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CN114865818A - High-efficiency full-phase drive brushless motor and driver circuit - Google Patents

High-efficiency full-phase drive brushless motor and driver circuit Download PDF

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CN114865818A
CN114865818A CN202011366631.7A CN202011366631A CN114865818A CN 114865818 A CN114865818 A CN 114865818A CN 202011366631 A CN202011366631 A CN 202011366631A CN 114865818 A CN114865818 A CN 114865818A
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phase
winding
driving state
driving
drive
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彭明
彭宇科
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/12Stationary parts of the magnetic circuit
    • H02K1/16Stator cores with slots for windings
    • H02K1/165Shape, form or location of the slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K1/00Details of the magnetic circuit
    • H02K1/06Details of the magnetic circuit characterised by the shape, form or construction
    • H02K1/22Rotating parts of the magnetic circuit
    • H02K1/27Rotor cores with permanent magnets
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K29/00Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices
    • H02K29/06Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices
    • H02K29/08Motors or generators having non-mechanical commutating devices, e.g. discharge tubes or semiconductor devices with position sensing devices using magnetic effect devices, e.g. Hall-plates, magneto-resistors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/08Arrangements for controlling the speed or torque of a single motor
    • H02P6/085Arrangements for controlling the speed or torque of a single motor in a bridge configuration
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2213/00Specific aspects, not otherwise provided for and not covered by codes H02K2201/00 - H02K2211/00
    • H02K2213/03Machines characterised by numerical values, ranges, mathematical expressions or similar information
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Control Of Motors That Do Not Use Commutators (AREA)

Abstract

The invention provides a high-efficiency full-phase drive brushless motor and a driver circuit, wherein the drive circuit is used for simultaneously electrifying and driving all windings during each drive, so that the power of the motor is improved, and the defect that the efficiency is reduced due to electric energy loss caused by that a certain number of armature teeth in the traditional brushless motor are subjected to the fact that a south pole is generated by one phase of winding and a north pole is generated by the other phase of winding at the same time is avoided. The winding mode of the stator coil is that the coil of the same phase winding is wound between two adjacent tooth slots of a single armature tooth. Because all the phase windings are driven simultaneously, the utilization rate of the winding coils is maximized, and the power density of the motor is increased. All north and south poles of the magnetic rotor containing the permanent magnets are driven at every driving so that the torque and power of the rotor are increased, and high electric energy driving efficiency and high power density are realized. The method has wide application prospect in places such as new energy vehicles and unmanned aerial vehicles, which are interested in energy efficiency and power.

Description

高效全相驱动无刷电机和驱动器电路High Efficiency Full Phase Drive Brushless Motor and Driver Circuit

本发明公开了高效全相驱动无刷电机和驱动器电路,包括无刷电机和无刷电机驱动器电路。The invention discloses a high-efficiency full-phase driving brushless motor and a driver circuit, including a brushless motor and a brushless motor driver circuit.

技术领域technical field

本发明涉及无刷电机和无刷电机驱动器电路技术领域。The present invention relates to the technical field of brushless motors and brushless motor driver circuits.

背景技术:Background technique:

无刷电机由电机主体和驱动器电路组成,是一种典型的机电一体化产品。A brushless motor consists of a motor body and a driver circuit, and is a typical mechatronics product.

在新能源电动汽车中广泛采用无刷电机,它的效率直接影响电动汽车的单次充电后的巡航里程,如何提高无刷电机的效率成为极为关键的因素。而提高无刷电机的功率也是使用中极为重要的因素,高效的电能驱动才能带来高效的能量转换从而带来更长的续航里程和节约能源,而提高无刷电机的功率密度也是重要的需求。在传统的无刷电机中,大量采用绕组线圈跨电枢齿的绕制方式,如三相绕组的无刷电机大部分是按跨过二个电枢齿绕制的,为了提高输出功率和绕组线圈利用率几乎都是延用三相交流电机的星型接法和三角接法,其每次通电都至少流过二相线圈,但因这二相线圈安装的物理位置的不同,当二组线圈同时通电驱动时在各个电枢齿产生的磁性往往都是按“南南无北北无南南无”的磁极分布,这之中的“无”实际上是在这一时刻一组绕组在该电枢齿产生南极,而同时另一组绕组在该电枢齿产生北极相互抵消所致,该部分电能实际上是浪费了,使得效能下降,对此,我称之为电损;对于电枢齿间的磁力泄露产生的磁损也要有足够重视。Brushless motors are widely used in new energy electric vehicles, and their efficiency directly affects the cruising range of electric vehicles after a single charge. How to improve the efficiency of brushless motors has become an extremely critical factor. Improving the power of brushless motors is also an extremely important factor in use. Efficient electric power drive can bring efficient energy conversion and thus bring longer cruising range and save energy. Improving the power density of brushless motors is also an important requirement. . In traditional brushless motors, the winding method of winding coils across the armature teeth is widely used. For example, most of the three-phase winding brushless motors are wound across two armature teeth. In order to improve the output power and winding The coil utilization rate is almost always the star connection and delta connection of the three-phase AC motor, and at least the two-phase coil flows through each time it is powered on. When the coils are energized and driven at the same time, the magnetism generated in each armature tooth is often distributed according to the magnetic poles of "south-south, north, north, south-south, no". This armature tooth produces a south pole, and at the same time the other group of windings produces a north pole at the armature tooth to cancel each other out. This part of the electric energy is actually wasted, which reduces the efficiency. For this, I call it electric loss; The magnetic loss caused by the magnetic leakage between the pivot teeth should also be paid enough attention.

由上述可以看到,为提高无刷电机的效率和性能就必须对绕组的绕制和驱动进行改进,减少电损以及磁损从而提高驱动效率以实现最佳的动力输出,从而提高新能源电动汽车的巡航里程,并且提高无刷电机的转矩和电机的轻量化也是极为关键的技术和国家对无刷电机的要求。It can be seen from the above that in order to improve the efficiency and performance of the brushless motor, it is necessary to improve the winding and driving of the winding, reduce the electrical loss and magnetic loss, thereby improve the driving efficiency and achieve the best power output, thereby improving the new energy electric motor. The cruising mileage of the car, and the improvement of the torque of the brushless motor and the lightweight of the motor are also extremely critical technologies and the country's requirements for the brushless motor.

发明内容SUMMARY OF THE INVENTION

在本发明的高效全相驱动无刷电机中,无刷电机绕组的定子线圈的绕制方式是在单个电枢齿的相邻二个齿槽间绕制,同时对各相进行驱动,并且对转子的每一个南极和北极都也同时进行驱动,增大了转矩,每一个驱动时刻驱动全部各相绕组,增大了驱动功率和提高了绕组线圈利用率,故命名为高效全相驱动无刷电机和驱动器电路。In the high-efficiency full-phase drive brushless motor of the present invention, the winding method of the stator coil of the brushless motor winding is to wind between two adjacent tooth slots of a single armature tooth, drive each phase at the same time, and Each south pole and north pole of the rotor is also driven at the same time, which increases the torque, and drives all the phase windings at each driving moment, which increases the driving power and improves the utilization rate of the winding coils, so it is named as the high-efficiency all-phase drive. Brush motor and driver circuits.

本发明的高效全相驱动无刷电机绕组的转子在内转子结构时是在绕有线圈的外定子内的径向充有永磁性的圆柱体磁性材料圆柱,该圆柱也可据制造工艺采用在圆柱形导磁体上镶嵌永磁体的方式构成,该圆柱体磁性材料可以是实心的也可以是空心的;在外转子结构时是在绕有线圈的内定子外的径向充有永磁性的圆环状磁性材料圆环,也可据制造工艺采用在圆环形物体上固定永磁体等方式构成。The rotor of the high-efficiency full-phase drive brushless motor winding of the present invention is a cylindrical magnetic material cylinder filled with permanent magnets in the radial direction in the outer stator wound with coils in the inner rotor structure. The cylinder can also be used in It is formed by inlaying permanent magnets on the cylindrical magnetic conductor. The cylindrical magnetic material can be solid or hollow; in the case of the outer rotor structure, it is a ring filled with permanent magnets in the radial direction outside the inner stator with coils. It can also be formed by fixing a permanent magnet on a ring-shaped object according to the manufacturing process.

本发明的高效全相驱动无刷电机对含有永磁体的转子的驱动方式是对定子线圈的全部绕组进行通电,对三相高效全相驱动无刷电机而言在每一个驱动状状态都给三相线圈通电,驱动转子转动一个齿位,在下一个驱动状态也是三相线圈通电(但通电方向与前一次不同),驱动转子又转动一个齿位,如此往复,从而构成转子的旋转,并且每次驱动都驱动转子上的全部南极和北极。The high-efficiency all-phase drive brushless motor of the present invention drives the rotor containing permanent magnets by energizing all the windings of the stator coil, and for the three-phase high-efficiency all-phase drive brushless motor, in each driving state, the three The phase coil is energized, and the rotor is driven to rotate one tooth position. In the next driving state, the three-phase coil is also energized (but the direction of the energization is different from the previous one), and the driving rotor rotates another tooth position. The drives both drive all south and north poles on the rotor.

本发明的高效全相驱动无刷电机的驱动器电路由可调控制转速的PWM脉宽调制器,占空比调节器,用于进行多相驱动的或门电路,和带动各相绕组线圈的H桥式功率驱动器(一般是大功率MOS管或者IGBT复合全控型电压驱动式功率半导体器件模块)构成。The driver circuit of the high-efficiency full-phase driving brushless motor of the present invention is composed of a PWM pulse width modulator with adjustable rotational speed, a duty cycle regulator, an OR circuit for multi-phase driving, and a H driving the winding coils of each phase. Bridge power driver (generally high-power MOS tube or IGBT compound fully controlled voltage-driven power semiconductor device module).

附图说明Description of drawings

图1是本发明的高效全相驱动无刷电机定子结构示意图(以内转子三相4磁极,12槽绕制为例),M1是定子电枢,1到12是定子的电枢齿,H1,H2,H3带锁存的霍尔元件磁性位置传感器,亦可采用其他方式组成,T1+和T1-分别是L1相绕组的起始端和终止端,T2+和T2-分别是L2相绕组的起始端和终止端,T3+和T3-分别是L3相绕组的起始端和终止端,定子内绕组线上的箭头表示各个绕组在该电枢齿的绕向。Figure 1 is a schematic diagram of the stator structure of the high-efficiency full-phase drive brushless motor of the present invention (inner rotor three-phase 4-pole, 12-slot winding as an example), M1 is the stator armature, 1 to 12 are the armature teeth of the stator, H1, H2 and H3 are Hall element magnetic position sensors with latches, which can also be composed in other ways. T1+ and T1- are the starting and ending ends of the L1-phase winding, respectively, and T2+ and T2- are the starting and ending ends of the L2-phase winding, respectively. The termination ends, T3+ and T3- are the starting and ending ends of the L3 phase windings, respectively, and the arrows on the winding lines in the stator indicate the winding directions of each winding on the armature tooth.

图2到图7是本发明的高效全相驱动无刷电机在各个驱动状态的工作意图(以内转子三相4磁极,外定子12槽为例,三相六驱动状态),M2是永磁体内转子,S1,S2是永磁体内转子的南极,N1,N2是永磁体内转子的北极。M1是绕制线圈的外定子电枢,定子绕组线上的箭头表示该绕组此时电流的方向,电枢齿外的S和N表示该驱动状态时在这个电枢齿产生的南北极;H1,H2,H3是由霍尔元件构成的磁性位置传感器,当有南极靠近时输出低电平并且有锁存功能,当有北极靠近时输出转为高电平。2 to 7 are the working intentions of the high-efficiency full-phase drive brushless motor of the present invention in each driving state (inner rotor three-phase 4 magnetic poles, outer stator 12 slots as an example, three-phase six-drive state), M2 is a permanent magnet inside Rotor, S1, S2 are the south poles of the rotor inside the permanent magnet, N1, N2 are the north poles of the rotor inside the permanent magnet. M1 is the outer stator armature that is wound with coils. The arrow on the stator winding line indicates the current direction of the winding at this time. S and N outside the armature tooth indicate the north and south poles generated by the armature tooth in the driving state; H1 , H2, H3 are magnetic position sensors composed of Hall elements. When there is a south pole approaching, it outputs a low level and has a latch function. When there is a north pole approaching, the output turns to a high level.

图8和图9都是本发明的以常用元件构成的驱动器电路的示意图(以三相驱动为例,对于N相电机可按此方式增加驱动相数)SW1是转动/停止开关,图9是后推式驱动电路,具体而言就是把当前应该处于驱动状态的绕组加上刚过去的驱动状态的绕组和下一个驱动状态的绕组共同进行驱动,如当前驱动状态是驱动L1时,是用绕组L3加上绕组L2来驱动;图8是前推式驱动电路,具体而言就是把当前应该驱动的绕组加上将要驱动状态的下二个绕组共同进行驱动,如当前驱动状态是驱动L1时,是用绕组L1加上绕组L2和绕组L3来驱动;他们二者没有根本的区别,只是要移动磁性传感器安装的位置,在下面的具体实施方式中以图8前推式驱动电路来描述。8 and 9 are schematic diagrams of the driver circuit composed of common components of the present invention (taking three-phase drive as an example, the number of driving phases can be increased in this way for an N-phase motor) SW1 is a rotation/stop switch, and FIG. 9 is a The push-back drive circuit, specifically, is to drive the winding that should be in the current driving state, the winding of the driving state just past, and the winding of the next driving state to drive together. For example, when the current driving state is to drive L1, the winding is used. L3 plus winding L2 to drive; Figure 8 is a push-forward drive circuit, specifically, the winding that should be currently driven plus the next two windings to be driven together to drive, for example, when the current driving state is to drive L1, It is driven by winding L1 plus winding L2 and winding L3; there is no fundamental difference between them, but the installation position of the magnetic sensor needs to be moved.

图10为本发明的H桥式功率驱动器电路示意图(以三相驱动为例,对于N相电机可按此增加驱动相数)。FIG. 10 is a schematic diagram of an H-bridge power driver circuit of the present invention (taking a three-phase drive as an example, for an N-phase motor, the number of driving phases can be increased accordingly).

图11是使用STM32F103VET6微控制器MCU组成的可以控制二相到六相的控制电路图。Figure 11 is a control circuit diagram that can control two-phase to six-phase using STM32F103VET6 microcontroller MCU.

图12为本发明的在单个电枢齿的相邻二个齿槽间绕制绕组的示意图(以内转子三相4磁极,外定子12槽为例),1到12是定子的电枢齿,H1,H2,H3是磁性位置传感器,T1+和T1-分别是T1相绕组的起始端和终止端,T2+和T2-分别是T2相绕组的起始端和终止端,T3+和T3-分别是T3相绕组的起始端和终止端,定子内绕组线上的箭头表示各个绕组在该电枢齿的绕向。12 is a schematic diagram of winding windings between two adjacent tooth slots of a single armature tooth according to the present invention (three-phase 4 magnetic poles in the inner rotor and 12 slots in the outer stator as an example), 1 to 12 are the armature teeth of the stator, H1, H2, H3 are magnetic position sensors, T1+ and T1- are the starting and ending ends of the T1 phase windings, T2+ and T2- are the starting and ending ends of the T2-phase windings, T3+ and T3- are the T3-phase windings, respectively The starting and ending ends of the windings, and the arrows on the winding lines in the stator indicate the winding direction of each winding on the armature tooth.

图13为本发明在以二相四磁极八槽时,在单个电枢齿的相邻二个齿槽间绕制绕组的示意图,1到8是定子的电枢齿,H1,H2,H3,H4是磁性位置传感器,T1+和T1-分别是T1相绕组的起始端和终止端,T2+和T2-分别是T2相绕组的起始端和终止端,定子内绕组线上的箭头表示各个绕组在该电枢齿的绕向。Figure 13 is a schematic diagram of winding windings between two adjacent tooth slots of a single armature tooth when two-phase, four-pole, and eight-slots are used in the present invention, 1 to 8 are the armature teeth of the stator, H1, H2, H3, H4 is the magnetic position sensor, T1+ and T1- are the starting and ending ends of the T1-phase windings, T2+ and T2- are the starting and ending ends of the T2-phase windings, respectively. The arrows on the winding lines in the stator indicate that each winding is in the Winding direction of the armature teeth.

图14是二相高效全相驱动无刷电机驱动电路的H桥式功率驱动部分电路图。Figure 14 is a circuit diagram of the H-bridge power drive part of the two-phase high-efficiency full-phase drive brushless motor drive circuit.

图15到图18是二相高效全相驱动无刷电机的四个驱动状态图。15 to 18 are four driving state diagrams of the two-phase high-efficiency full-phase driving brushless motor.

图19是在二倍槽状态,整数K等于2时,在各相绕组是绕制后再两相并联为一相绕组情况时,这时高效全相驱动无刷电机的定子电枢槽数等于永磁体转子南北磁极之和的数量乘相数的2倍,各相绕组是绕制后再两相并联为一相绕组情况时(以二相二磁极为例)的定子结构图,图中线上箭头表示绕制方向。Figure 19 is in the double slot state, when the integer K is equal to 2, when each phase winding is wound and then the two phases are connected in parallel to form a one-phase winding, then the number of stator armature slots of the high-efficiency full-phase drive brushless motor is equal to The number of the sum of the north and south magnetic poles of the permanent magnet rotor is multiplied by 2 times the number of phases, and the stator structure diagram when each phase winding is wound and then two phases are connected in parallel to form a one-phase winding (taking two phases and two magnetic poles as an example). Arrows indicate winding direction.

图20是在二倍槽状态,整数K等于2时,相邻二个电枢齿是同一相绕组串联并且相同方向绕制时(以二相二磁极为例)的定子结构图,图中线上箭头表示绕制方向。Figure 20 is the stator structure diagram when the double-slot state and the integer K is equal to 2, when two adjacent armature teeth are connected in series with the same phase winding and wound in the same direction (taking two-phase two-pole magnets as an example). Arrows indicate winding direction.

图21为本发明在以四相二磁极八槽时,在单个电枢齿的相邻二个齿槽间绕制绕组的示意图,1到8是定子的电枢齿,H1到H8是磁性位置传感器。21 is a schematic diagram of winding windings between two adjacent tooth slots of a single armature tooth when using four-phase, two-pole, and eight-slots according to the present invention, 1 to 8 are the armature teeth of the stator, and H1 to H8 are the magnetic positions sensor.

图22是四相高效全相驱动无刷电机驱动电路的H桥式功率驱动部分电路图。Figure 22 is a circuit diagram of the H-bridge power drive part of the four-phase high-efficiency all-phase drive brushless motor drive circuit.

图23到图30是四相高效全相驱动无刷电机的八个驱动状态图。23 to 30 are eight drive state diagrams of the four-phase high-efficiency all-phase drive brushless motor.

图31为本发明在以五相二磁极十槽时,在单个电枢齿的相邻二个齿槽间绕制绕组的示意图,1到10是定子的电枢齿,H1到H10是磁性位置传感器。Figure 31 is a schematic diagram of winding windings between two adjacent tooth slots of a single armature tooth when five phases, two magnetic poles and ten slots are used in the present invention, 1 to 10 are the armature teeth of the stator, and H1 to H10 are the magnetic positions sensor.

图32是五相高效全相驱动无刷电机驱动电路的H桥式功率驱动部分电路图。Figure 32 is a circuit diagram of the H-bridge power drive part of the five-phase high-efficiency full-phase drive brushless motor drive circuit.

图33到图35是本发明在六相二磁极十二槽时,在单个电枢齿的相邻二个齿槽间绕制绕组的示意图,1到12是定子的电枢齿,H1到H12是磁性位置传感器。33 to 35 are schematic diagrams of winding windings between two adjacent tooth slots of a single armature tooth when the present invention is six-phase, two-pole, twelve-slots, 1 to 12 are the armature teeth of the stator, H1 to H12 is a magnetic position sensor.

图36和图37是六相高效全相驱动无刷电机驱动电路的H桥式功率驱动部分电路图。36 and 37 are circuit diagrams of the H-bridge power drive part of the six-phase high-efficiency full-phase drive brushless motor drive circuit.

在上面结构图中Tx+和Tx-分别表示Lx相绕组的起始端和终止端,绕组线上的箭头表示各个绕组在该电枢齿的绕向。In the above structural diagram, Tx+ and Tx- represent the starting and ending ends of the Lx-phase windings, respectively, and the arrows on the winding lines represent the winding directions of each winding on the armature tooth.

图38是本发明的外转子高效全相驱动无刷电机结构示意图(以外转子三相4磁极,12槽为例,采用单个电枢齿绕制的绕制方法),M2是永磁体外转子,M1是绕制线圈的内定子电枢,N和S是永磁体外转子的4个南北极,US,UN是某一时刻L1相绕组通电时定子上该电枢齿产生的南极和北极,VS,VN是另一时刻L2相绕组通电时定子上该电枢齿产生的南极和北极,WS,WN是不同时刻L3相绕组通电时定子上该电枢齿产生的南极和北极,H1,H2,H3是磁性位置传感器。绕组线圈绕制方法和内转子结构相同,同一相绕组在单个电枢齿的相邻二个齿槽间绕制和相邻二个线圈绕制方向相反,为清晰起见此处省去未画。38 is a schematic structural diagram of an outer rotor high-efficiency full-phase drive brushless motor of the present invention (an outer rotor with three-phase 4 magnetic poles and 12 slots is taken as an example, and a single armature tooth winding method is used), M2 is a permanent magnet outer rotor, M1 is the inner stator armature wound with coils, N and S are the four north and south poles of the outer rotor of the permanent magnet, US, UN are the south and north poles generated by the armature teeth on the stator when the L1 phase winding is energized at a certain moment, VS , VN is the south pole and north pole produced by the armature tooth on the stator when the L2 phase winding is energized at another time, WS, WN are the south pole and north pole produced by the armature tooth on the stator when the L3 phase winding is energized at different times, H1, H2, H3 is a magnetic position sensor. The winding method of the winding coil is the same as the structure of the inner rotor. The winding of the same phase is wound between the adjacent two slots of a single armature tooth and the winding direction of the adjacent two coils is opposite, which is omitted here for clarity.

具体实施方式Detailed ways

本发明的高效全相驱动无刷电机定子槽数倍数于永磁转子南北磁极的数量乘相数。在倍数K=1时。以三相绕组,二对4磁极为例,槽数等于3相乘4极为12槽;如果采用六对12磁极,就为36槽;在倍数K=2时。以三相绕组,二对4磁极为例,槽数等于3相乘4极为12槽乘2等于24槽;如果采用六对12磁极,就为72槽。The high-efficiency full-phase drive brushless motor of the present invention is multiplied by the number of stator slots multiplied by the number of north and south magnetic poles of the permanent magnet rotor. When the multiple K=1. Taking the three-phase winding, two pairs of 4 magnetic poles as an example, the number of slots is equal to 3 multiplied by 4 poles and 12 slots; if six pairs of 12 magnetic poles are used, it will be 36 slots; when the multiple K=2. Taking a three-phase winding and two pairs of 4 magnetic poles as an example, the number of slots is equal to 3 multiplied by 4 poles and 12 slots multiplied by 2 to equal 24 slots; if six pairs of 12 magnetic poles are used, it will be 72 slots.

在传统的无刷电机中,大量采用的绕组线圈跨电枢齿的绕制方式,如三相绕组的无刷电机大多数是按跨过二个电枢齿绕制的,为了提高输出功率和绕组线圈利用率几乎都是延用三相交流电机的星型接法和三角接法,其每次通电都至少流过二相线圈,由于这二相线圈安装的物理位置的不同,当二组线圈通电驱动时在各个电枢齿产生的磁性往往都是按“南南无北北无南南无”的磁极分布,这之中的“无”实际上是一组绕组在该电枢齿产生南极,而同时另一组绕组在该电枢齿产生北极相互抵消所致,产生电能的浪费,也就是电能损耗。为了避免这一缺点,本发明的高效全相驱动无刷电机绕组的定子线圈的绕制方式是在单个电枢齿的相邻二个齿槽间绕制,并且同一相绕组的相邻二个线圈绕制方向相反,即在单个的电枢齿两边槽绕制同一相绕组的部分线圈,这样绕制的好处也在于减少了漏磁引起的磁能损耗,我称之为磁损(在传统的电机理论中往往只有铜损和铁损,而实际上电损和磁损也存在)。以三相绕组为例,即一相绕组(L1相)在一个槽(槽1)和相邻一个槽(槽2)围绕电枢齿1绕,绕到所需要的匝数后,下一相绕组(L2相)在这个相邻的槽(槽2)和下一个相邻的槽(槽3)围绕电枢齿2绕,绕制待所需要的匝数后,再在这个槽(槽3)和再下一个槽(槽4)围绕电枢齿3绕,绕制下一相绕组(L3相)到所需要的匝数后,如此再围绕电枢齿4,电枢齿5,电枢齿6分别进行反方向绕制各相绕组L1,L2,L3(对三相情况)的下一组线圈,如此保持同一相绕组的相邻二个线圈绕制方向相反直到绕制完毕,对于更多N相的电机也有同样的绕组方式。各相绕组的二端分别接到高效全相驱动无刷电机驱动器上各自的H桥式桥式功率驱动器件上。In traditional brushless motors, the winding method of winding coils across the armature teeth is widely used. For example, most brushless motors with three-phase windings are wound across two armature teeth. In order to improve the output power and The utilization rate of the winding coils is almost always the star connection and delta connection of the three-phase AC motor, and at least the two-phase coil flows through each power-on. When the coil is energized and driven, the magnetism generated in each armature tooth is often distributed according to the magnetic poles of "south, south, north, north, south and south". The south pole, and at the same time the other group of windings in the armature tooth produces the north pole to cancel each other, resulting in a waste of electric energy, that is, electric energy loss. In order to avoid this shortcoming, the winding method of the stator coil of the high-efficiency full-phase drive brushless motor winding of the present invention is to wind between two adjacent tooth slots of a single armature tooth, and the adjacent two adjacent tooth slots of the same phase winding are wound. The winding direction of the coil is opposite, that is, part of the coil of the same phase winding is wound on both sides of a single armature tooth. The advantage of this winding is also to reduce the magnetic energy loss caused by magnetic leakage. In motor theory, there are often only copper losses and iron losses, but in fact electrical losses and magnetic losses also exist). Take the three-phase winding as an example, that is, the one-phase winding (L1 phase) is wound around the armature tooth 1 in one slot (slot 1) and the adjacent slot (slot 2), and after the required number of turns, the next phase The winding (L2 phase) is wound around the armature tooth 2 in this adjacent slot (slot 2) and the next adjacent slot (slot 3). ) and the next slot (slot 4) around the armature tooth 3, winding the next phase winding (L3 phase) to the required number of turns, then around the armature tooth 4, armature tooth 5, armature The teeth 6 are respectively wound in the opposite direction to the next group of coils of each phase winding L1, L2, L3 (for the three-phase case), so that the winding directions of the adjacent two coils of the same phase winding are kept in the opposite direction until the winding is completed. Motors with multiple N phases also have the same winding method. The two ends of each phase winding are respectively connected to the respective H-bridge type bridge power drive devices on the high-efficiency full-phase drive brushless motor driver.

单电枢齿绕制的另一个极大好处是磁力集中而漏磁少,如通常的三相无刷电机至少要跨2个电枢齿绕制,以图2为例就是要在如在电枢齿1左边和电枢齿3右边绕制,使磁力线分散和中间的电枢齿的二边槽都形成磁阻,并且电枢齿2产生的磁力线也将经电枢齿1和电枢齿3形成磁力回路,从而部分抵消电枢齿1和电枢齿3产生的与电枢齿2产生相同极性的的磁力线;同样电枢齿2也会部分抵消电枢齿1和电枢齿3产生的相同极性的的磁力线。跨电枢齿绕制将使最后的磁力是三个物理位置不同的电枢齿各自产生的磁力的矢量和,而矢量和必然有部分分量相互抵消带来电能驱动效率下降,而单电枢齿绕制完全避开了上述缺点,并且单电枢齿绕制的铜耗低于跨电枢齿绕制。Another great advantage of the single armature tooth winding is that the magnetic force is concentrated and the magnetic leakage is less. For example, the usual three-phase brushless motor needs to be wound across at least two armature teeth. The left side of the armature tooth 1 and the right side of the armature tooth 3 are wound, so that the magnetic field lines are dispersed and the two side slots of the middle armature tooth form magnetic resistance, and the magnetic field lines generated by the armature tooth 2 will also pass through the armature tooth 1 and the armature tooth. 3 forms a magnetic circuit, so as to partially cancel the magnetic field lines generated by armature tooth 1 and armature tooth 3 with the same polarity as that generated by armature tooth 2; similarly, armature tooth 2 will also partially cancel armature tooth 1 and armature tooth 3. magnetic field lines of the same polarity. Winding across the armature teeth will make the final magnetic force be the vector sum of the magnetic forces generated by the three physically different armature teeth, and some components of the vector sum must cancel each other out, resulting in a decrease in the electric drive efficiency. Winding completely avoids the above disadvantages, and the copper loss of single armature tooth winding is lower than that of cross armature tooth winding.

带动绕组通电的功率驱动器件由IGBT复合全控型电压驱动式功率半导体器件组成,亦可采用大功率MOS管和其它大功率功率器件。The power drive device that drives the winding to be energized is composed of IGBT composite fully controlled voltage-driven power semiconductor devices, and high-power MOS tubes and other high-power power devices can also be used.

在无刷电机中,对于安装有永磁体的转子,其转子上磁极位置常用霍尔元件来检测,也可以在转子转轴上安装打有孔的圆盘配合光电元件进行检测,还可以用旋转变压器来进行检测,这都是无刷电机中永磁体的转子上磁极位置常用的检测技术。就是霍尔元件也分为带锁存和不带锁存以及线性特性三种方式。In the brushless motor, for the rotor installed with permanent magnets, the magnetic pole position on the rotor is usually detected by Hall elements, or a disc with holes can be installed on the rotor shaft to cooperate with photoelectric elements for detection, and a resolver can also be used. This is a commonly used detection technology for the position of the magnetic pole on the rotor of the permanent magnet in the brushless motor. That is, the Hall element is also divided into three modes with latching and non-latching and linear characteristics.

为便于理解,下面先从图1到图10先以常见的带锁存的霍尔元件结合图8以常用元件构成的前推式驱动电路来说明其全相驱动工作原理和具体的实现方式(后面再讲述用微控制器MCU来构成的实现方式):For ease of understanding, the following first describes its full-phase drive working principle and specific implementation with a common Hall element with latch and a push-forward drive circuit composed of commonly used elements from Fig. 1 to Fig. 10 (Fig. 8). The implementation method composed of microcontroller MCU will be described later):

SW1转动/停止开关处于断开(转动)状态时,U13到U18每一个的其中一个输入端都处于高电平状态。When the SW1 turn/stop switch is in the off (turned) state, one of the inputs of each of U13 to U18 is in a high state.

图2到图7上面在定子外面线端上的箭头分别表示在各个驱动状态下电流流经的方向。The arrows on the outer wire ends of the stator above in FIGS. 2 to 7 respectively indicate the directions of current flow in each driving state.

在本发明中对于图8相数为三的高效全相驱动无刷电机的磁性位置传感器分别产生出H1,H2,H3信号并经反相器IC1后分别输入到3线8线译码器IC2,分别对X1到X6给出电平,当给出的电平为高H时对应驱动后面的Y1到Y6。In the present invention, for the magnetic position sensor of the high-efficiency full-phase drive brushless motor with three phases in Figure 8, the H1, H2, H3 signals are respectively generated and input to the 3-wire 8-wire decoder IC2 after the inverter IC1. , respectively give the level to X1 to X6, when the given level is high H, correspondingly drive the following Y1 to Y6.

驱动电路参考图8和图10,下面对于各个驱动状态结合图2到图7描述:The driving circuit is described with reference to FIG. 8 and FIG. 10 , and the following describes each driving state in conjunction with FIG. 2 to FIG. 7 :

驱动状态1:如图2当永磁体转子的其中一个南极S1在电枢齿3和霍尔元件H1附近时,H1,H2,H3输出为L,H,H;译码器IC2输出端X1到X6输出为H,L,L,L,L,L使Y1,Y2,Y3为高电平,Y1输出的高电平分二路,一路到三极管Q1使它导通,从而经SH1使光电耦合器IC5导通去驱动T1这个IGBT导通,另一路高电平信号在U13与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL1到IC8场效应管驱动器去驱动T4这个IGBT导通,动力电源+V经T1流经T1+绕组到T1-再经T4到地,电流方向为T1到T4,在图2电枢齿1和7上产生南极S;分别驱动转子上的南极S1和S2,在电枢齿4和10上产生北极N;分别驱动转子上的北极N1和N2;而Y2输出的高电平也分二路,一路到三极管Q2使它导通,从而经SH2使光电耦合器IC9导通去驱动T5这个IGBT导通,另一路高电平信号在U14与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL2到IC12场效应管驱动器去驱动T8这个IGBT导通,动力电源+V经T5流经T2+绕组到T2-再经T8到地,电流方向为T5到T8,在图2电枢齿2和8上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿5和11上产生北极N;也分别驱动转子上的北极N1,和N2;第三路Y3输出的高电平也分二路,一路到三极管Q3使它导通,从而经SH3使光电耦合器IC13导通去驱动T9这个IGBT导通,另一路高电平信号在U15与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL3到IC16场效应管驱动器去驱动T12这个IGBT导通,动力电源+V经T9流经T3+绕组到T3-再经T12到地,电流方向为T9到T12,在图2电枢齿3和9上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿6和12上产生北极N;也分别驱动转子上的北极N1,和N2。定子产生的南S共同驱动了转子上的南极并吸引了转子上的北极往前转动;产生的北N共同驱动了转子上的北极并吸引了转子上的南极往前转动;使转子转动一个电枢齿位,完成第一个驱动状态。Driving state 1: As shown in Figure 2, when one of the south poles S1 of the permanent magnet rotor is near the armature tooth 3 and the Hall element H1, the outputs of H1, H2, and H3 are L, H, and H; The output of X6 is H, L, L, L, L, L so that Y1, Y2, Y3 are high level, the high level output by Y1 is divided into two channels, all the way to the transistor Q1 to make it turn on, so that the photocoupler is turned on by SH1 IC5 turns on to drive the IGBT T1 to turn on, and another high-level signal outputs the PWM drive signal SL1 to the IC8 FET driver to drive the IGBT T4 after U13 and the variable duty cycle PWM signal output by IC3 Turn on, the power supply +V flows through the T1+ winding to T1- and then through T4 to the ground, the current direction is from T1 to T4, and the south pole S is generated on the armature teeth 1 and 7 in Figure 2; the south pole S1 on the rotor is driven respectively. And S2, the north pole N is generated on the armature teeth 4 and 10; the north pole N1 and N2 on the rotor are driven respectively; and the high level output by Y2 is also divided into two channels, all the way to the transistor Q2 to make it conduct, so as to make it through SH2. The photocoupler IC9 is turned on to drive the T5 IGBT to turn on, and the other high-level signal outputs the PWM drive signal SL2 to the IC12 FET driver to drive after the PWM signal with variable duty ratio output by U14 and IC3. The IGBT of T8 is turned on, the power supply +V flows through the T2+ winding to T2- through T5, and then to the ground through T8, the current direction is from T5 to T8, and the south pole S is generated on the armature teeth 2 and 8 in Figure 2; it also drives the rotor respectively. The south poles S1 and S2 on the upper pole generate the north pole N on the armature teeth 5 and 11; it also drives the north pole N1 and N2 on the rotor respectively; It is turned on, so that the photocoupler IC13 is turned on through SH3 to drive the IGBT T9 to turn on, and the other high-level signal outputs the PWM drive signal SL3 after the PWM signal of the variable duty cycle output by U15 and IC3. Go to the IC16 FET driver to drive the IGBT T12 to turn on, the power supply +V flows through the T3+ winding to T3- through T9 and then to the ground through T12, the current direction is from T9 to T12, on the armature teeth 3 and 9 in Figure 2 Produces a south pole S; also drives the south poles S1 and S2 on the rotor, respectively, and produces a north pole N on the armature teeth 6 and 12; also drives the north poles N1, and N2 on the rotor, respectively. The South S generated by the stator together drives the South Pole on the rotor and attracts the North Pole on the rotor to rotate forward; the North N generated jointly drives the North Pole on the rotor and attracts the South Pole on the rotor to rotate forward; the rotor rotates an electric The pivot tooth position completes the first drive state.

驱动状态2:经第一次驱动状态后,如图3转子南极S1转动到电枢齿4附近时,H1,H2,H3输出为L,L,H;译码器IC2输出端X1到X6输出为L H,L,L,L,L,使Y2,Y3,Y4为高电平,Y2输出的高电平分二路,该高电平信号一路到三极管Q2使它导通,从而经SH2使光电耦合器IC9导通去驱动T5这个IGBT导通,另一路高电平信号在U14与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL2到IC12场效应管驱动器去驱动T8这个IGBT导通,动力电源+V经T5流经T2+绕组到T2-再经T8到地,电流方向为T5到T8,在图3电枢齿2和8上产生南极S;分别驱动转子上的南极S1和S2,在电枢齿5和11上产生北极N;分别驱动转子上的北极N1和N2;而Y3输出的高电平也分二路,一路到三极管Q3使它导通,从而经SH3使光电耦合器IC13导通去驱动T9这个IGBT导通,另一路高电平信号在U15与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL3到IC16场效应管驱动器去驱动T12这个IGBT导通,动力电源+V经T9流经T3+绕组到T3-再经T12到地,电流方向为T9到T12,在图3电枢齿3和9上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿6和12上产生北极N;也分别驱动转子上的北极N2,和N1;第三路Y4输出的高电平也分二路,一路到三极管Q4使它导通,从而经SH4使光电耦合器IC7导通去驱动T3这个IGBT导通,另一路高电平信号在U16与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL4到IC6场效应管驱动器去驱动T2这个IGBT导通,动力电源+V经T3流经T1-绕组到T1+再经T2到地,电流方向为T3到T2,在图3电枢齿4和10上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿7和1上产生北极N;也分别驱动转子上的北极N1,和N2。定子产生的南S共同驱动了转子上的南极并吸引了转子上的北极往前转动;产生的北N共同驱动了转子上的北极并吸引了转子上的南极往前转动;使转子转动一个电枢齿位完成第二个驱动状态。Drive state 2: After the first drive state, as shown in Figure 3, when the rotor south pole S1 rotates to the vicinity of the armature tooth 4, the outputs of H1, H2, and H3 are L, L, and H; the output terminals X1 to X6 of the decoder IC2 output For L H, L, L, L, L, make Y2, Y3, Y4 high level, the high level output from Y2 is divided into two channels, the high level signal goes all the way to the transistor Q2 to make it turn on, so that the photoelectricity is turned on by SH2. The coupler IC9 is turned on to drive the IGBT of T5 to turn on, and the other high-level signal outputs the PWM drive signal SL2 to the IC12 FET driver to drive T8 after the PWM signal with variable duty ratio output by U14 and IC3. This IGBT is turned on, the power supply +V flows through the T2+ winding through T5 to T2- and then through T8 to the ground, the current direction is from T5 to T8, and the south pole S is generated on the armature teeth 2 and 8 in Figure 3; The south poles S1 and S2 generate the north pole N on the armature teeth 5 and 11; they drive the north poles N1 and N2 on the rotor respectively; and the high level output by Y3 is also divided into two paths, all the way to the transistor Q3 to make it conduct, thereby SH3 turns on the photocoupler IC13 to drive the IGBT T9 to turn on, and the other high-level signal outputs the PWM drive signal SL3 to the IC16 FET driver after the PWM signal of the variable duty cycle output by U15 and IC3 is phased. To drive the IGBT of T12 to turn on, the power supply +V flows through the T3+ winding to T3- through T9 and then to the ground through T12, the current direction is from T9 to T12, and the south pole S is generated on the armature teeth 3 and 9 in Figure 3; Drive the south poles S1 and S2 on the rotor to generate the north pole N on the armature teeth 6 and 12; also drive the north pole N2 and N1 on the rotor respectively; the high level output by the third Y4 is also divided into two channels, one to the triode Q4 turns it on, so that the photocoupler IC7 is turned on through SH4 to drive the IGBT T3 to turn on, and the other high-level signal is outputted after U16 and the variable duty cycle PWM signal output by IC3 and output PWM drive The signal SL4 goes to the IC6 FET driver to drive the IGBT of T2 to turn on. The power supply +V flows through the T1- winding to T1+ through T3 and then to the ground through T2. The current direction is from T3 to T2. In Figure 3, armature teeth 4 and 4 10 produces a south pole S; also drives the south poles S1 and S2 on the rotor, respectively, and produces a north pole N on the armature teeth 7 and 1; also drives the north poles N1, and N2 on the rotor, respectively. The South S generated by the stator together drives the South Pole on the rotor and attracts the North Pole on the rotor to rotate forward; the North N generated jointly drives the North Pole on the rotor and attracts the South Pole on the rotor to rotate forward; the rotor rotates an electric The pivot position completes the second drive state.

驱动状态3:经第二次驱动状态后,如图4转子南极S1转动到电枢齿5附近时,H1,H2,H3输出为H,L,H;译码器IC2输出端X1到X6输出为L,L,H,L,L,L使Y3,Y4,Y5为高电平,Y3输出的高电平分二路,一路到三极管Q3使它导通,从而经SH3使光电耦合器IC13导通去驱动T9这个IGBT导通,U9给出的另一路高电平信号在U15与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL3到IC16场效应管驱动器去驱动T12这个IGBT导通,动力电源+V经T9流经T3+绕组到T3-再经T12到地,电流方向为T9到T12,在图4电枢齿3和9上产生南极S;分别驱动转子上的南极S1和S2,在电枢齿6和12上产生北极N;分别驱动转子上的北极N2和N1;而Y4输出的高电平也分二路,一路到三极管Q4使它导通,从而经SH4使光电耦合器IC7导通去驱动T3这个IGBT导通,另一路高电平信号在U16与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL4到IC6场效应管驱动器去驱动T2这个IGBT导通,动力电源+V经T3流经T1-绕组到T1+再经T2到地,电流方向为T3到T2,在图4电枢齿4和10上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿7和1上产生北极N;也分别驱动转子上的北极N2和N1;第三路Y5输出的高电平也分二路,一路到三极管Q5使它导通,从而经SH5使光电耦合器IC11导通去驱动T7这个IGBT导通,另一路高电平信号在U17与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL5到IC10场效应管驱动器去驱动T6这个IGBT导通,动力电源+V经T7流经T2-绕组到T2+再经T6到地,电流方向为T7到T6,在图4电枢齿5和11上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿8和2上产生北极N;也分别驱动转子上的北极N1,和N2。定子产生的南S共同驱动了转子上的南极并吸引了转子上的北极往前转动;产生的北N共同驱动了转子上的北极并吸引了转子上的南极往前转动;使转子转动一个电枢齿位完成第三个驱动状态。Drive state 3: After the second drive state, as shown in Figure 4, when the rotor south pole S1 rotates to the vicinity of the armature tooth 5, the outputs of H1, H2, and H3 are H, L, and H; the output terminals X1 to X6 of the decoder IC2 output For L, L, H, L, L, L, Y3, Y4, Y5 are high level, the high level output by Y3 is divided into two channels, and all the way to the transistor Q3 to make it turn on, so that the photocoupler IC13 is turned on through SH3. Pass to drive the IGBT of T9 to turn on, and another high-level signal given by U9 outputs the PWM drive signal SL3 to the IC16 FET driver to drive T12 after the PWM signal with variable duty ratio output by U15 and IC3. This IGBT is turned on, the power supply +V flows through the T3+ winding through T9 to T3- and then through T12 to the ground, the current direction is from T9 to T12, and the south pole S is generated on the armature teeth 3 and 9 in Figure 4; The south poles S1 and S2 generate the north pole N on the armature teeth 6 and 12; they drive the north poles N2 and N1 on the rotor respectively; and the high level output by Y4 is also divided into two paths, all the way to the transistor Q4 to make it conduct, thereby SH4 turns on the photocoupler IC7 to drive the IGBT T3 to turn on, and the other high-level signal outputs the PWM drive signal SL4 to the IC6 FET driver after the PWM signal of the variable duty cycle output by U16 and IC3 is phased. To drive the IGBT of T2 to turn on, the power supply +V flows through the T1- winding to T1+ through T3 and then to the ground through T2, the current direction is from T3 to T2, and the south pole S is generated on the armature teeth 4 and 10 in Figure 4; Drive the south poles S1 and S2 on the rotor to generate the north pole N on the armature teeth 7 and 1; also drive the north poles N2 and N1 on the rotor respectively; the high level output by the third Y5 is also divided into two channels, all the way to the transistor Q5 It is turned on, so that the photocoupler IC11 is turned on through SH5 to drive the IGBT T7 to turn on, and the other high-level signal outputs the PWM drive signal after the PWM signal with the variable duty ratio output by U17 and IC3. The FET driver from SL5 to IC10 drives the IGBT of T6 to turn on. The power supply +V flows through the T2- winding to T2+ through T7 and then to the ground through T6. The current direction is from T7 to T6. In Figure 4, armature teeth 5 and 11 It also drives the south poles S1 and S2 on the rotor, respectively, and generates the north pole N on the armature teeth 8 and 2; also drives the north poles N1 and N2 on the rotor, respectively. The South S generated by the stator together drives the South Pole on the rotor and attracts the North Pole on the rotor to rotate forward; the North N generated jointly drives the North Pole on the rotor and attracts the South Pole on the rotor to rotate forward; the rotor rotates an electric The pivot position completes the third drive state.

驱动状态4:经第三次驱动状态后,如图5转子南极S1转动到电枢齿6附近,H1,H2,H3输出为H,L,L;译码器IC2输出端X1到X6输出为L,L,L,H,L,L使Y4,Y5,Y6为高电平,Y4输出的高电平分二路,一路到三极管Q4使它导通,从而经SH4使光电耦合器IC7导通去驱动T3这个IGBT导通,另一路高电平信号在U16与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL4到IC6场效应管驱动器去驱动T2这个IGBT导通,动力电源+V经T3流经T1-绕组到T1+再经T2到地,电流方向为T3到T2,在图5电枢齿4和10上产生南极S;分别驱动转子上的南极S1和S2,在电枢齿7和1上产生北极N;分别驱动转子上的北极N2和N1;而Y5输出的高电平也分二路,一路到三极管Q5使它导通,从而经SH5使光电耦合器IC11导通去驱动T7这个IGBT导通,另一路高电平信号在U17与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL5到IC10场效应管驱动器去驱动T6这个IGBT导通,动力电源+V经T7流经T2-绕组到T2+再经T6到地,电流方向为T7到T6,在图5电枢齿5和11上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿8和2上产生北极N;也分别驱动转子上的北极N2和N1;第三路Y6输出的高电平也分二路,一路到三极管Q6使它导通,从而经SH6使光电耦合器IC15导通去驱动T11这个IGBT导通,另一路高电平信号在U18与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL6到IC14场效应管驱动器去驱动T10这个IGBT导通,动力电源+V经T11流经T3-绕组到T3+再经T10到地,电流方向为T11到T10,在图5电枢齿6和12上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿9和3上产生北极N;也分别驱动转子上的北极N1,和N2。定子产生的南S共同驱动了转子上的南极并吸引了转子上的北极往前转动;产生的北N共同驱动了转子上的北极并吸引了转子上的南极往前转动;使转子转动一个电枢齿位完成第四个驱动状态。Drive state 4: After the third drive state, as shown in Figure 5, the rotor south pole S1 rotates to the vicinity of the armature tooth 6, and the outputs of H1, H2, and H3 are H, L, and L; the outputs of the output terminals X1 to X6 of the decoder IC2 are L, L, L, H, L, L make Y4, Y5, Y6 high level, the high level output by Y4 is divided into two channels, and all the way to the transistor Q4 to make it turn on, so that the photocoupler IC7 is turned on through SH4 To drive the IGBT of T3 to turn on, the other high-level signal outputs the PWM drive signal SL4 to the IC6 FET driver to drive the IGBT of T2 to turn on after the PWM signal with variable duty ratio output by U16 and IC3. The power supply +V flows through the T1- winding through T3 to T1+ and then to the ground through T2, the current direction is from T3 to T2, and the south pole S is generated on the armature teeth 4 and 10 in Figure 5; the south poles S1 and S2 on the rotor are driven respectively, The north pole N is generated on the armature teeth 7 and 1; the north pole N2 and N1 on the rotor are driven respectively; and the high level output by Y5 is also divided into two channels, and all the way to the transistor Q5 to make it conduct, so as to make the optocoupler through SH5. IC11 is turned on to drive the IGBT T7 to be turned on, and the other high-level signal outputs the PWM drive signal SL5 to the IC10 FET driver to drive the IGBT T6 after the phase of U17 and the PWM signal with variable duty ratio output by IC3. On, the power supply +V flows through the T2- winding through T7 to T2+ and then through T6 to the ground, the current direction is from T7 to T6, and the south pole S is generated on the armature teeth 5 and 11 in Figure 5; it also drives the south pole on the rotor respectively. S1 and S2 generate the north pole N on the armature teeth 8 and 2; they also drive the north pole N2 and N1 on the rotor respectively; the high level output by the third channel Y6 is also divided into two channels, and all the way to the transistor Q6 to make it conduct, Therefore, the photocoupler IC15 is turned on by SH6 to drive the IGBT T11 to turn on, and the other high-level signal outputs the PWM driving signal SL6 to IC14 field effect after the PWM signal of the variable duty ratio output by U18 and IC3 is phased. The tube driver drives the IGBT T10 to turn on, the power supply +V flows through the T3- winding to T3+ through T11 and then to the ground through T10, the current direction is from T11 to T10, and the south pole S is generated on the armature teeth 6 and 12 in Figure 5; Also drives the south poles S1 and S2 on the rotor, respectively, producing the north pole N on the armature teeth 9 and 3; also drives the north poles N1, and N2 on the rotor, respectively. The South S generated by the stator together drives the South Pole on the rotor and attracts the North Pole on the rotor to rotate forward; the North N generated jointly drives the North Pole on the rotor and attracts the South Pole on the rotor to rotate forward; the rotor rotates an electric The pivot position completes the fourth drive state.

驱动状态5:经第四次驱动状态后,如图6转子南极S1转动到电枢齿7附近,H1,H2,H3输出为H,H,L;译码器IC2输出端X1到X6输出为L,L,L,L,H,L使Y5,Y6,Y1为高电平,Y5输出的高电平分二路,一路到三极管Q5使它导通,从而经SH5使光电耦合器IC11导通去驱动T7这个IGBT导通,另一路高电平信号在U17与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL5到IC10场效应管驱动器去驱动T6这个IGBT导通,动力电源+V经T7流经T2-绕组到T2+再经T6到地,电流方向为T7到T6,在图6电枢齿5和11上产生南极S;分别驱动转子上的南极S1和S2,在电枢齿8和2上产生北极N;分别驱动转子上的北极N2和N1;而Y6输出的高电平也分二路,一路到三极管Q6使它导通,从而经SH6使光电耦合器IC5导通去驱动T11这个IGBT导通,另一路高电平信号在U18与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL6到IC14场效应管驱动器去驱动T10这个IGBT导通,动力电源+V经T11流经T3-绕组到T3+再经T10到地,电流方向为T11到T10,在图6电枢齿6和12上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿9和3上产生北极N;也分别驱动转子上的北极N2和N1;第三路Y1输出的高电平也分二路,一路到三极管Q1使它导通,从而经SH1使光电耦合器IC5导通去驱动T1这个IGBT导通,另一路高电平信号在U13与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL1到IC8场效应管驱动器去驱动T4这个IGBT导通,动力电源+V经T1流经T1+绕组到T1-再经T4到地,电流方向为T1到T4,在图6电枢齿7和1上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿10和4上产生北极N;也分别驱动转子上的北极N1,和N2。定子产生的南S共同驱动了转子上的南极并吸引了转子上的北极往前转动;产生的北N共同驱动了转子上的北极并吸引了转子上的南极往前转动;使转子转动一个电枢齿位完成第五个驱动状态。Driving state 5: After the fourth driving state, as shown in Figure 6, the rotor south pole S1 rotates to the vicinity of the armature tooth 7, and the outputs of H1, H2, and H3 are H, H, and L; the outputs of the output terminals X1 to X6 of the decoder IC2 are L, L, L, L, H, L make Y5, Y6, Y1 high level, the high level output by Y5 is divided into two channels, and all the way to the transistor Q5 to make it turn on, so that the photocoupler IC11 is turned on through SH5 To drive the IGBT T7 to turn on, the other high-level signal outputs the PWM drive signal SL5 to the IC10 field effect transistor driver after the PWM signal with variable duty ratio output by U17 and IC3 to drive the IGBT of T6 to turn on. The power supply +V flows through the T2- winding to T2+ through T7 and then to the ground through T6, the current direction is from T7 to T6, and the south pole S is generated on the armature teeth 5 and 11 in Figure 6; the south poles S1 and S2 on the rotor are driven respectively, The north pole N is generated on the armature teeth 8 and 2; the north pole N2 and N1 on the rotor are driven respectively; and the high level output by Y6 is also divided into two paths, all the way to the transistor Q6 to make it conduct, so as to make the optocoupler through SH6. IC5 is turned on to drive the IGBT T11 to turn on, and the other high-level signal is in phase with the PWM signal with variable duty ratio output by U18 and IC3, and then outputs the PWM drive signal SL6 to the IC14 FET driver to drive the IGBT T10 On, the power supply +V flows through the T3- winding through T11 to T3+ and then through T10 to the ground, the current direction is from T11 to T10, and the south pole S is generated on the armature teeth 6 and 12 in Figure 6; it also drives the south pole on the rotor respectively. S1 and S2, generate the north pole N on the armature teeth 9 and 3; also drive the north pole N2 and N1 on the rotor respectively; the high level output by the third channel Y1 is also divided into two channels, all the way to the transistor Q1 to make it conduct, Therefore, the photocoupler IC5 is turned on through SH1 to drive the IGBT T1 to turn on, and the other high-level signal outputs the PWM driving signal SL1 to IC8 field effect after the PWM signal of the variable duty ratio output by U13 and IC3 is phased. The tube driver drives the IGBT T4 to turn on, the power supply +V flows through the T1+ winding to T1- and then to the ground through T4, the current direction is from T1 to T4, and the south pole S is generated on the armature teeth 7 and 1 in Figure 6; The south poles S1 and S2 on the rotor are also driven, respectively, producing a north pole N on the armature teeth 10 and 4; the north poles N1, and N2, respectively, on the rotor are also driven. The South S generated by the stator together drives the South Pole on the rotor and attracts the North Pole on the rotor to rotate forward; the North N generated jointly drives the North Pole on the rotor and attracts the South Pole on the rotor to rotate forward; the rotor rotates an electric The pivot position completes the fifth drive state.

驱动状态6:经第五次驱动状态后,如图7转子南极S1转动到电枢齿8附近,H1,H2,H3输出为L,H,L;译码器IC2输出端X1到X6输出为L,L,L,L,L,H使Y6,Y1,Y2为高电平,Y6输出的高电平分二路,一路到三极管Q6使它导通,从而经SH6使光电耦合器IC15导通去驱动T11这个IGBT导通,另一路高电平信号在U18与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL6到IC14场效应管驱动器去驱动T10这个IGBT导通,动力电源+V经T11流经T3-绕组到T3+再经T10到地,电流方向为T11到T10,在图7电枢齿6和12上产生南极S;分别驱动转子上的南极S1,和S2,在电枢齿9和3上产生北极N;分别驱动转子上的北极N2和N1;而Y1输出的高电平也分二路,一路到三极管Q1使它导通,从而经SH1使光电耦合器IC5导通去驱动T1这个IGBT导通,另一路高电平信号在U13与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL1到IC8场效应管驱动器去驱动T4这个IGBT导通,动力电源+V经T1流经T1+绕组到T1-再经T4到地,电流方向为T1到T4,在图7电枢齿7和1上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿10和4上产生北极N;也分别驱动转子上的北极N2和N1;第三路Y2输出的高电平也分二路,一路到三极管Q2使它导通,从而经SH2使光电耦合器IC9导通去驱动T5这个IGBT导通,另一路高电平信号在U14与IC3输出的可变占空比的PWM信号相与后输出PWM驱动信号SL2到IC12场效应管驱动器去驱动T8这个IGBT导通,动力电源+V经T5流经T2+绕组到T2-再经T8到地,电流方向为T5到T8,在图6电枢齿8和2上产生南极S;也分别驱动转子上的南极S1和S2,在电枢齿11和5上产生北极N;也分别驱动转子上的北极N1和N2。定子产生的南S共同驱动了转子上的南极并吸引了转子上的北极往前转动;产生的北N共同驱动了转子上的北极并吸引了转子上的南极往前转动;使转子转动一个电枢齿位完成第六个驱动状态。Drive state 6: After the fifth drive state, as shown in Figure 7, the rotor south pole S1 rotates to the vicinity of the armature tooth 8, and the outputs of H1, H2, and H3 are L, H, and L; the outputs of the output terminals X1 to X6 of the decoder IC2 are L, L, L, L, L, H make Y6, Y1, Y2 high level, the high level output by Y6 is divided into two channels, and all the way to the transistor Q6 to make it turn on, so that the photocoupler IC15 is turned on through SH6 To drive the IGBT T11 to turn on, the other high-level signal outputs the PWM drive signal SL6 to the IC14 field effect transistor driver after the PWM signal with variable duty ratio output by U18 and IC3 to drive the IGBT of T10 to turn on. The power supply +V flows through T11 through the T3- winding to T3+ and then through T10 to the ground, the current direction is from T11 to T10, and the south pole S is generated on the armature teeth 6 and 12 in Figure 7; the south poles S1 and S2 on the rotor are driven respectively. , the north pole N is generated on the armature teeth 9 and 3; the north poles N2 and N1 on the rotor are driven respectively; and the high level output by Y1 is also divided into two paths, all the way to the transistor Q1 to make it conduct, so as to make the photoelectric coupling through SH1 The IC5 is turned on to drive the IGBT of T1 to be turned on, and the other high-level signal outputs the PWM drive signal SL1 to the IC8 FET driver to drive the T4 after the PWM signal with variable duty ratio output by U13 and IC3. The IGBT is turned on, the power supply +V flows through the T1+ winding to T1- and then through T4 to the ground, the current direction is from T1 to T4, and the south pole S is generated on the armature teeth 7 and 1 in Figure 7; it also drives the rotor on the rotor respectively. The south poles S1 and S2 generate the north pole N on the armature teeth 10 and 4; they also drive the north poles N2 and N1 on the rotor respectively; the high level output by the third channel Y2 is also divided into two channels, all the way to the transistor Q2 to make it conduct , so that the photocoupler IC9 is turned on through SH2 to drive the IGBT T5 to turn on, and another high-level signal is outputted after U14 and the variable duty cycle PWM signal output by IC3 and output PWM drive signal SL2 to IC12 field The effect tube driver drives the IGBT T8 to turn on. The power supply +V flows through the T2+ winding to T2- through T5 and then to the ground through T8. The current direction is from T5 to T8, and the south pole S is generated on the armature teeth 8 and 2 in Figure 6. ; also drive the south poles S1 and S2 on the rotor, respectively, producing a north pole N on the armature teeth 11 and 5; also drive the north poles N1 and N2 on the rotor, respectively. The South S generated by the stator together drives the South Pole on the rotor and attracts the North Pole on the rotor to rotate forward; the North N generated jointly drives the North Pole on the rotor and attracts the South Pole on the rotor to rotate forward; the rotor rotates an electric The pivot position completes the sixth drive state.

经驱动状态6后,转子上S2南极到了图2上S1南极位置,往后重复驱动状态1到驱动状态6的过程,形成电机转子的连续运转,每一次驱动状态都是全部定子线圈通有驱动电流的电枢齿同时对转子上的全部南极和北极进行了驱动,各相绕组都通电参与工作,线圈使用效率达到100%,电机功率密度从驱动方式来讲是达到最大。After driving state 6, the south pole of S2 on the rotor reaches the south pole position of S1 in Fig. 2, and the process from driving state 1 to driving state 6 is repeated thereafter to form the continuous operation of the motor rotor. In each driving state, all stator coils are driven The armature teeth of the current drive all the south and north poles on the rotor at the same time, each phase winding is energized to participate in the work, the coil efficiency reaches 100%, and the motor power density is maximized in terms of driving mode.

当停转开关SW1接通时,IC2输出X1到X6全部为低电平使得Q1到Q6都截止从而使SH1到SH6都关掉,同时U13到U18的一个输入端为低电平,而使SL1到SL6都输出为低电平,从而使T1到T12的MOS/IGBT驱动器都处于关断状态,电机停转。When the stop switch SW1 is turned on, the IC2 outputs X1 to X6 are all low level, so that Q1 to Q6 are all turned off, so that SH1 to SH6 are all turned off, and one input terminal of U13 to U18 is low level, so that SL1 is turned off All outputs to SL6 are low level, so that the MOS/IGBT drivers from T1 to T12 are all turned off, and the motor stops.

图8和图9中IC4由MC1555和外围元件产生比动力电源+V高15V左右的电源+VH供给光电耦合器用。In Fig. 8 and Fig. 9, IC4 generates a power +VH which is about 15V higher than the power supply +V by MC1555 and peripheral components and supplies it to the photocoupler.

图8和图9中的V1是脉冲宽度调制信号的频率调节器,V2调节脉冲宽度调制信号占空比从而调节电机转子的转速。V1 in FIG. 8 and FIG. 9 is the frequency regulator of the pulse width modulation signal, and V2 adjusts the duty cycle of the pulse width modulation signal to adjust the rotational speed of the motor rotor.

图10是本发明的用于相数为三的高效全相驱动无刷电机的H桥式功率驱动器件构成电路,它由二组串联的复合全控型电压驱动式功率半导体器件组成的左臂和另外二组串联的复合全控型电压驱动式功率半导体器件组成的右臂所构成的H桥式功率驱动器组成,各相绕组的起始端和终止端都接于各自的H桥式功率驱动器左臂和右臂的中点上,每组H桥式功率驱动器的左臂和右臂的上下部控制端都分别由4个不同的信号控制,功率驱动器件亦可以采用大功率MOS场效应管。Fig. 10 is the circuit of the H-bridge type power drive device used for the high-efficiency full-phase drive brushless motor with three phases of the present invention. It is composed of an H-bridge power driver composed of the right arm composed of the other two groups of compound fully-controlled voltage-driven power semiconductor devices in series. At the midpoint of the arm and the right arm, the upper and lower control terminals of the left arm and the right arm of each group of H-bridge power drivers are controlled by four different signals respectively. The power drive device can also use high-power MOS field effect transistors.

由于社会的发展,许多原来由普通电子元器件构成的电路往往可以用微控制器MCU来加以实现,并且不少MCU具有脉冲宽度调制PWM功能,并具有多种总线,如USB总线和CAN总线等,使用时参见其说明文件加以应用就可以,如意法半导体公司生产的STM32F103等系列微控制器MCU。图11给出了使用STM32F103VET6微控制器组成的可以控制二相到六相的控制电路图,其中霍尔磁性传感器H1到H12的输出信号输入到IC1微控制器MCU的I/O口,IC1微控制器带有脉冲宽度调制PWM功能的输出口输出SL1到SL12带有脉冲宽度调制PWM的脉冲,IC1微控制器MCU的另外的I/O口输出SH1到SH12信号(高电平有效),从而就可以实现如图8用普通电子元器件构成电路的功能,并且具有了多种通讯接口(为清晰起见未画于图中)。图11中IC4部分和图8中一样,由MC1555和外围元件产生比动力电源+V高15V左右的电源+VH供给光电耦合器用。图11中,SW1是正/反转开关,SW2是运转/停止开关,V1是用于调节转速的电位器。Due to the development of society, many circuits originally composed of ordinary electronic components can often be realized by microcontroller MCU, and many MCUs have the function of pulse width modulation PWM, and have a variety of buses, such as USB bus and CAN bus, etc. , when using it, please refer to its description file and apply it, such as the STM32F103 series of microcontroller MCUs produced by STMicroelectronics. Figure 11 shows the control circuit diagram composed of STM32F103VET6 microcontroller that can control two-phase to six-phase, in which the output signals of Hall magnetic sensors H1 to H12 are input to the I/O port of IC1 microcontroller MCU, IC1 microcontroller The output port of the device with PWM function outputs SL1 to SL12 pulses with pulse width modulation PWM, and the other I/O ports of the IC1 microcontroller MCU output SH1 to SH12 signals (active high), so that the It can realize the function of forming a circuit with ordinary electronic components as shown in Figure 8, and has a variety of communication interfaces (not drawn in the figure for the sake of clarity). The IC4 part in Figure 11 is the same as in Figure 8. The power supply +VH, which is about 15V higher than the power supply +V, is generated by the MC1555 and peripheral components to supply the photocoupler. In Figure 11, SW1 is a forward/reverse switch, SW2 is a run/stop switch, and V1 is a potentiometer for adjusting the rotational speed.

在研发过程中我们发现,带锁存的霍尔磁性位置传感器由于品质的不同而往往使各个驱动状态下转子转动的路程不相同,有的驱动转态转子转动一点点角度就进入下一个驱动转态,而有的驱动转态转子要转动比较大的角度才能进入下一个驱动转态。而不带锁存的霍尔磁性位置传感器由于其位置固定,往往使各个驱动状态下转子转动的路程基本相同,这一点与在转子转轴上安装打有孔的圆盘配合光电元件进行检测和用旋转变压器来进行检测有相似效果,虽然在传感器数量上比锁存的霍尔磁性位置传感器多一倍,但从提高电机性能来讲还是值得推荐的。图12展示了三相4磁极12槽电机单个电枢齿绕制的绕制方法和六个不带锁存的霍尔磁性位置传感器的安装构成。In the process of research and development, we found that the Hall magnetic position sensor with latch often causes the rotor to rotate at different distances in each driving state due to the difference in quality. In some driving transition states, the rotor needs to rotate by a relatively large angle to enter the next driving transition state. The Hall magnetic position sensor without latch, due to its fixed position, often makes the rotor rotate at the same distance in each driving state. A resolver for detection has a similar effect. Although the number of sensors is twice that of a latched Hall magnetic position sensor, it is still recommended for improving motor performance. Figure 12 shows the winding method of a single armature tooth of a three-phase 4-pole 12-slot motor and the installation structure of six Hall magnetic position sensors without latching.

带锁存的霍尔磁性位置传感器和不带锁存的霍尔磁性位置传感器这二种方式(相应地可以采用带锁存的光电位置传感器和不带锁存的光电位置位置传感器,以及采用带锁存的旋转变压器传感器和不带锁存的旋转变压器位置传感器),都可以应用于用微控制器MCU来制作的控制器,仅是输入到微控制器MCU表示磁极状态的十六进制的数值不同,二者并没有根本的区别,如在图8中带锁存的霍尔磁性位置传感器给出的十六进制数值(反码)分别是0x06,0x04,0x05,0x01,0x03,0x02;而在图12中不带锁存的霍尔磁性位置传感器给出的十六进制(反码)对应的将是0x3e,0x3d,0x3b,0x37,0x2f,0x1f。应用在图11中(没有用到的霍尔元件不接,对应的输出全部接地)在程序中仅需将状态判断代码代换即可,如第一个状态:There are two ways of Hall magnetic position sensor with latch and Hall magnetic position sensor without latch (correspondingly, photoelectric position sensor with latch and photoelectric position sensor without latch, as well as the use of The latched resolver sensor and the non-latched resolver position sensor) can be applied to the controller made by the microcontroller MCU, and only the hexadecimal value of the magnetic pole state is input to the microcontroller MCU. The values are different, and there is no fundamental difference between the two. For example, the hexadecimal values (inverse code) given by the Hall magnetic position sensor with latch in Figure 8 are 0x06, 0x04, 0x05, 0x01, 0x03, 0x02 ; and the hexadecimal (one's complement) given by the Hall magnetic position sensor without latch in Figure 12 will correspond to 0x3e, 0x3d, 0x3b, 0x37, 0x2f, 0x1f. Applied in Figure 11 (the unused Hall elements are not connected, and the corresponding outputs are all grounded) in the program, only the state judgment code can be replaced, such as the first state:

带锁存的霍尔磁性位置传感器给出的十六进制数值是0x06The hex value given by the Hall Magnetic Position Sensor with Latch is 0x06

case 0x06://state 1:case 0x06: //state 1:

TIM1->CCR1=gt_pwm.pwm_curr_arr;//PE9TIM1->CCR1=gt_pwm.pwm_curr_arr; //PE9

TIM1->CCR2=gt_pwm.pwm_curr_arr;//PE11TIM1->CCR2=gt_pwm.pwm_curr_arr; //PE11

TIM1->CCR3=gt_pwm.pwm_curr_arr;//PE13TIM1->CCR3=gt_pwm.pwm_curr_arr; //PE13

TIM1->CCR4=0;//PE14TIM1->CCR4=0; //PE14

TIM4->CCR1=0;//PD12TIM4->CCR1=0; //PD12

TIM4->CCR2=0;//PD13TIM4->CCR2=0; //PD13

PD8=H;PD9=H;PD10=H;PA8=L;PA9=L;PA10=L;//IOPD8=H; PD9=H; PD10=H; PA8=L; PA9=L; PA10=L; //IO

break;break;

与此对应的不带锁存的霍尔磁性位置传感器给出的十六进制数值是0x3e,将case0x06://state1改写为case0x3e://state1即可。该状态的使得PD8,PD9,PD10输出高电平,而PE9,PE11,PE13输出带有脉宽调制PWM的脉冲,使得图10上T1,T4导通,电流由T1+到T1-方向流过绕组L1;T5,T8导通,电流由T2+到T2-方向流过绕组L2;T9,T12导通,电流由T3+到T3-方向流过绕组L3。The corresponding hexadecimal value given by the Hall magnetic position sensor without latch is 0x3e, just rewrite case0x06://state1 to case0x3e://state1. In this state, PD8, PD9, and PD10 output high level, while PE9, PE11, and PE13 output pulses with pulse width modulation PWM, so that T1 and T4 in Figure 10 are turned on, and the current flows through the winding from T1+ to T1-. L1; T5, T8 are turned on, and the current flows through the winding L2 from the direction of T2+ to T2-; T9, T12 is turned on, and the current flows from the direction of T3+ to T3- through the winding L3.

需要提起注意的是由于具体的转子产生的磁场图形不同,有的转子磁极图形是马鞍型,为了使定子和转子的磁场的相互作用力保持良好的角度关系以使运转顺畅,霍尔磁性位置传感器的具体位置会有一定位移,这要由具体的电机经实验来确定。It should be noted that due to the different magnetic field patterns generated by specific rotors, some rotor magnetic pole patterns are saddle-shaped. In order to maintain a good angular relationship between the interaction force of the magnetic field of the stator and the rotor to make the operation smooth, the Hall magnetic position sensor is used. The specific position of the motor will have a certain displacement, which should be determined by the specific motor through experiments.

下面结合用微控制器MCU和不带锁存的霍尔磁性位置传感器来讲述二相到六相高效全相驱动无刷电机工作实现:The following describes the implementation of the two-phase to six-phase high-efficiency full-phase drive brushless motor with a microcontroller MCU and a Hall magnetic position sensor without latch:

图13展示了四磁极8槽相数为二的高效全相驱动无刷电机的单个电枢齿绕制的绕制方法,M1是定子电枢,1到8是定子的电枢齿,H1,H2,H3和H4是不带锁存的霍尔元件磁性位置传感器,T1+和T1-分别是L1相绕组的起始端和终止端,T2+和T2-分别是L2相绕组的起始端和终止端,定子内绕组线上的箭头表示各个绕组在该电枢齿的绕向。二组绕组线圈每一个驱动周期其驱动方式由下面4个驱动状态组合而成(图15到图18线上的箭头表示电流方向):Figure 13 shows the winding method of a single armature tooth winding of a high-efficiency full-phase drive brushless motor with four poles and eight slots. M1 is the stator armature, 1 to 8 are the stator armature teeth, H1, H2, H3 and H4 are Hall element magnetic position sensors without latching, T1+ and T1- are the starting and ending ends of the L1 phase winding, T2+ and T2- are the starting and ending ends of the L2 phase winding, respectively. The arrows on the winding wires in the stator indicate the winding direction of each winding on the armature tooth. The driving mode of each driving cycle of the two sets of winding coils is composed of the following 4 driving states (the arrows on the lines from Figure 15 to Figure 18 indicate the current direction):

驱动状态1时(图15),霍尔元件磁性位置传感器H1,H2,H3,H4输出为L,H,H,H其十六进制数值为0E,图11上IC1输出PD8=H,PD9=H,使SH1,SH2为低电平,图14的T1,T5导通;图11上IC1输出端PE9,PE11输出含有脉宽调制的PWM波到SL1,SL2使图14的T4,T8导通,使电源+V的电流流向T1+到T1-,T2+到T2-;电枢齿1电枢齿2产生南极S,电枢齿3电枢齿4产生北极N,驱使转子上南极S1转动(其他各电枢齿和转子磁极关系也如图15所示)使得转子转动一个电枢齿位进入如图16所示的驱动状态2。In drive state 1 (Fig. 15), the output of Hall element magnetic position sensors H1, H2, H3, H4 are L, H, H, H, and their hexadecimal values are 0E. In Fig. 11, IC1 outputs PD8=H, PD9 =H, make SH1 and SH2 low, and T1 and T5 in Figure 14 are turned on; in Figure 11, the output terminals PE9 and PE11 of IC1 output PWM waves with pulse width modulation to SL1, and SL2 makes T4 and T8 in Figure 14 lead. Turn on, so that the current of the power supply +V flows to T1+ to T1-, T2+ to T2-; armature tooth 1 and armature tooth 2 produce the south pole S, armature tooth 3 and armature tooth 4 produce the north pole N, which drives the rotor on the south pole S1 to rotate ( The relationship between the other armature teeth and the rotor magnetic pole is also shown in Figure 15), so that the rotor rotates one armature tooth and enters the driving state 2 shown in Figure 16.

驱动状态2时(图16),霍尔元件磁性位置传感器H1,H2,H3,H4输出为H,L,H,H其十六进制数值为0x0D,图11上IC1输出PD9=H,PD10=H,使SH2,SH3为低电平,图14的T5,T3导通;图11上IC1输出端PE11,PE13输出含有脉宽调制的PWM波到SL2,SL3使图14的T2,T8导通,使电源+V的电流流向T2+到T2-,T1-到T1+;电枢齿2电枢齿3产生南极S,电枢齿4电枢齿5产生北极N,驱使转子上南极S1转动(其他各电枢齿和转子磁极关系也如图16所示)使得转子转动一个电枢齿位进入如图17所示的驱动状态3。In driving state 2 (Fig. 16), the output of Hall element magnetic position sensors H1, H2, H3, H4 are H, L, H, H, and their hexadecimal values are 0x0D. In Fig. 11, IC1 outputs PD9=H, PD10 =H, make SH2, SH3 low level, T5, T3 in Fig. 14 are turned on; in Fig. 11 IC1 output terminal PE11, PE13 output PWM wave with pulse width modulation to SL2, SL3 makes T2, T8 in Fig. 14 lead Turn on, so that the current of the power supply +V flows to T2+ to T2-, T1- to T1+; armature tooth 2 armature tooth 3 produces the south pole S, armature tooth 4 armature tooth 5 produces the north pole N, which drives the rotor on the south pole S1 to rotate ( The relationship between the other armature teeth and the rotor magnetic pole is also shown in Figure 16), so that the rotor rotates one armature tooth and enters the driving state 3 shown in Figure 17.

驱动状态3时(图17),霍尔元件磁性位置传感器H1,H2,H3,H4输出为H,H,L,H其十六进制数值为0x0B,图11上IC1输出PD10=H,PA8=H,使SH3,SH4为低电平,图14的T3,T7导通;图11上IC1输出端PE13,PE14输出含有脉宽调制的PWM波到SL3,SL4使图14的T2,T6导通,使电源+V的电流流向T1-到T1+,T2-到T2+;电枢齿3电枢齿4产生南极S,电枢齿5电枢齿6产生北极N,驱使转子上南极S1转动(其他各电枢齿和转子磁极关系也如图17所示)使得转子转动一个电枢齿位进入如图18所示的驱动状态4。In drive state 3 (Fig. 17), the output of the Hall element magnetic position sensors H1, H2, H3, H4 is H, H, L, H, and the hexadecimal value of H is 0x0B. In Fig. 11, IC1 outputs PD10=H, PA8 =H, make SH3 and SH4 low level, T3 and T7 in Fig. 14 are turned on; in Fig. 11, the output terminals PE13 and PE14 of IC1 output the PWM wave with pulse width modulation to SL3, and SL4 makes T2 and T6 in Fig. 14 lead. Turn on, so that the current of the power supply +V flows to T1- to T1+, T2- to T2+; armature teeth 3 and armature teeth 4 generate the south pole S, armature teeth 5 and armature teeth 6 generate the north pole N, which drives the rotor on the south pole S1 to rotate ( The relationship between the other armature teeth and the rotor magnetic pole is also shown in Figure 17), so that the rotor rotates one armature tooth and enters the driving state 4 shown in Figure 18.

驱动状态4时(图18),霍尔元件磁性位置传感器H1,H2,H3,H4输出为H,H,H,L其十六进制数值为0x07,图11上IC1输出PA8=H,PD8=H(由程序编写时设置),使SH4,SH1为低电平,图14的T7,T1导通;图11上IC1输出端PE14,PE9(由程序编写时设置)输出含有脉宽调制的PWM波到SL4,SL1使图14的T6,T4导通,使电源+V的电流流向T2-到T2+,T1+到T1-;电枢齿4电枢齿5产生南极S,电枢齿6电枢齿7产生北极N,驱使转子上南极S1转动(其他各电枢齿和转子磁极关系也如图18所示)使得转子转动一个电枢齿位进入如图15所示的驱动状态1(仅由S2取代S1),从而完成了一个完整的驱动周期。In drive state 4 (Fig. 18), the output of Hall element magnetic position sensors H1, H2, H3, H4 is H, H, H, L, and their hexadecimal value is 0x07. In Fig. 11, IC1 outputs PA8=H, PD8 =H (set when programming), make SH4 and SH1 low, and T7 and T1 in Figure 14 are turned on; on Figure 11, IC1 output terminals PE14 and PE9 (set when programming) output pulse width modulation PWM wave to SL4, SL1 turns on T6 and T4 in Figure 14, so that the current of power +V flows to T2- to T2+, T1+ to T1-; armature tooth 4, armature tooth 5 generate south pole S, armature tooth 6 electric current The pivot tooth 7 generates the north pole N, which drives the upper south pole S1 of the rotor to rotate (the relationship between the other armature teeth and the rotor magnetic pole is also shown in Figure 18), so that the rotor rotates one armature tooth and enters the driving state 1 shown in Figure 15 (only S1) is replaced by S2, thus completing a complete drive cycle.

为了增大电机的功率密度,人们也将槽数增大了一倍,以绕制更多的导线,在增大一倍时,整数K等于2时,高效全相驱动无刷电机的定子电枢槽数等于永磁体转子南北磁极之和的数量乘相数的2倍,在各相绕组是绕制后再两相并联为一相绕组情况时如图19所示(以二相二磁极为例),定子同一相绕组的相邻两个线圈绕向相反并中间相隔绕制的相数减一的电枢齿数;在相邻二个电枢齿是同一相绕组串联并且相同方向绕制时如图20所示(以二相二磁极为例),此时视二个电枢齿为一个电驱齿,定子同一相绕组的相邻两个电驱齿线圈绕向相反并中间相隔相数减一的电驱齿数,同一相绕组是在单个电枢齿的相邻二个齿槽间绕制,然后在相邻的下一个电枢齿的相邻二个齿槽间按同样方式绕制,成为一个电驱齿数,在相隔相数减一的电驱齿数后以与前一组线圈的绕向相反方式在二个电枢齿绕制该相绕组的下一个线圈,重复这方法直到定子各电枢齿上线圈都绕制完成,图19和图20绕线上的箭头表示绕线方向。对于多相高效全相驱动无刷电机也是按此二种方式之一绕制,永磁体转子的磁极数量与相数和定子电枢槽数的关系是:定子电枢槽数等于永磁体转子南北磁极之和的数量乘相数再乘整数K,相数大于等于2,整数K大于等于1。如K=2时的三相8极高效全相驱动无刷电机,其定子电枢槽数等于8X3X2=48槽。In order to increase the power density of the motor, people have also doubled the number of slots to wind more wires. When doubled, when the integer K is equal to 2, the stator electronics of the high-efficiency full-phase drive brushless motor The number of pivot slots is equal to twice the number of the sum of the north and south magnetic poles of the permanent magnet rotor multiplied by the number of phases. When each phase winding is wound and then the two phases are connected in parallel to form a one-phase winding, as shown in Figure 19 (with two-phase and two-pole magnetic poles) Example), two adjacent coils of the same phase winding of the stator are wound in opposite directions and the number of phases wound in the middle minus one is the number of armature teeth; when two adjacent armature teeth are of the same phase winding in series and wound in the same direction As shown in Figure 20 (taking two phases and two magnetic poles as an example), at this time, two armature teeth are regarded as one electric drive tooth, and the adjacent two electric drive tooth coils of the same phase winding of the stator are wound in opposite directions and separated by a number of phases. The number of electric drive teeth minus one, the same phase winding is wound between two adjacent tooth slots of a single armature tooth, and then wound in the same way between the adjacent two adjacent tooth slots of the next armature tooth. , become a number of electric drive teeth, after the number of electric drive teeth is subtracted by one from the phase number, the next coil of the phase winding is wound on the two armature teeth in the opposite way to the winding direction of the previous group of coils, and this method is repeated until the stator The coils on each armature tooth are all wound, and the arrows on the windings in Figures 19 and 20 indicate the winding directions. The multi-phase high-efficiency full-phase drive brushless motor is also wound in one of these two ways. The relationship between the number of magnetic poles of the permanent magnet rotor and the number of phases and the number of stator armature slots is: the number of stator armature slots is equal to the north and south of the permanent magnet rotor. The number of the sum of the magnetic poles is multiplied by the number of phases and then the integer K, the number of phases is greater than or equal to 2, and the integer K is greater than or equal to 1. For example, for a three-phase 8-pole high-efficiency full-phase drive brushless motor when K=2, the number of stator armature slots is equal to 8X3X2=48 slots.

在上面我们描述了相数为二和三的高效全相驱动无刷电机的绕制以及驱动,下面针对四,五,六相高效全相驱动无刷电机进行描述。In the above, we described the winding and driving of high-efficiency all-phase drive brushless motors with two and three phases. The following describes the four, five, and six-phase high-efficiency all-phase drive brushless motors.

图21展示了二磁极相数为四的高效全相驱动无刷电机的绕制及不带锁存的磁性位置传感器的方式,图上线上的箭头是表示绕制的方向,T1+和T1-分别是第一相绕组L1的起始端和末尾端,T2+和T2-分别第二相绕组L2的起始端和末尾端,T3+和T3-分别是第三相绕组L3的起始端和末尾端,T4+和T4-分别是第四相绕组L4的起始端和末尾端。Figure 21 shows the winding method of a high-efficiency full-phase drive brushless motor with four phases of two magnetic poles and a magnetic position sensor without latching. The arrows on the line indicate the winding direction, T1+ and T1- are respectively are the start and end of the first phase winding L1, T2+ and T2- are the start and end of the second phase winding L2, respectively, T3+ and T3- are the start and end of the third phase winding L3, T4+ and T4- are the start and end of the fourth phase winding L4, respectively.

下面结合图11和图22进行描述:Described below in conjunction with Figure 11 and Figure 22:

驱动状态1时(图23),图11中H1,H2,H3,H4,H5,H6,H7,H8输出为L,H,H,H,H,H,H,H而IC1的PD8,PD9,PD10,PA8输出为高电平H,使SH1,SH2,SH3,SH4为低电平L,使图22中T1,T5,T9,T13导通,IC1的PE9,PE11,PE13,PE14输出PWM波,使图22中T4,T8,T12,T16导通,绕组L1,L2,L3,L4通电,为其电流流向为T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,驱使转子反时针转动到下一位置图24。When driving state 1 (Fig. 23), the output of H1, H2, H3, H4, H5, H6, H7, H8 in Fig. 11 is L, H, H, H, H, H, H, H and PD8, PD9 of IC1 , PD10, PA8 output is high level H, make SH1, SH2, SH3, SH4 low level L, make T1, T5, T9, T13 in Figure 22 turn on, PE9, PE11, PE13, PE14 of IC1 output PWM wave, make T4, T8, T12, T16 in Fig. 22 conduct, and the windings L1, L2, L3, L4 are energized, and the current flows from T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4- , which drives the rotor counterclockwise to the next position Figure 24.

驱动状态2时(图24),图11中H1,H2,H3,H4,H5,H6,H7,H8输出为H,L,H,H,H,H,H,H而IC1的PD9,PD10,PA8,PA9输出为高电平H,使SH2,SH3,SH4,SH5为低电平L,使图22中T5,T9,T13,T3导通,IC1的PE11,PE13,PE14,PD12输出PWM波,使图22中T8,T12,T16,T2导通,绕组L2,L3,L4,L1通电,其电流流向为T2+到T2-,T3+到T3-T4+到T4-,T1-到T1+,驱使转子反时针转动到下一位置图25。When driving state 2 (Fig. 24), the output of H1, H2, H3, H4, H5, H6, H7, H8 in Fig. 11 is H, L, H, H, H, H, H, H and PD9, PD10 of IC1 , PA8, PA9 output is high level H, make SH2, SH3, SH4, SH5 low level L, make T5, T9, T13, T3 in Figure 22 turn on, PE11, PE13, PE14, PD12 of IC1 output PWM wave, make T8, T12, T16, T2 in Figure 22 conduct, the windings L2, L3, L4, L1 are energized, and the current flows from T2+ to T2-, T3+ to T3-T4+ to T4-, T1- to T1+, driving The rotor turns counterclockwise to the next position Figure 25.

驱动状态3时(图25),图11中H1,H2,H3,H4,H5,H6,H7,H8输出为H,H,L,H,H,H,H,H而IC1的PD10,PA8,PA9,PA10输出为高电平H,使SH3,SH4,SH5,SH6为低电平L,使图22中T9,T13,T3,T7导通,IC1的PE13,PE14,PD12,PD13输出PWM波,使图22中T12,T16,T2,T6导通,使绕组L3,L4,L1,L2通电,其电流流向为T3+到T3-,T4+到T4-,T1-到T1+,T2-到T2+,驱使转子反时针转动到下一位置图26。When driving state 3 (Fig. 25), the output of H1, H2, H3, H4, H5, H6, H7, H8 in Fig. 11 is H, H, L, H, H, H, H, H and PD10, PA8 of IC1 , PA9, PA10 output is high level H, make SH3, SH4, SH5, SH6 low level L, make T9, T13, T3, T7 in Figure 22 turn on, PE13, PE14, PD12, PD13 of IC1 output PWM wave, make T12, T16, T2, T6 in Fig. 22 conduct, make the windings L3, L4, L1, L2 energized, the current flows from T3+ to T3-, T4+ to T4-, T1- to T1+, T2- to T2+ , which drives the rotor counterclockwise to the next position Figure 26.

驱动状态4时(图26),图11中H1,H2,H3,H4,H5,H6,H7,H8输出为H,H,H,L,H,H,H,H而IC1的PA8,PA9,PA10,PC10输出为高电平H,使SH4,SH5,SH6,SH7为低电平L,使图22中T13,T3,T7,T11导通,IC1的PE14,PD12,PD13,PD14输出PWM波,使图22中T16,T2,T6,T10导通,绕组L4,L1,L2,L3通电其电流流向为T4+到T4-,T1-到T1+,T2-到T2+,T3-到T3+驱使转子反时针转动到下一位置图27。When driving state 4 (Fig. 26), the output of H1, H2, H3, H4, H5, H6, H7, H8 in Fig. 11 is H, H, H, L, H, H, H, H and PA8, PA9 of IC1 , PA10, PC10 output is high level H, make SH4, SH5, SH6, SH7 low level L, make T13, T3, T7, T11 in Figure 22 turn on, PE14, PD12, PD13, PD14 of IC1 output PWM wave, make T16, T2, T6, T10 in Figure 22 conduct, the windings L4, L1, L2, L3 are energized, and the current flows from T4+ to T4-, T1- to T1+, T2- to T2+, T3- to T3+ to drive the rotor Turn counterclockwise to the next position Figure 27.

驱动状态5时(图27),图11中H1,H2,H3,H4,H5,H6,H7,H8输出为H,H,H,H,L,H,H,H而IC1的PA9,PA10,PC10,PC11输出为高电平H,使SH5,SH6,SH7,SH8为低电平L,使图22中T3,T7,T11,T15导通,IC1的PD12,PD13,PD14,PD15,输出PWM波,使图22中T2,T6,T10,T14导通,绕组L1,L2,L3,L4通电,其电流流向为T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,驱使转子反时针转动到下一位置图28。When driving state 5 (Fig. 27), the output of H1, H2, H3, H4, H5, H6, H7, H8 in Fig. 11 is H, H, H, H, L, H, H, H and PA9, PA10 of IC1 , PC10, PC11 output is high level H, make SH5, SH6, SH7, SH8 low level L, make T3, T7, T11, T15 in Figure 22 turn on, PD12, PD13, PD14, PD15 of IC1, output PWM wave, make T2, T6, T10, T14 in Figure 22 conduct, the windings L1, L2, L3, L4 are energized, and the current flows from T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+ , which drives the rotor counterclockwise to the next position Figure 28.

驱动状态6时(图28),图11中H1,H2,H3,H4,H5,H6,H7,H8输出为H,H,H,H,H,L,H,H而IC1的PA10,PC10,PC11,PD8输出为高电平H,使SH6,SH7,SH8,SH1为低电平L,使图22中T7,T11,T15,T1导通,IC1的PD13,PD14,PD15,PE9输出PWM波,使图22中T6,T10,T14,T4导通,绕组L2,L3,L4,L1通电,其电流流向为T2-到T2+,T3-到T3+,T4-到T4+,T1+到T1-,驱使转子反时针转动到下一位置图29。When driving state 6 (Fig. 28), in Fig. 11, H1, H2, H3, H4, H5, H6, H7, H8 output are H, H, H, H, H, L, H, H and PA10, PC10 of IC1 , PC11, PD8 output is high level H, make SH6, SH7, SH8, SH1 low level L, make T7, T11, T15, T1 in Figure 22 turn on, PD13, PD14, PD15, PE9 of IC1 output PWM wave, make T6, T10, T14, T4 in Figure 22 conduct, the windings L2, L3, L4, L1 are energized, and the current flows from T2- to T2+, T3- to T3+, T4- to T4+, T1+ to T1-, Drive the rotor counterclockwise to the next position Figure 29.

驱动状态7时(图29),图11中H1,H2,H3,H4,H5,H6,H7,H8输出为H,H,H,H,H,H,L,H而IC1的PC10,PC11,PD8,PD9输出为高电平H,使SH7,SH8,SH1,SH2为低电平L,使图22中T11,T15,T1,T5导通,IC1的PD14,PD15,PE9,PE11输出PWM波,使图22中T10,T14,T4,T8导通,绕组L3,L4,L1,L2通电,其电流流向为T3-到T3+,T4-到T4+,T1+到T1-,T2+到T2-,驱使转子反时针转动到下一位置图30。When driving state 7 (Fig. 29), the output of H1, H2, H3, H4, H5, H6, H7, H8 in Fig. 11 is H, H, H, H, H, H, L, H and PC10, PC11 of IC1 , PD8, PD9 output is high level H, make SH7, SH8, SH1, SH2 low level L, make T11, T15, T1, T5 in Figure 22 turn on, PD14, PD15, PE9, PE11 of IC1 output PWM wave, make T10, T14, T4, T8 in Fig. 22 conduct, the windings L3, L4, L1, L2 are energized, and the current flows from T3- to T3+, T4- to T4+, T1+ to T1-, T2+ to T2-, Drive the rotor counterclockwise to the next position Figure 30.

驱动状态8时(图30),图11中H1,H2,H3,H4,H5,H6,H7,H8输出为H,H,H,H,H,H,H,L而IC1的PC11,PD8,PD9,PD9输出为高电平H,使SH8,SH1,SH2,SH3为低电平L,使图22中T15,T1,T5,T9导通,IC1的PD15,PE9,PE11,PE13输出PWM波,使图22中T14,T4,T8,T12导通,绕组L4,L1,L2,L3通电,其电流流向为T4-到T4+,T1+到T1-,T2+到T2-,T3+到T3-,驱使转子反时针转动到下一位置图23。When driving state 8 (Fig. 30), the output of H1, H2, H3, H4, H5, H6, H7, H8 in Fig. 11 is H, H, H, H, H, H, H, L and PC11, PD8 of IC1 , PD9, PD9 output is high level H, make SH8, SH1, SH2, SH3 low level L, make T15, T1, T5, T9 in Figure 22 turn on, PD15, PE9, PE11, PE13 of IC1 output PWM wave, make T14, T4, T8, T12 in Fig. 22 conduct, the windings L4, L1, L2, L3 are energized, and the current flows from T4- to T4+, T1+ to T1-, T2+ to T2-, T3+ to T3-, Drive the rotor counterclockwise to the next position Figure 23.

经过上面驱动状态1到驱动状态8,共8个驱动状态,转子完成了一次旋转。After the above drive state 1 to drive state 8, a total of 8 drive states, the rotor completes one rotation.

上面详尽地描述了四相结构的高效全相驱动无刷电机和驱动器电路,对于相数为五的五相高效全相驱动无刷电机,有相似的结构仅在于多了一相绕组,图31展示了二磁极相数为五的高效全相驱动无刷电机的绕制及不带锁存的磁性位置传感器的方式,图上线上的箭头是表示绕制的方向,T1+和T1-分别是第一相绕组L1的起始端和末尾端,T2+和T2-分别第二相绕组L2的起始端和末尾端,T3+和T3-分别是第三相绕组L3的起始端和末尾端,T4+和T4-分别是第四相绕组L4的起始端和末尾端,T5+和T5-分别是第五相绕组L5的起始端和末尾端。相数为五的高效全相驱动无刷电机其每一个驱动周期其驱动方式由下面10个驱动状态组合而成下面结合图11和图32来描述:The high-efficiency all-phase drive brushless motor and driver circuit with four-phase structure are described in detail above. For a five-phase high-efficiency all-phase drive brushless motor with five phases, there is a similar structure only with one more phase winding. Figure 31 The winding method of a high-efficiency full-phase drive brushless motor with five phases of two magnetic poles and a magnetic position sensor without latching is shown. The arrow on the line on the figure indicates the winding direction, and T1+ and T1- are the first The starting and ending ends of the first-phase winding L1, T2+ and T2- are the starting and ending ends of the second-phase winding L2, respectively, T3+ and T3- are the starting and ending ends of the third-phase winding L3, respectively, T4+ and T4- They are the start end and the end end of the fourth phase winding L4, respectively, and T5+ and T5- are the start end and the end end of the fifth phase winding L5, respectively. The high-efficiency full-phase drive brushless motor with five phases has a drive mode of each drive cycle, which is composed of the following 10 drive states. The following describes in conjunction with Figure 11 and Figure 32:

驱动状态1时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为L,H,H,H,H,H,H,H,H,H而IC1的PD8,PD9,PD10,PA8,PA9输出为高电平H,使SH1,SH2,SH3,SH4,SH5为低电平L,使图32中T1,T5,T9,T13,T17导通,IC1的PE9,PE11,PE13,PE14,PD12输出PWM波,使图32中T4,T8,T12,T16,T20导通,绕组L1,L2,L3,L4,L5通电,其电流流向为T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-,驱使转子反时针转动到下一位置。When driving state 1, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is L, H, H, H, H, H, H, H, H, H and IC1 The output of PD8, PD9, PD10, PA8, PA9 is high level H, making SH1, SH2, SH3, SH4, SH5 low level L, making T1, T5, T9, T13, T17 in Figure 32 turn on, IC1 PE9, PE11, PE13, PE14, PD12 output PWM wave, so that T4, T8, T12, T16, T20 in Figure 32 are turned on, windings L1, L2, L3, L4, L5 are energized, and the current flows from T1+ to T1- , T2+ to T2-, T3+ to T3-, T4+ to T4-, T5+ to T5-, drive the rotor to rotate counterclockwise to the next position.

驱动状态2时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,L,H,H,H,H,H,H,H,H而IC1的PD9,PD10,PA8,PA9,PA10输出为高电平H,使SH2,SH3,SH4,SH5,SH6为低电平L,使图32中T5,T9,T13,T17,T3导通,IC1的PE11,PE13,PE14,PD12,PD13输出PWM波,使图32中T8,T12,T16,T20,T2导通,绕组L2,L3,L4,L5,L1通电,其电流流向为T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-,T1-到T1+,驱使转子反时针转动到下一位置。When driving state 2, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, L, H, H, H, H, H, H, H, H and IC1 The output of PD9, PD10, PA8, PA9, PA10 is high level H, making SH2, SH3, SH4, SH5, SH6 low level L, making T5, T9, T13, T17, T3 in Figure 32 turn on, IC1 PE11, PE13, PE14, PD12, PD13 output PWM wave, so that T8, T12, T16, T20, T2 in Figure 32 are turned on, windings L2, L3, L4, L5, L1 are energized, and the current flows from T2+ to T2- , T3+ to T3-, T4+ to T4-, T5+ to T5-, T1- to T1+, drive the rotor to rotate counterclockwise to the next position.

驱动状态3时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,H,L,H,H,H,H,H,H,H而IC1的PD10,PA8,PA9,PA10,PC10输出为高电平H,使SH3,SH4,SH5,SH6,SH7为低电平L,使图32中T9,T13,T17,T3,T7导通,IC1的PE13,PE14,PD12,PD13,PD14输出PWM波,使图32中T12,T16,T20,T2,T6导通,绕组L3,L4,L5,L1,L2通电,其电流流向为T3+到T3,T4+到T4-,T5+到T5-,T1-到T1+,T2-到T2+,驱使转子反时针转动到下一位置。When driving state 3, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, H, L, H, H, H, H, H, H, H and IC1 The output of PD10, PA8, PA9, PA10, PC10 is high level H, making SH3, SH4, SH5, SH6, SH7 low level L, making T9, T13, T17, T3, T7 in Figure 32 turn on, IC1 PE13, PE14, PD12, PD13, PD14 output PWM wave, so that T12, T16, T20, T2, T6 in Figure 32 are turned on, windings L3, L4, L5, L1, L2 are energized, and the current flows from T3+ to T3, T4+ to T4-, T5+ to T5-, T1- to T1+, T2- to T2+, drive the rotor to rotate counterclockwise to the next position.

驱动状态4时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,H,H,L,H,H,H,H,H,H而IC1的PA8,PA9,PA10,PC10,PC11输出为高电平H,使SH4,SH5,SH6,SH7,SH8为低电平L,使图32中T13,T17,T3,T7,T11导通,IC1的PE14,PD12,PD13,PD14,PD15输出PWM波,使图32中T16,T20,T2,T6,T10导通,绕组L4,L5,L1,L2,L3通电,其电流流向为T4+到T4-,T5+到T5-,T1-到T1+,T2-到T2+,T3-到T3+,驱使转子反时针转动到下一位置。When driving state 4, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, H, H, L, H, H, H, H, H, H and IC1 The output of PA8, PA9, PA10, PC10, PC11 is high level H, making SH4, SH5, SH6, SH7, SH8 low level L, making T13, T17, T3, T7, T11 in Figure 32 turn on, IC1 PE14, PD12, PD13, PD14, PD15 output PWM wave, so that T16, T20, T2, T6, T10 in Figure 32 are turned on, windings L4, L5, L1, L2, L3 are energized, and the current flows from T4+ to T4- , T5+ to T5-, T1- to T1+, T2- to T2+, T3- to T3+, drive the rotor to rotate counterclockwise to the next position.

驱动状态5时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,H,H,H,L,H,H,H,H,H而IC1的PA9,PA10,PC10,PC11,PC12输出为高电平H,使SH5,SH6,SH7,SH8,SH9为低电平L,使图32中T17,T3,T7,T11,T15导通,IC1的PD12,PD13,PD14,PD15,PC6输出PWM波,使图32中T20,T2,T6,T10,T14导通,绕组L5,L1,L2,L3,L4通电,其电流流向为T5+到T5-,T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,驱使转子反时针转动到下一位置。When driving state 5, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, H, H, H, L, H, H, H, H, H and IC1 The output of PA9, PA10, PC10, PC11, PC12 is high level H, making SH5, SH6, SH7, SH8, SH9 low level L, making T17, T3, T7, T11, T15 in Figure 32 turn on, IC1 PD12, PD13, PD14, PD15, PC6 output PWM wave, so that T20, T2, T6, T10, T14 in Figure 32 are turned on, windings L5, L1, L2, L3, L4 are energized, and the current flows from T5+ to T5- , T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+, drive the rotor to rotate counterclockwise to the next position.

驱动状态6时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,H,H,H,H,L,H,H,H,H而IC1的PA10,PC10,PC11,PC12,PD0输出为高电平H,使SH6,SH7,SH8,SH9,SH10为低电平L,使图32中T3,T7,T11,T15,T19导通,IC1的PD13,PD14,PD15,PC6,PC7输出PWM波,使图32中T2,T6,T10,T14,T18导通,绕组L1,L2,L3,L4,L5通电,其电流流向为T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+,驱使转子反时针转动到下一位置。When driving state 6, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, H, H, H, H, L, H, H, H, H and IC1 The output of PA10, PC10, PC11, PC12, PD0 is high level H, making SH6, SH7, SH8, SH9, SH10 low level L, making T3, T7, T11, T15, T19 in Figure 32 turn on, IC1 The PD13, PD14, PD15, PC6, PC7 output PWM wave, so that T2, T6, T10, T14, T18 in Figure 32 are turned on, the windings L1, L2, L3, L4, L5 are energized, and the current flows from T1- to T1+ , T2- to T2+, T3- to T3+, T4- to T4+, T5- to T5+, drive the rotor to rotate counterclockwise to the next position.

驱动状态7时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,H,H,H,H,H,L,H,H,H而IC1的PC10,PC11,PC12,PD0,PD8输出为高电平H,使SH7,SH8,SH9,SH10,SH1为低电平L,使图32中T7,T11,T15,T19,T1导通,IC1的PD14,PD15,PC6,PC7,PE9输出PWM波,使图32中T6,T10,T14,T18,T4导通,绕组L2,L3,L4,L5,L1通电,其电流流向为T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+,T1+到T1-,驱使转子反时针转动到下一位置。When driving state 7, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, H, H, H, H, H, L, H, H, H and IC1 The output of PC10, PC11, PC12, PD0, PD8 is high level H, making SH7, SH8, SH9, SH10, SH1 low level L, making T7, T11, T15, T19, T1 in Figure 32 turn on, IC1 PD14, PD15, PC6, PC7, PE9 output PWM wave, so that T6, T10, T14, T18, T4 in Figure 32 are turned on, windings L2, L3, L4, L5, L1 are energized, and the current flows from T2- to T2+ , T3- to T3+, T4- to T4+, T5- to T5+, T1+ to T1-, drive the rotor to rotate counterclockwise to the next position.

驱动状态8时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,H,H,H,H,H,H,L,H,H而IC1的PC11,PC12,PD0,PD8,PD9输出为高电平H,使SH8,SH9,SH10,SH1,SH2为低电平L,使图32中T11,T15,T19,T1,T5导通,IC1的PD15,PC6,PC7,PE9,PE11输出PWM波,使图32中T10,T14,T18,T4,T8导通,绕组L3,L4,L5,L1,L2通电,其电流流向为T3-到T3+,T4-到T4+,T5-到T5+,T1+到T1-,T2+到T2-,驱使转子反时针转动到下一位置。When driving state 8, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, H, H, H, H, H, H, L, H, H and IC1 The output of PC11, PC12, PD0, PD8, PD9 is high level H, making SH8, SH9, SH10, SH1, SH2 low level L, making T11, T15, T19, T1, T5 in Figure 32 turn on, IC1 The PD15, PC6, PC7, PE9, PE11 output PWM wave, so that T10, T14, T18, T4, T8 in Figure 32 are turned on, the windings L3, L4, L5, L1, L2 are energized, and the current flows from T3- to T3+ , T4- to T4+, T5- to T5+, T1+ to T1-, T2+ to T2-, drive the rotor to rotate counterclockwise to the next position.

驱动状态9时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,H,H,H,H,H,H,H,L,H而IC1的PC12,PD0,PD8,PD9,PD10输出为高电平H,使SH9,SH10,SH1,SH2,SH3为低电平L,使图32中T15,T19,T1,T5,T9导通,IC1的PC6,PC7,PE9,PE11,PE13输出PWM波,使图32中T14,T18,T4,T8,T12导通,绕组L4,L5,L1,L2,L3通电,其电流流向为T4-到T4+,T5-到T5+,T1+到T1-,T2+到T2-,T3+到T3-,驱使转子反时针转动到下一位置。When driving state 9, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, H, H, H, H, H, H, H, L, H and IC1 The output of PC12, PD0, PD8, PD9, PD10 is high level H, making SH9, SH10, SH1, SH2, SH3 low level L, making T15, T19, T1, T5, T9 in Figure 32 turn on, IC1 PC6, PC7, PE9, PE11, PE13 output PWM wave, so that T14, T18, T4, T8, T12 in Figure 32 are turned on, windings L4, L5, L1, L2, L3 are energized, and the current flows from T4- to T4+ , T5- to T5+, T1+ to T1-, T2+ to T2-, T3+ to T3-, drive the rotor to rotate counterclockwise to the next position.

驱动状态10时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10输出为H,H,H,H,H,H,H,H,H,L而IC1的PD0,PD8,PD9,PD10,PA8输出为高电平H,使SH10,SH1,SH2,SH3,SH4为低电平L,使图32中T19,T1,T5,T9,T13导通,IC1的PC7,PE9,PE11,PE13,PE14输出PWM波,使图32中T18,T4,T8,T12,T16导通,绕组L5,L1,L2,L3,L4通电,其电流流向为T5-到T5+,T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,驱使转子反时针转动到下一位置。When driving state 10, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10 in Figure 11 is H, H, H, H, H, H, H, H, H, L and IC1 The output of PD0, PD8, PD9, PD10, PA8 is high level H, making SH10, SH1, SH2, SH3, SH4 low level L, making T19, T1, T5, T9, T13 in Figure 32 turn on, IC1 PC7, PE9, PE11, PE13, PE14 output PWM wave, so that T18, T4, T8, T12, T16 in Figure 32 are turned on, windings L5, L1, L2, L3, L4 are energized, and the current flows from T5- to T5+ , T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-, drive the rotor to rotate counterclockwise to the next position.

经过上面驱动状态1到驱动状态10,共10个驱动状态,转子完成了一次旋转。After the above drive state 1 to drive state 10, a total of 10 drive states, the rotor completes one rotation.

对于相数为六的高效全相驱动无刷电机,有相似的结构仅比五相多了一相绕组,图33展示了二磁极六相高效全相驱动无刷电机的绕制及不带锁存的磁性位置传感器的方式,图上线上的箭头是表示绕制的方向,T1+和T1-分别是第一相绕组L1的起始端和末尾端,T2+和T2-分别第二相绕组L2的起始端和末尾端,T3+和T3-分别是第三相绕组L3的起始端和末尾端,T4+和T4-分别是第四相绕组L4的起始端和末尾端,T5+和T5-分别是第五相绕组L5的起始端和末尾端,T6+和T6-分别是第六相绕组L6的起始端和末尾端。为了清楚表示二磁极六相高效全相驱动无刷电机的绕制,我们在图34和图35以部分展示的方式分别给出了绕组L1,L3,L5,和绕组L2,L4,L6的绕制图。对于相数为六的六相的高效全相驱动无刷电机其每一个驱动周期其驱动方式由下面12个驱动状态组合而成下面结合图11和图36,图37来描述:For a high-efficiency all-phase drive brushless motor with six phases, there is a similar structure with only one more phase winding than five-phase. Figure 33 shows the winding and no lock of the two-pole six-phase high-efficiency all-phase drive brushless motor. The way of the existing magnetic position sensor, the arrow on the line in the figure represents the winding direction, T1+ and T1- are the start and end of the first phase winding L1, respectively, T2+ and T2- are the start of the second phase winding L2. Start and end, T3+ and T3- are the start and end of the third phase winding L3 respectively, T4+ and T4- are the start and end of the fourth phase winding L4 respectively, T5+ and T5- are the fifth phase respectively The starting end and the ending end of the winding L5, T6+ and T6- are the starting end and the ending end of the sixth phase winding L6, respectively. In order to clearly show the winding of the two-pole six-phase high-efficiency all-phase drive brushless motor, we show the windings of windings L1, L3, L5, and windings L2, L4, and L6 in part in Figure 34 and Figure 35, respectively. mapping. For a six-phase high-efficiency full-phase drive brushless motor with six phases, the drive mode of each drive cycle is composed of the following 12 drive states.

驱动状态1时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为L,H,H,H,H,H,H,H,H,H,H,H而IC1的PD8,PD9,PD10,PA8,PA9,PA10输出为高电平H,使SH1,SH2,SH3,SH4,SH5,SH6为低电平L,使图36图37中T1,T5,T9,T13,T17,T21导通,IC1的PE9,PE11,PE13,PE14,PD12,PD13输出PWM波,使图36图37中T4,T8,T12,T16,T20,T24导通,绕组L1,L2,L3,L4,L5,L6通电,其电流流向为T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-,T6+到T6-,驱使转子反时针转动到下一位置。When driving state 1, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is L, H, H, H, H, H, H, H, H , H, H, H and IC1's PD8, PD9, PD10, PA8, PA9, PA10 output is high level H, making SH1, SH2, SH3, SH4, SH5, SH6 low level L, making Figure 36 Figure 37 T1, T5, T9, T13, T17, T21 are turned on, and PE9, PE11, PE13, PE14, PD12, PD13 of IC1 output PWM wave, so that T4, T8, T12, T16, T20, T24 in Figure 36 and Figure 37 lead On, windings L1, L2, L3, L4, L5, L6 are energized, and the current flows from T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-, T5+ to T5-, T6+ to T6-, Drive the rotor counterclockwise to the next position.

驱动状态2时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,L,H,H,H,H,H,H,H,H,H,H而IC1的PD9,PD10,PA8,PA9,PA10,PC10输出为高电平H,使SH2,SH3,SH4,SH5,SH6,SH7为低电平L,使图36图37中T5,T9,T13,T17,T21,T3导通,IC1的PE11,PE13,PE14,PD12,PD13,PD14输出PWM波,使图36图37中T8,T12,T16,T20,T24,T2导通,绕组L2,L3,L4,L5,L6,L1通电,其电流流向为T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-,T6+到T6-,T1-到T1+,驱使转子反时针转动到下一位置。When driving state 2, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, L, H, H, H, H, H, H, H , H, H, H and IC1's PD9, PD10, PA8, PA9, PA10, PC10 output is high level H, making SH2, SH3, SH4, SH5, SH6, SH7 low level L, making Figure 36 Figure 37 T5, T9, T13, T17, T21, T3 are turned on, and the PE11, PE13, PE14, PD12, PD13, and PD14 of IC1 output PWM waves, so that T8, T12, T16, T20, T24, T2 in Figure 36 and Figure 37 lead On, windings L2, L3, L4, L5, L6, L1 are energized, and the current flows from T2+ to T2-, T3+ to T3-, T4+ to T4-, T5+ to T5-, T6+ to T6-, T1- to T1+, Drive the rotor counterclockwise to the next position.

驱动状态3时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,L,H,H,H,H,H,H,H,H,H而IC1的PD10,PA8,PA9,PA10,PC10,PC11输出为高电平H,使SH3,SH4,SH5,SH6,SH7,SH8为低电平L,使图36图37中T9,T13,T17,T21,T3,T7导通,IC1的PE13,PE14,PD12,PD13,PD14,PD15输出PWM波,使图36图37中T12,T16,T20,T24,T2,T6导通,绕组L3,L4,L5,L6,L1,L2通电,其电流流向为T3+到T3,T4+到T4-,T5+到T5-,T6+到T6-,T1-到T1+,T2-到T2+,驱使转子反时针转动到下一位置。When driving state 3, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, L, H, H, H, H, H, H , H, H, H and IC1's PD10, PA8, PA9, PA10, PC10, PC11 output is high level H, making SH3, SH4, SH5, SH6, SH7, SH8 low level L, making Figure 36 Figure 37 T9, T13, T17, T21, T3, T7 are turned on, and IC1's PE13, PE14, PD12, PD13, PD14, PD15 output PWM wave, so that T12, T16, T20, T24, T2, T6 in Figure 36 and Figure 37 lead On, windings L3, L4, L5, L6, L1, L2 are energized, and the current flows from T3+ to T3, T4+ to T4-, T5+ to T5-, T6+ to T6-, T1- to T1+, T2- to T2+, driving The rotor turns counterclockwise to the next position.

驱动状态4时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,L,H,H,H,H,H,H,H,H而IC1的PA8,PA9,PA10,PC10,PC11,PC12输出为高电平H,使SH4,SH5,SH6,SH7,SH8,SH9为低电平L,使图36图37中T13,T17,T21,T3,T7,T11导通,IC1的PE14,PD12,PD13,PD14,PD15,PC6输出PWM波,使图36图37中T16,T20,T24,T2,T6,T10导通,绕组L4,L5,L6,L1,L2,L3通电,其电流流向为T4+到T4-,T5+到T5-,T6+到T6-,T1-到T1+,T2-到T2+,T3-到T3+,驱使转子反时针转动到下一位置。When driving state 4, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, L, H, H, H, H, H , H, H, H and IC1's PA8, PA9, PA10, PC10, PC11, PC12 output is high level H, making SH4, SH5, SH6, SH7, SH8, SH9 low level L, making Figure 36 Figure 37 T13, T17, T21, T3, T7, T11 are turned on, and IC1's PE14, PD12, PD13, PD14, PD15, PC6 output PWM wave, so that T16, T20, T24, T2, T6, T10 in Figure 36 and Figure 37 lead On, windings L4, L5, L6, L1, L2, L3 are energized, and the current flows from T4+ to T4-, T5+ to T5-, T6+ to T6-, T1- to T1+, T2- to T2+, T3- to T3+, Drive the rotor counterclockwise to the next position.

驱动状态5时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,H,L,H,H,H,H,H,H,H而IC1的PA9,PA10,PC10,PC11,PC12,PD0输出为高电平H,使SH5,SH6,SH7,SH8,SH9,SH10为低电平L,使图36图37中T17,T21,T3,T7,T11,T15导通,IC1的PD12,PD13,PD14,PD15,PC6,PC7输出PWM波,使图36图37中T20,T24,T2,T6,T10,T14导通,绕组L5,L6,L1,L2,L3,L4通电,其电流流向为T5+到T5-,T6+到T6-,T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,驱使转子反时针转动到下一位置。When driving state 5, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, H, L, H, H, H, H , H, H, H and IC1's PA9, PA10, PC10, PC11, PC12, PD0 output is high level H, make SH5, SH6, SH7, SH8, SH9, SH10 low level L, make Figure 36 Figure 37 T17, T21, T3, T7, T11, T15 are turned on, and PD12, PD13, PD14, PD15, PC6, PC7 of IC1 output PWM wave, so that T20, T24, T2, T6, T10, T14 in Figure 36 and Figure 37 lead On, windings L5, L6, L1, L2, L3, L4 are energized, and the current flows from T5+ to T5-, T6+ to T6-, T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+, Drive the rotor counterclockwise to the next position.

驱动状态6时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,H,H,L,H,H,H,H,H,H而IC1的PA10,PC10,PC11,PC12,PD0,PD1输出为高电平H,使SH6,SH7,SH8,SH9,SH10,SH11为低电平L,使图36图37中T21,T3,T7,T11,T15,T19导通,IC1的PD13,PD14,PD15,PC6,PC7,PC8输出PWM波,使图36图37中T24,T2,T6,T10,T14,T18导通,绕组L6,L1,L2,L3,L4,L5通电,其电流流向为T6+到T6-,T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+,驱使转子反时针转动到下一位置。When driving state 6, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, H, H, L, H, H, H , H, H, H and IC1's PA10, PC10, PC11, PC12, PD0, PD1 outputs are high level H, make SH6, SH7, SH8, SH9, SH10, SH11 low level L, make Figure 36 Figure 37 T21, T3, T7, T11, T15, T19 are turned on, PD13, PD14, PD15, PC6, PC7, PC8 of IC1 output PWM wave, so that T24, T2, T6, T10, T14, T18 in Figure 36 and Figure 37 lead On, windings L6, L1, L2, L3, L4, L5 are energized, and the current flows from T6+ to T6-, T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+, T5- to T5+, Drive the rotor counterclockwise to the next position.

驱动状态7时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,H,H,H,L,H,H,H,H,H而IC1的PC10,PC11,PC12,PD0,PD1,PD2输出为高电平H,使SH7,SH8,SH9,SH10,SH11,SH12为低电平L,使图36图37中T3,T7,T11,T15,T19,T23导通,IC1的PD14,PD15,PC6,PC7,PC8,PC9输出PWM波,使图36图37中T2,T6,T10,T14,T18,T22导通,绕组L1,L2,L3,L4,L5,L6通电,其电流流向为T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+,T6-到T6+,驱使转子反时针转动到下一位置。When driving state 7, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, H, H, H, L, H, H , H, H, H and IC1's PC10, PC11, PC12, PD0, PD1, PD2 outputs are high level H, make SH7, SH8, SH9, SH10, SH11, SH12 low level L, make Figure 36 Figure 37 T3, T7, T11, T15, T19, T23 are turned on, and PD14, PD15, PC6, PC7, PC8, PC9 of IC1 output PWM wave, so that T2, T6, T10, T14, T18, T22 in Figure 36 and Figure 37 lead On, windings L1, L2, L3, L4, L5, L6 are energized, and the current flows from T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+, T5- to T5+, T6- to T6+, Drive the rotor counterclockwise to the next position.

驱动状态8时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,H,H,H,H,L,H,H,H,H而IC1的PC11,PC12,PD0,PD1,PD2,PD8输出为高电平H,使SH8,SH9,SH10,SH11,SH12,SH1为低电平L,使图36图37中T7,T11,T15,T19,T23,T1导通,IC1的PD15,PC6,PC7,PC8,PC9,PE9输出PWM波,使图36图37中T6,T10,T14,T18,T22,T4导通,绕组L2,L3,L4,L5,L6,L1通电,其电流流向为T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+,T6-到T6+,T1+到T1-,驱使转子反时针转动到下一位置。When driving state 8, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, H, H, H, H, L, H , H, H, H and IC1's PC11, PC12, PD0, PD1, PD2, PD8 outputs are high level H, make SH8, SH9, SH10, SH11, SH12, SH1 low level L, make Figure 36 Figure 37 In T7, T11, T15, T19, T23, T1 is turned on, PD15, PC6, PC7, PC8, PC9, PE9 of IC1 output PWM wave, so that T6, T10, T14, T18, T22, T4 in Figure 36 and Figure 37 lead On, windings L2, L3, L4, L5, L6, L1 are energized, and the current flows from T2- to T2+, T3- to T3+, T4- to T4+, T5- to T5+, T6- to T6+, T1+ to T1-, Drive the rotor counterclockwise to the next position.

驱动状态9时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,H,H,H,H,H,L,H,H,H而IC1的PC12,PD0,PD1,PD2,PD8,PD9输出为高电平H,使SH9,SH10,SH11,SH12,SH1,SH2为低电平L,使图36图37中T11,T15,T19,T23,T1.T5导通,IC1的PC6,PC7,PC8,PC9,PE9,PE11输出PWM波,使图36图37中T10,T14,T18,T22,T4,T8导通,绕组L3,L4,L5,L6,L1,L2通电,其电流流向为T3-到T3+,T4-到T4+,T5-到T5+,T6-到T6+,T1+到T1-,T2+到T2-,驱使转子反时针转动到下一位置。When driving state 9, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, H, H, H, H, H, L , H, H, H and IC1's PC12, PD0, PD1, PD2, PD8, PD9 outputs are high level H, make SH9, SH10, SH11, SH12, SH1, SH2 low level L, make Figure 36 Figure 37 T11, T15, T19, T23, T1.T5 are turned on, PC6, PC7, PC8, PC9, PE9, PE11 of IC1 output PWM wave, so that T10, T14, T18, T22, T4, T8 in Fig. 36 and Fig. 37 lead On, windings L3, L4, L5, L6, L1, L2 are energized, and the current flows from T3- to T3+, T4- to T4+, T5- to T5+, T6- to T6+, T1+ to T1-, T2+ to T2-, Drive the rotor counterclockwise to the next position.

驱动状态10时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,H,H,H,H,H,H,L,H,H而IC1的PD0,PD1,PD2,PD8,PD9,PD10输出为高电平H,使SH10,SH11,SH12,SH1,SH2,SH3为低电平L,使图36图37中T15,T19,T23,T1.T5,T9导通,IC1的PC7,PC8,PC9,PE9,PE11,PE13输出PWM波,使图36图37中T14,T18,T22,T4,T8,T12导通,绕组L4,L5,L6,L1,L2,L3通电,其电流流向为T4-到T4+,T5-到T5+,T6-到T6+,T1+到T1-,T2+到T2-,T3+到T3-,驱使转子反时针转动到下一位置。When driving state 10, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, H, H, H, H, H, H , L, H, H and IC1's PD0, PD1, PD2, PD8, PD9, PD10 outputs are high level H, make SH10, SH11, SH12, SH1, SH2, SH3 low level L, make Figure 36 Figure 37 T15, T19, T23, T1.T5, T9 are turned on, and PC7, PC8, PC9, PE9, PE11, PE13 of IC1 output PWM wave, so that T14, T18, T22, T4, T8, T12 in Figure 36 and Figure 37 lead On, windings L4, L5, L6, L1, L2, L3 are energized, and the current flows from T4- to T4+, T5- to T5+, T6- to T6+, T1+ to T1-, T2+ to T2-, T3+ to T3-, Drive the rotor counterclockwise to the next position.

驱动状态11时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,H,H,H,H,H,H,H,L,H而IC1的PD1,PD2,PD8,PD9,PD10,PA8输出为高电平H,使SH11,SH12,SH1,SH2,SH3,SH4为低电平L,使图36图37中T19,T23,T1.T5,T9,T13导通,IC1的PC8,PC9,PE9,PE11,PE13,PE14输出PWM波,使图36图37中T18,T22,T4,T8,T12,T16导通,绕组L5,L6,L1,L2,L3,L4通电,其电流流向为T5-到T5+,T6-到T6+,T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,驱使转子反时针转动到下一位置。When driving state 11, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, H, H, H, H, H, H , H, L, H and IC1's PD1, PD2, PD8, PD9, PD10, PA8 output is high level H, make SH11, SH12, SH1, SH2, SH3, SH4 low level L, make Figure 36 Figure 37 T19, T23, T1.T5, T9, T13 are turned on, PC8, PC9, PE9, PE11, PE13, PE14 of IC1 output PWM wave, so that T18, T22, T4, T8, T12, T16 in Figure 36 and Figure 37 lead On, windings L5, L6, L1, L2, L3, L4 are energized, and the current flows from T5- to T5+, T6- to T6+, T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-, Drive the rotor counterclockwise to the next position.

驱动状态12时,图11中H1,H2,H3,H4,H5,H6,H7,H8,H9,H10,H11,H12输出为H,H,H,H,H,H,H,H,H,H,H,L而IC1的PD2,PD8,PD9,PD10,PA8,PA9输出为高电平H,使SH12,SH1,SH2,SH3,SH4,SH5为低电平L,使图36图37中T23,T1.T5,T9,T13,T17导通,IC1的PC9,PE9,PE11,PE13,PE14,PD12输出PWM波,使图36图37中T22,T4,T8,T12,T16,T20导通,绕组L6,L1,L2,L3,L4,L5通电,其电流流向为T6-到T6+,T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-,驱使转子反时针转动到下一位置,也即是到驱动状态1,完成一个驱动周期。When driving state 12, the output of H1, H2, H3, H4, H5, H6, H7, H8, H9, H10, H11, H12 in Figure 11 is H, H, H, H, H, H, H, H, H , H, H, L and IC1's PD2, PD8, PD9, PD10, PA8, PA9 output is high level H, making SH12, SH1, SH2, SH3, SH4, SH5 low level L, making Figure 36 Figure 37 T23, T1.T5, T9, T13, T17 are turned on, PC9, PE9, PE11, PE13, PE14, PD12 of IC1 output PWM wave, so that T22, T4, T8, T12, T16, T20 in Figure 36 and Figure 37 lead On, windings L6, L1, L2, L3, L4, L5 are energized, and the current flows from T6- to T6+, T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-, T5+ to T5-, The rotor is driven to rotate counterclockwise to the next position, that is, to the driving state 1, to complete a driving cycle.

上面完整的描述了二相,三相,四相,五相和六相的高效全相驱动无刷电机,同样地可以推广到更多相的高效全相驱动无刷电极。对于内转子和外转子高效全相驱动无刷电机,其原理完全相同,其电机绕组结构我们在图38中进行了展示,(以外转子三相4磁极,12槽为例),M2是永磁体外转子,M1是绕制线圈的内定子电枢,N和S是永磁体外转子的4个南北极,US,UN是某一时刻L1相绕组通电时定子上该电枢齿产生的南极和北极,VS,VN是另一时刻L2相绕组通电时定子上该电枢齿产生的南极和北极,WS,WN是不同时刻L3相绕组通电时定子上该电枢齿产生的南极和北极,H1,H2,H3是磁性位置传感器。绕组线圈绕制方法和内转子结构相同,同一相绕组在单个电枢齿的相邻二个齿槽间绕制和同一相绕组的相邻二个绕组绕制方向相反,为清晰起见此处省去未画。The two-phase, three-phase, four-phase, five-phase and six-phase high-efficiency all-phase drive brushless motors are described above completely, and the same can be extended to high-efficiency all-phase drive brushless electrodes for more phases. For the high-efficiency full-phase drive brushless motor of the inner rotor and the outer rotor, the principle is exactly the same. The motor winding structure is shown in Figure 38. (The outer rotor three-phase 4-pole, 12-slot as an example), M2 is a permanent magnet Outer rotor, M1 is the inner stator armature wound with coils, N and S are the four north and south poles of the outer rotor of the permanent magnet, US, UN are the south and south poles generated by the armature teeth on the stator when the L1 phase winding is energized at a certain moment. The north pole, VS, VN are the south and north poles generated by the armature teeth on the stator when the L2 phase winding is energized at another time, WS, WN are the south and north poles generated by the armature teeth on the stator when the L3 phase winding is energized at different times, H1 , H2, H3 are magnetic position sensors. The winding method of the winding coil is the same as the structure of the inner rotor. The winding of the same phase is wound between the adjacent two slots of a single armature tooth and the winding direction of the adjacent two windings of the same phase winding is opposite, which is omitted here for the sake of clarity. Go unpainted.

本发明提供了高效全相驱动无刷电机按单个电枢齿绕制并对各相绕组同时进行驱动,适用于内转子和外转子高效全相驱动无刷电机。The invention provides a high-efficiency full-phase driving brushless motor which is wound on a single armature tooth and drives each phase winding at the same time, and is suitable for the high-efficiency full-phase driving brushless motor of the inner rotor and the outer rotor.

对于本领域技术人员而言,显然本发明包含但不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention includes, but is not limited to, the details of the above-described exemplary embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described in terms of embodiments, not each embodiment only includes an independent technical solution, and this description in the specification is only for the sake of clarity, and those skilled in the art should take the specification as a whole , the technical solutions in each embodiment can also be appropriately combined to form other implementations that can be understood by those skilled in the art.

Claims (13)

1.高效全相驱动无刷电机和驱动器电路,包括电机和驱动器电路,其特征是:高效全相驱动无刷电机定子线圈的绕制方式是在单个电枢齿的相邻二个齿槽间绕制,同一相绕组的相邻二个线圈在定子电枢槽数等于永磁体转子南北磁极之和的数量乘相数情况下绕向相反,并且其驱动器电路是用H桥式功率驱动器驱动电流流过绕组,每次驱动时各相绕组全部通电并使含有永磁体的转子逐次逐齿转过单个电枢齿位置,以逐齿转动方式驱动含有永磁体的转子旋转。1. The high-efficiency full-phase drive brushless motor and driver circuit, including the motor and the driver circuit, are characterized in that: the winding method of the stator coil of the high-efficiency full-phase drive brushless motor is between two adjacent tooth slots of a single armature tooth. Winding, the adjacent two coils of the same phase winding are wound in opposite directions when the number of stator armature slots is equal to the number of the sum of the north and south magnetic poles of the permanent magnet rotor multiplied by the number of phases, and the driver circuit uses an H-bridge power driver to drive the current. It flows through the windings, and each phase winding is fully energized during each drive, and the rotor containing permanent magnets rotates tooth by tooth through a single armature tooth position, and drives the rotor containing permanent magnets to rotate in a tooth-by-tooth rotation manner. 2.根据权利要求1所述的高效全相驱动无刷电机和驱动器电路,其特征是:高效全相驱动无刷电机的永磁体转子的磁极数量与相数和定子电枢槽数的关系是:定子电枢槽数等于永磁体转子南北磁极之和的数量乘相数再乘整数K,相数大于等于2,整数K大于等于1。2. high-efficiency full-phase drive brushless motor and driver circuit according to claim 1, it is characterized in that: the relationship between the number of magnetic poles and the number of phases and the number of stator armature slots of the permanent magnet rotor of the high-efficiency full-phase drive brushless motor is: : The number of stator armature slots is equal to the number of the sum of the north and south magnetic poles of the permanent magnet rotor multiplied by the number of phases and then multiplied by the integer K, the number of phases is greater than or equal to 2, and the integer K is greater than or equal to 1. 3.根据权利要求1或权利要求2所述的高效全相驱动无刷电机和驱动器电路,其特征是:在整数K等于1时,高效全相驱动无刷电机在定子电枢槽数等于永磁体转子南北磁极之和的数量乘相数情况下,定子同一相绕组的相邻两个线圈绕向相反并中间相隔相数减一的电枢齿数,绕组是在单个电枢齿的相邻二个齿槽间绕制,下一相绕组在相邻的下一个电枢齿上按同样方式和同样方向绕制直到绕到所需相数,然后各相绕组再按相同方法但与前一组线圈的绕向相反方式绕制各相绕组的下一个线圈,重复这方法直到定子各电枢齿上线圈都绕制完成,各相绕组的起始端和终止端都分别相接于各自的H桥式功率驱动器上,相数大于等于2,各相绕组的绕制方式都相同。3. The high-efficiency full-phase drive brushless motor and driver circuit according to claim 1 or claim 2, wherein: when the integer K is equal to 1, the high-efficiency full-phase drive brushless motor is equal to the permanent number of stator armature slots. In the case where the sum of the north and south magnetic poles of the magnet rotor is multiplied by the number of phases, the adjacent two coils of the same phase winding of the stator are wound in opposite directions and are separated by the number of phase numbers minus one. Winding between each tooth slot, the next phase winding is wound on the adjacent next armature tooth in the same way and in the same direction until the required number of phases is wound, and then each phase winding is wound again in the same way but with the previous group. The winding direction of the coil is reversed to wind the next coil of each phase winding. Repeat this method until the coils on each armature tooth of the stator are wound, and the start and end ends of each phase winding are connected to their respective H bridges. On the type power driver, the number of phases is greater than or equal to 2, and the winding methods of each phase winding are the same. 4.根据权利要求1或权利要求2所述的高效全相驱动无刷电机和驱动器电路,其特征是:在整数K等于2时,高效全相驱动无刷电机的定子电枢槽数等于永磁体转子南北磁极之和的数量乘相数的二倍,在各相绕组是绕制后再两相并联为一相绕组情况下,定子同一相绕组的相邻两个线圈绕向相反并中间相隔绕制的相数减一的电枢齿数;在相邻二个电枢齿是同一相绕组串联并且相同方向绕制时,此时视二个电枢齿为一个电驱齿,定子同一相绕组的相邻两个电驱齿线圈绕向相反并中间相隔相数减一的电驱齿数,同一相绕组是在单个电枢齿的相邻二个齿槽间绕制,然后在相邻的下一个电枢齿的相邻二个齿槽间按同样方式绕制,成为一个电驱齿数,在相隔相数减一的电驱齿数后以与前一组线圈的绕向相反方式在二个电枢齿绕制该相绕组的下一个线圈,重复这方法直到定子各电枢齿上线圈都绕制完成,各相绕组的起始端和终止端都分别相接于各自的H桥式功率驱动器上,相数大于等于2,各相绕组的绕制方式都相同。4. The high-efficiency full-phase driving brushless motor and driver circuit according to claim 1 or claim 2, wherein: when the integer K is equal to 2, the number of stator armature slots of the high-efficiency full-phase driving brushless motor is equal to the permanent value. The sum of the north and south magnetic poles of the magnet rotor is multiplied by twice the number of phases. When each phase winding is wound and then two phases are connected in parallel to form a one-phase winding, the adjacent two coils of the same phase winding of the stator are wound in opposite directions and spaced apart in the middle. The number of winding phases minus one armature tooth number; when two adjacent armature teeth are connected in series with the same phase winding and wound in the same direction, the two armature teeth are regarded as one electric drive tooth at this time, and the stator has the same phase winding The two adjacent electric drive tooth coils are wound in opposite directions and are separated by the number of electric drive teeth minus one in the middle. The adjacent two tooth slots of an armature tooth are wound in the same way to form a number of electric drive teeth. The pivot tooth winds the next coil of the phase winding, and repeats this method until the coils on each armature tooth of the stator are wound, and the start and end ends of each phase winding are connected to their respective H-bridge power drivers. , the number of phases is greater than or equal to 2, and the winding methods of each phase winding are the same. 5.根据权利要求1或权利要求2或权利要求3或权利要求4所述的高效全相驱动无刷电机和驱动器电路,其特征是:内转子高效全相驱动无刷电机转子是在绕有线圈的外定子内部的圆柱形永磁体转子,对于外转子高效全相驱动无刷电机是在绕有线圈的内定子外面的环状永磁体转子。5. The high-efficiency full-phase drive brushless motor and driver circuit according to claim 1 or claim 2 or claim 3 or claim 4, characterized in that: the inner rotor high-efficiency full-phase drive brushless motor rotor is wound around The cylindrical permanent magnet rotor inside the outer stator of the coil, for the outer rotor the high-efficiency all-phase drive brushless motor is the ring-shaped permanent magnet rotor outside the inner stator with the coil wound. 6.根据权利要求1或权利要求2所述的高效全相驱动无刷电机和驱动器电路,其特征是:各相绕组功率驱动器的器件由二组串联的复合全控型电压驱动式功率半导体器件组成的左臂和另外二组串联的复合全控型电压驱动式功率半导体器件组成的右臂所构成的H桥式功率驱动器组成,各相绕组的起始端和终止端都接于各自的H桥式功率驱动器左臂和右臂的中点上,每组H桥式功率驱动器的左臂和右臂的上下部控制端都分别由4个不同的信号控制,功率驱动器的器件在小功率应用时可以采用大功率MOS场效应管。6. The high-efficiency full-phase drive brushless motor and driver circuit according to claim 1 or claim 2, wherein the device of each phase winding power driver is composed of two groups of series-connected compound fully-controlled voltage-driven power semiconductor devices It is composed of an H-bridge power driver composed of the left arm and the right arm composed of the other two groups of composite fully-controlled voltage-driven power semiconductor devices in series. The start and end of each phase winding are connected to their respective H bridges. At the midpoint of the left arm and the right arm of the H-bridge type power driver, the upper and lower control terminals of the left arm and the right arm of each group of H-bridge power drivers are controlled by 4 different signals respectively. High-power MOS field effect transistors can be used. 7.根据权利要求1所述的高效全相驱动无刷电机和驱动器电路,其特征是:电机转子转动速度由脉冲宽度调制信号调节。7 . The high-efficiency full-phase drive brushless motor and driver circuit according to claim 1 , wherein the rotational speed of the motor rotor is adjusted by a pulse width modulation signal. 8 . 8.根据权利要求1或权利要求7或权利要求8所述的高效全相驱动无刷电机和驱动器电路,其特征是:高效全相驱动无刷电机转动时其驱动器电路在每一时刻同时驱动与相数相同的H桥式功率驱动器件的上臂和经各绕组线圈后的另外的与相数相同的H桥式功率驱动器件的下臂导通工作,其驱动状态为2倍于相数。8. The high-efficiency full-phase drive brushless motor and driver circuit according to claim 1 or claim 7 or claim 8, wherein: when the high-efficiency full-phase drive brushless motor rotates, its driver circuit drives simultaneously at every moment. The upper arm of the H-bridge power drive device with the same number of phases and the lower arm of the other H-bridge power drive device with the same number of phases after passing through each winding coil are turned on, and the driving state is twice the number of phases. 9.根据权利要求1或权利要求10所述的高效全相驱动无刷电机和驱动器电路,其特征在于:对于相数为二的高效全相驱动无刷电机,二组绕组线圈每一个驱动周期其驱动方式由下面4个驱动状态组合而成:驱动状态1时,其电流流向为T1+到T1-,T2+到T2-;驱动状态2时,其电流流向为T2+到T2-,T1-到T1+;驱动状态3时,其电流流向为T1-到T1+,T2-到T2+;驱动状态4时,其电流流向为T2-到T2+,T1+到T1-。T1+和T1-分别是第一相绕组L1的起始端和末尾端,T2+和T2-分别第二相绕组L2的起始端和末尾端。9 . The high-efficiency full-phase driving brushless motor and driver circuit according to claim 1 or claim 10 , wherein: for a high-efficiency full-phase driving brushless motor with two phases, each driving cycle of the two sets of winding coils Its driving mode is composed of the following 4 driving states: when driving state 1, its current flows from T1+ to T1-, T2+ to T2-; when driving state 2, its current flows from T2+ to T2-, T1- to T1+ ; When driving state 3, its current flows from T1- to T1+, T2- to T2+; when driving state 4, its current flows from T2- to T2+, T1+ to T1-. T1+ and T1- are the start end and the end end of the first phase winding L1, respectively, and T2+ and T2- are the start end and the end end of the second phase winding L2, respectively. 10.根据权利要求1或权利要求10所述的高效全相驱动无刷电机和驱动器电路,其特征是:对于相数为三的高效全相驱动无刷电机,三组绕组线圈每一个驱动周期其驱动方式由下面6个驱动状态组合而成:驱动状态1时,其电流流向为T1+到T1-,T2+到T2-,T3+到T3-;驱动状态2时,其电流流向为T2+到T2-,T3+到T3-,T1-到T1+;驱动状态3时,其电流流向为T3+到T3,T1-到T1+,T2-到T2+;驱动状态4时,其电流流向为T1-到T1+,T2-到T2+,T3-到T3+;驱动状态5时,其电流流向为T2-到T2+,T3-到T3+,T1+到T1-;驱动状态6时,其电流流向为T3-到T3+,T1+到T1-,T2+到T2-。T1+和T1-分别是第一相绕组L1的起始端和末尾端,T2+和T2-分别第二相绕组L2的起始端和末尾端,T3+和T3-分别是第三相绕组L3的起始端和末尾端。10. The high-efficiency full-phase driving brushless motor and driver circuit according to claim 1 or claim 10, wherein: for a high-efficiency full-phase driving brushless motor with three phases, each driving cycle of the three groups of winding coils Its driving mode is composed of the following 6 driving states: when driving state 1, its current flows from T1+ to T1-, T2+ to T2-, T3+ to T3-; when driving state 2, its current flows from T2+ to T2- , T3+ to T3-, T1- to T1+; when driving state 3, its current flows from T3+ to T3, T1- to T1+, T2- to T2+; when driving state 4, its current flows from T1- to T1+, T2- To T2+, T3- to T3+; when driving state 5, its current flow is T2- to T2+, T3- to T3+, T1+ to T1-; when driving state 6, its current flow is T3- to T3+, T1+ to T1- , T2+ to T2-. T1+ and T1- are the start and end of the first phase winding L1, respectively, T2+ and T2- are the start and end of the second phase winding L2, respectively, T3+ and T3- are the start and end of the third phase winding L3, respectively end. 11.根据权利要求1或权利要求10所述的高效全相驱动无刷电机和驱动器电路,其特征是:对于相数为四的高效全相驱动无刷电机,四组绕组线圈每一个驱动周期其驱动方式由下面8个驱动状态组合而成:驱动状态1时,其电流流向为T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-;驱动状态2时,其电流流向为T2+到T2-,T3+到T3-,T4+到T4-,T1-到T1+;驱动状态3时,其电流流向为T3+到T3-,T4+到T4-,T1-到T1+,T2-到T2+;驱动状态4时,其电流流向为T4+到T4-,T1-到T1+,T2-到T2+,T3-到T3+;驱动状态5时,其电流流向为T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+;驱动状态6时,其电流流向为T2-到T2+,T3-到T3+,T4-到T4+,T1+到T1-;驱动状态7时,其电流流向为T3-到T3+,T4-到T4+,T1+到T1-,T2+到T2-;驱动状态8时,其电流流向为T4-到T4+,T1+到T1-,T2+到T2-,T3+到T3-。T1+和T1-分别是第一相绕组L1的起始端和末尾端,T2+和T2-分别第二相绕组L2的起始端和末尾端,T3+和T3-分别是第三相绕组L3的起始端和末尾端,T4+和T4-分别是第四相绕组L4的起始端和末尾端。11. The high-efficiency full-phase driving brushless motor and driver circuit according to claim 1 or claim 10, wherein: for a high-efficiency full-phase driving brushless motor with four phases, each driving cycle of the four groups of winding coils Its driving mode is composed of the following 8 driving states: when driving state 1, its current flows from T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-; when driving state 2, its current flow direction It is T2+ to T2-, T3+ to T3-, T4+ to T4-, T1- to T1+; when driving state 3, the current flows from T3+ to T3-, T4+ to T4-, T1- to T1+, T2- to T2+; When driving state 4, the current flows from T4+ to T4-, T1- to T1+, T2- to T2+, T3- to T3+; when driving state 5, the current flows from T1- to T1+, T2- to T2+, T3- To T3+, T4- to T4+; when driving state 6, its current flow is T2- to T2+, T3- to T3+, T4- to T4+, T1+ to T1-; when driving state 7, its current flow is T3- to T3+ , T4- to T4+, T1+ to T1-, T2+ to T2-; when driving state 8, the current flows from T4- to T4+, T1+ to T1-, T2+ to T2-, T3+ to T3-. T1+ and T1- are the start and end of the first phase winding L1, respectively, T2+ and T2- are the start and end of the second phase winding L2, respectively, T3+ and T3- are the start and end of the third phase winding L3, respectively The end ends, T4+ and T4- are the start end and the end end of the fourth phase winding L4, respectively. 12.根据权利要求1或权利要求10所述的高效全相驱动无刷电机和驱动器电路,其特征是:对于相数为五的高效全相驱动无刷电机,五组绕组线圈每一个驱动周期其驱动方式由下面10个驱动状态组合而成:驱动状态1时,其电流流向为T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-;驱动状态2时,其电流流向为T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-,T1-到T1+;驱动状态3时,其电流流向为T3+到T3,T4+到T4-,T5+到T5-,T1-到T1+,T2-到T2+;驱动状态4时,其电流流向为T4+到T4-,T5+到T5-,T1-到T1+,T2-到T2+,T3-到T3+;驱动状态5时,其电流流向为T5+到T5-,T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+;驱动状态6时,其电流流向为T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+;驱动状态7时,其电流流向为T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+,T1+到T1-;驱动状态8时,其电流流向为T3-到T3+,T4-到T4+,T5-到T5+,T1+到T1-,T2+到T2-;驱动状态9时,其电流流向为T4-到T4+,T5-到T5+,T1+到T1-,T2+到T2-,T3+到T3-;驱动状态10时,其电流流向为T5-到T5+,T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-。T1+和T1-分别是第一相绕组L1的起始端和末尾端,T2+和T2-分别第二相绕组L2的起始端和末尾端,T3+和T3-分别是第三相绕组L3的起始端和末尾端,T4+和T4-分别是第四相绕组L4的起始端和末尾端,T5+和T5-分别是第五相绕组L5的起始端和末尾端。12. The high-efficiency full-phase drive brushless motor and driver circuit according to claim 1 or claim 10, wherein: for a high-efficiency full-phase drive brushless motor with five phases, each driving cycle of five groups of winding coils Its driving mode is composed of the following 10 driving states: in driving state 1, its current flows from T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-, T5+ to T5-; driving state 2 When the driving state is 3, the current flows from T3+ to T3, T4+ to T4-, T5+ To T5-, T1- to T1+, T2- to T2+; when driving state 4, the current flows from T4+ to T4-, T5+ to T5-, T1- to T1+, T2- to T2+, T3- to T3+; driving state At 5, the current flows from T5+ to T5-, T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+; when driving state 6, the current flows from T1- to T1+, T2- to T2+ , T3- to T3+, T4- to T4+, T5- to T5+; when driving state 7, the current flows from T2- to T2+, T3- to T3+, T4- to T4+, T5- to T5+, T1+ to T1-; When driving state 8, the current flows from T3- to T3+, T4- to T4+, T5- to T5+, T1+ to T1-, T2+ to T2-; when driving state 9, the current flows from T4- to T4+, T5- To T5+, T1+ to T1-, T2+ to T2-, T3+ to T3-; when driving state 10, the current flows from T5- to T5+, T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4 -. T1+ and T1- are the start and end of the first phase winding L1, respectively, T2+ and T2- are the start and end of the second phase winding L2, respectively, T3+ and T3- are the start and end of the third phase winding L3, respectively The end ends, T4+ and T4- are the start end and the end end of the fourth phase winding L4, respectively, and T5+ and T5- are the start end and the end end of the fifth phase winding L5, respectively. 13.根据权利要求1或权利要求10所述的高效全相驱动无刷电机和驱动器电路,其特征是:对于相数为六的高效全相驱动无刷电机,六组绕组线圈每一个驱动周期其驱动方式由下面12个驱动状态组合而成:驱动状态1时,其电流流向为T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-,T6+到T6-;驱动状态2时,其电流流向为T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-,T6+到T6-,T1-到T1+;驱动状态3时,其电流流向为T3+到T3,T4+到T4-,T5+到T5-,T6+到T6-,T1-到T1+,T2-到T2+;驱动状态4时,其电流流向为T4+到T4-,T5+到T5-,T6+到T6-,T1-到T1+,T2-到T2+,T3-到T3+;驱动状态5时,其电流流向为T5+到T5-,T6+到T6-,T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+;驱动状态6时,其电流流向为T6+到T6-,T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+;驱动状态7时,其电流流向为T1-到T1+,T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+,T6-到T6+;驱动状态8时,其电流流向为T2-到T2+,T3-到T3+,T4-到T4+,T5-到T5+,T6-到T6+,T1+到T1-;驱动状态9时,其电流流向为T3-到T3+,T4-到T4+,T5-到T5+,T6-到T6+,T1+到T1-,T2+到T2-;驱动状态10时,其电流流向为T4-到T4+,T5-到T5+,T6-到T6+,T1+到T1-,T2+到T2-,T3+到T3-;驱动状态11时,其电流流向为T5-到T5+,T6-到T6+,T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-;驱动状态12时,其电流流向为T6-到T6+,T1+到T1-,T2+到T2-,T3+到T3-,T4+到T4-,T5+到T5-。T1+和T1-分别是第一相绕组L1的起始端和末尾端,T2+和T2-分别第二相绕组L2的起始端和末尾端,T3+和T3-分别是第三相绕组L3的起始端和末尾端,T4+和T4-分别是第四相绕组L4的起始端和末尾端,T5+和T5-分别是第五相绕组L5的起始端和末尾端,T6+和T6-分别是第六相绕组L6的起始端和末尾端。13. The high-efficiency full-phase driving brushless motor and driver circuit according to claim 1 or claim 10, wherein: for a high-efficiency full-phase driving brushless motor with six phases, each driving cycle of six groups of winding coils Its driving mode is composed of the following 12 driving states: in driving state 1, its current flows from T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-, T5+ to T5-, T6+ to T6 -; when driving state 2, its current flow is from T2+ to T2-, T3+ to T3-, T4+ to T4-, T5+ to T5-, T6+ to T6-, T1- to T1+; when driving state 3, its current flow is T3+ to T3, T4+ to T4-, T5+ to T5-, T6+ to T6-, T1- to T1+, T2- to T2+; when driving state 4, the current flows from T4+ to T4-, T5+ to T5-, T6+ to T6-, T1- to T1+, T2- to T2+, T3- to T3+; when driving state 5, the current flows from T5+ to T5-, T6+ to T6-, T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+; when driving state 6, the current flows from T6+ to T6-, T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+, T5- to T5+; when driving state 7 , the current flows from T1- to T1+, T2- to T2+, T3- to T3+, T4- to T4+, T5- to T5+, T6- to T6+; when driving state 8, the current flows from T2- to T2+, T3 - to T3+, T4- to T4+, T5- to T5+, T6- to T6+, T1+ to T1-; when driving state 9, the current flows from T3- to T3+, T4- to T4+, T5- to T5+, T6- To T6+, T1+ to T1-, T2+ to T2-; when driving state 10, the current flows from T4- to T4+, T5- to T5+, T6- to T6+, T1+ to T1-, T2+ to T2-, T3+ to T3 -; when driving state 11, its current flow is T5- to T5+, T6- to T6+, T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-; when driving state 12, its current flow is T6- to T6+, T1+ to T1-, T2+ to T2-, T3+ to T3-, T4+ to T4-, T5+ to T5-. T1+ and T1- are the start and end of the first phase winding L1, respectively, T2+ and T2- are the start and end of the second phase winding L2, respectively, T3+ and T3- are the start and end of the third phase winding L3, respectively The end, T4+ and T4- are the start and end of the fourth-phase winding L4, respectively, T5+ and T5- are the start and end of the fifth-phase winding L5, respectively, T6+ and T6- are the sixth-phase winding L6 start and end of .
CN202011366631.7A 2020-11-27 2020-11-27 High-efficiency full-phase drive brushless motor and driver circuit Pending CN114865818A (en)

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CN116505803A (en) * 2023-06-29 2023-07-28 续新技术(深圳)集团有限公司 Driving method, device, circuit and apparatus for brushless motor
CN116545305A (en) * 2023-06-29 2023-08-04 续新技术(深圳)集团有限公司 Driving method, device and equipment for brushless motor
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CN210111822U (en) * 2019-04-18 2020-02-21 彭明 Full magnetic pole phase-by-phase driving brushless motor and driver circuit
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Publication number Priority date Publication date Assignee Title
CN116505803A (en) * 2023-06-29 2023-07-28 续新技术(深圳)集团有限公司 Driving method, device, circuit and apparatus for brushless motor
CN116545305A (en) * 2023-06-29 2023-08-04 续新技术(深圳)集团有限公司 Driving method, device and equipment for brushless motor
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