CN114420711A - Display substrate and preparation method thereof, and display device - Google Patents
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
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- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/01—Manufacture or treatment
- H10D86/021—Manufacture or treatment of multiple TFTs
- H10D86/0231—Manufacture or treatment of multiple TFTs using masks, e.g. half-tone masks
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10D—INORGANIC ELECTRIC SEMICONDUCTOR DEVICES
- H10D86/00—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates
- H10D86/40—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs
- H10D86/60—Integrated devices formed in or on insulating or conducting substrates, e.g. formed in silicon-on-insulator [SOI] substrates or on stainless steel or glass substrates characterised by multiple TFTs wherein the TFTs are in active matrices
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/122—Pixel-defining structures or layers, e.g. banks
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- H—ELECTRICITY
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Abstract
Description
技术领域technical field
本公开实施例涉及但不限于显示技术,尤指显示基板及其制备方法、显示装置。The embodiments of the present disclosure relate to, but are not limited to, display technology, and in particular, to a display substrate, a method for manufacturing the same, and a display device.
背景技术Background technique
自发光显示技术中不管是有机发光二极管(Organic Light Emitting Diode,OLED)抑或量子点发光二极管(Quantum dot Light Emitting Diode,QLED)显示技术,不管打印工艺抑或蒸镀工艺,皆需于像素中制作出孔洞设计,方便后段OLED/QLED蒸镀或打印相关发光材料进入孔洞内,业界中俗称像素定义层(Pixel Definiton Layer或Bank Layer,简称PDL)。蒸镀或打印设计中对其Bank厚度有所需求。In the self-luminous display technology, whether it is an organic light-emitting diode (OLED) or a quantum dot light-emitting diode (QLED) display technology, regardless of the printing process or the evaporation process, it is necessary to make a pixel in the pixel. The hole design is convenient for OLED/QLED evaporation or printing related luminescent materials to enter the hole, commonly known as Pixel Definition Layer or Bank Layer (PDL) in the industry. Its Bank thickness is required in vapor deposition or printing design.
发明内容SUMMARY OF THE INVENTION
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics detailed in this article. This summary is not intended to limit the scope of protection of the claims.
本公开实施例提供了一种显示基板及其制备方法、显示装置,提高绑定良率。Embodiments of the present disclosure provide a display substrate, a method for manufacturing the same, and a display device, which improve the bonding yield.
一方面,本公开实施例提供一种显示基板,包括:In one aspect, an embodiment of the present disclosure provides a display substrate, including:
基底,包括显示区和至少位于所述显示区一侧的绑定区;a substrate, including a display area and a binding area at least on one side of the display area;
像素定义层,位于所述基底的一侧,且位于所述显示区和所述绑定区,其中,位于所述绑定区的像素定义层远离所述基底一侧的表面与所述基底的最短距离小于位于所述显示区的像素定义层远离所述基底一侧的表面与所述基底的最短距离。The pixel definition layer is located on one side of the substrate, and is located in the display area and the binding area, wherein the surface of the pixel definition layer located in the binding area on the side away from the substrate and the surface of the substrate The shortest distance is smaller than the shortest distance between the surface of the pixel definition layer in the display area on the side away from the substrate and the substrate.
另一方面,本公开实施例提供了一种显示基板的制备方法,包括:On the other hand, an embodiment of the present disclosure provides a method for manufacturing a display substrate, including:
在基底的一侧形成设置有像素开口的像素定义层,所述基底包括显示区和至少位于所述显示区一侧的绑定区,所述像素定义层设置在所述显示区和所述绑定区,所述像素开口设置在所述显示区;A pixel definition layer provided with pixel openings is formed on one side of a substrate, the substrate includes a display area and a binding area at least on one side of the display area, the pixel definition layer is disposed on the display area and the binding area a fixed area, the pixel openings are arranged in the display area;
在所述像素定义层远离所述基底一侧涂覆光刻胶,进行半色调掩膜曝光、显影和灰化处理,使得显影后所述像素开口的底部无光刻胶,灰化处理后所述像素开口的侧壁至少部分覆盖有光刻胶;且覆盖位于所述显示区的像素定义层的光刻胶的曝光程度与覆盖位于所述绑定区的像素定义层的光刻胶的曝光程度不同,以使得灰化处理后,位于所述绑定区的像素定义层远离所述基底一侧的表面与所述基底的最短距离小于位于所述显示区的像素定义层远离所述基底一侧的表面与所述基底的最短距离;Coat photoresist on the side of the pixel definition layer away from the substrate, and perform halftone mask exposure, development and ashing treatment, so that the bottom of the pixel opening is free of photoresist after development, and after the ashing treatment The sidewall of the pixel opening is at least partially covered with photoresist; and the exposure degree of the photoresist covering the pixel definition layer located in the display area is the same as the exposure degree of the photoresist covering the pixel definition layer located in the binding area. The degree is different, so that after the ashing process, the shortest distance between the surface of the pixel definition layer in the binding area on the side away from the substrate and the substrate is smaller than the distance between the pixel definition layer in the display area and the substrate. the shortest distance between the surface of the side and the substrate;
剥离所述光刻胶。The photoresist is stripped.
又一方面,本公开实施例提供一种显示装置,包括上述显示基板。In yet another aspect, an embodiment of the present disclosure provides a display device including the above-mentioned display substrate.
本公开实施例包括一种显示基板及其制备方法、显示装置,所述显示基板包括:基底,包括显示区和至少位于所述显示区一侧的绑定区;像素定义层,位于所述基底的一侧,且位于所述显示区和所述绑定区,其中,位于所述绑定区的像素定义层远离所述基底一侧的表面与所述基底的最短距离小于位于所述显示区的像素定义层远离所述基底一侧的表面与所述基底的最短距离。本实施例提供的方案,减少了位于绑定区的像素定义层的厚度,减少了像素定义层与绑定焊盘之间的段差,可以提高后续IC绑定的良率。Embodiments of the present disclosure include a display substrate, a method for manufacturing the same, and a display device. The display substrate includes: a substrate including a display area and a binding area at least on one side of the display area; a pixel definition layer located on the substrate one side, and is located in the display area and the binding area, wherein the shortest distance between the surface of the pixel definition layer located on the side of the binding area away from the substrate and the substrate is smaller than that located in the display area The shortest distance between the surface of the pixel definition layer on the side away from the substrate and the substrate. The solution provided in this embodiment reduces the thickness of the pixel definition layer located in the binding area, reduces the step difference between the pixel definition layer and the binding pad, and can improve the yield of subsequent IC binding.
本发明的其它特征和优点将在随后的说明书中阐述,并且,部分地从说明书中变得显而易见,或者通过实施本发明而了解。本发明的目的和其他优点可通过在说明书以及附图中所特别指出的结构来实现和获得。Other features and advantages of the present invention will be set forth in the description which follows, and in part will be apparent from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the description and drawings.
在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will become apparent upon reading and understanding of the drawings and detailed description.
附图说明Description of drawings
附图用来提供对本公开技术方案的进一步理解,并且构成说明书的一部分,与本公开实施例一起用于解释本发明的技术方案,并不构成对技术方案的限制。The accompanying drawings are used to provide a further understanding of the technical solutions of the present disclosure, and constitute a part of the specification, and together with the embodiments of the present disclosure, they are used to explain the technical solutions of the present invention, and do not constitute limitations on the technical solutions.
图1为一示例性实施例提供的显示基板平面示意图;FIG. 1 is a schematic plan view of a display substrate provided by an exemplary embodiment;
图2为图1所示显示基板AA方向剖视图;FIG. 2 is a cross-sectional view of the display substrate shown in FIG. 1 in the direction AA;
图3为一示例性实施例提供的形成栅电极和第一电极后的示意图;3 is a schematic diagram after forming a gate electrode and a first electrode provided by an exemplary embodiment;
图4为一示例性实施例提供的形成有源层后的示意图;FIG. 4 is a schematic diagram after forming an active layer provided by an exemplary embodiment;
图5为一示例性实施例提供的形成源电极、漏电极和第二电极后的示意图;5 is a schematic diagram after forming a source electrode, a drain electrode and a second electrode provided by an exemplary embodiment;
图6为一示例性实施例提供的形成第二绝缘层后的示意图;6 is a schematic diagram after forming a second insulating layer provided by an exemplary embodiment;
图7为一示例性实施例提供的形成平坦层后的示意图;FIG. 7 is a schematic diagram after forming a flat layer provided by an exemplary embodiment;
图8为一示例性实施例提供的形成阳极和第三电极后的示意图;8 is a schematic diagram after forming an anode and a third electrode provided by an exemplary embodiment;
图9为一示例性实施例提供的形成像素定义层后的示意图;9 is a schematic diagram after forming a pixel definition layer provided by an exemplary embodiment;
图10为一示例性实施例提供的灰化处理后的示意图;10 is a schematic diagram after ashing treatment provided by an exemplary embodiment;
图11为另一示例性实施例提供的显示基板示意图;FIG. 11 is a schematic diagram of a display substrate provided by another exemplary embodiment;
图12为又一示例性实施例提供的显示基板示意图;FIG. 12 is a schematic diagram of a display substrate provided by another exemplary embodiment;
图13为又一示例性实施例提供的显示基板示意图;FIG. 13 is a schematic diagram of a display substrate provided by yet another exemplary embodiment;
图14为本公开实施例提供的显示基板的制备方法流程图。FIG. 14 is a flowchart of a method for fabricating a display substrate according to an embodiment of the present disclosure.
具体实施方式Detailed ways
下文中将结合附图对本公开实施例进行详细说明。在不冲突的情况下,本公开实施例及实施例中的特征可以相互任意组合。Hereinafter, the embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be arbitrarily combined with each other.
在附图的流程图示出的步骤可以在诸如一组计算机可执行指令的计算机系统中执行。并且,虽然在流程图中示出了逻辑顺序,但是在某些情况下,可以以不同于此处的顺序执行所示出或描述的步骤。The steps shown in the flowcharts of the figures may be performed in a computer system, such as a set of computer-executable instructions. Also, although a logical order is shown in the flowcharts, in some cases the steps shown or described may be performed in an order different from that herein.
除非另外定义,本公开使用的技术术语或者科学术语应当为本发明所属领域内具有一般技能的人士所理解的通常意义。Unless otherwise defined, technical or scientific terms used in this disclosure should have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs.
在附图中,有时为了明确起见,夸大表示了各构成要素的大小、层的厚度或区域。因此,本公开的实施方式并不一定限定于该尺寸,附图中各部件的形状和大小不反映真实比例。此外,附图示意性地示出了理想的例子,本公开的实施方式不局限于附图所示的形状或数值。In the drawings, the size of each constituent element, the thickness of a layer, or a region are sometimes exaggerated for clarity. Therefore, embodiments of the present disclosure are not necessarily limited to this size, and the shapes and sizes of components in the drawings do not reflect true scale. Further, the drawings schematically show ideal examples, and embodiments of the present disclosure are not limited to the shapes or numerical values shown in the drawings.
本公开中的“第一”、“第二”、“第三”等序数词是为了避免构成要素的混同而设置,并不表示任何顺序、数量或者重要性。In the present disclosure, ordinal numbers such as "first", "second" and "third" are set to avoid confusion of constituent elements, and do not indicate any order, quantity or importance.
在本公开中,为了方便起见,使用“中部”、“上”、“下”、“前”、“后”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示方位或位置关系的词句以参照附图说明构成要素的位置关系,仅是为了便于描述本说明书和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本公开的限制。构成要素的位置关系根据描述各构成要素的方向适当地改变。因此,不局限于在公开中说明的词句,根据情况可以适当地更换。In the present disclosure, "middle", "upper", "lower", "front", "rear", "vertical", "horizontal", "top", "bottom", "inside" are used for convenience , "outside" and other words indicating orientation or positional relationship are used to describe the positional relationship of constituent elements with reference to the drawings, which are only for the convenience of describing this specification and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation. , are constructed and operated in a particular orientation and are therefore not to be construed as limitations of the present disclosure. The positional relationship of the constituent elements is appropriately changed according to the direction in which each constituent element is described. Therefore, it is not limited to the words and phrases described in the disclosure, and can be appropriately replaced according to the situation.
在本公开中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解。例如,可以是固定连接,或可拆卸连接,或一体地连接;可以是机械连接,或电连接;可以是直接相连,或通过中间件间接相连,或两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本公开中的具体含义。In the present disclosure, the terms "installed", "connected" and "connected" should be construed broadly unless otherwise expressly specified and limited. For example, it may be a fixed connection, or a detachable connection, or an integral connection; it may be a mechanical connection, or an electrical connection; it may be a direct connection, or an indirect connection through an intermediate piece, or an internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present disclosure can be understood according to specific situations.
在本公开中,晶体管是指至少包括栅电极、漏电极以及源电极这三个端子的元件。晶体管在漏电极(漏电极端子、漏区域或漏电极)与源电极(源电极端子、源区域或源电极)之间具有沟道区域,并且电流能够流过漏电极、沟道区域以及源电极。在本公开中,沟道区域是指电流主要流过的区域。In the present disclosure, a transistor refers to an element including at least three terminals of a gate electrode, a drain electrode, and a source electrode. A transistor has a channel region between a drain electrode (drain electrode terminal, drain region, or drain electrode) and a source electrode (source electrode terminal, source region, or source electrode), and current can flow through the drain electrode, the channel region, and the source electrode . In the present disclosure, the channel region refers to a region through which current mainly flows.
在本公开中,可以是第一极为漏电极、第二极为源电极,或者可以是第一极为源电极、第二极为漏电极。在使用极性相反的晶体管的情况或电路工作中的电流方向变化的情况等下,“源电极”及“漏电极”的功能有时互相调换。因此,在本公开中,“源电极”和“漏电极”可以互相调换。In the present disclosure, the first electrode may be the drain electrode and the second electrode may be the source electrode, or the first electrode may be the source electrode and the second electrode may be the drain electrode. The functions of the "source electrode" and the "drain electrode" may be interchanged when using transistors of opposite polarities or when the direction of the current changes during circuit operation. Therefore, in the present disclosure, "source electrode" and "drain electrode" may be interchanged with each other.
在本公开中,“电连接”包括构成要素通过具有某种电作用的元件连接在一起的情况。“具有某种电作用的元件”只要可以进行连接的构成要素间的电信号的授受,就对其没有特别的限制。“具有某种电作用的元件”的例子不仅包括电极和布线,而且还包括晶体管等开关元件、电阻器、电感器、电容器、其它具有各种功能的元件等。In the present disclosure, "electrically connected" includes the case where constituent elements are connected together by elements having some electrical function. The "element having a certain electrical effect" is not particularly limited as long as it can transmit and receive electrical signals between the connected constituent elements. Examples of "elements having a certain electrical effect" include not only electrodes and wirings, but also switching elements such as transistors, resistors, inductors, capacitors, other elements having various functions, and the like.
在本公开中,“平行”是指两条直线形成的角度为-10°以上且10°以下的状态,因此,也包括该角度为-5°以上且5°以下的状态。另外,“垂直”是指两条直线形成的角度为80°以上且100°以下的状态,因此,也包括85°以上且95°以下的角度的状态。In the present disclosure, "parallel" refers to a state where the angle formed by two straight lines is -10° or more and 10° or less, and therefore, also includes a state where the angle is -5° or more and 5° or less. In addition, "perpendicular" refers to the state where the angle formed by two straight lines is 80° or more and 100° or less, and therefore includes the state where the angle is 85° or more and 95° or less.
在本公开中,“膜”和“层”可以相互调换。例如,有时可以将“导电层”换成为“导电膜”。与此同样,有时可以将“绝缘膜”换成为“绝缘层”。In this disclosure, "film" and "layer" are interchangeable. For example, "conductive layer" may be replaced by "conductive film" in some cases. Similarly, "insulating film" may be replaced with "insulating layer" in some cases.
目前OLED发光材料主流采用蒸镀制程进行,发光层打印技术被看作OLED&QLED方向发展,针对墨水的流动性质,目前打印技术还存在诸多难点,其中像素界定层的粗糙性就是其中一个难点,其中改善像素界定层粗糙的一个方向就是保证像素定义层的开口内无胶残。At present, the mainstream of OLED light-emitting materials is carried out by evaporation process, and the printing technology of light-emitting layer is regarded as the development of OLED&QLED. There are still many difficulties in the current printing technology for the flow properties of ink, among which the roughness of the pixel definition layer is one of the difficulties. One direction of the roughness of the pixel definition layer is to ensure that there is no glue residue in the opening of the pixel definition layer.
在OLED制程中,用氧气等离子(O2 Plasma)将有机材料灰化,损失一部分PDL层的膜厚,蒸镀制程对PDL孔内的材料表面性质要求不高,但是在QLED发光材料墨水打印制程中,墨水对材料表面的疏水性有较高的要求,传统去除胶残的方式,会将PDL层表面的疏水层灰化,疏水性降低,影响后续喷墨效果。在一示例性实施例中,通过在灰化处理前,对像素开口的侧壁的像素定义层使用光刻胶进行保护,避免在灰化处理时破坏所述侧壁的疏水性,提高喷墨效果,且可以通过灰化处理实现去除像素开口内的胶残,改善像素开口的粗糙性。In the OLED process, the organic material is ashed with oxygen plasma (O 2 Plasma), and part of the film thickness of the PDL layer is lost. The evaporation process does not require high surface properties of the material in the PDL hole, but in the QLED luminescent material ink printing process Among them, the ink has high requirements on the hydrophobicity of the material surface. The traditional method of removing glue residue will ashing the hydrophobic layer on the surface of the PDL layer, reducing the hydrophobicity and affecting the subsequent inkjet effect. In an exemplary embodiment, before the ashing process, the pixel definition layer on the sidewall of the pixel opening is protected with a photoresist, so as to avoid destroying the hydrophobicity of the sidewall during the ashing process, and improve the inkjet printing performance. In addition, the ashing process can be used to remove the glue residue in the pixel opening and improve the roughness of the pixel opening.
另外,由于在显示区外的绑定(Bonding)区没有平坦层,当PDL层目标膜厚为2.0um时,由于胶的流动性,导致Bonding区域的PDL层厚度在2.9um左右,该段差较大会导致后段的绑定集成电路(Bonding IC)失效。在一示例性实施例中,可以通过减少绑定区的PDL层的厚度来提高集成电路(Integrated Circuit,IC)绑定的良率。In addition, since there is no flat layer in the bonding area outside the display area, when the target film thickness of the PDL layer is 2.0um, due to the fluidity of the glue, the thickness of the PDL layer in the Bonding area is about 2.9um, which is relatively high. The assembly leads to the failure of the Bonding IC in the rear section. In an exemplary embodiment, the yield of integrated circuit (Integrated Circuit, IC) bonding can be improved by reducing the thickness of the PDL layer of the bonding region.
图1为一示例性实施例提供的显示基板的平面示意图。如图1所示,显示基板包括基底1,基底1包括显示区100和至少位于所述显示区100一侧的绑定区200。所述显示区100包括阵列分布的多个子像素110,所述绑定区200包括多个绑定焊盘210。所述多个子像素110中的至少一个包括在基底1上依次设置的薄膜晶体管、平坦层以及发光元件。所述平坦层位于所述薄膜晶体管远离所述基底一侧,以覆盖所述薄膜晶体管;所述发光元件位于所述平坦层远离基底一侧,且所述发光元件包括阳极。所述子像素110通过数据线300连接到绑定焊盘210,再由绑定焊盘210连接到外部驱动电路,图1中仅示意了部分子像素通过数据线300连接到绑定焊盘210,其余子像素类似。FIG. 1 is a schematic plan view of a display substrate provided by an exemplary embodiment. As shown in FIG. 1 , the display substrate includes a
图2为图1中A-A向的剖视图。如图2所示,本实施例提供的显示基板包括:基底1,基底1包括显示区100和至少位于所述显示区100一侧的绑定区200。在垂直于所述显示基板的基底1的平面上,所述显示基板包括:基底1、设置在所述基底1上的栅电极2和第一电极3,设置在所述栅电极2和第一电极3远离所述基底1一侧的第一绝缘层4,设置在所述第一绝缘层4远离所述基底1一侧的有源层5,设置在所述有源层5远离所述基底1一侧的源漏电极层,所述源漏电极层可以包括源电极6和漏电极7和第二电极8,设置在所述源漏电极层远离所述基底1一侧的第二绝缘层9,设置在所述第二绝缘层9远离所述基底1一侧的平坦层10,设置在所述平坦层10远离所述基底1一侧的阳极11和第三电极12,设置在所述阳极11和第三电极12远离所述基底一侧的像素定义层13。所述平坦层10包括第一平坦层过孔P1,所述阳极11通过第一平坦层过孔P1电连接所述漏电极7,所述第二电极8通过第一过孔K1电连接第一电极3,所述第三电极12通过第二过孔K2电连接所述第二电极8。FIG. 2 is a cross-sectional view taken along the line A-A in FIG. 1 . As shown in FIG. 2 , the display substrate provided in this embodiment includes: a
其中,所述栅电极2、源电极6、漏电极7、平坦层10、阳极11可以设置在显示区100,所述第一电极3、第二电极8、第三电极12可以设置在绑定区200,所述第一绝缘层4、第二绝缘层9和像素定义层13可以设置在显示区100和绑定区200。所述栅电极2、有源层5、源电极6和漏电极7构成所述薄膜晶体管。在另一示例性实施例中,可以是阳极11通过第一平坦层过孔P1电连接所述源电极6。The
在一示例性实施例中,位于所述绑定区200的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d1小于位于所述显示区100的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d2。本实施例提供的方案,减少了位于绑定区的像素定义层13的厚度,减少了像素定义层13与第三电极12之间的段差,可以提高后续IC绑定的良率。本公开中,位于所述显示区100的像素定义层13是指:在平行于所述基底1的平面上,正投影位于所述显示区100的像素定义层13。位于所述绑定区200的像素定义层13是指:在平行于所述基底1的平面上,正投影位于所述绑定区200的像素定义层13。In an exemplary embodiment, the shortest distance d1 between the surface of the
在一示例性实施例中,1.5≤d2/d1≤1.9。此处仅为示例,d2/d1可以为其他值。In an exemplary embodiment, 1.5≤d2/d1≤1.9. This is just an example, d2/d1 can be other values.
下面通过本实施例显示基板的制备过程进一步说明本实施例的技术方案。本实施例中所说的“构图工艺”包括沉积膜层、涂覆光刻胶、掩模曝光、显影、刻蚀、剥离光刻胶等处理,是相关技术中成熟的制备工艺。本实施例中所说的“光刻工艺”包括涂覆膜层、掩模曝光和显影,是相关技术中成熟的制备工艺。沉积可采用溅射、蒸镀、化学气相沉积等已知工艺,涂覆可采用已知的涂覆工艺,刻蚀可采用已知的方法,在此不做具体的限定。在本实施例的描述中,需要理解的是,“薄膜”是指将某一种材料在基底上利用沉积或涂覆工艺制作出的一层薄膜。若在整个制作过程当中该“薄膜”无需构图工艺或光刻工艺,则该“薄膜”还可以称为“层”。若在整个制作过程当中该“薄膜”还需构图工艺或光刻工艺,则在构图工艺前称为“薄膜”,构图工艺后称为“层”。经过构图工艺或光刻工艺后的“层”中包含至少一个“图案”。本公开中所说的“A和B同层设置”是指,A和B通过同一次构图工艺同时形成。The technical solution of this embodiment is further described below through the preparation process of the display substrate of this embodiment. The "patterning process" mentioned in this embodiment includes deposition of a film layer, coating of photoresist, mask exposure, development, etching, stripping of photoresist, etc., and is a mature preparation process in the related art. The "photolithography process" mentioned in this embodiment includes film coating, mask exposure and development, and is a mature preparation process in the related art. The deposition can use known processes such as sputtering, evaporation, and chemical vapor deposition, the coating can use a known coating process, and the etching can use a known method, which is not specifically limited here. In the description of this embodiment, it should be understood that "thin film" refers to a layer of thin film produced by depositing or coating a certain material on a substrate. If the "thin film" does not require a patterning process or a photolithography process in the entire manufacturing process, the "thin film" may also be referred to as a "layer". If the "thin film" needs a patterning process or a photolithography process in the whole manufacturing process, it is called a "thin film" before the patterning process, and a "layer" after the patterning process. A "layer" after a patterning process or a photolithography process contains at least one "pattern". In the present disclosure, "A and B are arranged in the same layer" means that A and B are simultaneously formed through the same patterning process.
(1)在玻璃载板上涂布柔性材料,固化成膜,形成基底1。基底1包括显示区100和绑定区200。本公开实施例中,基底1可以为柔性基底。柔性材料可以采用聚酰亚胺PI、聚对苯二甲酸乙二酯PET或经表面处理的聚合物软膜等材料。在示例性实施方式中,基底1可以是单层结构,也可以是多层的叠层结构。叠层结构的基底可以包括:柔性材料/无机材料/柔性材料,柔性材料/无机材料/非晶硅/柔性材料/无机材料等,无机材料可以为阻挡(Barrier)薄膜,如氮化硅(SiNx)或氧化硅(SiOx)等,用于提高基底的抗水氧能力。以PI/Barrier/PI/Barrier叠层结构为例,其制备过程可以包括:先在玻璃载板上涂布一层聚酰亚胺,固化成膜后沉积一层阻挡薄膜,然后在阻挡薄膜上再涂布一层聚酰亚胺,固化成膜后再沉积一层阻挡薄膜,形成叠层结构的柔性基底。(1) Coating a flexible material on a glass carrier, curing it into a film, and forming a
(2)在基底1上沉积第一金属薄膜,通过构图工艺对第一金属薄膜进行构图,形成设置在基底1上的栅电极2和第一电极3,其中,栅电极2形成在显示区100,第一电极3形成在绑定区200,如图3所示。(2) depositing a first metal film on the
(3)依次沉积第一绝缘薄膜和有源层薄膜,通过构图工艺对第一绝缘薄膜进行构图,形成设置有第一过孔K1的第一绝缘层4图案,通过对有源层薄膜进行构图,形成有源层5图案,有源层5形成在显示区100,所述第一过孔K1暴露所述第一电极3,所述第一绝缘层4覆盖所述显示区100和所述绑定区200,如图4所示。(3) depositing a first insulating film and an active layer film in sequence, patterning the first insulating film through a patterning process to form a pattern of the first insulating
(4)沉积第二金属薄膜,通过构图工艺对第二金属薄膜进行构图,形成源电极6、漏电极7和第二电极8,所述第二电极8通过所述第一过孔K1电连接所述第一电极3,所述源电极6和漏电极7形成在所述显示区100,所述第二电极8形成在所述绑定区200,源电极6和漏电极7至少部分设置在有源层5表面,实现与有源层5的电连接;如图5所示。(4) depositing a second metal film, patterning the second metal film through a patterning process to form a
(5)沉积第二绝缘薄膜,所述第二绝缘薄膜覆盖所述显示区100和所述绑定区200,如图6所示;(5) depositing a second insulating film, the second insulating film covering the
(6)涂覆平坦薄膜,构图形成平坦层(PLN)10和第二绝缘层9图案,平坦层10上开设有第一平坦层过孔P1,第一平坦层过孔P1形成在显示区100,第一平坦层过孔P1内的平坦薄膜、第二绝缘薄膜被刻蚀掉,暴露出漏电极7的表面,第二绝缘层9开设有第二过孔K2,所述第二过孔K2暴露出第二电极8;如图7所示,平坦层10形成在显示区100,绑定区200无平坦层10。在一示例性实施例中,所述平坦薄膜可以采用有机材料,比如聚酰亚胺等;(6) Coating a flat film, patterning to form a pattern of the flat layer (PLN) 10 and the second insulating
在一示例性实施例中,在平行于所述基底1的平面上,所述第二电极8的正投影位于所述第二绝缘层9的正投影外。但本公开实施例不限于此,在平行于所述基底1的平面上,第二电极8的正投影可以部分位于所述第二绝缘层9的正投影外,比如,所述第二过孔K2的正投影可以位于所述第二电极8的正投影内。In an exemplary embodiment, on a plane parallel to the
(7)在形成前述图案的基底上沉积透明导电薄膜,通过构图工艺对透明导电薄膜进行构图,在平坦层10上形成阳极11和第三电极12图案,阳极11形成在显示区100,第三电极12形成在绑定区200,阳极11通过平坦层10上开设的第一平坦层过孔P1与漏电极7连接,第三电极12通过第二过孔K2与第二电极8连接,如图8所示。其中,透明导电薄膜可以采用氧化铟锡ITO或氧化铟锌IZO等。在一示例性实施例中,阳极11可以是ITO/Ag/ITO、IZO/Ag/IZO多层结构,可以依次沉积透明导电薄膜、Ag薄膜和透明导电薄膜,再构图形成阳极11。(7) A transparent conductive film is deposited on the substrate on which the aforementioned pattern is formed, the transparent conductive film is patterned by a patterning process, and the pattern of the
在一示例性实施例中,所述第二过孔K2在所述基底1的正投影与所述第一过孔K1在所述基底1的正投影存在交叠。In an exemplary embodiment, the orthographic projection of the second via hole K2 on the
(8)在形成前述图案的基底上涂覆像素定义薄膜,通过掩膜、曝光、显影工艺,形成像素定义层(PDL)13图案,像素定义层13上开设有像素开口和绑定开口,像素开口形成在显示区100,绑定开口形成在绑定区200,像素开口内的像素定义薄膜被显影掉,暴露出阳极11的表面,绑定开口暴露出第三电极12,如图9所示。本次工艺后,像素开口和绑定开口内有胶残14。(8) A pixel definition film is coated on the substrate forming the aforementioned pattern, and a pixel definition layer (PDL) 13 pattern is formed by masking, exposing and developing processes. The
在一示例性实施例中,在平行于所述基底1的平面上,所述绑定开口底部的正投影可以位于所述第三电极12的正投影内。本实施例提供的方案,第三电极12的侧壁被像素定义层13覆盖,可以避免第三电极12的侧壁在后续工艺中受损,比如,第三电极12包含Ag时,可以避免Ag在后续使用氧气进行灰化处理时被氧化。In an exemplary embodiment, on a plane parallel to the
另外,本实施例提供的方案,可以使用第三电极12对第二电极8进行保护,防止第二电极8在后续的灰化处理中被氧化。In addition, in the solution provided in this embodiment, the
其中,像素定义层可以采用聚酰亚胺、亚克力或聚对苯二甲酸乙二醇酯等制备。Wherein, the pixel definition layer can be prepared by using polyimide, acrylic, polyethylene terephthalate, or the like.
(9)在形成前述图案的基底1上涂覆光刻胶,进行半色调掩膜版(Half Tone Mask,HTM)曝光、显影和灰化处理,其中,进行半色调掩膜版曝光时,存在多种曝光程度,使得显影后,像素开口的底部(阳极11远离所述基底1一侧的表面)和绑定开口的底部(所述第三电极12远离所述基底1一侧的表面)无光刻胶,覆盖所述显示区100的像素定义层13的光刻胶的厚度大于覆盖所述绑定区200的像素定义层13的光刻胶的厚度(显影后所述绑定区200的像素定义层13上可能覆盖光刻胶,或者,可能未覆盖光刻胶);且使得进行灰化处理后,所述像素开口的侧壁至少部分覆盖有光刻胶,且使得,进行灰化处理后,所述绑定区200的像素定义层的厚度在灰化处理后减小(即灰化处理后,所述绑定区200的像素定义层的厚度小于灰化处理前所述绑定区200的像素定义层13的厚度),所述绑定区200的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d1小于所述显示区100的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d2。像素开口和绑定开口内的胶残被去除掉。(9) Coat photoresist on the substrate 1 on which the aforementioned pattern is formed, and perform half-tone mask (Half Tone Mask, HTM) exposure, development and ashing treatment, wherein, when performing half-tone mask exposure, there are Various exposure degrees, so that after development, the bottom of the pixel opening (the surface of the anode 11 away from the substrate 1 side) and the bottom of the binding opening (the surface of the third electrode 12 away from the substrate 1 side) have no Photoresist, the thickness of the photoresist covering the pixel definition layer 13 of the display area 100 is greater than the thickness of the photoresist covering the pixel definition layer 13 of the binding area 200 (the thickness of the binding area 200 after development) The pixel definition layer 13 may be covered with photoresist, or may not be covered with photoresist); and after the ashing process, the sidewalls of the pixel openings are at least partially covered with photoresist, and the ashing is performed After processing, the thickness of the pixel definition layer in the binding area 200 is reduced after the ashing process (that is, after the ashing process, the thickness of the pixel definition layer in the binding area 200 is smaller than that before the ashing process) The thickness of the pixel definition layer 13 in the area 200), the shortest distance d1 between the surface of the pixel definition layer 13 in the binding area 200 away from the substrate 1 and the substrate 1 is smaller than the pixel definition layer in the display area 100 13 The shortest distance d2 between the surface on the side away from the substrate 1 and the substrate 1 . The glue residues in the pixel openings and the bonding openings are removed.
本实施例提供的方案,由于像素开口的侧壁有光刻胶保护,在进行灰化处理时,不会灰化侧壁的像素定义层表面的疏水层,从而不会影响后续喷墨效果。另外,可以去除掉胶残,改善像素粗糙性。另外,可以减小绑定区200的像素定义层的厚度,提高后续IC绑定的良率。In the solution provided in this embodiment, since the sidewalls of the pixel openings are protected by photoresist, the hydrophobic layer on the surface of the pixel definition layer on the sidewalls will not be ashed during the ashing process, so that the subsequent inkjet effect will not be affected. In addition, glue residue can be removed to improve pixel roughness. In addition, the thickness of the pixel definition layer in the
在一示例性实施例中,灰化处理前所述显示区100的像素定义层13可以包括:构成所述像素开口的侧壁的开口部131和除所述开口部131外的平坦部132,所述方法还包括,灰化处理后所述平坦部132至少部分沿垂直于基底方向的厚度与灰化处理前的厚度一致。即灰化处理后,除所述像素开口的侧壁(开口部131)覆盖有光刻胶外,平坦部132覆盖有光刻胶,对平坦部132进行保护,从而使得显示区100的像素定义层在灰化处理中不被刻蚀掉。如图10所示,灰化处理后,所述显示区100的像素定义层的表面覆盖光刻胶15,避免显示区100的像素定义层在灰化处理过程中被刻蚀掉。在一示例性实施例中,可以在灰化处理后,所述显示区100中,仅所述像素开口的侧壁覆盖有光刻胶,平坦部132未覆盖光刻胶,此时,平坦部132沿垂直于所述基底的方向的厚度在灰化过程中可能减小。本实施例提供的方案,像素开口区域的侧壁被光刻胶保护,侧壁表面的疏水层不会被灰化,从而不会影响后续喷墨效果。In an exemplary embodiment, the
在一示例性实施例中,进行半色调掩膜版曝光时,可以是像素开口的底部所在的区域101和绑定开口的底部所在的区域201完全曝光,显示区100除像素开口的底部所在的区域101外不曝光,绑定区200除绑定开口的底部所在的区域201外部分曝光,从而使得显影后,区域101和区域102无光刻胶,显示区100除区域101外的区域覆盖的光刻胶厚度大于绑定区200除区域201外的区域覆盖的光刻胶的厚度,从而在后续的灰化处理中,绑定区200的像素定义层厚度减小,显示区100至少部分像素定义层的厚度不变。In an exemplary embodiment, when performing halftone mask exposure, the
在一示例性实施例中,如图10所示,位于所述绑定区200的像素定义层13沿垂直所述基底1的方向的厚度d3可以为0.8um至1um。d3为该取值范围时,像素定义层13与第三电极12的段差较小,可以提高后续集成电路(Integrated Circuit,IC)绑定的良率。但本公开实施例不限于此,厚度d3可以是其他值。In an exemplary embodiment, as shown in FIG. 10 , the thickness d3 of the
在一示例性实施例中,如图10所示,位于所述显示区100的像素定义层13沿垂直于所述基底1的方向的厚度d4比如为2um至3um。In an exemplary embodiment, as shown in FIG. 10 , the thickness d4 of the
在一示例性实施例中,可以使用氧气等离子进行灰化处理,但本公开实施例不限于此,可以使用其他气体进行灰化处理。In an exemplary embodiment, the ashing process may be performed using oxygen plasma, but the embodiments of the present disclosure are not limited thereto, and other gases may be used for the ashing process.
(10)剥离光刻胶15。(10) The
可以采用湿法去胶,使用有机或无机溶剂去除所述光刻胶15,如图1所示。The
在一示例性实施例中,第一绝缘薄膜和第二绝缘薄膜可以采用硅氧化物(SiOx)、硅氮化物(SiNx)、氮氧化硅(SiON)等,可以是单层结构,也可以是多层复合结构。第一金属薄膜和第二金属薄膜可以采用金属材料,如银(Ag)、铜(Cu)、铝(Al)、钼(Mo)、钛(Ti)、钼钛合金(MTD)等,或上述金属的合金材料,如铝钕合金(AlNd)、钼铌合金(MoNb)等,可以是单层结构,也可以是多层复合结构,如Mo/Cu/Mo等。有源层薄膜可以采用非晶态氧化铟镓锌材料(a-IGZO)、氮氧化锌(ZnON)、氧化铟锌锡(IZTO)、非晶硅(a-Si)、多晶硅(p-Si)、六噻吩、聚噻吩等材料。In an exemplary embodiment, the first insulating film and the second insulating film may be silicon oxide (SiOx), silicon nitride (SiNx), silicon oxynitride (SiON), etc., and may be a single-layer structure or a Multilayer composite structure. The first metal film and the second metal film can be made of metal materials, such as silver (Ag), copper (Cu), aluminum (Al), molybdenum (Mo), titanium (Ti), molybdenum-titanium alloy (MTD), etc., or the above Metal alloy materials, such as aluminum neodymium alloy (AlNd), molybdenum niobium alloy (MoNb), etc., can be a single-layer structure or a multi-layer composite structure, such as Mo/Cu/Mo and the like. The active layer film can be made of amorphous indium gallium zinc oxide (a-IGZO), zinc oxynitride (ZnON), indium zinc tin oxide (IZTO), amorphous silicon (a-Si), polycrystalline silicon (p-Si) , hexathiophene, polythiophene and other materials.
在后续工艺中,可以在显示区100依次形成有机发光层、阴极和封装层等,完成本实施例显示基板的制备。In the subsequent process, an organic light-emitting layer, a cathode, an encapsulation layer, etc. may be sequentially formed in the
其中,有机发光层可以包括叠设的空穴注入层、空穴传输层、发光层、电子传输层和电子注入层,阴极可以采用镁(Mg)、银(Ag)、铝(Al)、铜(Cu)、锂(Li)等金属材料的一种,或上述金属的合金,封装层可以采用无机材料/有机材料/无机材料的叠层结构。Wherein, the organic light-emitting layer may include a stacked hole injection layer, a hole transport layer, a light-emitting layer, an electron transport layer and an electron injection layer, and the cathode may be magnesium (Mg), silver (Ag), aluminum (Al), copper One of metal materials such as (Cu), lithium (Li), or an alloy of the above metals, and the encapsulation layer may adopt a laminated structure of inorganic material/organic material/inorganic material.
本实施例所示结构及其制备过程仅仅是一种示例性说明。实际实施时,可以根据实际需要变更相应结构以及增加或减少构图工艺。例如,有源层可以设置在所述栅电极靠近基底一侧,即显示区100可以包括依次设置的有源层、栅电极、源电极和漏电极等。The structure shown in this embodiment and the preparation process thereof are merely illustrative. In actual implementation, the corresponding structure can be changed and the patterning process can be increased or decreased according to actual needs. For example, the active layer may be disposed on the side of the gate electrode close to the substrate, that is, the
图11为另一示例性实施例提供的显示基板的示意图。如图11所示,本实施例提供的显示基板包括基底1,基底1包括显示区100和至少位于所述显示区100一侧的绑定区200,沿垂直于所述基底1的平面上,所述显示基板包括:基底1,设置在所述基底1远离所述基底一侧的栅电极2和第一电极3,设置在所述栅电极2和第一电极3远离所述基底1一侧的第一绝缘层4,设置在所述第一绝缘层4远离所述基底1一侧的有源层5,设置在所述有源层5远离所述基底1一侧的源漏电极层,所述源漏电极层包括源电极6、漏电极7和第二电极8,设置在所述源漏电极层远离所述基底1一侧的第二绝缘层9,设置在所述第二绝缘层9远离所述基底1一侧的平坦层10,设置在所述平坦层10远离所述基底1一侧的阳极11和第三电极12,设置在所述阳极11和第三电极12远离所述基底1一侧的像素定义层13。所述阳极11通过第一平坦层过孔P1电连接所述漏电极7,所述第二电极8通过第一过孔K1电连接第一电极3,所述第三电极12通过第二过孔K2电连接所述第二电极8。位于所述绑定区200的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d1小于位于所述显示区100的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d2。FIG. 11 is a schematic diagram of a display substrate provided by another exemplary embodiment. As shown in FIG. 11 , the display substrate provided in this embodiment includes a
其中,在平行于所述基底1的平面上,所述第二电极8的正投影与所述第二绝缘层9的正投影存在交叠,即第二电极8部分被所述第二过孔K2暴露。前一实施例中,在平行于所述基底1的平面上,所述第二电极8的正投影位于所述第二绝缘层9的正投影外,第二电极8全部被所述第二过孔K2暴露。Wherein, on a plane parallel to the
图12为另一示例性实施例提供的显示基板的示意图。如图12所示,本实施例提供的显示基板包括基底1,基底1包括显示区100和至少位于所述显示区100一侧的绑定区200,沿垂直于所述基底1的平面上,所述显示基板包括:基底1、设置在所述基底1上的栅电极2和第一电极3,设置在所述栅电极2和第一电极3远离所述基底1一侧的第一绝缘层4,设置在所述第一绝缘层4远离所述基底1一侧的有源层5,设置在所述有源层5远离所述基底1一侧的源漏电极层,所述源漏电极层可以包括源电极6和漏电极7和第二电极8,设置在所述源漏电极层远离所述基底1一侧的第二绝缘层9,设置在所述第二绝缘层9远离所述基底1一侧的平坦层10,设置在所述平坦层10远离所述基底1一侧的阳极11和第三电极12,设置在所述阳极11和第三电极12远离所述基底一侧的像素定义层13。所述阳极11通过第一平坦层过孔P1电连接所述漏电极7,所述第三电极12通过第三过孔K3电连接所述第二电极8,所述第三电极12通过第四过孔K4电连接第一电极3。所述第一电极3设置在所述绑定区200,所述第二电极8和所述第三电极12至少部分设置在所述绑定区200,所述第二电极8和所述第三电极12部分可以设置在所述显示区100。位于所述绑定区200的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d1小于位于所述显示区100的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d2。FIG. 12 is a schematic diagram of a display substrate provided by another exemplary embodiment. As shown in FIG. 12 , the display substrate provided in this embodiment includes a
本实施例提供的方案,可以通过一次构图工艺形成第三过孔K3和第四过孔K4,相比前述实施例中,需要通过两次构图工艺分别形成第一过孔K1和第二过孔K2,可以减少一次构图工艺,简化工艺,降低成本。In the solution provided by this embodiment, the third via hole K3 and the fourth via hole K4 can be formed by one patterning process. Compared with the previous embodiment, the first via K1 and the second via hole need to be formed by two patterning processes respectively. K2, can reduce the one-time patterning process, simplify the process, and reduce the cost.
下面简要描述一下图12所示显示基板的制备过程,部分细节可参考前述实施例,不再赘述。The manufacturing process of the display substrate shown in FIG. 12 is briefly described below, and some details can be referred to the foregoing embodiments, which will not be repeated.
本实施例提供的显示基板的制备过程包括:The preparation process of the display substrate provided in this embodiment includes:
(1)在玻璃载板上涂布柔性材料,固化成膜,形成基底1,基底1包括显示区100和绑定区200。(1) Coating a flexible material on a glass carrier, curing to form a film, and forming a
(2)在基底1上沉积第一金属薄膜,通过构图工艺对第一金属薄膜进行构图,形成设置在基底1上的栅电极2和第一电极3,其中,栅电极2形成在显示区100,第一电极3形成在绑定区200。(2) depositing a first metal film on the
(3)依次沉积第一绝缘薄膜和有源层薄膜,通过构图工艺对有源层薄膜进行构图,形成第一绝缘层4和有源层5图案,有源层5形成在显示区100,所述第一绝缘层4覆盖所述显示区100和所述绑定区200。(3) depositing a first insulating film and an active layer film in turn, patterning the active layer film through a patterning process, forming a pattern of the first insulating
(4)沉积第二金属薄膜,通过构图工艺对第二金属薄膜进行构图,形成源电极6、漏电极7和第二电极8,所述源电极6和漏电极7形成在所述显示区100,所述第二电极8至少部分形成在所述绑定区200,源电极6和漏电极7至少部分设置在有源层5表面,实现与有源层5的电连接。(4) depositing a second metal film, patterning the second metal film through a patterning process to form a
在一示例性实施例中,所述第二极8位于所述第一电极3靠近所述显示区100一侧。In an exemplary embodiment, the
(5)沉积第二绝缘薄膜,所述第二绝缘薄膜覆盖所述显示区100和所述绑定区200,如图5所示;(5) depositing a second insulating film, the second insulating film covering the
(6)涂覆平坦薄膜,构图形成平坦层(PLN)10和第二绝缘层9图案,平坦层10上开设有第一平坦层过孔P1,第一平坦层过孔P1形成在显示区100,第一平坦层过孔P1内的平坦薄膜、第二绝缘薄膜被刻蚀掉,暴露出漏电极7的表面,第二绝缘层9开设有第三过孔K3和第四过孔K4,所述第三过孔K3暴露出第二电极8,所述第四过孔K4暴露出第一电极3,平坦层10形成在显示区100,绑定区200无平坦层10。(6) Coating a flat film, patterning to form a pattern of the flat layer (PLN) 10 and the second insulating
(7)在形成前述图案的基底上沉积透明导电薄膜,通过构图工艺对透明导电薄膜进行构图,在平坦层10上形成阳极11和第三电极12图案,阳极11形成在显示区100,第三电极12至少部分形成在绑定区200,阳极11通过平坦层10上开设的第一平坦层过孔P1与漏电极7电连接,第三电极12通过第三过孔K3与第二电极8电连接,通过第四过孔K4与第一电极3电连接。(7) A transparent conductive film is deposited on the substrate on which the aforementioned pattern is formed, the transparent conductive film is patterned by a patterning process, and the pattern of the
(8)在形成前述图案的基底上涂覆像素定义薄膜,通过掩膜、曝光、显影工艺,形成像素定义层(PDL)13图案,像素定义层13上开设有像素开口和绑定开口,像素开口形成在显示区100,绑定开口形成在绑定区200,像素开口内的像素定义薄膜被显影掉,暴露出阳极11的表面,所述绑定开口暴露出第三电极12,如图8所示。本次工艺后,像素开口和绑定开口内有胶残14。(8) A pixel definition film is coated on the substrate forming the aforementioned pattern, and a pixel definition layer (PDL) 13 pattern is formed by masking, exposing and developing processes. The
(9)在形成前述图案的基底1上涂覆光刻胶,进行半色调掩膜版曝光、显影和灰化处理,其中,进行半色调掩膜版曝光时,存在多种曝光程度,使得显影后,像素开口的底部(阳极11远离所述基底1一侧的表面)和绑定开口的底部(所述第三电极12远离所述基底1一侧的表面)无光刻胶,覆盖所述显示区100的像素定义层13的光刻胶的厚度大于覆盖所述绑定区200的像素定义层13的光刻胶的厚度(显影后所述绑定区200的像素定义层13上可能覆盖光刻胶,或者,可能未覆盖光刻胶);且使得进行灰化处理后,所述像素开口的侧壁至少部分覆盖有光刻胶,且使得,进行灰化处理后,所述绑定区200的像素定义层的厚度在灰化处理后减小(即灰化处理后,所述绑定区200的像素定义层的厚度小于灰化处理前所述绑定区200的像素定义层13的厚度),位于所述绑定区200的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d1小于位于所述显示区100的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d2。像素开口和绑定开口内的胶残被去除掉。(9) Coating photoresist on the
本实施例提供的方案,由于像素开口的侧壁有光刻胶保护,在进行灰化处理时,不会灰化侧壁的像素定义层表面的疏水层,从而不会影响后续喷墨效果。另外,可以去除掉胶残,改善像素粗糙性。另外,可以减小绑定区200的像素定义层的厚度,提高后续IC绑定的良率。In the solution provided in this embodiment, since the sidewalls of the pixel openings are protected by photoresist, the hydrophobic layer on the surface of the pixel definition layer on the sidewalls will not be ashed during the ashing process, so that the subsequent inkjet effect will not be affected. In addition, glue residue can be removed to improve pixel roughness. In addition, the thickness of the pixel definition layer in the
(10)剥离光刻胶15。(10) The
图13为另一示例性实施例提供的显示基板的示意图。本实施例提供的显示基板可以包括基底1,基底1包括显示区100和至少位于所述显示区100一侧的绑定区200,显示区100可以包括多个子像素,至少一个子像素包括在基底上依次设置的薄膜晶体管、平坦层以及发光元件。所述平坦层位于所述薄膜晶体管远离所述基底一侧,以覆盖所述薄膜晶体管;所述发光元件位于所述平坦层远离基底一侧,且所述发光元件包括阳极。所述薄膜晶体管包括位于所述基底上的有源层,位于所述有源层远离所述基底一侧的栅电极,以及位于所述栅电极远离所述基底一侧的源电极和漏电极,并且所述源极和所述漏电极中之一通过所述第一平坦层过孔与所述发光元件的阳极电连接。如图13所示,本实施例提供的显示基板可以包括:基底1、设置在所述基底1上的有源层5,设置在所述有源层5远离所述基底1一侧的第四绝缘层16,设置在所述第四绝缘层16远离所述基底1一侧的栅电极2和第一电极3,设置在所述栅电极2和第一电极3远离所述基底1一侧的第一绝缘层4,设置在所述第一绝缘层4远离所述基底1一侧的源漏电极层,所述源漏电极层可以包括源电极6、漏电极7和第二电极8,设置在所述源漏电极层远离所述基底1一侧的第二绝缘层9,设置在所述第二绝缘层9远离所述基底1一侧的平坦层10,设置在所述平坦层10远离所述基底1一侧的阳极11和第三电极12,设置在所述阳极11和第三电极12远离所述基底一侧的像素定义层13。所述平坦层10包括第一平坦层过孔P1,所述阳极11通过第一平坦层过孔P1电连接所述漏电极7,所述第二电极8通过第一过孔K1电连接第一电极3,所述第三电极12通过第二过孔K2电连接所述第二电极8,所述源电极6和所述漏电极7电连接所述有源层5。位于所述绑定区200的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d1小于位于所述显示区100的像素定义层13远离所述基底1一侧的表面与所述基底1的最短距离d2。本实施例中,薄膜晶体管包括在基底1上依次设置的有源层5、栅电极2、源电极6和漏电极7。本实施例所述的显示基板的制备,在形成有源层5和第四绝缘层16后,后续制备可参考前述多个实施例,不再赘述。FIG. 13 is a schematic diagram of a display substrate provided by another exemplary embodiment. The display substrate provided in this embodiment may include a
图14为本公开示例性实施例提供的显示基板的制备方法流程图。如图14所示,本公开实施例提供的显示基板的制备方法可以包括:FIG. 14 is a flowchart of a method for fabricating a display substrate according to an exemplary embodiment of the present disclosure. As shown in FIG. 14 , the preparation method of the display substrate provided by the embodiment of the present disclosure may include:
步骤1401,在基底上形成设置有像素开口的像素定义层;
步骤1402,在所述像素定义层远离所述基底一侧涂覆光刻胶,进行掩膜曝光、显影和灰化处理,使得显影后所述像素开口的底部无光刻胶,灰化处理后所述像素开口的侧壁至少部分覆盖有光刻胶;Step 1402: Coat photoresist on the side of the pixel definition layer away from the substrate, and perform mask exposure, development and ashing treatment, so that the bottom of the pixel opening is free of photoresist after development, and after the ashing treatment The sidewall of the pixel opening is at least partially covered with photoresist;
步骤1403,剥离所述光刻胶。
本实施例提供的显示基板的制备方法,使用光刻胶保护像素开口的侧壁,避免像素开口的侧壁的表面在灰化处理中疏水性被破坏,从而提高后续喷墨打印效果,另外,可以去除像素开口内的残胶,改善像素粗糙性。In the preparation method of the display substrate provided in this embodiment, photoresist is used to protect the sidewall of the pixel opening, so as to prevent the surface of the sidewall of the pixel opening from being damaged in hydrophobicity during the ashing process, thereby improving the effect of subsequent inkjet printing. In addition, Residual glue in pixel openings can be removed to improve pixel roughness.
在一示例性实施例中,所述基底包括显示区和至少位于所述显示区一侧的绑定区,所述像素定义层设置在所述显示区和所述绑定区,所述像素开口设置在所述显示区;In an exemplary embodiment, the substrate includes a display area and a binding area at least on one side of the display area, the pixel definition layer is disposed on the display area and the binding area, and the pixel openings set in the display area;
所述掩膜曝光为半色调掩膜曝光,其中,覆盖位于所述显示区的像素定义层的光刻胶的曝光程度与覆盖位于所述绑定区的像素定义层的光刻胶的曝光程度不同,以使得灰化处理后,位于所述绑定区的像素定义层远离所述基底一侧的表面与所述基底的最短距离小于位于所述显示区的像素定义层远离所述基底一侧的表面与所述基底的最短距离。The mask exposure is a halftone mask exposure, wherein the exposure degree of the photoresist covering the pixel definition layer located in the display area is the same as the exposure degree of the photoresist covering the pixel definition layer located in the binding area. different, so that after the ashing process, the shortest distance between the surface of the pixel definition layer located in the binding area on the side away from the substrate and the substrate is smaller than that of the pixel definition layer located in the display area away from the substrate. The shortest distance between the surface and the substrate.
在一示例性实施例中,灰化处理前位于所述显示区的像素定义层包括:构成所述像素开口的侧壁的开口部和除所述开口部外的平坦部,所述方法还包括,灰化处理后所述平坦部至少部分沿垂直于基底方向的厚度与灰化处理前的厚度一致。In an exemplary embodiment, the pixel definition layer located in the display area before the ashing process includes: an opening part forming a sidewall of the pixel opening and a flat part other than the opening part, and the method further includes: , the thickness of the flat portion at least partially along the direction perpendicular to the substrate after the ashing treatment is the same as the thickness before the ashing treatment.
在一示例性实施例中,所述在基底上形成设置有像素开口的像素定义层包括:In an exemplary embodiment, the forming a pixel definition layer provided with pixel openings on the substrate includes:
在所述基底上形成设置有所述像素开口和绑定开口的像素定义层,所述绑定开口设置在所述绑定区;forming a pixel definition layer provided with the pixel opening and the binding opening on the substrate, and the binding opening is arranged in the binding area;
所述方法还包括,显影后使得所述绑定开口的底部无光刻胶。The method further includes, after developing, making the bottom of the binding opening free of photoresist.
在一示例性实施例中,在基底上形成设置有像素开口的像素定义层前,还包括:In an exemplary embodiment, before forming the pixel definition layer provided with the pixel opening on the substrate, the method further includes:
在所述基底上形成第一电极,所述第一电极形成在所述绑定区;forming a first electrode on the substrate, the first electrode being formed in the binding region;
在所述第一电极远离所述基底一侧形成设置有第一过孔的第一绝缘层,所述第一过孔暴露所述第一电极;A first insulating layer provided with a first via hole is formed on the side of the first electrode away from the substrate, and the first via hole exposes the first electrode;
在所述第一绝缘层远离所述基底一侧形成第二电极,所述第二电极通过所述第一过孔电连接所述第一电极,所述第二电极形成在所述绑定区;A second electrode is formed on the side of the first insulating layer away from the substrate, the second electrode is electrically connected to the first electrode through the first via hole, and the second electrode is formed in the bonding area ;
在所述第二电极远离所述基底一侧形成第二绝缘层;forming a second insulating layer on the side of the second electrode away from the substrate;
在所述第二绝缘层远离所述基底一侧形成平坦层,且形成暴露所述第二电极的第二过孔;forming a flat layer on the side of the second insulating layer away from the substrate, and forming a second via hole exposing the second electrode;
在所述平坦层远离所述基底一侧形成第三电极,所述第三电极形成在所述绑定区,所述第三电极与所述第二电极通过所述第二过孔电连接,所述绑定开口暴露所述第三电极。A third electrode is formed on the side of the flat layer away from the substrate, the third electrode is formed in the binding region, and the third electrode and the second electrode are electrically connected through the second via hole, The binding opening exposes the third electrode.
在一示例性实施例中,在基底上形成设置有像素开口的像素定义层前,还包括:In an exemplary embodiment, before forming the pixel definition layer provided with the pixel opening on the substrate, the method further includes:
在所述基底上形成第一电极,所述第一电极形成在所述绑定区;forming a first electrode on the substrate, the first electrode being formed in the binding region;
在所述第一电极远离所述基底一侧形成第一绝缘层;forming a first insulating layer on the side of the first electrode away from the substrate;
在所述第一绝缘层远离所述基底一侧形成第二电极;所述第二电极至少部分形成在所述绑定区;A second electrode is formed on the side of the first insulating layer away from the substrate; the second electrode is formed at least partially in the binding region;
在所述第二电极远离所述基底一侧形成第二绝缘层;forming a second insulating layer on the side of the second electrode away from the substrate;
在所述第二绝缘层远离所述基底一侧形成平坦层,且形成暴露所述第二电极的第三过孔和暴露所述第一电极的第四过孔;forming a flat layer on the side of the second insulating layer away from the substrate, and forming a third via hole exposing the second electrode and a fourth via hole exposing the first electrode;
在所述平坦层远离所述基底一侧形成第三电极,所述第三电极至少部分形成在所述绑定区,所述第三电极与所述第二电极通过所述第三过孔电连接,所述第三电极与所述第一电极通过所述第四过孔电连接,所述绑定开口暴露所述第三电极。A third electrode is formed on the side of the flat layer away from the substrate, the third electrode is formed at least partially in the bonding region, and the third electrode and the second electrode are electrically connected to each other through the third via hole connection, the third electrode and the first electrode are electrically connected through the fourth via hole, and the binding opening exposes the third electrode.
在一示例性实施例中,在基底上形成设置有像素开口的像素定义层前,还包括:In an exemplary embodiment, before forming the pixel definition layer provided with the pixel opening on the substrate, the method further includes:
在所述基底和所述第一绝缘层之间形成栅电极,所述栅电极形成在所述显示区,所述栅电极和第一电极通过同一次构图工艺形成;A gate electrode is formed between the substrate and the first insulating layer, the gate electrode is formed in the display region, and the gate electrode and the first electrode are formed through the same patterning process;
在所述第一绝缘层和所述第二绝缘层之间形成源电极和漏电极;所述源电极、漏电极形成在所述显示区,所述源电极、漏电极和所述第二电极通过同一次构图工艺形成;A source electrode and a drain electrode are formed between the first insulating layer and the second insulating layer; the source electrode and the drain electrode are formed in the display area, and the source electrode, the drain electrode and the second electrode Formed by the same patterning process;
在所述平坦层远离所述基底一侧形成阳极,所述阳极形成在所述显示区,所述像素开口暴露所述阳极,所述阳极和所述第三电极通过同一次构图工艺形成。An anode is formed on the side of the flat layer away from the substrate, the anode is formed in the display area, the pixel opening exposes the anode, and the anode and the third electrode are formed through the same patterning process.
本公开实施例提供一种显示基板,所述显示基板使用上述任一实施例所述的显示基板的制备方法制备。本实施例提供的显示基板,通过对像素开口侧壁的像素定义层进行保护,避免了灰化处理时破坏像素开口侧壁的像素定义层表面的疏水性,提高了喷墨打印效果,且可以去除胶残,改善像素粗糙性。An embodiment of the present disclosure provides a display substrate, and the display substrate is prepared by using the method for preparing a display substrate described in any one of the above embodiments. In the display substrate provided in this embodiment, by protecting the pixel definition layer on the sidewall of the pixel opening, the hydrophobicity of the surface of the pixel definition layer on the sidewall of the pixel opening is prevented from being damaged during ashing treatment, the inkjet printing effect is improved, and the Remove glue residue and improve pixel roughness.
在一示例性实施例中,所述显示基板包括显示区和至少位于所述显示区一侧的绑定区,所述像素定义层设置在所述显示区和所述绑定区,位于所述绑定区的像素定义层远离所述基底一侧的表面与所述基底的最短距离小于位于所述显示区的像素定义层远离所述基底一侧的表面与所述基底的最短距离。本实施例提供的显示基板,位于绑定区的像素定义层的厚度小于位于显示区的像素定义层的厚度,可以减少像素定义层与绑定开口内的电极的段差,提高绑定良率。In an exemplary embodiment, the display substrate includes a display area and a binding area located at least on one side of the display area, and the pixel definition layer is disposed on the display area and the binding area, and is located in the display area and the binding area. The shortest distance between the surface of the pixel definition layer in the binding area on the side away from the substrate and the substrate is smaller than the shortest distance between the surface of the pixel definition layer in the display area on the side away from the substrate and the substrate. In the display substrate provided in this embodiment, the thickness of the pixel definition layer in the binding area is smaller than the thickness of the pixel definition layer in the display area, which can reduce the level difference between the pixel definition layer and the electrodes in the binding opening and improve the binding yield.
在一示例性实施例中,位于所述绑定区的像素定义层沿垂直于所述基底的方向的厚度为0.8微米至1微米。In an exemplary embodiment, the thickness of the pixel definition layer located in the binding region along a direction perpendicular to the substrate is 0.8 micrometers to 1 micrometer.
在一示例性实施例中,所述显示基板还包括依次设置在所述基底上的第一电极、第二电极和第三电极,所述第一电极、第二电极和第三电极设置在所述绑定区,所述第二电极通过第一过孔电连接所述第一电极,所述第三电极通过第二过孔电连接所述第二电极。In an exemplary embodiment, the display substrate further includes a first electrode, a second electrode and a third electrode sequentially arranged on the substrate, and the first electrode, the second electrode and the third electrode are arranged on the substrate. In the binding area, the second electrode is electrically connected to the first electrode through a first via hole, and the third electrode is electrically connected to the second electrode through a second via hole.
在一示例性实施例中,所述显示基板还包括依次设置在所述基底上的第一电极、第二电极和第三电极,所述第一电极设置在所述绑定区,所述第二电极和所述第三电极至少部分设置在所述绑定区,所述第三电极通过第三过孔电连接所述第二电极,所述第三电极通过第四过孔电连接所述第一电极。In an exemplary embodiment, the display substrate further includes a first electrode, a second electrode and a third electrode sequentially arranged on the substrate, the first electrode is arranged in the binding area, and the first electrode is arranged in the binding area. The second electrode and the third electrode are at least partially disposed in the binding area, the third electrode is electrically connected to the second electrode through a third via hole, and the third electrode is electrically connected to the second electrode through a fourth via hole first electrode.
在一示例性实施例中,所述像素定义层还包括暴露所述第三电极的绑定开口,在平行于基底的平面上,所述绑定开口的底部的正投影可以位于所述第三电极在的正投影内。In an exemplary embodiment, the pixel definition layer further includes a binding opening exposing the third electrode, and on a plane parallel to the substrate, an orthographic projection of the bottom of the binding opening may be located on the third electrode. The electrodes are in the orthographic projection of .
本公开实施例还提供了一种显示装置,包括前述实施例的显示基板。显示装置可以为:手机、平板电脑、电视机、显示器、笔记本电脑、数码相框、导航仪等任何具有显示功能的产品或部件。Embodiments of the present disclosure also provide a display device including the display substrate of the foregoing embodiments. The display device can be any product or component that has a display function, such as a mobile phone, a tablet computer, a TV, a monitor, a notebook computer, a digital photo frame, and a navigator.
虽然本发明所揭露的实施方式如上,但所述的内容仅为便于理解本发明而采用的实施方式,并非用以限定本发明。任何本发明所属领域内的技术人员,在不脱离本发明所揭露的精神和范围的前提下,可以在实施的形式及细节上进行任何的修改与变化,但本发明的专利保护范围,仍须以所附的权利要求书所界定的范围为准。Although the embodiments disclosed in the present invention are as above, the described contents are only the embodiments adopted to facilitate the understanding of the present invention, and are not intended to limit the present invention. Any person skilled in the art to which the present invention belongs, without departing from the spirit and scope disclosed by the present invention, can make any modifications and changes in the form and details of the implementation, but the scope of the patent protection of the present invention still needs to be The scope defined by the appended claims shall prevail.
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