitting diodes [OLED]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
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- Devices For Indicating Variable Information By Combining Individual Elements (AREA)
Abstract
The invention discloses a flexible display module and a preparation method thereof, wherein the flexible display module comprises a display function layer and a flexible protective layer; the flexible protective layer is positioned on the backlight surface of the display functional layer; the flexible display module comprises a bending area and a flat area; the thickness of the flexible protective layer positioned in the bending area is T1, and the thickness of the flexible protective layer positioned in the flat area is T2; wherein, | T1-T2|/T2 is less than or equal to 10%. By adopting the technical scheme, the thickness distribution of the flexible protective layer at each position can be uniform, so that the flexible protective layer can have a good fitting effect with the backlight surface of the display functional layer, and the flexible protective layer is not easy to separate from the backlight surface of the display functional layer; in addition, the thickness distribution of the flexible protective layer at each position is uniform, so that subsequent assembly is facilitated, and the yield of flexible display products is improved.
Description
Technical Field
The invention relates to the technical field of display, in particular to a flexible display module and a preparation method thereof.
Background
The flexible display module develops rapidly in recent years, and the curved surface cell-phone has become the hot topic of domestic cell-phone manufacturer propaganda, because of the design demand, need buckle the lower frame region of flexible display module or flexible display layer to reach the purpose that improves the screen and account for the ratio.
The current flexible display module frame position of buckling has the cambered surface, and flexible display module includes flexible display layer and attached at the cotton layer of compound bubble in flexible display layer shady face one side, and when attached flexible display layer and compound bubble surface course, the laminating degree of difficulty is higher, the incomplete condition of compound bubble surface course and the flexible display layer laminating of the position cambered surface of buckling probably appears.
Disclosure of Invention
The invention provides a flexible display module and a preparation method thereof, and aims to solve the problem that a composite bubble surface layer of an arc surface of a bending part in the flexible display module is not completely attached to a flexible display layer.
According to an aspect of the present invention, there is provided a flexible display module, including a display function layer and a flexible protection layer; the flexible protective layer is positioned on a backlight surface of the display functional layer;
the flexible display module comprises a bending area and a flat area; the thickness of the flexible protection layer in the bending area is T1, and the thickness of the flexible protection layer in the flat area is T2; wherein, | T1-T2|/T2 is less than or equal to 10%.
According to another aspect of the present invention, a method for manufacturing a flexible display module is provided, the method comprising:
providing a flexible protective layer;
attaching the flexible protective layer to a backlight surface of a display function layer to form the flexible display module comprising a bending area and a flat area; the thickness of the flexible protection layer in the bending area is T1, and the thickness of the flexible protection layer in the flat area is T2; wherein, | T1-T2|/T2 is less than or equal to 10%.
According to the technical scheme of the embodiment of the invention, the flexible protective layer is attached to the backlight surface of the display functional layer, so that the effects of releasing heat, buffering external acting force and protecting the display functional layer from being damaged easily can be achieved; the difference value between the thickness T1 of the flexible protective layer positioned in the bending area and the thickness T2 of the flexible protective layer positioned in the straight area is controlled within 10% and 10%, so that the thickness distribution of the flexible protective layer at each position is uniform, the flexible protective layer can be well attached to the backlight surface of the display functional layer, and the edge of the flexible protective layer is not easy to separate from the backlight surface of the display functional layer; in addition, the thickness distribution of the flexible protective layer at each position is uniform, so that subsequent assembly is facilitated, and the yield of flexible display products is improved.
It should be understood that the statements in this section do not necessarily identify key or critical features of the embodiments of the present invention, nor do they necessarily limit the scope of the invention. Other features of the present invention will become apparent from the following description.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a foam bonding process of a flexible display module in the prior art;
FIG. 2 is a schematic structural diagram illustrating a foam bonding process of another flexible display module according to the prior art;
FIG. 3 is a schematic structural diagram illustrating a foam bonding process of another flexible display module according to the prior art;
fig. 4 is a schematic structural diagram of a flexible display module according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of another flexible display module according to an embodiment of the present disclosure;
FIG. 6 is a schematic structural diagram of another flexible display module according to an embodiment of the present invention;
fig. 7 is a flowchart illustrating a method for manufacturing a flexible display module according to an embodiment of the present invention;
fig. 8 is a schematic structural diagram of a bonding process of a flexible protection layer of a flexible display module according to an embodiment of the present invention;
fig. 9 is a schematic structural diagram of a process of attaching a flexible protection layer of a flexible display module according to another embodiment of the present invention;
fig. 10 is a schematic structural diagram of a bonding process of a flexible protection layer of a flexible display module according to an embodiment of the present invention;
fig. 11 is a schematic structural diagram of a process of attaching a flexible protection layer of a flexible display module according to another embodiment of the present invention;
fig. 12 is a flowchart illustrating a method for manufacturing a flexible display module according to another embodiment of the present invention;
fig. 13 is a schematic structural diagram of a flexible protection layer according to an embodiment of the present invention;
fig. 14 is a schematic structural diagram illustrating a process of attaching a flexible protection layer of a flexible display module according to another embodiment of the present invention;
FIG. 15 is a schematic structural diagram of another flexible display module according to an embodiment of the present invention;
FIG. 16 is a schematic structural diagram of another flexible protection layer provided in an embodiment of the present invention;
fig. 17 is a schematic structural diagram of a flexible display device according to an embodiment of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Moreover, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Fig. 1 is a schematic structural diagram of a foam attaching process of a flexible display module in the prior art, fig. 2 is a schematic structural diagram of a foam attaching process of another flexible display module in the prior art, and fig. 3 is a schematic structural diagram of a foam attaching process of another flexible display module in the prior art. Referring to fig. 1 to 3, an adhesive layer 03 is disposed on one side of the foam 02, and the foam 02 may be adhered to the backlight surface 011 of the flexible display layer 01 through the adhesive layer 03.
Continuing to refer to fig. 1-3, at the initial stage of attaching the foam 02 to the backlight surface 011 of the flexible display layer 01, because the backlight surface 011 has an arc surface, at the initial stage of attaching, when the foam 02 and the adhesive layer 03 close to one side of the flexible display layer 01 are not completely attached to the arc surface of the backlight surface 011, the edge of the adhesive layer 03 close to one side of the flexible display layer 01 of the foam 02 is already bonded with the edge of the flexible display layer 01 at the initial bonding point a in advance; then, the foam 02 and the adhesive layer 02 on the side close to the flexible display layer 01 are completely attached to the cambered surface of the backlight surface 011 by means of external force or external equipment, and in the process, the edge of the adhesive layer 03 is always bonded with the edge of the flexible display layer 01 at the initial bonding point A under the influence of the viscosity of the adhesive layer 03. Therefore, after the foam 02 and the adhesive layer 02 close to one side of the flexible display layer 01 are completely attached to the cambered surface of the backlight surface 011, the edge of the adhesive layer 03 is pulled, the adhesive pulling phenomenon occurs, the thickness of the edge of the adhesive layer 03 is reduced, and the problem is particularly serious in a flexible display module with a large bending angle; the thickness of the edge of the adhesive layer 03 is small, so that on one hand, the bonding effect at the edge of the foam 02 is possibly poor, and the foam 02 and the backlight surface 011 of the flexible display layer 01 are bonded insecurely; on the other hand, can cause the thickness at flexible display module edge to be different with the thickness of other positions departments, influence subsequent assembly, cause the flexible display product bad easily.
In order to solve the technical problem, an embodiment of the present invention provides a flexible display module, which is characterized in that the flexible display module includes a display functional layer and a flexible protective layer; the flexible protective layer is positioned on the backlight surface of the display functional layer; the flexible display module comprises a bending area and a flat area; the thickness of the flexible protective layer positioned in the bending area is T1, and the thickness of the flexible protective layer positioned in the flat area is T2; wherein, | T1-T2|/T2 is less than or equal to 10%.
By adopting the technical scheme, the flexible protective layer is attached to the backlight surface of the display functional layer, so that the effects of releasing heat, buffering external acting force and protecting the display functional layer from being damaged easily can be achieved; the difference value between the thickness T1 of the flexible protective layer positioned in the bending area and the thickness T2 of the flexible protective layer positioned in the straight area is controlled within 10% and 10%, so that the thickness distribution of the flexible protective layer at each position is uniform, the flexible protective layer can be well attached to the backlight surface of the display functional layer, and the edge of the flexible protective layer is not easy to separate from the backlight surface of the display functional layer; in addition, the thickness distribution of the flexible protective layer at each position is uniform, so that subsequent assembly is facilitated, and the yield of flexible display products is improved.
The above is the core idea of the present invention, and based on the embodiments of the present invention, a person skilled in the art can obtain all other embodiments without creative efforts, which belong to the protection scope of the present invention. The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Fig. 4 is a schematic structural diagram of a flexible display module according to an embodiment of the present invention. Referring to fig. 4, the flexible display module 10 includes a display functional layer 110 and a flexible protective layer 120; the flexible protective layer 120 is located on the backlight surface 111 of the display function layer 110; the flexible display module 10 comprises a bending area 101 and a flat area 102; the thickness of the flexible protection layer 120 in the bending region 101 is T1, and the thickness of the flexible protection layer 120 in the flat region 102 is T2, wherein | T1-T2|/T2 is less than or equal to 10%.
Taking the flexible display screen as an OLED flexible screen as an example, the display function layer 110 includes an organic light emitting layer and a driving circuit layer (not shown in the figure), the organic light emitting layer includes an organic light emitting diode, and the driving circuit layer includes active or passive devices such as a capacitor, a resistor, and a transistor. It is understood that when the flexible display 10 is other flexible display, the structure of the display function layer 110 may also be changed, and the embodiment of the invention is not limited to the specific type of the flexible display. The flexible protective layer 120 includes but is not limited to a composite foam layer, and can be widely applied to a flexible display module to play roles of heat dissipation, buffering, protection and the like.
Illustratively, the flexible protection layer 120 completely adheres to the backlight surface 111 of the functional layer 110, and at this time, the thickness distribution of the flexible protection layer 120 at each position is relatively uniform, the difference between the thicknesses at each position is not more than 10%, the difference between the thickness T1 of the flexible protection layer 120 located in the bending region 101 and the thickness T2 of the flexible protection layer 120 located in the straight region 102 is not more than 10%, i T1-T2 i/T2 is not more than 10%, and i T1-T2 i/T21 is not more than 10%.
According to the flexible display module provided by the embodiment of the invention, the flexible protective layer is arranged on the backlight surface of the display functional layer, so that the functions of releasing heat, buffering external acting force and protecting the display functional layer from being damaged easily can be achieved; the difference value between the thickness T1 of the flexible protective layer positioned in the bending area and the thickness T2 of the flexible protective layer positioned in the straight area is within 10% and 10%, so that the thickness distribution of the flexible protective layer at each position is uniform, the flexible protective layer can be well attached to the backlight surface of the display functional layer, and the edge of the flexible protective layer is not easy to separate from the backlight surface of the display functional layer; in addition, the thickness distribution of the flexible protective layer at each position is uniform, so that subsequent assembly is facilitated, and the yield of flexible display products is improved.
Optionally, fig. 5 is a schematic structural diagram of another flexible display module according to an embodiment of the present invention. Referring to fig. 5, the flexible display module 10 further includes a cover plate 130; the cover plate 130 is located on a side of the display functional layer 110 away from the flexible protective layer 120.
Illustratively, the cover plate 130 includes, but is not limited to, a glass cover plate with high light transmittance, which can protect the display function layer 110 from being scratched or damaged. A touch layer and a polarizer (not shown) may be disposed between the cover 130 and the display function layer 110, and the polarizer may improve the light output rate of the display function layer 110, reduce reflection, and improve the display effect.
Optionally, with continued reference to fig. 5, the flexible protective layer 120 includes a first edge 11; the display functional layer 110 includes a second edge 12; the first edge 11 and the second edge 2 are both located in the bending region 101, and the first edge 11 is a side edge of the flexible protection layer 120 farthest from the flat region 102, and the second edge 12 is a side edge of the display functional layer 110 farthest from the flat region 102. Wherein the first edge 11 is located on the side of the second edge 12 close to the flat area 102.
Exemplarily, in the bending region 101 of the flexible display module 10, the second edge 12 of the display function layer 110 is retracted compared with the first edge 11 of the flexible protection layer 120, when the flexible protection layer 120 is attached to the arc surface of the display function layer 110, the flexible protection layer 120 is not excessively pulled, the thickness of the flexible protection layer 120 is not easily thinned, so that the thickness distribution of the flexible protection layer 120 at each position is uniform, the flexible protection layer 120 can have a good attaching effect with the backlight surface 111 of the display function layer 110, so that the backlight surface 111 of the display function layer 110 is not easily separated, which is beneficial for subsequent assembly, and the yield of flexible display products is improved.
Optionally, fig. 6 is a schematic structural diagram of another flexible display module according to an embodiment of the present invention. Referring to fig. 6, the flexible protection layer 120 includes a glue layer 121 and a base material layer 122 which are stacked; the adhesive layer 121 is located between the base material layer 122 and the display functional layer 110; the adhesive layer 121 includes a first side 13; the base material layer 122 includes the second side 14; the first side surface 13 and the second side surface 14 are both located in the bending region 103, the first side surface 13 is a side surface of the adhesive layer 121 farthest from the flat region 102, and the second side surface 14 is a side surface of the substrate layer 122 farthest from the flat region 102; wherein the distance between the first side surface 13 and the second side surface 14 is less than or equal to 1 mm.
Illustratively, the base material layer 122 is a main material of the flexible protection layer 120, and may be, for example, a foam layer, a metal heat dissipation layer, or the like, and the adhesive layer 121 is an adhesive material of the flexible protection layer 120, and may adhere the base material layer 122 to the backlight surface 111 of the display function layer 110. Through setting up the distance between first side 13 and second side 14 within 1mm or 1mm, can make the area of glue film 121 and substrate layer 122 almost the same, be provided with glue film 121 between substrate layer 122 and the demonstration functional layer 110 promptly, can increase the viscidity between substrate layer 122 and the demonstration functional layer 110 on the one hand, flexible protective layer 120 can have good laminating effect with the backlight face 111 that shows functional layer 110, make it be difficult for breaking away from the backlight face 111 that shows functional layer 110, on the other hand glue film 121 also can not stand out more than substrate layer 122 outside too much, be favorable to follow-up assembly, improve the yield of flexible display product.
Based on the same inventive concept, the embodiment of the invention also provides a preparation method of the flexible display module, which is used for preparing the flexible display module provided by the embodiment of the invention. Fig. 7 is a flowchart of a method for manufacturing a flexible display module according to an embodiment of the present invention, and referring to fig. 7, the method includes:
and S110, providing a flexible protective layer.
The flexible protective layer 120 includes, but is not limited to, a composite foam layer, and can be widely applied to a flexible display module to play roles of heat dissipation, buffering, protection and the like.
S120, attaching the flexible protective layer to a backlight surface of the display function layer to form a flexible display module comprising a bending area and a straight area; the thickness of the flexible protective layer positioned in the bending area is T1, and the thickness of the flexible protective layer positioned in the flat area is T2; wherein, | T1-T2|/T2 is less than or equal to 10%.
Exemplarily, fig. 8 is a schematic structural diagram of a bonding process of a flexible passivation layer of a flexible display module according to an embodiment of the present invention, and referring to fig. 8, a sticky flexible passivation layer 120 is provided, a side of the flexible passivation layer 120 close to the display function layer 110 has a sticky property, and the flexible passivation layer 120 can be bonded to the backlight surface 111 of the display function layer 110 by an external force or an external device, so that the flexible passivation layer 120 is completely bonded to the backlight surface 111 of the display function layer 110, and in a bending region 101 of the flexible display module 10, a first edge 11 of the flexible passivation layer 120 is retracted compared to a second edge 12 of the display function layer 110, thereby forming the flexible display module 10 including the bending region 101 and a flat region 102 as shown in fig. 4 and fig. 5. The thickness distribution of the flexible protection layer 120 attached to the backlight surface 111 of the display functional layer 110 is uniform at each position, the difference between the thicknesses at each position is not more than 10%, the difference between the thickness T1 of the flexible protection layer 120 located in the bending region 101 and the thickness T2 of the flexible protection layer 120 located in the straight region 102 is not more than 10%, i T1-T2 i/T2 is not more than 10%, and i T1-T2 i/T21 is not more than 10%.
Optionally, before attaching the flexible protective layer to the backlight surface of the display functional layer, the method further includes: providing a cover plate; attaching a cover plate to the light emergent surface side of the display function layer; the light-emitting surface is opposite to the backlight surface.
For example, fig. 9 is a schematic structural diagram of a bonding process of a flexible protection layer of another flexible display module according to an embodiment of the present invention, and referring to fig. 9, a cover plate 130 is provided, and the cover plate 130 may be bonded to the light emitting surface 112 side of the display functional layer 110 by an external force or an external device, or the display functional layer 110 may also be bonded to the side of the cover plate 130 having a concave surface by an external force or an external device. Then, the flexible protective layer 120 is attached to the backlight surface 111 of the display functional layer 110. It is understood that, if the cover plate 130 is attached to the light emitting surface 112 side of the display functional layer 110 by external force or external equipment, the execution sequence of the step and the step of attaching the flexible protection layer 120 to the backlight surface 111 of the display functional layer 110 may be changed according to actual requirements; if the display function layer 110 is attached to the concave side of the cover 130 by external force or external device, the steps are performed in advance of attaching the flexible protection layer 120 to the backlight surface 111 of the display function layer 110.
Optionally, attaching the flexible protective layer to the backlight surface of the display functional layer includes completely attaching the flexible protective layer to the backlight surface of the display functional layer by using a roller and/or a shaping press plate; the contact surface of the shaping pressure plate and the flexible display module is of a complementary structure.
For example, fig. 10 is a schematic structural diagram of a bonding process of a flexible protection layer of another flexible display module according to an embodiment of the present invention, and fig. 11 is a schematic structural diagram of a bonding process of a flexible protection layer of another flexible display module according to an embodiment of the present invention, referring to fig. 10, when the flexible protection layer 120 is bonded to the display functional layer 110, the flexible protection layer 120 may be bonded in regions and sequentially, so that the possibility of unevenness of the flexible protection layer 120 may be reduced. For example, the flexible protection layer 120 is attached from the flat region 102 of the flexible display module 10, when the flexible protection layer 120 is attached to the region, the roller 51 can roll from the middle region of the flat region 102 to the direction of the bending region 101 along the second direction Y, and the flexible protection layer 120 is attached from the middle region of the flat region 102 to the direction of the bending region 101 along the second direction Y, where the second direction Y is a direction from the flat region 102 to the bending region 101; alternatively, referring to fig. 11, when the flexible protective layer 120 is attached to the bending region 101 of the flexible display module 10, the flexible protective layer 120 may be completely attached to the backlight surface 111 of the display functional layer 110 by using the shaping pressing plate 52, and the shaping pressing plate 52 displays a complementary structure of the backlight surface 111 of the functional layer 110, that is, the shaping pressing plate 52 and a surface of the flexible protective layer completely attached to the backlight surface 111 on a side away from the display functional layer are of a complementary structure, and a surface of the flexible protective layer completely attached to the backlight surface 111 on a side away from the display functional layer is a contact surface between the flexible display module 10 and the shaping pressing plate 52.
According to the preparation method of the flexible display module, the flexible protective layer is attached to the backlight surface of the display functional layer, so that the effects of releasing heat, buffering external acting force and protecting the display functional layer from being damaged easily can be achieved; after the flexible protective layer is attached to the backlight surface of the display functional layer, the difference value between the thickness T1 of the flexible protective layer located in the bending area and the thickness T2 of the flexible protective layer located in the straight area is controlled within 10% and 10%, so that the thickness distribution of the flexible protective layer at each position is uniform, the flexible protective layer can have a good attaching effect with the backlight surface of the display functional layer, and the edge of the flexible protective layer is not easy to separate from the backlight surface of the display functional layer; in addition, the thickness distribution of the flexible protective layer at each position is uniform, so that subsequent assembly is facilitated, and the yield of flexible display products is improved.
Optionally, fig. 12 is a block flow diagram of a method for manufacturing a flexible display module according to an embodiment of the present invention, and referring to fig. 12, the method includes:
s210, providing a flexible protective layer comprising a glue layer and a base material layer which are arranged in a laminated mode; the flexible protective layer also comprises an inward shrinkage region, an edge region and a middle region which are arranged in sequence; the retracted area is not provided with a glue layer; the thickness of the glue layer in the edge area is d1, the thickness of the glue layer in the middle area is d2, and d1 > d 2.
Fig. 13 is a schematic structural diagram of a flexible protection layer according to an embodiment of the present invention, and referring to fig. 13, a flexible protection layer 120 includes a glue layer 121 and a substrate layer 122, which are stacked together; the flexible protection layer 120 further comprises an inward contracting area 201, an edge area 202 and a middle area 203 which are arranged in sequence; the retracted area 201 is not provided with the adhesive layer 121; the thickness of the glue layer 121 in the edge region 202 is d1, and the thickness of the glue layer 121 in the middle region 203 is d2, d1 > d 2.
S220, attaching the flexible protective layer to a backlight surface of the display function layer to form a flexible display module comprising a bending area and a straight area; the thickness of the flexible protective layer positioned in the bending area is T1, and the thickness of the flexible protective layer positioned in the flat area is T2; wherein, | T1-T2|/T2 is less than or equal to 10%.
For example, fig. 14 is a schematic structural diagram of a process of attaching a flexible protection layer of another flexible display module according to an embodiment of the present invention, and referring to fig. 14, in an initial stage of attaching the flexible protection layer 120 to the backlight surface 111 of the display function layer 110, because the backlight surface 111 has a cambered surface, when the flexible protection layer 120 is not completely attached to the cambered surface of the backlight surface 111 in the initial stage of attaching, an edge of the adhesive layer 121 has been bonded to the backlight surface 111 at an initial bonding point B in advance; since the retracted area 201 is not provided with the glue layer 121, the edge of the glue layer 121 of the edge area 202 is bonded to the back surface 111 at the initial bonding point B, and at this time, the retracted area 201 and the edge area 202 are both located in the bending area 101, and at least part of the middle area 203 is located in the straight area 102. The initial bond point B is located in a direction of the second edge 12 of the display functional layer 110 close to the flat region 102 and is further away from the second edge 12 compared to the prior art.
Optionally, laminating the flexible protective layer to the backlight surface of the display functional layer includes: contacting the glue layer of the edge area with the backlight surface of the display function layer positioned in the bending area, and extruding the surface of one side of the substrate layer away from the glue layer to fill part of the glue layer of the edge area to the retracted area; wherein, the edge area and the retraction area are positioned in the bending area; the intermediate region is located at least in the flat region.
For example, fig. 15 is a schematic structural diagram of another flexible display module according to an embodiment of the present invention, referring to fig. 15, when the flexible protection layer is attached to the backlight surface 011 by an external force or an external device, the adhesive layer 121 of the edge region 202 is in contact with the backlight surface 111 of the display function layer 110 located in the bending region 101, and one side surface of the substrate layer 122 away from the adhesive layer 111 is pressed to promote the flexible protection layer 120 to be completely attached to the backlight surface 111, meanwhile, the adhesive layer 121 located in the edge region 202 with a larger thickness is pressed to fill a part of the adhesive layer 121 into the retracted region 201, so that the retracted region 201 also has the adhesive layer 121, and the thickness distribution of the adhesive layer 121 at each position is relatively uniform, that is, the thickness distribution of the flexible protection layer 120 at each position is relatively uniform.
Optionally, with continuing reference to fig. 13, the length L of the retraction area 201 in the first direction X ranges from: l is more than 1mm and less than 2 mm; the first direction X is an arrangement direction of the retracted region 201, the edge region 202, and the middle region 203. The adhesive layer 121 has certain bonding capacity and deformation capacity, the length L of the retracted area 201 in the first direction X is controlled within a range of 1mm-2mm, so that the retracted area 201 can be filled more easily when the adhesive layer 121 in the edge area 202 is extruded, if the length L of the retracted area 201 in the first direction X is too large, the deformation of the adhesive layer 121 can be limited under the influence of the adhesive property of the adhesive layer, and the retracted area 201 may not be filled completely when the adhesive layer 121 in the edge area 202 is extruded; if the length L of the retracted region 201 in the first direction X is too small, the initial bonding point B is closer to the second edge 112, and when the flexible protection layer 120 completely adheres to the backlight surface 111 of the display function layer 110 in the bending region 101, the adhesive layer 121 may be pulled and thinned. It should be noted that the length L of the retraction area 201 in the first direction X may not be in the range of 1mm to 2mm, and may be set according to actual requirements, which is not specifically limited in the embodiment of the present invention.
The preparation method of the flexible display module provided by the embodiment of the invention is characterized in that the flexible protective layer is formed by laminating a glue layer and a substrate layer, the glue layer is not arranged in the retraction area, the thickness d1 of the glue layer in the edge area is greater than the thickness d2 of the glue layer in the middle area, so that the glue layer is retracted and the edge is thickened compared with the substrate layer, when the flexible protective layer is attached to the backlight surface of the display layer, the initial bonding point is retracted, when the flexible protective layer is completely attached to the backlight surface, the thickened glue layer can fill the retraction area, the situation that the glue layer is stretched and thinned when the substrate layer is completely attached to the backlight surface is avoided, the uniformity of the glue layer is improved, the adhesion between the substrate at the edge and the display layer is improved, the edge of the substrate is prevented from falling off, and the yield of flexible display products is improved.
Optionally, fig. 16 is a schematic structural diagram of another flexible protection layer according to an embodiment of the present invention, referring to fig. 16, the adhesive layer 121 located in the edge region 202 includes a first adhesive layer portion 1211 and a second adhesive layer portion 1212, and the second adhesive layer portion 1212 is located on a side of the first adhesive layer portion 1222 away from the substrate layer 122; the thickness of the first glue layer 1211 is equal to the thickness of the glue layer 121 in the middle region 203; the volume of the second adhesive layer 1212 is equal to the product of the area of the retraction region 201 and the thickness of the first adhesive layer 1211. Therefore, after the substrate layer 122 is completely attached to the backlight surface 111 of the display function layer 110, the adhesive layer 121 can be uniform in thickness, attachment quality is improved, and the adhesive layer 121 cannot be exposed outside the substrate layer 122 unnecessarily, so that subsequent processes are prevented from being influenced.
The method for manufacturing the flexible display module provided by the embodiment of the invention is used for manufacturing the flexible display module provided by any embodiment of the invention, has the corresponding technical characteristics and beneficial effects of the flexible display module, and the content which is not described in detail in the embodiment of the method for manufacturing the flexible display module can refer to the description of the flexible display module, and is not repeated herein; similarly, the flexible display module provided in the embodiment of the present invention also has functional modules and beneficial effects that can execute the manufacturing method of the flexible display module provided in the embodiment of the present invention, and the content that is not described in detail in the embodiment of the flexible display module can refer to the description of the manufacturing method of the flexible display module, and is not described herein again.
Based on the same inventive concept, an embodiment of the present invention further provides a flexible display device, fig. 17 is a schematic structural diagram of the flexible display device provided in the embodiment of the present invention, and as shown in fig. 17, the flexible display device 20 includes the flexible display module 10 provided in any embodiment of the present invention. The flexible display device 20 provided in the embodiment of the present invention may be a mobile phone shown in fig. 17, and may also be any electronic product with a display function, including but not limited to the following categories: the present disclosure relates to a television, a notebook computer, a desktop display, a tablet computer, a digital camera, an intelligent bracelet, an intelligent glasses, a vehicle-mounted display, a medical device, an industrial control device, and a touch interaction terminal, and the embodiments of the present disclosure are not limited thereto
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the technical principles employed. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
Claims (12)
1. The flexible display module is characterized by comprising a display function layer and a flexible protection layer; the flexible protective layer is positioned on a backlight surface of the display functional layer;
the flexible display module comprises a bending area and a flat area; the thickness of the flexible protection layer in the bending area is T1, and the thickness of the flexible protection layer in the flat area is T2; wherein, | T1-T2|/T2 is less than or equal to 10%.
2. The flexible display module of claim 1, wherein the flexible protective layer comprises a first edge; the display functional layer includes a second edge; the first edge and the second edge are both located in the bending area, the first edge is one side edge of the flexible protection layer which is farthest away from the straight area, and the second edge is one side edge of the display functional layer which is farthest away from the straight area;
wherein the first edge is located on one side of the second edge close to the flat area.
3. The flexible display module of claim 1, wherein the flexible protection layer comprises a glue layer and a substrate layer which are stacked; the adhesive layer is positioned between the substrate layer and the display functional layer;
the adhesive layer comprises a first side surface; the substrate layer comprises a second side face; the first side face and the second side face are both positioned in the bending area, the first side face is the surface of one side, which is farthest away from the straight area, in the adhesive layer, and the second side face is the surface of one side, which is farthest away from the straight area, in the substrate layer;
wherein the distance between the first side surface and the second side surface is less than or equal to 1 mm.
4. The flexible display module of claim 1, further comprising: a cover plate;
the cover plate is positioned on one side of the display function layer, which is far away from the flexible protection layer.
5. A preparation method of a flexible display module is characterized by comprising the following steps:
providing a flexible protective layer;
attaching the flexible protective layer to a backlight surface of a display function layer to form the flexible display module comprising a bending area and a flat area; the thickness of the flexible protection layer in the bending area is T1, and the thickness of the flexible protection layer in the flat area is T2; wherein, | T1-T2|/T2 is less than or equal to 10%.
6. The method for manufacturing a flexible display module according to claim 5, wherein providing a flexible protection layer comprises:
providing the flexible protective layer comprising a glue layer and a base material layer which are arranged in a laminated mode; the flexible protective layer also comprises an inward shrinkage region, an edge region and a middle region which are arranged in sequence; the retracted area is not provided with the glue layer; the thickness of the glue layer in the edge region is d1, the thickness of the glue layer in the middle region is d2, d1 > d 2.
7. The method of claim 6, wherein a length L of the indented region in the first direction has a value ranging from: l is more than 1mm and less than 2 mm; wherein the first direction is an arrangement direction of the retraction region, the edge region, and the middle region.
8. The method for manufacturing a flexible display module according to claim 6, wherein the adhesive layer located at the edge region includes a first adhesive layer portion and a second adhesive layer portion, and the second adhesive layer portion is located on a side of the first adhesive layer portion away from the substrate layer;
the thickness of the first glue layer part is equal to that of the glue layer positioned in the middle area; the volume of the second glue layer part is equal to the product of the area of the retraction region and the thickness of the first glue layer part.
9. The method of claim 6, wherein attaching the flexible protective layer to a backlight surface of a display functional layer comprises:
completely attaching the flexible protective layer to a backlight surface of the display functional layer by using a roller and/or a shaping press plate; the contact surfaces of the shaping pressing plate and the flexible display module are of complementary structures.
10. The method of claim 8, wherein attaching the flexible protective layer to a backlight surface of a display functional layer comprises:
contacting the adhesive layer of the edge area with a backlight surface of the display function layer positioned in the bending area, and extruding the surface of one side of the substrate layer away from the adhesive layer so as to fill part of the adhesive layer of the edge area to the retracted area; wherein the edge region and the indented region are located in the bending region; the intermediate region is located at least in the flat region.
11. The method of claim 5, further comprising, before attaching the flexible protective layer to the backlight surface of the display functional layer:
providing a cover plate;
attaching the cover plate to the light emitting surface side of the display function layer; the light-emitting surface is opposite to the backlight surface.
12. A flexible display device, comprising the flexible display module according to any one of claims 1 to 3.
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| CN114999329B (en) | 2023-10-03 |
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