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CN114872222B - Plastic eating agent production system and production method - Google Patents

Plastic eating agent production system and production method Download PDF

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Publication number
CN114872222B
CN114872222B CN202210405284.7A CN202210405284A CN114872222B CN 114872222 B CN114872222 B CN 114872222B CN 202210405284 A CN202210405284 A CN 202210405284A CN 114872222 B CN114872222 B CN 114872222B
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plastic
control module
preset
raw material
eating
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CN114872222A (en
Inventor
郭松瑞
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Suzhou Yinrui Environmental Protection Material Co ltd
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Suzhou Yinrui Environmental Protection Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92809Particular value claimed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/62Plastics recycling; Rubber recycling

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention relates to the field of plastic degradation, in particular to a plastic eating agent production system and a production method, wherein the plastic eating agent production process is completed by adopting the plastic eating agent production system, and the plastic eating agent production equipment comprises a batching module, a mixing module, a granulating module and a plastic eating agent proportion control module.

Description

Plastic eating agent production system and production method
Technical Field
The invention relates to the field of plastic degradation, in particular to a plastic eating agent production system and a plastic eating agent production method.
Background
Polyolefin plastics, particularly Polyethylene (PE) and polypropylene (PP), are very widely used in everyday life, such as electronic and electrical packaging, commodity packaging, supermarket shopping bags, takeaway packaging bags, medical packaging, agricultural industry, industrial industry, various plastics, hardware, electrical products, and the like. However, polyolefin plastics are hydrophobic on the surface, inhibit the growth of microorganisms, and in addition, polyolefin itself is structurally very stable, so that it is difficult to degrade in a short time. PE degrades less than 0.5% within 100 years, if exposed to sunlight (UV) for 2 years before biodegradation, the degradation rate can only reach 1%, and the year-by-year accumulation of plastic waste brings great difficulty and challenge to the environment, which is contrary to the concept of sustainable development.
It was found that the degradation of polyolefin plastics involved 2 processes, respectively non-biological oxidative degradation and biological degradation. The non-biological oxidation process is started, mainly photooxidation, thermal oxidation, mechanochemical oxidation and the like, and oxygen in the air reacts with polyolefin under the actions of light, heat, machinery, chemistry and the like. The polyolefin at this stage forms smaller molecular flakes (compared with the original polymer), and functional groups with higher reactivity, such as carboxyl, hydroxyl, ester, aldehyde, alcohol and the like, change from hydrophobicity to hydrophilicity, so that the disintegrated polyolefin absorbs water and provides conditions for the biodegradation at the next stage; this is followed by a microbial degradation process, where microorganisms such as bacteria, fungi, algae use the oxidation products of the polymer chains as carbon sources, thereby forming carbon dioxide, water, biogas, and organic matter.
Research on degradable polyolefin by scientists has been carried out for decades, but commercial application of the degradable polyolefin is not really realized, wherein the biggest problem is low degradation efficiency, and polyolefin materials are difficult to thoroughly decompose into final products such as carbon dioxide, water and the like in a short time; secondly, the contradiction among the service life, the service performance and the degradation performance of the product is difficult to control. Furthermore, control costs are a fundamental problem that commercial applications need to address.
At present, there are some preparation methods of ECO biodegradation plastic gnawing agents, and Chinese invention publication No.: CN111138760a discloses an environment-friendly ECO-biodegradable plastic additive and a preparation method thereof, wherein the additive comprises the following raw materials in parts by weight: 30-50 parts of polypropylene, 20-30 parts of polycaprolactone, 2-5 parts of maleic anhydride grafted polypropylene, 10-15 parts of amine stearate, 5-10 parts of erucamide, 0.5-3 parts of stearic acid, 0.5-3 parts of palmitic acid, 0.5-3 parts of antioxidant and 0.5-3 parts of silane coupling agent. The manufacturing method comprises the following steps: firstly, polypropylene, polycaprolactone, maleic anhydride grafted polypropylene and an antioxidant are mixed and fused for the first time; adding other raw materials, and performing secondary fusion; and injecting or extruding the obtained product into granules to obtain the environment-friendly biodegradable plastic additive. However, the plastic eating agent prepared by the invention adopts a single proportion, and cannot be correspondingly adjusted according to the degradation requirements of plastic products with different functions, the degradation efficiency of the plastic eating agent applied to the plastic products with different functions in different environments is different from the preset degradation efficiency, and the degradation time of the plastic products prepared by the plastic eating agent cannot be adjusted, so that the performance of the degraded plastic products prepared by the plastic eating agent can be possibly influenced.
Disclosure of Invention
Therefore, the invention provides a plastic eating agent production system and a production method, which are used for solving the problem that the plastic eating agent prepared in the prior art cannot be prepared for specific plastic product application environments to preset degradation function plastic eating agents, so that the degradation efficiency of the prepared plastic eating agent is low.
To achieve the above object, in one aspect, the present invention provides a plasticizer production system, comprising,
the batching module is arranged at the front end of the plastic eating agent production system and is used for throwing a preset amount of raw materials into the mixing kettle, and comprises a plurality of storage bins and a plurality of raw material conveying devices;
the mixing module is connected with the batching module and used for enabling the mixing kettle to mix raw materials in a preset temperature environment;
a granulating module connected with the mixing module and used for extruding the mixed plastic-eating raw material and cooling and granulating the extruded plastic-eating raw material to prepare plastic-eating granules;
the plastic eating agent proportioning control module is respectively connected with the batching module, the mixing module, the granulating module and the detecting module, and is used for selecting a corresponding plastic eating agent formula according to components of plastic products to be degraded when the plastic eating agent is produced, respectively determining raw material quality, hydrophobic material addition amount, binder addition amount and expected degradation time of the plastic products to be degraded according to the weight of the plastic products to be degraded, and setting the granulating particle size of the plastic eating agent to finish production setting according to the requirements of the plastic products to be degraded, and sequentially controlling the batching module, the mixing module and the granulating module to run according to corresponding working parameters after finishing the production setting of the plastic eating agent so as to finish the production of the plastic eating agent.
In another aspect, the present invention provides a method of producing a plastic snack comprising,
step s1, inputting components of a plastic product to be degraded, the particle size of a raw material of the plastic product to be degraded and the water content of the use environment of the plastic product to be degraded into the plastic product ratio control module;
step s2, the ratio control module of the plastic-eating agent outputs the formula of the plastic-eating agent and the component mass of each raw material in the plastic-eating agent to the batching module through analysis and calculation, and transmits the pelleting particle size of the plastic-eating agent to the pelleting module;
and step 3, the plasticizer ratio control module sequentially controls the batching module, the mixing module and the granulating module to work so as to finish the manufacture of the plasticizer.
Further, a plastic product component analysis model is arranged in the plastic product ratio control module, the plastic product component analysis model is used for identifying main components of the plastic product to be degraded by analyzing the input components of the plastic product to be degraded, and the plastic product component analysis model outputs the identified main components of the plastic product to be degraded to the plastic product ratio control module so that the plastic product ratio control module can produce the corresponding plastic product;
The component identification logic of the component analysis model of the plastic product comprises the steps of sorting the constituent components of the plastic product from large to small according to the mass ratio of each component in the components of the plastic product to the total composition, and taking the component with the ratio larger than a preset percentage as the main component of the plastic product;
the plastic product component analysis model is provided with a plastic product component detection unit, and the plastic product component detection unit is used for identifying the components in the plastic product and the mass ratio of the total components of each component station by detecting fragments or raw material granules of the plastic product.
Further, the plastic-eating agent proportion control module is provided with a first preset plastic product main component classification A1, a second preset plastic product main component classification A2, a third preset plastic product main component classification A3, a first preset plastic raw material formula B1, a second preset plastic-eating agent formula B2 and a third preset plastic-eating agent formula B3, wherein each raw material composition in the B1, the B2 and the B3 is embodied in a percentage form, and when the plastic-eating agent proportion control module receives the main components of the plastic product to be degraded, the plastic-eating agent proportion control module is used for preliminarily determining the corresponding plastic-eating agent formula according to the main components of the plastic product to be degraded;
If the main component of the plastic product to be degraded is any one of A1, A2 and A3, when the main component of the plastic product to be degraded output by the plastic product component analysis model is A1, the plastic eating agent proportion control module adopts a first preset plastic eating agent raw material formula B1 to select a corresponding plastic eating agent raw material; when the main component of the plastic product to be degraded output by the plastic product component analysis model is A2, the plastic eating agent proportion control module adopts a second preset plastic eating agent raw material formula B2 to select a corresponding plastic eating agent raw material; when the main component of the plastic product to be degraded output by the plastic product component analysis model is A3, the plastic eating agent proportion control module adopts a third preset plastic eating agent raw material formula B3 to select a corresponding plastic eating agent raw material;
if the main components of the plastic product to be degraded are two or more of A1, A2 and A3, setting the ratio of A1 to A1, the ratio of A2 to A2 and the ratio of A3 to A3 in the main components of the plastic product to be degraded, wherein A1%, A2 and A3 are not related in size and A1%, A2 and A3% are all larger than the preset percentage, and the ratio control module of the plastic product to be degraded preliminarily determines the addition of each raw material in the formula of the plastic product according to the ratio A1% of the main component Ai of the plastic product to be degraded;
When the plastic ratio control module judges that the i-th preset plastic raw material formula Bi is adopted to determine the corresponding plastic raw material, wherein i=1, 2 and 3, the plastic ratio control module marks the judged plastic formula as Ba, marks the addition amount of the plastic raw material as m2, and if the main component of the plastic product to be degraded is any one of A1, A2 and A3, the Ba=Bi is set; if the main components of the plastic product to be degraded are two or more of A1, A2 and A3, let ba=b1×a1% + b2×a2% + b3×a3% and let m2=ba×m0, where M0 is the weight of the plastic article to be degraded.
Further, the plastic eating agent proportioning control module is provided with a first plastic product use environment water content standard S1, a second plastic product use environment water content standard S2, a first preset hydrophobic raw material addition coefficient alpha 1, a second preset hydrophobic raw material addition coefficient alpha 2 and a third preset hydrophobic raw material addition coefficient alpha 3, wherein 0 < S1 < S2,0 < alpha 1 < alpha 2 < alpha 3, the plastic eating agent proportioning control module marks the water content of the use environment of the plastic product to be degraded as S and is used for determining the corresponding hydrophobic raw material addition coefficient according to the water content S of the use environment of the plastic product to be degraded so as to adjust the waterproof performance of the plastic product to be degraded;
When S is more than 0 and less than S1, the plastic eating agent proportioning control module adopts a first preset hydrophobic raw material addition coefficient alpha 1 to adjust the quality of the hydrophobic raw materials in the plastic eating agent raw material formula;
when S1 is more than or equal to S is more than or equal to S2, the plasticizer ratio control module adopts a second preset hydrophobic raw material addition coefficient alpha 2 to adjust the quality of the hydrophobic raw materials in the plasticizer raw material formula;
when S is more than S2, the plasticizer ratio control module adopts a third preset hydrophobic raw material addition coefficient alpha 3 to adjust the quality of the hydrophobic raw materials in the plasticizer raw material formula;
when the plasticizer ratio control module adjusts the quality of the hydrophobic raw materials in the plasticizer raw material formula by adopting a j-th preset hydrophobic raw material addition coefficient alpha j, setting j=1, 2 and 3, and marking the adjusted hydrophobic raw material addition quality as m1 'by the plasticizer ratio control module, and setting m1' =m1×alpha j, wherein m1 is the hydrophobic raw material addition quality before adjustment.
Further, the plastic eating agent proportion control module is provided with a first plastic eating agent degradation time standard T1 and a second plastic eating agent degradation time standard T2, wherein T1 is more than 0 and less than T2, and when the plastic eating agent proportion control module completes preliminary confirmation of a plastic eating agent formula, the plastic eating agent proportion control module judges whether to adjust the addition amount of plastic eating agent raw materials according to the expected degradation time T of the plastic products to be degraded;
When T is less than T1, the plasticizer ratio control module judges that the expected degradation time is short and adjusts the addition amount of the plasticizer so as to increase the addition amount of the plasticizer raw material;
when T1 is more than or equal to T is more than or equal to T2, the plasticizer ratio control module judges that the expected degradation time meets the standard and does not need to adjust the addition amount of plasticizer raw materials;
when T is more than T2, the plasticizer ratio control module judges that the expected degradation time is long and adjusts the addition amount of the plasticizer so as to reduce the addition amount of the plasticizer raw material.
Further, the ratio control module of the snack plastic is provided with a first snack plastic degradation time difference standard delta T1, a second snack plastic degradation time difference standard delta T2, a preset first snack plastic addition adjustment coefficient eta 1, a preset second snack plastic addition adjustment coefficient eta 2 and a preset third snack plastic addition adjustment coefficient eta 3, wherein 0 < delta T1 < delta T2,1 < eta 2 < eta 3 < 2, the ratio control module of the snack plastic calculates the expected degradation time of the plastic product to be degraded and the difference delta T of the degradation time difference standard when judging that the addition of the snack plastic is required to be adjusted and determines the adjustment value of the addition of the snack plastic raw materials according to delta T, wherein if T is less than T1, delta t=T 1-T is set, if T is more than T2, delta t=t-T2 is set,
When deltat is smaller than deltaT 1, the plastic additive ratio control module adopts a preset first plastic additive amount adjustment coefficient eta 1 to adjust the additive amount of the plastic additive raw materials;
when deltaT 1 is less than or equal to deltaT 2, the ratio control module of the plastic eating agent adopts a preset second plastic eating agent addition amount adjustment coefficient eta 2 to adjust the addition amount of the plastic eating agent raw material;
when deltat is more than deltaT 2, the plastic additive ratio control module adopts a preset third plastic additive amount adjustment coefficient eta 3 to adjust the additive amount of the plastic additive raw materials;
when the plasticizer ratio control module adjusts the addition amount of the plasticizer raw materials by adopting a preset k plasticizer addition amount adjustment coefficient eta, k=1, 2 and 3 are set, the adjusted plasticizer raw material addition amount is recorded as m2', if T is less than T1, m2' =m2×eta is set, if T is more than T2, m2' =m2× (2-eta k) is set, and m2 is the addition amount of the plasticizer raw materials before adjustment.
Further, the plastic eating agent ratio control module is provided with a first preset adhesive adding quality standard M1 and a second preset adhesive adding quality standard M2, wherein M1 is more than 0 and less than M2, and judges whether to adjust the adding amount of the adhesive according to the sum M of the adjusted hydrophobic raw material adding quality and the adjusted plastic eating agent adding amount; setting m=m1 '+m2',
When M is smaller than M1, the plastic eating agent proportion control module judges that the additive is low in quality and adjusts the addition amount of the binder so as to reduce the addition quality of the binder;
when M1 is more than or equal to M2, the plastic eating agent proportion control module judges that the adding quality meets the standard and does not need to adjust the adding quality of the binder;
when M is more than M2, the plasticizer ratio control module judges that the adding quality is high and adjusts the adding quantity of the binder to increase the adding quality of the binder.
Further, the plastic eating ratio control module is provided with a first preset adhesive mass ratio standard Q1, a second preset adhesive mass ratio standard Q2, a first adhesive addition amount adjustment coefficient beta 1, a second adhesive addition amount adjustment coefficient beta 2 and a third adhesive addition amount adjustment coefficient beta 3, wherein 0 < Q1 < Q2,1 > beta 2 > beta 3 > 0, the plastic eating ratio control module calculates the ratio Q of the sum M of the adjusted added mass of the hydrophobic raw material and the adjusted added amount of the plastic eating agent to the preset addition standard amount and is used for determining an adjustment value for the adhesive addition amount according to Q,
if M < M1, setting q= (M1-M)/M;
when Q is more than 0 and less than Q1, the plastic eating agent proportioning control module adopts a third adhesive addition amount adjustment coefficient beta 3 to adjust the adhesive addition amount;
When Q1 is more than or equal to Q and less than or equal to Q2, the plastic eating agent proportion control module adopts a second adhesive addition amount adjustment coefficient beta 2 to adjust the adhesive addition amount;
when Q is more than Q2, the plastic eating agent proportioning control module adopts a first adhesive adding amount adjustment coefficient beta 1 to adjust the adhesive adding amount;
if M > M2, setting q=M-M2/M;
when Q is more than 0 and less than Q1, the plastic eating agent proportioning control module adopts a first adhesive adding amount adjustment coefficient beta 1 to adjust the adhesive adding amount;
when Q1 is more than or equal to Q and less than or equal to Q2, the plastic eating agent proportion control module adopts a second adhesive addition amount adjustment coefficient beta 2 to adjust the adhesive addition amount;
when Q is more than Q2, the plastic eating agent proportioning control module adopts a third binder addition amount adjustment coefficient beta 3 to adjust the binder addition amount;
when the plasticizer ratio control module adopts the n-th binder addition amount adjustment coefficient beta n to adjust the binder addition amount, n=1, 2 and 3 are set, the adjusted binder addition amount is marked as md',
if M < M1, md' =md×βn is set;
if M > M2, md' =md× (1+βn) is set, where md is the amount of adhesive added before adjustment.
Further, the plastic eating agent proportioning control module is provided with a first plastic product particle size standard D1, a second plastic product particle size standard D2, a third plastic product particle size standard D3, a first preset plastic eating agent granulating mode granulating particle size H1, a second preset plastic eating agent granulating mode granulating particle size H2, a third preset plastic eating agent granulating mode granulating particle size H3 and a fourth preset plastic eating agent granulating mode granulating particle size H4, wherein D1 is more than 0 and less than D2 and less than D3, H1 is more than 0 and less than H2 and less than H4, H1 is more than D1, H2 is more than D2, H3 is more than D3 and H4 is less than D4, and the plastic eating agent proportioning control module marks the raw material particle size of the plastic product to be degraded as D and is used for determining the plastic eating agent producing granulating particle size according to D;
When D is less than or equal to D1, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be a first preset plastic-eating agent granulating mode granulating particle size H1;
when D1 is more than D and less than or equal to D2, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be the granulating particle size H2 of a second preset plastic-eating agent granulating mode;
when D2 is more than D and less than or equal to D3, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be a third preset plastic-eating agent granulating mode granulating particle size H3;
when D is more than D3, the plastic eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be the fourth preset plastic eating agent granulating mode granulating particle size H4.
Compared with the prior art, the invention has the beneficial effects that the plastic-eating agent proportioning control module is arranged to select the plastic-eating agent formula according to the components of the plastic product to be degraded when the plastic-eating agent is produced, and the raw material quality, the hydrophobic material addition amount and the binder addition amount of the plastic product to be prepared are determined according to the weight of the plastic product to be degraded, the service environment water content of the plastic product to be degraded and the expected degradation time, and the plastic-eating agent granulation particle size is set to finish the production setting according to the requirements of the plastic product to be degraded, so that the corresponding plastic-eating agent can be configured according to the application environment and the expected degradation time of the specific plastic product.
Furthermore, the plastic component analysis module is used for carrying out component analysis on the plastic product to be degraded by arranging the plastic product component analysis model, and adopts the corresponding plastic component raw material formula according to the main components of the plastic product, so that the plastic product with the corresponding function is effectively prepared according to the specific plastic product to be degraded.
Further, the plastic eating agent proportioning control module is provided with a plurality of plastic eating agent raw material formulas, and the corresponding plastic eating agent raw material formulas are selected according to main components of plastic products to be degraded, so that the corresponding plastic eating agents according to specific plastic product configuration are effectively realized, the degradation capability difference of the same plastic eating agent when plastic products with different main components are degraded is effectively avoided, and the corresponding plastic eating agents according to specific plastic product types are effectively realized.
Furthermore, the ratio control module of the plastic eating agent of the invention adjusts the addition amount of the hydrophobic raw material by setting the standard of the water content of the use environment of the plastic product and comparing the water content of the use environment of the plastic product to be degraded with the standard of the water content of the use environment of the preset plastic product, thereby further effectively realizing the adjustment of the ratio of the plastic eating agent according to the use environment of the plastic product to be explained and further effectively realizing the allocation of the plastic eating agent with corresponding functions according to the specific plastic product to be degraded.
Further, the plastic eating agent proportioning control module judges whether to adjust the raw material addition amount of the plastic eating agent according to the expected degradation time of the plastic product to be degraded by setting the plastic eating agent degradation time standard, and effectively realizes the adjustment and configuration of the raw material addition amount of the plastic eating agent according to the expected degradation time of the plastic product to be degraded.
Furthermore, the plastic eating agent proportioning control module of the invention accurately adjusts the addition amount of the plastic eating agent raw materials by setting the plastic eating agent degradation time difference standard, thereby further effectively realizing the adjustment of the addition amount of the plastic eating agent raw materials according to the expected degradation time of the plastic products to be degraded, and reducing the addition amount of the plastic eating agent raw materials when the expected degradation time is greater than the time standard; when the expected degradation time is less than the time standard, the addition amount of the plasticizer raw material is increased.
Further, the plastic eating agent proportioning control module of the invention judges whether to adjust the addition amount of the adhesive or not according to the addition amount of the plastic eating agent and the addition amount of the hydrophobic raw material by setting the preset adhesive addition quality standard, thereby improving the molding quality in the plastic eating agent granulation process and the quality of the finished product of the degradable plastic product prepared by mixing the plastic eating agent granules and the plastic granules to be degraded.
Furthermore, the plastic product grain size standard is set by the plastic product grain size control module to determine the plastic product grain size and enable the plastic product grain size to be smaller than the plastic product raw material grain size, so that uniform mixing of the plastic product and the plastic product raw material grain can be fully realized when the plastic product is prepared by using the plastic product, and the plastic product prepared by the plastic product production system can be produced in a targeted manner for the plastic product to be degraded.
Drawings
FIG. 1 is a block diagram of the plasticizer production system of the present invention;
figure 2 is a flow chart of the method of producing the plastic snack of the present invention.
Detailed Description
In order that the objects and advantages of the invention will become more apparent, the invention will be further described with reference to the following examples; it should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present invention, and are not intended to limit the scope of the present invention.
It should be noted that, in the description of the present invention, terms such as "upper," "lower," "left," "right," "inner," "outer," and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, it should be noted that, in the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to the specific circumstances.
Referring to fig. 1, which is a block diagram of a plasticizer production system according to the present invention, the present invention provides a plasticizer production system, comprising,
The batching module is arranged at the front end of the plastic eating agent production system and is used for throwing a preset amount of raw materials into the mixing kettle, and comprises a plurality of storage bins and a plurality of raw material conveying devices;
the mixing module is connected with the batching module and used for enabling the mixing kettle to mix raw materials in a preset temperature environment;
a granulating module connected with the mixing module and used for extruding the mixed plastic-eating raw material and cooling and granulating the extruded plastic-eating raw material to prepare plastic-eating granules;
the plastic eating agent proportioning control module is respectively connected with the batching module, the mixing module, the granulating module and the detecting module, and is used for selecting a corresponding plastic eating agent formula according to components of plastic products to be degraded when the plastic eating agent is produced, respectively determining raw material quality, hydrophobic material addition amount, binder addition amount and expected degradation time of the plastic products to be degraded according to the weight of the plastic products to be degraded, and setting the granulating particle size of the plastic eating agent to finish production setting according to the requirements of the plastic products to be degraded, and sequentially controlling the batching module, the mixing module and the granulating module to run according to corresponding working parameters after finishing the production setting of the plastic eating agent so as to finish the production of the plastic eating agent.
According to the invention, the plastic eating agent proportioning control module is arranged, the plastic eating agent formula is selected according to the components of the plastic product to be degraded when the plastic eating agent is produced, the raw material quality, the hydrophobic material addition amount and the binder addition amount of the plastic product to be prepared are determined according to the weight of the plastic product to be degraded, the service environment water content of the plastic product to be degraded and the expected degradation time, and the plastic eating agent granulation particle size is arranged to complete the production setting of the plastic product to be degraded according to the requirements of the plastic product to be degraded.
Referring to fig. 2, which is a flow chart of a method for producing a plastic additive according to the present invention, the plastic additive production system of the present invention is completed by a method for producing a plastic additive, comprising,
step s1, inputting components of a plastic product to be degraded, the particle size of a raw material of the plastic product to be degraded and the water content of the use environment of the plastic product to be degraded into the plastic product ratio control module;
step s2, the ratio control module of the plastic-eating agent outputs the formula of the plastic-eating agent and the component mass of each raw material in the plastic-eating agent to the batching module through analysis and calculation, and transmits the pelleting particle size of the plastic-eating agent to the pelleting module;
And step 3, the plasticizer ratio control module sequentially controls the batching module, the mixing module and the granulating module to work so as to finish the manufacture of the plasticizer.
With continued reference to fig. 1, the plastic component analysis model is provided in the plastic component proportioning control module, and the plastic component analysis model analyzes the input components of the plastic product to be degraded to identify the main components of the plastic product to be degraded, and outputs the identified main components of the plastic product to be degraded to the plastic component proportioning control module so as to enable the plastic component proportioning control module to produce the corresponding plastic;
the component identification logic of the component analysis model of the plastic product is that the components of the plastic product are ordered from big to small according to the mass ratio of each component in the components of the plastic product to the total composition, and the component at the first order is used as the main component of the plastic product;
the plastic product component analysis model is provided with a plastic product component detection unit, and the plastic product component detection unit is used for identifying the components in the plastic product and the mass ratio of the total components of each component station by detecting fragments or raw material granules of the plastic product.
It is understood that the detection mode of the plastic product component detection unit and the structure of the detection device of the invention can be set according to specific use situations and needs, so long as the component detection function of the plastic product can be realized, and the invention is not limited in what mode is adopted.
The plastic component analysis module is used for carrying out component analysis on the plastic product to be degraded and adopting the corresponding raw material formula of the plastic component according to the main components of the plastic product, so that the plastic component with the corresponding function is effectively prepared according to the specific plastic product to be degraded.
Specifically, the plastic-eating agent proportion control module is provided with a first preset plastic product main component classification A1, a second preset plastic product main component classification A2, a third preset plastic product main component classification A3, a first preset plastic raw material formula B1, a second preset plastic-eating agent formula B2 and a third preset plastic-eating agent formula B3, wherein each raw material composition in the B1, the B2 and the B3 is embodied in a percentage form, and when the plastic-eating agent proportion control module receives the main components of the plastic product to be degraded, the plastic-eating agent proportion control module is used for preliminarily determining the corresponding plastic-eating agent formula according to the main components of the plastic product to be degraded;
If the main component of the plastic product to be degraded is any one of A1, A2 and A3, when the main component of the plastic product to be degraded output by the plastic product component analysis model is A1, the plastic eating agent proportion control module adopts a first preset plastic eating agent raw material formula B1 to select a corresponding plastic eating agent raw material; when the main component of the plastic product to be degraded output by the plastic product component analysis model is A2, the plastic eating agent proportion control module adopts a second preset plastic eating agent raw material formula B2 to select a corresponding plastic eating agent raw material; when the main component of the plastic product to be degraded output by the plastic product component analysis model is A3, the plastic eating agent proportion control module adopts a third preset plastic eating agent raw material formula B3 to select a corresponding plastic eating agent raw material;
if the main components of the plastic product to be degraded are two or more of A1, A2 and A3, setting the ratio of A1 to A1, the ratio of A2 to A2 and the ratio of A3 to A3 in the main components of the plastic product to be degraded, wherein A1%, A2 and A3 are not related in size and A1%, A2 and A3% are all larger than the preset percentage, and the ratio control module of the plastic product to be degraded preliminarily determines the addition of each raw material in the formula of the plastic product according to the ratio A1% of the main component Ai of the plastic product to be degraded;
When the plastic ratio control module judges that the i-th preset plastic raw material formula Bi is adopted to determine the corresponding plastic raw material, wherein i=1, 2 and 3, the plastic ratio control module marks the judged plastic formula as Ba, marks the addition amount of the plastic raw material as m2, and if the main component of the plastic product to be degraded is any one of A1, A2 and A3, the Ba=Bi is set; if the main components of the plastic product to be degraded are two or more of A1, A2 and A3, let ba=b1×a1% + b2×a2% + b3×a3% and let m2=ba×m0, where M0 is the weight of the plastic article to be degraded.
The plastic eating agent proportioning control module is provided with a plurality of plastic eating agent raw material formulas, and selects the corresponding plastic eating agent raw material formulas according to the main components of plastic products to be degraded, so that the corresponding plastic eating agents according to specific plastic product configuration are effectively realized, the degradation capability difference of the same plastic eating agent when plastic products with different main components are degraded is effectively avoided, and the preparation of the corresponding plastic eating agents according to specific plastic product types is effectively realized.
Plastic products are widely available in various kinds, including Polyethylene (PE), polypropylene (PP), polyvinyl chloride (PVC), polystyrene (PS), ABS resin and polyethylene terephthalate (PET), and this embodiment suggests that the plastic formulation corresponding to the above plastic materials is pre-placed in the plastic formulation control module in use to ensure that the main components of the plastic product can correspond to the corresponding plastic formulation.
Specifically, the plastic eating agent proportioning control module is provided with a first plastic product use environment water content standard S1, a second plastic product use environment water content standard S2, a first preset hydrophobic raw material addition coefficient alpha 1, a second preset hydrophobic raw material addition coefficient alpha 2 and a third preset hydrophobic raw material addition coefficient alpha 3, wherein 0 < S1 < S2,0 < alpha 1 < alpha 2 < alpha 3, the plastic eating agent proportioning control module marks the water content of the use environment of the plastic product to be degraded as S and is used for determining the corresponding hydrophobic raw material addition coefficient according to the water content S of the use environment of the plastic product to be degraded so as to adjust the waterproof performance of the plastic product to be degraded;
when S is more than 0 and less than S1, the plastic eating agent proportioning control module adopts a first preset hydrophobic raw material addition coefficient alpha 1 to adjust the quality of the hydrophobic raw materials in the plastic eating agent raw material formula;
when S1 is more than or equal to S is more than or equal to S2, the plasticizer ratio control module adopts a second preset hydrophobic raw material addition coefficient alpha 2 to adjust the quality of the hydrophobic raw materials in the plasticizer raw material formula;
when S is more than S2, the plasticizer ratio control module adopts a third preset hydrophobic raw material addition coefficient alpha 3 to adjust the quality of the hydrophobic raw materials in the plasticizer raw material formula;
When the plasticizer ratio control module adjusts the quality of the hydrophobic raw materials in the plasticizer raw material formula by adopting a j-th preset hydrophobic raw material addition coefficient alpha j, setting j=1, 2 and 3, and marking the adjusted hydrophobic raw material addition quality as m1 'by the plasticizer ratio control module, and setting m1' =m1×alpha j, wherein m1 is the hydrophobic raw material addition quality before adjustment.
The ratio control module of the plastic eating agent of the invention adjusts the addition amount of the hydrophobic raw materials by setting the standard of the water content of the use environment of the plastic product and comparing the water content of the use environment of the plastic product to be degraded with the standard of the water content of the use environment of the preset plastic product, thereby further effectively realizing the adjustment of the ratio of the plastic eating agent according to the use environment of the plastic product to be explained and further effectively realizing the allocation of the plastic eating agent with corresponding functions according to the specific plastic product to be degraded.
The water content of the use environment of the plastic product for containing or directly contacting with the water-containing liquid, which is suggested by the embodiment of the invention, is set to be 100%, the water content of the use environment of the plastic product in a humid environment for a long time is set to be 50%, and the water content of the use environment of the plastic product in a normal temperature and humidity environment is set to be 5-10%.
Specifically, the plastic eating agent ratio control module is provided with a first plastic eating agent degradation time standard T1 and a second plastic eating agent degradation time standard T2, wherein T1 is more than 0 and less than T2, and when the plastic eating agent ratio control module completes preliminary confirmation of a plastic eating agent formula, the plastic eating agent ratio control module judges whether to adjust the raw material adding amount of the plastic eating agent according to the expected degradation time T of the plastic product to be degraded;
when T is less than T1, the plasticizer ratio control module judges that the expected degradation time is short and adjusts the addition amount of the plasticizer so as to increase the addition amount of the plasticizer raw material;
when T1 is more than or equal to T is more than or equal to T2, the plasticizer ratio control module judges that the expected degradation time meets the standard and does not need to adjust the addition amount of plasticizer raw materials;
when T is more than T2, the plasticizer ratio control module judges that the expected degradation time is long and adjusts the addition amount of the plasticizer so as to reduce the addition amount of the plasticizer raw material.
Specifically, the ratio control module of the snack plastic is provided with a first snack plastic degradation time difference standard delta T1, a second snack plastic degradation time difference standard delta T2, a preset first snack plastic addition adjustment coefficient eta 1, a preset second snack plastic addition adjustment coefficient eta 2 and a preset third snack plastic addition adjustment coefficient eta 3, wherein 0 < delta T1 < delta T2,1 < eta 2 < eta 3 < 2, the ratio control module of the snack plastic calculates the difference delta T between the expected degradation time and the degradation time standard of the plastic product to be degraded when judging that the addition of the snack plastic is required to be adjusted and determines the adjustment value of the addition of the snack plastic raw material according to the delta T, wherein if T is less than T1, delta t=T1-T is set, if T is more than T2, delta t=t-T2 is set,
When deltat is smaller than deltaT 1, the plastic additive ratio control module adopts a preset first plastic additive amount adjustment coefficient eta 1 to adjust the additive amount of the plastic additive raw materials;
when deltaT 1 is less than or equal to deltaT 2, the ratio control module of the plastic eating agent adopts a preset second plastic eating agent addition amount adjustment coefficient eta 2 to adjust the addition amount of the plastic eating agent raw material;
when deltat is more than deltaT 2, the plastic additive ratio control module adopts a preset third plastic additive amount adjustment coefficient eta 3 to adjust the additive amount of the plastic additive raw materials;
when the plasticizer ratio control module adjusts the addition amount of the plasticizer raw materials by adopting a preset k plasticizer addition amount adjustment coefficient eta, k=1, 2 and 3 are set, the adjusted plasticizer raw material addition amount is recorded as m2', if T is less than T1, m2' =m2×eta is set, if T is more than T2, m2' =m2× (2-eta k) is set, and m2 is the addition amount of the plasticizer raw materials before adjustment.
The plastic eating agent proportioning control module judges whether to adjust the raw material addition amount of the plastic eating agent according to the expected degradation time of the plastic product to be degraded by setting the plastic eating agent degradation time standard, and effectively realizes the adjustment and configuration of the raw material addition amount of the plastic eating agent according to the expected degradation time of the plastic product to be degraded.
Specifically, the plastic eating agent ratio control module is provided with a first preset adhesive adding quality standard M1 and a second preset adhesive adding quality standard M2, wherein M1 is more than 0 and less than M2, and judges whether to adjust the adding amount of the adhesive according to the sum M of the adjusted hydrophobic raw material adding quality and the adjusted plastic eating agent adding amount; setting m=m1 '+m2',
when M is smaller than M1, the plastic eating agent proportion control module judges that the additive is low in quality and adjusts the addition amount of the binder so as to reduce the addition quality of the binder;
when M1 is more than or equal to M2, the plastic eating agent proportion control module judges that the adding quality meets the standard and does not need to adjust the adding quality of the binder;
when M is more than M2, the plasticizer ratio control module judges that the adding quality is high and adjusts the adding quantity of the binder to increase the adding quality of the binder.
Specifically, the ratio control module of the plastic additive is provided with a first preset adhesive mass ratio standard Q1, a second preset adhesive mass ratio standard Q2, a first adhesive addition amount adjustment coefficient beta 1, a second adhesive addition amount adjustment coefficient beta 2 and a third adhesive addition amount adjustment coefficient beta 3, wherein 0 < Q1 < Q2,1 > beta 2 > beta 3 > 0, the ratio Q of the sum M of the adjusted added mass of the hydrophobic raw material and the adjusted added amount of the plastic additive to the preset addition standard is calculated by the ratio control module of the plastic additive and used for determining an adjustment value for the adhesive addition amount according to Q,
If M < M1, setting q= (M1-M)/M;
when Q is more than 0 and less than Q1, the plastic eating agent proportioning control module adopts a third adhesive addition amount adjustment coefficient beta 3 to adjust the adhesive addition amount;
when Q1 is more than or equal to Q and less than or equal to Q2, the plastic eating agent proportion control module adopts a second adhesive addition amount adjustment coefficient beta 2 to adjust the adhesive addition amount;
when Q is more than Q2, the plastic eating agent proportioning control module adopts a first adhesive adding amount adjustment coefficient beta 1 to adjust the adhesive adding amount;
if M > M2, setting q=M-M2/M;
when Q is more than 0 and less than Q1, the plastic eating agent proportioning control module adopts a first adhesive adding amount adjustment coefficient beta 1 to adjust the adhesive adding amount;
when Q1 is more than or equal to Q and less than or equal to Q2, the plastic eating agent proportion control module adopts a second adhesive addition amount adjustment coefficient beta 2 to adjust the adhesive addition amount;
when Q is more than Q2, the plastic eating agent proportioning control module adopts a third binder addition amount adjustment coefficient beta 3 to adjust the binder addition amount;
when the plasticizer ratio control module adopts the n-th binder addition amount adjustment coefficient beta n to adjust the binder addition amount, n=1, 2 and 3 are set, the adjusted binder addition amount is marked as md',
If M < M1, md' =md×βn is set;
if M > M2, md' =md× (1+βn) is set, where md is the amount of adhesive added before adjustment.
The plastic eating agent proportioning control module of the invention judges whether to adjust the addition amount of the adhesive according to the addition amount of the plastic eating agent and the addition amount of the hydrophobic raw material by setting the preset adhesive addition quality standard, thereby improving the molding quality in the plastic eating agent granulating process and the quality of the finished product of the degradable plastic product prepared by mixing the produced plastic eating agent granules with the plastic granules to be degraded.
Specifically, the plastic eating agent ratio control module is provided with a first plastic product particle size standard D1, a second plastic product particle size standard D2, a third plastic product particle size standard D3, a first preset plastic eating agent granulating mode granulating particle size H1, a second preset plastic eating agent granulating mode granulating particle size H2, a third preset plastic eating agent granulating mode granulating particle size H3 and a fourth preset plastic eating agent granulating mode granulating particle size H4, wherein D1 is more than 0 and less than D2 and less than D3, H1 is more than 0 and less than H2 and less than H4, H1 is more than D1, H2 is more than D2, H3 is more than D3 and H4 is more than D4, and the plastic eating agent ratio control module marks the raw material particle size of the plastic product to be degraded as D and is used for determining the plastic eating agent production granulating particle size according to D;
When D is less than or equal to D1, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be a first preset plastic-eating agent granulating mode granulating particle size H1;
when D1 is more than D and less than or equal to D2, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be the granulating particle size H2 of a second preset plastic-eating agent granulating mode;
when D2 is more than D and less than or equal to D3, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be a third preset plastic-eating agent granulating mode granulating particle size H3;
when D is more than D3, the plastic eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be the fourth preset plastic eating agent granulating mode granulating particle size H4.
The plastic product grain size standard is set for determining the plastic product grain size and enabling the plastic product grain size to be smaller than the plastic product raw material grain size, so that the plastic product and the plastic product raw material grain can be fully and uniformly mixed when the plastic product is prepared by using the plastic product, and the plastic product prepared by the plastic product production system can be effectively produced in a targeted manner for the plastic product to be degraded.
Thus far, the technical solution of the present invention has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present invention is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present invention, and such modifications and substitutions will be within the scope of the present invention.
The foregoing description is only of the preferred embodiments of the invention and is not intended to limit the invention; various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. A plastic eating agent production system is characterized by comprising,
the batching module is arranged at the front end of the plastic eating agent production system and is used for throwing a preset amount of raw materials into the mixing kettle, and comprises a plurality of storage bins and a plurality of raw material conveying devices;
the mixing module is connected with the batching module and used for enabling the mixing kettle to mix raw materials in a preset temperature environment;
A granulating module connected with the mixing module and used for extruding the mixed plastic-eating raw material and cooling and granulating the extruded plastic-eating raw material to prepare plastic-eating granules;
the plastic eating agent proportioning control module is respectively connected with the batching module, the mixing module, the granulating module and the detecting module, and is used for selecting a corresponding plastic eating agent formula according to components of plastic products to be degraded when the plastic eating agent is produced, respectively determining raw material quality, hydrophobic material addition amount, binder addition amount and granulating particle size of the plastic products to be prepared according to the weight of the plastic products to be degraded, the service environment water content of the plastic products to be degraded and expected degradation time, and completing production setting of the plastic products to be degraded according to the requirements of the plastic eating agent, wherein the plastic eating agent proportioning control module sequentially controls the batching module, the mixing module and the granulating module to operate according to corresponding working parameters after completing the production setting of the plastic eating agent so as to complete the production of the plastic eating agent;
the plastic eating agent proportioning control module is provided with a first plastic product use environment water content standard S1, a second plastic product use environment water content standard S2, a first preset hydrophobic raw material addition coefficient alpha 1, a second preset hydrophobic raw material addition coefficient alpha 2 and a third preset hydrophobic raw material addition coefficient alpha 3, wherein 0 < S1 < S2,0 < alpha 1 < alpha 2 < alpha 3, the plastic eating agent proportioning control module marks the water content of the use environment of the plastic product to be degraded as S and is used for determining the corresponding hydrophobic raw material addition coefficient according to the water content S of the use environment of the plastic product to be degraded so as to adjust the waterproof performance of the plastic product to be degraded;
When S is more than 0 and less than S1, the plastic eating agent proportioning control module adopts a first preset hydrophobic raw material addition coefficient alpha 1 to adjust the quality of the hydrophobic raw materials in the plastic eating agent raw material formula;
when S1 is more than or equal to S is more than or equal to S2, the plasticizer ratio control module adopts a second preset hydrophobic raw material addition coefficient alpha 2 to adjust the quality of the hydrophobic raw materials in the plasticizer raw material formula;
when S is more than S2, the plasticizer ratio control module adopts a third preset hydrophobic raw material addition coefficient alpha 3 to adjust the quality of the hydrophobic raw materials in the plasticizer raw material formula;
when the plasticizer ratio control module adopts a j-th preset hydrophobic raw material addition coefficient alpha j to adjust the quality of the hydrophobic raw materials in the plasticizer raw material formula, setting j=1, 2 and 3, and marking the adjusted hydrophobic raw material addition quality as m1 'by the plasticizer ratio control module, and setting m1' =m1×alpha j, wherein m1 is the hydrophobic raw material addition quality before adjustment;
the plastic eating agent ratio control module is provided with a first plastic eating agent degradation time standard T1 and a second plastic eating agent degradation time standard T2, wherein T1 is more than 0 and less than T2, and when the plastic eating agent ratio control module completes preliminary confirmation of a plastic eating agent formula, the plastic eating agent ratio control module judges whether to adjust the addition of plastic eating agent raw materials according to the expected degradation time T of the plastic product to be degraded;
When T is less than T1, the plasticizer ratio control module judges that the expected degradation time is short and adjusts the addition amount of the plasticizer so as to increase the addition amount of the plasticizer raw material;
when T1 is more than or equal to T is more than or equal to T2, the plasticizer ratio control module judges that the expected degradation time meets the standard and does not need to adjust the addition amount of plasticizer raw materials;
when T is more than T2, the plasticizer ratio control module judges that the expected degradation time is long and adjusts the addition amount of the plasticizer so as to reduce the addition amount of the plasticizer raw material;
the plastic feeding agent ratio control module is provided with a first plastic product grain size standard D1, a second plastic product grain size standard D2, a third plastic product grain size standard D3, a first preset plastic feeding agent grain size H1, a second preset plastic feeding agent grain size H2, a third preset plastic feeding agent grain size H3 and a fourth preset plastic feeding agent grain size H4, wherein D1 is more than 0 and less than D2 and D3, H1 is more than 0 and less than H2 and less than H4, H1 is more than D1, H2 is more than D2, H3 is more than D3 and H4 is less than D4, and the plastic feeding agent ratio control module marks the grain size of the plastic product to be degraded as D and is used for determining the plastic feeding agent production grain size according to D;
when D is less than or equal to D1, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be a first preset plastic-eating agent granulating mode granulating particle size H1;
When D1 is more than D and less than or equal to D2, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be the granulating particle size H2 of a second preset plastic-eating agent granulating mode;
when D2 is more than D and less than or equal to D3, the plastic-eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be a third preset plastic-eating agent granulating mode granulating particle size H3;
when D is more than D3, the plastic eating agent proportioning control module judges that the granulating particle size of the granulating module is set to be the fourth preset plastic eating agent granulating mode granulating particle size H4.
2. The plastic product production system according to claim 1, wherein the plastic product proportioning control module is provided with a plastic product ingredient analysis model, the plastic product ingredient analysis model analyzes the input ingredients of the plastic product to be degraded to identify the main ingredients of the plastic product to be degraded, and the plastic product ingredient analysis model outputs the identified main ingredients of the plastic product to be degraded to the plastic product proportioning control module to enable the plastic product proportioning control module to produce the corresponding plastic product;
the plastic product component analysis model is provided with a plastic product component detection unit, and the plastic product component detection unit is used for identifying the components in the plastic product and the mass ratio of the total components of each component station by detecting fragments or raw material granules of the plastic product.
3. The system according to claim 2, wherein the plastic ratio control module is provided with a first preset plastic product main ingredient classification A1, a second preset plastic product main ingredient classification A2, a third preset plastic product main ingredient classification A3, a first preset plastic raw material formula B1, a second preset plastic formula B2, and a third preset plastic formula B3, wherein each raw material composition in B1, B2, and B3 is embodied in percentage form, and when the plastic ratio control module receives the main ingredient of the plastic product to be degraded, the plastic ratio control module is used for preliminarily determining the corresponding plastic formula according to the main ingredient of the plastic product to be degraded;
if the main component of the plastic product to be degraded is any one of A1, A2 and A3, when the main component of the plastic product to be degraded output by the plastic product component analysis model is A1, the plastic eating agent proportion control module adopts a first preset plastic eating agent raw material formula B1 to select a corresponding plastic eating agent raw material; when the main component of the plastic product to be degraded output by the plastic product component analysis model is A2, the plastic eating agent proportion control module adopts a second preset plastic eating agent raw material formula B2 to select a corresponding plastic eating agent raw material; when the main component of the plastic product to be degraded output by the plastic product component analysis model is A3, the plastic eating agent proportion control module adopts a third preset plastic eating agent raw material formula B3 to select a corresponding plastic eating agent raw material;
If the main components of the plastic product to be degraded are two or more of A1, A2 and A3, setting the ratio of A1 to A1, the ratio of A2 to A2 and the ratio of A3 to A3 in the main components of the plastic product to be degraded, wherein A1%, A2 and A3 are not related in size and A1%, A2 and A3% are all larger than the preset percentage, and the ratio control module of the plastic product to be degraded preliminarily determines the addition of each raw material in the formula of the plastic product according to the ratio A1% of the main component Ai of the plastic product to be degraded;
when the plastic ratio control module judges that the i-th preset plastic raw material formula Bi is adopted to determine the corresponding plastic raw material, wherein i=1, 2 and 3, the plastic ratio control module marks the judged plastic formula as Ba, marks the addition amount of the plastic raw material as m2, and if the main component of the plastic product to be degraded is any one of A1, A2 and A3, the Ba=Bi is set; if the main components of the plastic product to be degraded are two or more of A1, A2 and A3, let ba=b1×a1% + b2×a2% + b3×a3% and let m2=ba×m0, where M0 is the weight of the plastic article to be degraded.
4. A snack molding production system according to claim 3, wherein the snack molding ratio control module is provided with a first snack molding degradation time difference standard Δt1, a second snack molding degradation time difference standard Δt2, a preset first snack molding addition adjustment coefficient η1, a preset second snack molding addition adjustment coefficient η2, and a preset third snack molding addition adjustment coefficient η3, wherein 0 < Δt1 < Δt2,1 < η1 < η2 < η3 < 2, calculates a difference Δt between an expected degradation time and a degradation time standard of a plastic product to be degraded when it is determined that an addition amount of the snack molding is to be adjusted, and determines an adjustment value of an addition amount of a snack molding material according to Δt, wherein if T < T1, Δt=t1-T, if T > T2, Δt=t-T2,
When deltat is smaller than deltaT 1, the plastic additive ratio control module adopts a preset first plastic additive amount adjustment coefficient eta 1 to adjust the additive amount of the plastic additive raw materials;
when deltaT 1 is less than or equal to deltaT 2, the ratio control module of the plastic eating agent adopts a preset second plastic eating agent addition amount adjustment coefficient eta 2 to adjust the addition amount of the plastic eating agent raw material;
when deltat is more than deltaT 2, the plastic additive ratio control module adopts a preset third plastic additive amount adjustment coefficient eta 3 to adjust the additive amount of the plastic additive raw materials;
when the plasticizer ratio control module adjusts the addition amount of the plasticizer raw materials by adopting a preset k plasticizer addition amount adjustment coefficient eta, k=1, 2 and 3 are set, the adjusted plasticizer raw material addition amount is recorded as m2', if T is less than T1, m2' =m2×eta is set, if T is more than T2, m2' =m2× (2-eta k) is set, and m2 is the addition amount of the plasticizer raw materials before adjustment.
5. The plastic-eating agent production system of claim 4, wherein the plastic-eating agent proportioning control module is provided with a first preset adhesive adding quality standard M1 and a second preset adhesive adding quality standard M2, wherein 0 is less than M1 and less than M2, and the plastic-eating agent proportioning control module judges whether to adjust the adding amount of the adhesive according to the sum M of the adjusted hydrophobic raw material adding quality and the adjusted plastic-eating agent adding amount; setting m=m1 '+m2',
When M is smaller than M1, the plastic eating agent proportion control module judges that the additive is low in quality and adjusts the addition amount of the binder so as to reduce the addition quality of the binder;
when M1 is more than or equal to M2, the plastic eating agent proportion control module judges that the adding quality meets the standard and does not need to adjust the adding quality of the binder;
when M is more than M2, the plasticizer ratio control module judges that the adding quality is high and adjusts the adding quantity of the binder to increase the adding quality of the binder.
6. The plastic additive production system according to claim 5, wherein the plastic additive ratio control module is provided with a first preset adhesive mass ratio standard Q1, a second preset adhesive mass ratio standard Q2, a first adhesive addition amount adjustment coefficient β1, a second adhesive addition amount adjustment coefficient β2, and a third adhesive addition amount adjustment coefficient β3, wherein 0 < Q1 < Q2,1 > β1 > β2 > β3 > 0, calculates a ratio Q of a sum M of the adjusted hydrophobic raw material addition mass and the adjusted plastic additive amount to the preset addition standard amount, and is used to determine an adjustment value for the adhesive addition amount according to Q,
if M < M1, setting q= (M1-M)/M;
When Q is more than 0 and less than Q1, the plastic eating agent proportioning control module adopts a third adhesive addition amount adjustment coefficient beta 3 to adjust the adhesive addition amount;
when Q1 is more than or equal to Q and less than or equal to Q2, the plastic eating agent proportion control module adopts a second adhesive addition amount adjustment coefficient beta 2 to adjust the adhesive addition amount;
when Q is more than Q2, the plastic eating agent proportioning control module adopts a first adhesive adding amount adjustment coefficient beta 1 to adjust the adhesive adding amount;
if M > M2, setting q=M-M2/M;
when Q is more than 0 and less than Q1, the plastic eating agent proportioning control module adopts a first adhesive adding amount adjustment coefficient beta 1 to adjust the adhesive adding amount;
when Q1 is more than or equal to Q and less than or equal to Q2, the plastic eating agent proportion control module adopts a second adhesive addition amount adjustment coefficient beta 2 to adjust the adhesive addition amount;
when Q is more than Q2, the plastic eating agent proportioning control module adopts a third binder addition amount adjustment coefficient beta 3 to adjust the binder addition amount;
when the plasticizer ratio control module adopts the n-th binder addition amount adjustment coefficient beta n to adjust the binder addition amount, n=1, 2 and 3 are set, the adjusted binder addition amount is marked as md',
if M < M1, md' =md×βn is set;
If M > M2, md' =md× (1+βn) is set, where md is the amount of adhesive added before adjustment.
7. A plasticizer production system according to any of claims 1 to 6 employing a method of plasticizer production comprising,
step s1, inputting components of a plastic product to be degraded, the particle size of a raw material of the plastic product to be degraded and the water content of the use environment of the plastic product to be degraded into the plastic product ratio control module;
step s2, the ratio control module of the plastic-eating agent outputs the formula of the plastic-eating agent and the component mass of each raw material in the plastic-eating agent to the batching module through analysis and calculation, and transmits the pelleting particle size of the plastic-eating agent to the pelleting module;
and step 3, the plasticizer ratio control module sequentially controls the batching module, the mixing module and the granulating module to work so as to finish the manufacture of the plasticizer.
CN202210405284.7A 2022-04-18 2022-04-18 Plastic eating agent production system and production method Active CN114872222B (en)

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Citations (6)

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