CN114408226A - Paraffin temperature sensing element and shutter adjusting mechanism based on thermal control of paraffin temperature sensing element - Google Patents
Paraffin temperature sensing element and shutter adjusting mechanism based on thermal control of paraffin temperature sensing element Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及航天器热控技术领域,特别涉及石蜡感温元件及基于该元件热控的百叶窗调整机构。The invention relates to the technical field of spacecraft thermal control, in particular to a paraffin temperature sensing element and a shutter adjustment mechanism based on the thermal control of the element.
背景技术Background technique
近年来我国航天事业发展迅速,登陆火星以及进行深空探测已经成为必然的趋势。航天器载有的有效载荷对热环境要求越来越高,同时航天器所处的空间热环境也变得越来越复杂,复杂的深空热环境对航天器的正常运行有严重的影响。In recent years, my country's aerospace industry has developed rapidly, and landing on Mars and deep space exploration have become an inevitable trend. The payload carried by the spacecraft has higher and higher requirements for the thermal environment, and the space thermal environment in which the spacecraft is located has become more and more complex. The complex deep space thermal environment has a serious impact on the normal operation of the spacecraft.
为了解决热环境对航天器的影响,同时降低热控系统的复杂性,提高可靠度,需要设计一种可以根据自身温度水平进行调整伸出长度的活塞。同时利用该活塞进行热控的百叶窗调整机构,在温度高于航天器正常工作温度时,百叶窗散热面视角系数增大进行散热;在温度低于航天器正常工作温度时,百叶窗散热面视角系数减小进行保温。In order to solve the influence of the thermal environment on the spacecraft, reduce the complexity of the thermal control system and improve the reliability, it is necessary to design a piston that can adjust the extension length according to its own temperature level. At the same time, the shutter adjustment mechanism using the piston for thermal control, when the temperature is higher than the normal working temperature of the spacecraft, the viewing angle coefficient of the heat dissipation surface of the shutter increases to dissipate heat; when the temperature is lower than the normal working temperature of the spacecraft, the viewing angle coefficient of the heat dissipation surface of the shutter decreases Keep warm.
发明内容SUMMARY OF THE INVENTION
本发明为解决上述问题,本发明的目的在于提供石蜡感温元件及基于该元件热控的百叶窗调整机构。In order to solve the above problems, the present invention aims to provide a paraffin temperature sensing element and a shutter adjustment mechanism based on the thermal control of the element.
为实现上述目的,本发明采用以下具体技术方案:For achieving the above object, the present invention adopts following concrete technical scheme:
石蜡感温元件,包括缸体、活塞、均置于缸体内的石蜡和弹簧;Paraffin temperature sensing element, including cylinder, piston, paraffin and spring all placed in the cylinder;
石蜡被活塞的输入端密封在缸体内;The paraffin is sealed in the cylinder by the input end of the piston;
活塞的输出端从缸体的开口端伸出,其输入端与缸体滑动连接;The output end of the piston protrudes from the open end of the cylinder body, and its input end is slidably connected with the cylinder body;
弹簧抵接在活塞的输入端和缸体的开口端;The spring abuts against the input end of the piston and the open end of the cylinder;
固体的石蜡受热融化产生相变膨胀,驱动活塞直线运动。The solid paraffin is heated and melted to produce phase change expansion, which drives the piston to move linearly.
进一步的,还包括溢流孔和密封螺钉;Further, it also includes overflow holes and sealing screws;
缸体的缸盖端设置有与石蜡连通的溢流孔,密封螺钉用以打开或关闭溢流孔。The cylinder head end of the cylinder body is provided with an overflow hole communicating with the paraffin, and the sealing screw is used to open or close the overflow hole.
进一步的,活塞的输入端的周向设置有至少一个格莱圈,格莱圈用于活塞和缸体的滑动密封。Further, at least one Gray ring is disposed on the circumference of the input end of the piston, and the Gray ring is used for sliding sealing between the piston and the cylinder.
进一步的,还包括与活塞的输出端螺纹连接的限位螺母。Further, it also includes a limit nut threadedly connected with the output end of the piston.
进一步的,包括驱动部件和转动部件;Further, it includes a driving part and a rotating part;
驱动部件为石蜡感温元件;The driving part is a paraffin temperature sensing element;
驱动部件传动连接转动部件以转动部件控制百叶窗叶片的开闭;The driving part is drivingly connected with the rotating part, so that the rotating part controls the opening and closing of the shutter blades;
百叶窗安装在散热面上,散热面通过百叶窗叶片进行散热。The louver is installed on the heat dissipation surface, and the heat dissipation surface dissipates heat through the louver blades.
进一步的,转动部件包括连杆、均与百叶窗叶片是数量相同的第一支架、第二支架和摆杆;Further, the rotating part includes a connecting rod, a first bracket, a second bracket and a swing rod that are the same in number as the shutter blades;
百叶窗叶片的一端与第一支架固定连接,百叶窗的左框架转动支撑第一支架;One end of the shutter blade is fixedly connected with the first bracket, and the left frame of the shutter rotates to support the first bracket;
百叶窗叶片的另一端与第二支架的一端固定连接,百叶窗的右框架转动支撑第二支架;The other end of the shutter blade is fixedly connected with one end of the second bracket, and the right frame of the shutter rotates to support the second bracket;
摆杆的一端连接第二支架的另一端,摆杆的另一端与连杆转动连接;One end of the pendulum rod is connected to the other end of the second bracket, and the other end of the pendulum rod is rotatably connected with the connecting rod;
连杆与右框架平行布置,相邻的两个摆杆平行布置;The connecting rod is arranged in parallel with the right frame, and the two adjacent swing rods are arranged in parallel;
活塞的输出端传动连接连杆,使摆杆绕第二支架的长度方向转动带动第二支架转动。The output end of the piston drives the connecting rod, so that the swing rod rotates around the length direction of the second bracket to drive the second bracket to rotate.
进一步的,还包括推杆,推杆的一端与活塞的输出端转动连接,推杆的另一端与连杆的端部转动连接;Further, it also includes a push rod, one end of the push rod is rotatably connected with the output end of the piston, and the other end of the push rod is rotatably connected with the end of the connecting rod;
活塞的轴向与连杆的长度方向平行。The axial direction of the piston is parallel to the longitudinal direction of the connecting rod.
进一步的,还包括第二销轴和主动摆杆,位于连杆的端部且靠近活塞的摆杆设置为主动摆杆;Further, it also includes a second pin shaft and an active swing rod, and the swing rod located at the end of the connecting rod and close to the piston is set as an active swing rod;
第二销轴活动穿过推杆的另一端、连杆的端部和主动摆杆。The second pin is movable through the other end of the push rod, the end of the connecting rod and the active swing rod.
进一步的,第二支架的另一端的截面为方形,摆杆的一端为与第二支架的另一端配合的方形孔,摆杆套的一端套在第二支架的另一端的外部。Further, the cross section of the other end of the second bracket is square, one end of the swing rod is a square hole matched with the other end of the second bracket, and one end of the swing rod sleeve is sleeved outside the other end of the second bracket.
进一步的,摆杆的一端固定连接第二支架的另一端。Further, one end of the swing rod is fixedly connected to the other end of the second bracket.
本发明能够取得以下技术效果:本发明的石蜡感温元件根据温度变化而输出对应的活塞长度,能够应用在航天热控领域,如作为驱动元件驱动控制百叶窗的开闭。与应用电机相比,具有质量轻的优点。基于该元件热控的百叶窗调整机构可根据航天器温度水平调整热控百叶窗视角系数的大小,实现航天器的温度控制。本发明是航天器热控领域不可或缺的关键技术,提高了航天器在复杂地外热环境的适应能力,对我国未来的火星探测等深空探测有重要意义。The invention can achieve the following technical effects: the paraffin temperature sensing element of the invention outputs the corresponding piston length according to the temperature change, and can be applied in the field of aerospace thermal control, such as driving and controlling the opening and closing of shutters as a driving element. Compared with the application motor, it has the advantage of light weight. The shutter adjustment mechanism based on the thermal control of the element can adjust the viewing angle coefficient of the thermal shutter according to the temperature level of the spacecraft, so as to realize the temperature control of the spacecraft. The invention is an indispensable key technology in the field of spacecraft thermal control, improves the adaptability of the spacecraft in complex extraterrestrial thermal environments, and is of great significance to my country's future deep space exploration such as Mars exploration.
附图说明Description of drawings
图1是本发明提供的石蜡感温元件的整体结构示意图;Fig. 1 is the overall structure schematic diagram of paraffin temperature sensing element provided by the present invention;
图2是本发明提供的百叶窗自适应调整机构的立体结构示意图;FIG. 2 is a schematic three-dimensional structure diagram of a blind self-adaptive adjustment mechanism provided by the present invention;
图3是本发明提供的百叶窗自适应调整机构的俯视结构示意图;3 is a schematic top view of the self-adaptive adjustment mechanism for blinds provided by the present invention;
图4是本发明提供的摆杆的结构示意图。FIG. 4 is a schematic structural diagram of the pendulum rod provided by the present invention.
附图标记:Reference number:
第一螺钉1、石蜡安装架2、第二螺钉3、盖板4、石蜡感温元件5、接头6、第一销轴7、推杆8、第二销轴9、摆杆10、连杆11、第二支架12、第三销轴13、第二螺钉14、散热面15、百叶窗上框架16、百叶窗下框架17、第一支架18、轴承19、百叶窗叶片20、第四销轴21、密封螺钉22、密封圈23、第三螺钉24、缸盖25、O型圈26、缸体27、石蜡28、格莱圈29、弹簧30、活塞杆31、限位螺母32。First screw 1, paraffin mounting bracket 2, second screw 3, cover plate 4, paraffin
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及具体实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,而不构成对本发明的限制。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
如图1所示的一种石蜡感温元件,包括具有缸盖25的缸体27、活塞、均置于缸体27内的石蜡28和弹簧30。As shown in FIG. 1 , a paraffin temperature sensing element includes a
石蜡28和活塞置于缸体27的内部的两端,石蜡28位于靠近缸盖25的一端。石蜡28被活塞的输入端密封在缸体27内;活塞的输出端从缸体27的开口端伸出,其输入端与缸体27滑动连接;弹簧30套在位于输入端和输出端之间的活塞杆31的外部。活塞的输入端的直径大于活塞杆31的直径,弹簧30并抵接在活塞的输入端和缸体的开口端之间,其有复位作用。
固体的石蜡受热融化产生相变膨胀,推动活塞直线运动。缸盖25与缸体27通过第三螺钉24进行连接,并通过O型圈26进行密封;石蜡28密封在缸体27的内部;活塞杆31与缸体27进行同轴配合,活塞的输入端通过两个格莱圈29实现滑动密封。The solid paraffin is heated and melted to produce a phase change expansion, which pushes the piston to move in a straight line. The
在本发明的一个优选实施例中,还包括溢流孔和密封螺钉22;In a preferred embodiment of the present invention, an overflow hole and a
缸体的缸盖端设置有与石蜡连通的溢流孔,密封螺钉22用以打开或关闭溢流孔。石蜡感温元件5的缸盖25开有溢流孔,在石蜡28进行灌装后安装缸盖25时,缸体内的多余石蜡以及空气会从溢流孔溢出,以免缸体内混入空气,影响产品性能。密封螺钉22与缸盖25的溢流孔通过螺纹配合,为了防止石蜡28从密封螺钉22与溢流孔之间流出,密封圈夹在密封螺钉22和溢流孔之间,通过密封圈23进行密封溢流孔。The cylinder head end of the cylinder body is provided with an overflow hole communicating with the paraffin, and the
在本发明的一个优选实施例中,活塞的输入端的周向设置有至少一个格莱圈29,格莱圈29用于活塞和缸体的滑动密封。In a preferred embodiment of the present invention, at least one
在本发明的一个优选实施例中,还包括与活塞的输出端螺纹连接的限位螺母32。限位螺母32可以限制活塞的输出端的伸出长度。In a preferred embodiment of the present invention, a
一种利用石蜡感温元件进行热控的百叶窗调整机构,如图2-4所示,包括驱动部件和转动部件;A shutter adjustment mechanism using paraffin temperature sensing elements for thermal control, as shown in Figure 2-4, includes a driving part and a rotating part;
驱动部件为前述的石蜡感温元件;The driving component is the aforementioned paraffin temperature sensing element;
驱动部件传动连接转动部件以转动部件控制百叶窗叶片的开闭;转动部件将直线运动转换为旋转运动,转动部件可参见现有技术中控制百叶窗叶片转动的结构,优选为后文介绍的实施例。The driving part is connected to the rotating part in a driving manner, and the rotating part controls the opening and closing of the shutter blades; the rotating part converts linear motion into rotary motion, and the rotating part can refer to the structure of controlling the rotation of the shutter blades in the prior art, preferably the embodiment described later.
百叶窗安装在散热面15上,散热面通过百叶窗叶片20进行散热。The louver is installed on the
在本发明的一个优选实施例中,转动部件包括连杆11、均与百叶窗叶片20的数量相同的第一支架18、第二支架12和摆杆10;In a preferred embodiment of the present invention, the rotating part includes a connecting
百叶窗叶片20的一端与第一支架18固定连接,百叶窗的左框架转动支撑第一支架18;One end of the
百叶窗叶片20的另一端与第二支架12的一端固定连接,百叶窗的右框架转动支撑第二支架12;百叶窗叶片20、第一支架18和第二支架12共同沿着百叶窗叶片20的长度方向布置。其中第二支架12连接驱动部件,输入动力源。The other end of the
具体的,摆杆10的一端连接第二支架12的另一端,摆杆10的另一端与连杆11转动连接。摆杆10的另一端绕着摆杆10的一端与第二支架12的转动点转动时,第二支架12会自转,从而带动百叶窗叶片20转动。具体的,第二支架12的另一端的截面为方形,摆杆10的一端为与第二支架12的另一端配合的方形孔,摆杆10的一端套在第二支架12的另一端的外部。或者摆杆10的一端固定连接第二支架12的另一端。安装百叶窗叶片20的框架由上下左右四个框架围成框架结构。Specifically, one end of the
连杆11与右框架有间隔的平行布置,相邻的两个摆杆10平行布置,连杆11与右框架之间布置有多个摆杆10,连杆11、右框架和两个相邻的摆杆组成平行四边形结构。连杆11与右框架所在的平面垂直百叶窗叶片20的长度方向。优选连杆11位于右框架的外部的上方。具体的,第二支架12的另一端穿设过右框架。The connecting
活塞的输出端传动连接连杆11,使摆杆10绕第二支架12的长度方向转动带动第二支架12转动。The output end of the piston drives the connecting
具体的,通过推杆8进行传动连接,推杆8的一端与活塞的输出端转动连接,推杆8的另一端与连杆11的端部转动连接。Specifically, the transmission connection is performed through the push rod 8 , one end of the push rod 8 is rotatably connected with the output end of the piston, and the other end of the push rod 8 is rotatably connected with the end of the connecting
活塞的轴向与连杆11的长度方向平行。The axial direction of the piston is parallel to the longitudinal direction of the connecting
在本发明的一个优选实施例中,还包括第二销轴9和主动摆杆,位于连杆11的端部且靠近活塞的摆杆10设置为主动摆杆,即第一个靠近活塞的摆杆是主动摆杆。In a preferred embodiment of the present invention, it also includes a second pin 9 and an active pendulum rod. The
第二销轴9活动穿过推杆8的另一端、连杆11的端部和主动摆杆10的另一端、也就是平行四边形的一个顶角处。第二销轴9的轴向与第二支架12的轴向平行。The second pin 9 travels through the other end of the push rod 8 , the end of the connecting
使用时,石蜡感温元件5由盖板4通过第一螺钉1安装在石蜡安装架2上;石蜡安装架2通过第二螺钉3连接到散热面15上;接头6通过螺纹与活塞的输出端连接;接头6的另一端通过第一销轴7与推杆8连接;推杆8的另一端通过第二销轴9与主动摆杆、连杆11连接;其余的摆杆10的另一端与连杆11之间通过第三销轴13连接;摆杆10与第二支架12之间通过方孔配合。通过方孔配合的优点在于两者不用固定在一起,方孔配合可以同时起到连接与传递运动的作用,摆杆10要带着第一支架12摆动才能实现百叶窗合叶的开闭。第一销轴7将接头6与推杆8连接在一起,第二销轴9将连杆11、摆杆10以及推杆8连接,由于该百叶窗由很多叶片,每一个叶片都要在摆杆10的带动下实现开闭,所以除主动摆杆的其余的摆杆由第三销轴13与连杆11的其余连接孔进行连接。活塞推动推杆8产生平面运动,推杆8、主动摆杆与连杆11之间为转动副连接,推杆8推动连杆11进行平面运动,连杆11带动摆杆10绕其回转中心摆动,由于摆杆10与第二支架12之间为方孔配合,可是传递运动与转矩,所以可以实现带动百叶窗合叶20实现开闭。When in use, the paraffin
百叶窗的框架为分体结构,包括百叶窗上框架16和百叶窗下框架17。百叶窗的框架通过两个轴承19分别转动支撑第一支架18和第二支架12。具体的,第二支架12与轴承19的内圈配合;第二支架12与百叶窗叶片20由第四销轴21固定连接;百叶窗叶片20的另一端与第一支架18通过第四销轴21固定连接;第一支架18与轴承19的内圈配合;轴承19的外圈与百叶窗上框架16和百叶窗下框架17配合;百叶窗上框架16与百叶窗下框架17通过第二螺钉14固定连接。The frame of the shutter is a split structure, including the
工作原理如下:航天器有效载荷工作时产生的多余热量可由导热锁或热管等热回路传递到石蜡感温元件缸体外圆柱表面,石蜡感温元件里面的固体石蜡将受热融化产生相变膨胀,推动活塞产生直线运动,活塞推动推杆8产生平面运动,推杆8、摆杆10与连杆11之间为转动副连接,推杆8推动连杆11进行平面运动,连杆11带动摆杆10绕其回转中心摆动。该直线运动经过推杆8与连杆11将直线运动转化为摆杆10的摆动并由摆杆10带动第二支架12旋转,增大热控百叶窗叶片的开合角,将热量散到冷黑空间;同理,温度降低时,石蜡进行液-固相变,体积变小,活塞在弹簧30的作用下复位,减小热控百叶窗叶片的开合角,起到保温的作用。The working principle is as follows: the excess heat generated by the spacecraft payload can be transferred to the outer cylindrical surface of the paraffin temperature sensing element cylinder by a heat circuit such as a heat conduction lock or a heat pipe, and the solid paraffin in the paraffin temperature sensing element will be heated and melted to produce phase change expansion, Push the piston to generate linear motion, the piston pushes the push rod 8 to generate plane motion, the push rod 8, the
该自适应热控百叶窗调整机构可以不通过电控制的方式,随航天器温度水平自适应的调整百叶窗的开闭,达到自主调节航天器散热面视角系数大小的目的。具体的,人为调整石蜡的物理参数,例如第一相变点(开始融化的温度)、第二相变点(完全融化的温度)、粘度、密度等影响融化的参数。然后通过热控实验可以发现在相变温度区间有较好的线性度(横坐标为温度,纵坐标为石蜡感温元件伸出位移),依靠该实验的温度与石蜡感温元件伸出位移的曲线关系与设计目标(航天器温度与散热面面积的关系)再去设计转动部件,就可以实现航天器温度水平的控制。另外还可以进一步考虑滑动密封处的摩擦等物理因素,通过实验对摩擦力进行测量,然后综合考虑石蜡材料的物理属性、弹簧劲度系数以及石蜡的体积等因素,最后通过热控实验对石蜡感温元件进行标定,这样就可以精确得到石蜡感温元件伸出位移与温度的关系,实现航天器温度水平的自适应控制。石蜡感温元件5可以将温度变化信息转化为力与位移信息并进行输出,可代替步进电机进行驱动,有效避免了步进电机失效的问题,同时减轻了重量,增加了卫星的有效载荷。本发明是航天器进行地外行星探测、深空探测不可或缺的热控技术,对我国航天器热控技术领域有重大意义。The self-adaptive thermal-control shutter adjustment mechanism can adjust the opening and closing of the shutter adaptively according to the temperature level of the spacecraft without electrical control, so as to achieve the purpose of independently adjusting the viewing angle coefficient of the heat dissipation surface of the spacecraft. Specifically, the physical parameters of paraffin, such as the first phase transition point (the temperature at which melting begins), the second phase transition point (the temperature at which complete melting), viscosity, density, and other parameters that affect melting, are artificially adjusted. Then through the thermal control experiment, it can be found that there is a good linearity in the phase transition temperature range (the abscissa is the temperature, and the ordinate is the extension displacement of the paraffin temperature sensing element). The relationship between the curve relationship and the design target (the relationship between the spacecraft temperature and the area of the heat dissipation surface) and then designing the rotating parts can realize the control of the spacecraft temperature level. In addition, physical factors such as friction at the sliding seal can be further considered, and the friction force can be measured through experiments, and then the physical properties of the paraffin material, the spring stiffness coefficient, and the volume of paraffin can be comprehensively considered. The temperature element is calibrated, so that the relationship between the extension displacement of the paraffin temperature sensing element and the temperature can be accurately obtained, and the adaptive control of the temperature level of the spacecraft can be realized. The paraffin
本发明了一种基于石蜡感温元件的热控百叶窗自适应调整机构,该机构可根据航天器温度水平自适应的调整热控百叶窗视角系数的大小,实现航天器的温度控制。The invention discloses an adaptive adjustment mechanism for thermal control shutters based on paraffin temperature sensing elements, which can adaptively adjust the viewing angle coefficient of the thermal control shutters according to the temperature level of the spacecraft to realize temperature control of the spacecraft.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管上面已经示出和描述了本发明的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本发明的限制。本领域的普通技术人员在本发明的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it is to be understood that the above-described embodiments are exemplary and should not be construed to limit the present invention. Variations, modifications, substitutions, and alterations to the above-described embodiments can be made by those of ordinary skill in the art within the scope of the present invention.
以上本发明的具体实施方式,并不构成对本发明保护范围的限定。任何根据本发明的技术构思所做出的各种其他相应的改变与变形,均应包含在本发明权利要求的保护范围内。The above specific embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. Any other corresponding changes and modifications made according to the technical concept of the present invention shall be included in the protection scope of the claims of the present invention.
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