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CN114274647B - Manufacturing method of carbon-loaded cloth - Google Patents

Manufacturing method of carbon-loaded cloth Download PDF

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Publication number
CN114274647B
CN114274647B CN202111577307.4A CN202111577307A CN114274647B CN 114274647 B CN114274647 B CN 114274647B CN 202111577307 A CN202111577307 A CN 202111577307A CN 114274647 B CN114274647 B CN 114274647B
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carbon
loaded
particles
cloth
carrying
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CN114274647A (en
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麦嘉杰
杨玖林
玄珍雨
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Foshan Micro Midea Filter Manufacturing Co Ltd
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Foshan Micro Midea Filter Manufacturing Co Ltd
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Abstract

The invention discloses a method for manufacturing carbon-loaded cloth, which comprises the following steps: obtaining active carbon particles and plastic particles; mixing and heating the activated carbon particles and the plastic particles to obtain a fluid mixture; granulating the fluid mixture to obtain carbon-loaded granules; softening and spinning the carbon-loaded particles to obtain carbon-loaded short fibers; the plastic particles are heated and softened and are uniformly mixed with the activated carbon particles to form the fluid mixture, the fluid mixture is granulated to obtain the carbon-carrying particles, so that activated carbon in the carbon-carrying particles is uniformly distributed, the carbon-carrying particles are subjected to softening spinning to enable the spinning step to be smooth, and finally the base cloth and the carbon-carrying fibers are bonded to obtain the carbon-carrying cloth; and obtaining a base cloth, and bonding the base cloth and the carbon-loaded short fibers to obtain the carbon-loaded cloth. The whole steps are simple and easy to operate, the equipment investment is less, the carbon emission is low, the energy consumption is low, and the economic benefit is high.

Description

Manufacturing method of carbon-loaded cloth
Technical Field
The invention relates to the technical field of activated carbon fiber felt cloth, in particular to a method for manufacturing carbon-loaded cloth.
Background
The active carbon fiber is a new generation of high-efficiency active adsorption material and environment-friendly functional material, and is characterized by large specific area, narrow pore size distribution, high adsorption and desorption speed and large adsorption and accommodation, and can be widely used in aspects of purified water, air recovery agent, deodorization, gas protection, battery motor and the like.
The existing activated carbon fiber felt cloth is formed by carbonizing and activating high-temperature steam after being soaked by flame retardant. The whole production process can form wastewater, high-temperature steam is required, the energy consumption is high, the equipment is increased to treat wastewater and waste gas, and the cost is high.
Disclosure of Invention
The invention mainly aims to provide a method for manufacturing carbon-loaded cloth, and aims to solve the problems that the existing active carbon fiber felt cloth is complex in production steps, large in pollution and high in cost consumption.
In order to achieve the above purpose, the invention provides a method for manufacturing carbon-loaded cloth, which comprises the following steps:
Obtaining active carbon particles and plastic particles;
Mixing and heating the activated carbon particles and the plastic particles to obtain a fluid mixture;
granulating the fluid mixture to obtain carbon-loaded granules;
Softening and spinning the carbon-loaded particles to obtain carbon-loaded short fibers;
and obtaining a base cloth, and bonding the base cloth and the carbon-loaded short fibers to obtain the carbon-loaded cloth.
Optionally, obtaining a base fabric, and bonding the base fabric and the carbon-loaded short fiber, wherein the step of obtaining the carbon-loaded fabric comprises the following steps:
Obtaining at least two base fabrics, and placing the carbon-loaded short fibers between the two base fabrics to obtain an intermediate carbon-loaded fabric;
And bonding the carbon-carrying short fibers of the intermediate carbon-carrying cloth with the two base cloths to obtain the carbon-carrying cloth.
Optionally, the step of bonding the carbon-carrying short fibers of the intermediate carbon-carrying cloth with two base cloths to obtain the carbon-carrying cloth includes:
Pre-pressing the middle carbon-carrying cloth at normal temperature;
and carrying out hot pressing on the pre-pressed intermediate carbon-carrying cloth to obtain the carbon-carrying cloth.
Optionally, before the step of bonding the carbon-carrying short fibers of the intermediate carbon-carrying cloth with two base cloths to obtain the carbon-carrying cloth, the method comprises the following steps:
Obtaining a flat pressing mechanism and a hot pressing mechanism;
the distance between two flattening rollers in the flattening mechanism is adjusted to a first set value;
and adjusting the distance between two hot pressing rollers in the hot pressing mechanism to a second set value.
Optionally, the step of obtaining at least two base fabrics and placing the carbon-loaded short fibers between the two base fabrics to obtain an intermediate carbon-loaded fabric comprises the following steps:
Acquiring at least three conveying devices, wherein the three conveying devices are respectively used for conveying two base fabrics and the carbon-carrying fibers, and the discharge end of the conveying device for conveying the carbon-carrying fibers is positioned between the two base fabrics;
acquiring working parameters of the three conveying devices;
When the working parameters of the three conveying devices meet preset conditions, the two conveying devices for conveying the two base fabrics are controlled to be started, and then the discharge ends of the conveying devices for conveying the carbon-carrying fibers are controlled to uniformly discharge, so that the middle carbon-carrying fabric is obtained.
Optionally, the step of mixing and heating the activated carbon particles and plastic particles to obtain a fluid mixture comprises:
Obtaining a heating and mixing device;
and (3) placing the activated carbon particles and the plastic particles into the heating and mixing device according to a preset proportion, controlling the heating and mixing device to heat at 120-170 ℃, and stirring and mixing for 20-30 minutes to obtain the fluid mixture.
Optionally, the step of granulating the fluid mixture to obtain carbon-loaded granules comprises:
obtaining an extruder, an air outlet device and a cutter, wherein an air outlet of the air outlet device is opposite to an extrusion opening of the extruder, and the cutter is arranged at the extrusion opening;
controlling the air outlet to output cold air to solidify the extruded fluid mixture when the extruder is sensed to extrude the fluid mixture;
cutting the solidified fluid mixture with the cutter to obtain the carbon-loaded particles.
Optionally, the carbon-carrying particles have a particle size of 3-5mm.
Optionally, the particle size of the activated carbon particles is not less than 400 mesh.
Optionally, the base fabric is provided as a nonwoven fabric.
In the technical scheme of the invention, activated carbon particles and plastic particles are obtained, and the activated carbon particles and the plastic particles are mixed and heated to obtain a fluid mixture; granulating the fluid mixture to obtain carbon-loaded granules; softening and spinning the carbon-loaded particles to obtain carbon-loaded short fibers; obtaining a base cloth, and bonding the base cloth and the carbon-loaded short fibers to obtain a carbon-loaded cloth; mixing and heating the activated carbon particles and the plastic particles, uniformly mixing the plastic particles and the activated carbon particles to form the fluid mixture, granulating the fluid mixture to obtain the carbon-loaded particles, uniformly distributing the activated carbon in the carbon-loaded particles, performing softening spinning on the carbon-loaded particles to enable the spinning step to be performed smoothly, and finally bonding the base cloth and the carbon-loaded fibers to obtain the carbon-loaded cloth; the whole steps are simple and easy to operate, the equipment investment is less, the carbon emission is low, the energy consumption is low, and the economic benefit is high.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic flow chart of an embodiment of a method for manufacturing a carbon cloth according to the present invention;
Fig. 2 is a schematic structural diagram of the platen roller and the hot press roller for pressing the intermediate carbon-carrying cloth.
Reference numerals illustrate:
Reference numerals Name of the name Reference numerals Name of the name
100 Carbon-carrying cloth 210 Flat pressing roller
101 Intermediate carbon-carrying cloth 300 Hot pressing mechanism
1011 Base cloth 310 Hot press roller
200 Flat press mechanism
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that, if directional indications (such as up, down, left, right, front, and rear … …) are included in the embodiments of the present invention, the directional indications are merely used to explain the relative positional relationship, movement conditions, etc. between the components in a specific posture (as shown in the drawings), and if the specific posture is changed, the directional indications are correspondingly changed.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present invention, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the meaning of "and/or" as it appears throughout includes three parallel schemes, for example "A and/or B", including the A scheme, or the B scheme, or the scheme where A and B are satisfied simultaneously. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
The active carbon fiber is a new generation of high-efficiency active adsorption material and environment-friendly functional material, and is characterized by large specific area, narrow pore size distribution, high adsorption and desorption speed and large adsorption and accommodation, and can be widely used in aspects of purified water, air recovery agent, deodorization, gas protection, battery motor and the like.
The existing activated carbon fiber felt cloth is formed by carbonizing and activating high-temperature steam after being soaked by flame retardant. The whole production process can form wastewater, high-temperature steam is required, the energy consumption is high, the equipment is increased to treat wastewater and waste gas, and the cost is high.
In view of the above, the present invention provides a method for manufacturing a carbon cloth, and fig. 1 is an embodiment of a method for manufacturing a carbon cloth according to the present invention.
The manufacturing method of the carbon-carrying cloth adopts a heating and mixing device for mixing and heating the activated carbon particles and the plastic particles, an extruder for extruding the fluid mixture, an air outlet device for discharging cold air, a cutter for cutting the solidified fluid mixture, at least three conveying devices for conveying the carbon-carrying fibers and the base cloth 1011, a flat pressing mechanism 200 for pressing the middle carbon-carrying cloth 101 and a hot pressing mechanism 300; the extruder comprises an extrusion port for extruding the fluid mixture, an air outlet of the air outlet device faces the extrusion port and is used for solidifying the fluid mixture extruded by the extrusion port, and the cutter is arranged at the extrusion port; referring to fig. 2, the platen press mechanism 200 and the hot press mechanism 300 are disposed at a distance, the platen press mechanism 200 includes two opposite platen press rollers 210, and the hot press mechanism 300 includes two opposite hot press rollers 310.
Based on the above structure, the present invention provides a method for manufacturing a carbon-loaded cloth, referring to fig. 1, the method for manufacturing the carbon-loaded cloth includes the following steps:
S10, obtaining activated carbon particles and plastic particles;
s20, mixing and heating the activated carbon particles and the plastic particles to obtain a fluid mixture;
s30, granulating the fluid mixture to obtain carbon-loaded particles;
s40, carrying out softening spinning on the carbon-loaded particles to obtain carbon-loaded short fibers;
s50, obtaining a base fabric 1011, and bonding the base fabric 1011 and the carbon-loaded short fiber to obtain the carbon-loaded fabric 100.
In the technical scheme of the invention, activated carbon particles and plastic particles are obtained, and the activated carbon particles and the plastic particles are mixed and heated to obtain a fluid mixture; granulating the fluid mixture to obtain carbon-loaded granules; softening and spinning the carbon-loaded particles to obtain carbon-loaded short fibers; obtaining a base fabric 1011, and bonding the base fabric 1011 and the carbon-loaded short fiber to obtain a carbon-loaded fabric 100; mixing and heating the activated carbon particles and the plastic particles, uniformly mixing the plastic particles and the activated carbon particles to form the fluid mixture, granulating the fluid mixture to obtain the carbon-loaded particles, uniformly distributing the activated carbon in the carbon-loaded particles, performing softening spinning on the carbon-loaded particles to enable the spinning step to be performed smoothly, and finally bonding the base cloth 1011 and the carbon-loaded fibers to obtain the carbon-loaded cloth 100; the whole steps are simple and easy to operate, the equipment investment is less, the carbon emission is low, the energy consumption is low, and the economic benefit is high.
Specifically, the step S50 includes:
S51, obtaining at least two base fabrics 1011, and placing the carbon-loaded short fibers between the two base fabrics 1011 to obtain an intermediate carbon-loaded fabric 101;
s52, bonding the carbon-loaded short fibers of the intermediate carbon-loaded cloth 101 with the two base cloths 1011 to obtain the carbon-loaded cloth 100.
In this embodiment, in order to manufacture the carbon-carrying short fiber into the carbon-carrying cloth 100, two base cloths 1011 need to be provided because the carbon-carrying short fiber is softened by heating, a plurality of carbon-carrying fibers are placed between the two base cloths 1011 to obtain the intermediate carbon-carrying cloth 101, and then the plurality of carbon-carrying short fibers of the intermediate carbon-carrying cloth 101 are bonded to the two base cloths 1011 to obtain the carbon-carrying cloth 100.
More specifically, the step S52 includes:
S521, pre-pressing the intermediate carbon-loaded cloth 101 at normal temperature;
and S522, performing hot pressing on the pre-pressed intermediate carbon-carrying cloth 101 to obtain the carbon-carrying cloth 100.
In this embodiment, since the plurality of carbon-carrying fibers are disposed in the two base fabrics 1011, the two base fabrics 1011 may have a certain height, which is related to the volume of the plurality of carbon-carrying fibers that are put into the base fabrics 1011, the intermediate carbon-carrying fabric 101 is pre-pressed under the condition of normal temperature, the plurality of carbon-carrying fibers in the intermediate carbon-carrying fabric 101 are pressed tightly by passing the intermediate carbon-carrying fabric 101 through the two pressing rollers 210, and then the intermediate carbon-carrying fabric 101 after the pre-pressing is passed through the two pressing rollers 310, and the carbon-carrying fabric 100 is obtained by performing the hot pressing, so as to ensure that the intermediate carbon-carrying fabric 101 can be pressed into the carbon-carrying fabric 100 more uniformly after the intermediate carbon-carrying fabric 101 is pressed through the hot pressing.
The step S52 further includes:
s50a, acquiring a flat pressing mechanism 200 and a hot pressing mechanism 300;
S50b, adjusting the distance between two platen rollers 210 in the platen mechanism 200 to a first set value;
and S50c, adjusting the distance between the two hot pressing rollers 310 in the hot pressing mechanism 300 to a second set value.
The platen press mechanism 200 includes two platen press rollers 210 disposed opposite to each other, and the hot press mechanism 300 includes two hot press rollers 310 disposed opposite to each other; and the interval between the two platen rollers 210 is not less than the interval between the two platen rollers 310; the distance between two platen rollers 210 in the platen mechanism 200 is adjusted to a first set value, the distance between two hot press rollers 310 in the hot press mechanism 300 is adjusted to a second set value, so that the intermediate carbon-carrying fabric 101 sequentially passes through the two platen rollers 210 and the two hot press rollers 310, and the hot press rollers 310 soften the carbon-carrying fibers and bond the two base fabrics 1011 due to heat; it should be noted that, the first setting value and the second setting value are confirmed by an operator according to different production requirements, and are not limited herein, when the carbon-loaded cloth 100 with smaller thickness needs to be produced, the first setting value and the second setting value can be adjusted to be smaller, the carbon-loaded cloth 100 with smaller thickness can be produced, and the density is higher; similarly, when the carbon cloth 100 with larger thickness needs to be produced, the first set value and the second set value are adjusted to be larger, the carbon cloth 100 with larger thickness is produced, and the density is lower; and when the first set value and the second set value are adjusted, the first set value is increased or decreased by a certain amount, and the second set value is also increased or decreased by a corresponding amount.
In order to obtain the carbon cloth 100 more uniformly, in this embodiment, the carbon cloth 100 includes the steps of:
S511, acquiring at least three conveying devices, wherein the three conveying devices are respectively used for conveying two base fabrics 1011 and the carbon-carrying fibers, and the discharge end of the conveying device for conveying the carbon-carrying fibers is positioned between the two base fabrics 1011;
In this embodiment, two conveying devices are respectively used for conveying two base fabrics 1011, and one conveying device is used for conveying the carbon-carrying fiber and has the same conveying direction as the two conveying belts used for conveying the base fabrics 1011; the discharge end of the conveying device for conveying the carbon-loaded fibers is arranged between the two base fabrics 1011.
S512, acquiring working parameters of the three conveying devices;
S513, when the working parameters of the three conveying devices meet preset conditions, firstly controlling the two conveying devices for conveying the two base fabrics 1011 to start, and then controlling the discharge ends of the conveying devices for conveying the carbon-carrying fibers to uniformly discharge, so as to obtain the middle carbon-carrying fabric 101;
One end of each of the two base cloths 1011 sequentially passes through the two platen rollers 210 and the two platen rollers, the conveyor for driving the two base cloths 1011 is started, and the conveyor for conveying the carbon-carrying fibers is started again, so that the carbon-carrying fibers uniformly fall into the middle of the two base cloths 1011 through the discharge end to form the middle carbon-carrying cloth 101, and the two platen rollers 210 and the two hot-press rollers 310 are used to form the carbon-carrying cloth 100, so that the carbon-carrying fibers in the middle carbon-carrying cloth 101 can be distributed more uniformly, and automatic production can be completed.
In this embodiment, the step S20 includes:
s21, acquiring a heating and mixing device;
S22, placing the activated carbon particles and the plastic particles into the heating and mixing device according to a preset proportion, controlling the heating and mixing device to heat at 120-170 ℃, and stirring and mixing for 20-30 minutes to obtain the fluid mixture;
In this embodiment, the particle size of the activated carbon particles is not smaller than 400 mesh, the plastic particles are set to polypropylene particles, and the preset ratio of the activated carbon particles to the plastic particles is 7: and 3, the gram weight ratio of the activated carbon particles to the plastic particles may be set, and in the heating and mixing process, the activated carbon particles and the plastic particles may be uniformly mixed and then heated, or may be heated and then mixed, which is not limited herein.
Specifically, the step S30 includes:
S31, obtaining an extruder, an air outlet device and a cutter, wherein an air outlet of the air outlet device is opposite to an extrusion port of the extruder, and the cutter is arranged at the extrusion port;
s32, when the extruder is sensed to extrude the fluid mixture, controlling the air outlet to output cold air to solidify the extruded fluid mixture;
S33, cutting the solidified fluid mixture by adopting the cutter to obtain the carbon-loaded particles;
In this embodiment, the heating and mixing device is communicated with the extruder, the fluid mixture is directly fed into the extruder after being uniformly mixed, the fluid mixture is extruded from the extrusion port of the extruder, the extruded fluid mixture is rapidly solidified by cold air from an air outlet of the air outlet device during extrusion, and at the moment, the cutter cuts the solidified fluid mixture into a plurality of carbon-loaded particles along with extrusion of the solidified fluid mixture; the grain diameter of the carbon-carrying grains is set to be 3-5 mm; in this way, the carbon-supported fibers produced by extrusion through the extruder are easily softened.
The material of the base fabric 1011 is not limited to this invention, and any fabric may be used as long as it has a plurality of pores, and in this embodiment, the base fabric 1011 is a nonwoven fabric.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.

Claims (8)

1. The manufacturing method of the carbon-loaded cloth is characterized by comprising the following steps of:
Obtaining active carbon particles and plastic particles;
Mixing and heating the activated carbon particles and the plastic particles to obtain a fluid mixture;
granulating the fluid mixture to obtain carbon-loaded granules;
Softening and spinning the carbon-loaded particles to obtain carbon-loaded short fibers;
Obtaining at least two base fabrics, and placing the carbon-loaded short fibers between the two base fabrics to obtain an intermediate carbon-loaded fabric;
Pre-pressing the middle carbon-carrying cloth at normal temperature;
and carrying out hot pressing on the pre-pressed intermediate carbon-carrying cloth to obtain the carbon-carrying cloth.
2. The method of manufacturing a carbon cloth according to claim 1, wherein the step of pre-pressing the intermediate carbon cloth at normal temperature comprises:
Obtaining a flat pressing mechanism and a hot pressing mechanism;
the distance between two flattening rollers in the flattening mechanism is adjusted to a first set value;
and adjusting the distance between two hot pressing rollers in the hot pressing mechanism to a second set value.
3. The method of manufacturing a carbon cloth according to claim 1, wherein the step of obtaining at least two of the base cloths and placing the carbon-loaded short fibers between the two base cloths to obtain an intermediate carbon-loaded cloth comprises:
Acquiring at least three conveying devices, wherein the three conveying devices are respectively used for conveying two base fabrics and the carbon-carrying short fibers, and the discharge end of the conveying device for conveying the carbon-carrying short fibers is positioned between the two base fabrics;
acquiring working parameters of the three conveying devices;
when the working parameters of the three conveying devices meet preset conditions, the two conveying devices for conveying the two base fabrics are controlled to be started, and then the discharge ends of the conveying devices for conveying the carbon-loaded short fibers are controlled to uniformly discharge, so that the middle carbon-loaded fabric is obtained.
4. The method of making a carbon cloth according to claim 1, wherein the step of mixing and heating the activated carbon particles and the plastic particles to obtain the fluid mixture comprises:
Obtaining a heating and mixing device;
And (3) placing the activated carbon particles and the plastic particles into the heating and mixing device according to a preset proportion, controlling the heating and mixing device to heat at 120-170 ℃, and stirring and mixing for 20-30 minutes to obtain the fluid mixture.
5. The method of making a carbon cloth according to claim 1, wherein the step of granulating the fluid mixture to obtain carbon granules comprises:
obtaining an extruder, an air outlet device and a cutter, wherein an air outlet of the air outlet device is opposite to an extrusion opening of the extruder, and the cutter is arranged at the extrusion opening;
controlling the air outlet to output cold air to solidify the extruded fluid mixture when the extruder is sensed to extrude the fluid mixture;
cutting the solidified fluid mixture with the cutter to obtain the carbon-loaded particles.
6. The method for producing a carbon-supported cloth according to claim 1, wherein the carbon-supported particles have a particle diameter of 3 to 5mm.
7. The method of manufacturing a carbon cloth according to claim 1, wherein the particle size of the activated carbon particles is not smaller than 400 mesh.
8. The method of manufacturing a carbon cloth according to claim 1, wherein the base cloth is a nonwoven fabric.
CN202111577307.4A 2021-12-20 2021-12-20 Manufacturing method of carbon-loaded cloth Active CN114274647B (en)

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CN114274647B true CN114274647B (en) 2024-08-13

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CN103085374A (en) * 2013-02-05 2013-05-08 宁波市奇兴无纺布有限公司 Melt-blown activated carbon non-woven fabric and its production technology
CN107345339A (en) * 2017-05-19 2017-11-14 傲丝生态(中国)有限公司 Preparation method of bamboo charcoal non-woven fabric

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Publication number Priority date Publication date Assignee Title
CN2461758Y (en) * 2001-01-16 2001-11-28 韩幸根 Multifunctional steel-carbon cloth
CN201329677Y (en) * 2008-12-29 2009-10-21 山东省非织造材料工程技术研究中心 High-barrier environment-friendly fabrics for wrapping charcoal
CN108642909B (en) * 2018-04-11 2020-08-11 四川冠辰环保工程有限公司 Production process of carbon black asphalt waterproof coiled material
KR102149582B1 (en) * 2018-11-20 2020-08-28 허승욱 Manufacturing equipment for activated carbon contained non-woven fabric
CN213861061U (en) * 2020-10-28 2021-08-03 铁道警察学院 Carbon cloth sandwiched composite material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103085374A (en) * 2013-02-05 2013-05-08 宁波市奇兴无纺布有限公司 Melt-blown activated carbon non-woven fabric and its production technology
CN107345339A (en) * 2017-05-19 2017-11-14 傲丝生态(中国)有限公司 Preparation method of bamboo charcoal non-woven fabric

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