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CN114248115A - Automatic change metal cutting machine for precision parts processing of machinery - Google Patents

Automatic change metal cutting machine for precision parts processing of machinery Download PDF

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Publication number
CN114248115A
CN114248115A CN202210023111.9A CN202210023111A CN114248115A CN 114248115 A CN114248115 A CN 114248115A CN 202210023111 A CN202210023111 A CN 202210023111A CN 114248115 A CN114248115 A CN 114248115A
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CN
China
Prior art keywords
module
cutting
water
oil filter
boss
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210023111.9A
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Chinese (zh)
Inventor
徐思苹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Dongtianyu Precision Machinery Co ltd
Original Assignee
Shenzhen Dongtianyu Precision Machinery Co ltd
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Application filed by Shenzhen Dongtianyu Precision Machinery Co ltd filed Critical Shenzhen Dongtianyu Precision Machinery Co ltd
Priority to CN202210023111.9A priority Critical patent/CN114248115A/en
Publication of CN114248115A publication Critical patent/CN114248115A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/02Machine tools for performing different machining operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/0042Devices for removing chips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q11/00Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
    • B23Q11/10Arrangements for cooling or lubricating tools or work
    • B23Q11/1069Filtration systems specially adapted for cutting liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q5/00Driving or feeding mechanisms; Control arrangements therefor
    • B23Q5/22Feeding members carrying tools or work
    • B23Q5/28Electric drives

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The invention discloses a metal cutting machine tool for machining precision parts of automatic machinery, and relates to the technical field of cutting machine tools. The method comprises the following steps: cutting mechanism for attack tooth and cutting to two accurate pieces, cutting mechanism is no less than one cutting module including attacking tooth module and quantity, attack all to be provided with the spray tube on tooth module and the cutting module, the module is removed to the triaxial, is used for the drive attack tooth module and cutting module and carry out X, Y and Z direction's removal, with right accurate processing of precision part. Through setting up board, garbage collection mechanism, boss and circulation mechanism, compare in conventional medium processing mode, the device need not to build alone and handles station and complicated pipeline overall arrangement, with circulation mechanism and garbage collection mechanism integration on the board, the condition of appearing blockking up also can not influence the machining efficiency of other boards, and it is more convenient to use, has effectively reduced the expenditure of manpower and financial resources, accords with economic benefits, has wide application prospect.

Description

Automatic change metal cutting machine for precision parts processing of machinery
Technical Field
The invention relates to the technical field of cutting machine tools, in particular to a metal cutting machine tool for machining precision parts of automatic machinery.
Background
Machine tools are machines for manufacturing machines, also called machine tools or machine tools, which are conventionally referred to as machine tools for short. Generally, the machining method is divided into a metal cutting machine, a forging machine, a woodworking machine and the like. The methods for machining machine parts in modern machine manufacturing are numerous: in addition to cutting, casting, forging, welding, pressing, extruding, etc., however, in general, a part requiring high precision and fine surface roughness is finished by cutting on a machine tool. The machine tool plays an important role in the construction of national economy modernization.
The lathe can produce the high fever again when cutting to the precision part of automatic machine and add man-hour, need use smear metal liquid, medium such as water or oil cools off precision part and cutting tool bit portion, contain metal sweeps and greasy dirt in the medium after the use, the treatment mode of medium is mostly two kinds after using at present, one kind is to discharge after filtering, the second kind is retrieved the dielectric filtration, special processing station need be built to two kinds of modes, consume a large amount of manpower and financial resources and maintain, use cost is high, and the pipeline overall arrangement is complicated, when the jam appears in the pipeline, can lead to the unable in time discharge of lathe cooling medium, the condition of shutting down appears, the machining efficiency of serious influence, bring serious puzzlement for the metal cutting trade.
Disclosure of Invention
The invention provides a metal cutting machine tool for machining precision parts of an automatic machine, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a metal cutting machine for machining precision parts of an automated machine, comprising:
the cutting mechanism is used for tapping and cutting two precise workpieces, the cutting mechanism comprises tapping modules and at least one cutting module, and spray pipes are arranged on the tapping modules and the cutting modules;
the three-axis moving module is used for driving the tapping module and the cutting module to move in X, Y and Z directions so as to precisely machine the precision part;
the machine table is used for bearing the cutting mechanism and the three-axis moving module, a part clamp positioned on one side of the cutting mechanism is arranged on one side of the machine table and used for clamping a precision part, and an industrial PC terminal used for adjusting parameters of the three-axis moving module is arranged on one side of the machine table so as to realize that the three-axis moving module drives the cutting mechanism to automatically process the precision part;
the waste collection mechanism is used for collecting metal scraps generated during cutting of precision parts and comprises a curved collection baffle arranged on one side of a machine table and positioned on one side of a clamp, a baffle is arranged on one side of the curved collection baffle, at least one liquid discharge hole is formed in one section of the curved collection baffle below the clamp, the bottom of the inner wall of the liquid discharge hole is obliquely arranged, and a collection box is arranged at one end of the curved collection baffle;
the oil filter disc is used for filtering oil stains in water, a liquid collecting groove is formed in the machine table, at least one oil filter disc is arranged in the liquid collecting groove, oil filter cotton is arranged in the oil filter disc, a liquid discharge cavity is formed in the bottom surface of the inner wall of the oil filter disc, a drain plate is movably arranged in the liquid discharge cavity, a first through hole is formed in the drain cavity and used for discharging water filtered by the oil filter cotton, and an adjusting plate used for driving the drain plate is arranged on one side of the inner wall of the oil filter disc;
the oil filter disc comprises a boss and an oil filter disc, wherein the boss is used for limiting the water drainage speed, the boss and a machine table are integrally formed, a connecting cavity is formed in the boss, an electric push rod and a flow limiting plate driven by the electric push rod are arranged in the connecting cavity, at least two liquid level sensors are sequentially arranged on one side of the boss, one side of the oil filter disc is attached to one side of the boss, and a cushion block positioned above the liquid level sensors is arranged on one side of the boss and used for limiting the rising height of the oil filter disc;
circulation mechanism for to water filtration, cooling back recycle, circulation mechanism is including setting up in the inside water pump of boss, the one end of water pump is provided with the drinking-water pipe, the movable sleeve is equipped with the filter pulp on the drinking-water pipe, the other end of water pump is provided with the cooling tube, the inside of cooling tube is provided with the transmission shaft, the transmission shaft is located one section of cooling tube outside and is provided with the flabellum, the transmission shaft is located one section of cooling tube inside and is provided with water wheels, the top of cooling tube is connected with the shunt tubes through the pipe that converges, the one end of shunt tubes extends to the board inside and is linked together through hose and spray tube, be provided with one end on the shunt tubes and extend to bent shape and collect the circulating pipe that encloses the fender top, be used for washing bent shape is collected and is enclosed the fender.
Further, the inside of attacking the tooth module is provided with detachable and attacks the gear wheel, the inside of cutting module is provided with the detachable tool bit, one side of attacking tooth module and cutting module all is provided with the fixed block, the spray tube sets up and is provided with the valve that is used for controlling the spray tube in the inside of fixed block and the inside of fixed block.
Further, circulation chamber and the storage chamber that is located circulation chamber one side are seted up to the inside of board, be provided with circulating pump one and circulating pump two that are used for intercommunication circulation chamber and storage chamber between circulation chamber and the storage chamber, the installation cavity has still been seted up to the inside of board, the top of installation cavity extends to the inside of boss, the water pump sets up in the inside of installation cavity.
Further, one side of the machine table is provided with an oil level sensor, one end of the oil level sensor extends to the inside of one of the oil filter plates, a second through hole communicated with the first through hole is formed in the inside of the water drain plate, a movable cavity is formed in the inside of one side of the oil filter plate, the adjusting plate is arranged in the movable cavity, and a first sealing sleeve is arranged in the movable cavity and fixedly sleeved with the surface of the adjusting plate.
Furthermore, the three-axis moving module comprises a fixed frame arranged on one side of the machine table, a movable frame is movably arranged in the fixed frame, a connecting frame is arranged in the movable frame, and the tapping module and the cutting module are sequentially arranged in the connecting frame;
the top of fixed frame has been seted up the activity hole, spacing spout has all been seted up to the both sides of activity downthehole wall, the top of movable block extends to the inside in activity hole, the both ends at movable block top are provided with the slider with two spout looks joints respectively.
Further, one side of the connection frame is provided with that quantity is no less than one and is used for driving tapping module and cutting module to carry out the X axle power module that the X direction removed, the top of movable frame is provided with and is used for driving the connection frame to carry out the Z axle power module that the Z direction removed, one side of fixed frame is provided with and is used for driving the movable frame to carry out the Y axle power module that the Y direction removed, in order to realize tapping module and cutting module X, Y and the removal of Z direction.
Furthermore, one end of the top surface of the inner wall of the drain hole is arc-shaped, a drain hole is formed in one side of the inner wall of the collecting box, at least three groups of partition plates are arranged in the drain hole, one group of partition plates and the other two groups of partition plates are staggered, and the bottom surface of the inner wall of the drain hole is inclined.
Further, the bottom of current-limiting plate is provided with sealed piece, the inside of connecting the chamber is provided with inside and current-limiting plate fixed surface cup joints seal cover two, level sensor's quantity is two, is located the top level sensor is the highest water level in the board, curved shape is collected and is enclosed one side of keeping off and articulated through the torsional spring have the water conservancy diversion limiting plate, the other end of water conservancy diversion limiting plate extends to the inside of one of them oil strain dish, the top of water conservancy diversion limiting plate is provided with sealed pad one.
Further, the top of crossing the filter pulp is provided with the collecting vat, the surface of drinking-water pipe is provided with the disc, the fixed circle piece that inlays in top of filter disc, the disc laminates mutually with the circle piece and the opposite face of disc and circle piece all is provided with sealed pad two, is used for the restriction the rising position of filter pulp, the inside of filter pulp is provided with the gasbag that quantity is no less than one.
Further, the spraying of one side that curved shape was collected and is enclosed the fender has protective coating, the opening that is linked together with the collecting tank is seted up to one side of installation intracavity wall, the bottom of current-limiting plate extends to in the opening, the both sides of boss all are provided with the dust screen.
Compared with the prior art, the invention provides a metal cutting machine tool for machining precision parts of automatic machinery, which has the following beneficial effects:
1. this automatic change metal cutting lathe is used in accurate parts machining of machinery, through setting up the board, garbage collection mechanism, boss and circulation mechanism, compare in conventional medium treatment mode, the device need not to build alone and handles station and complicated pipeline overall arrangement, with circulation mechanism and garbage collection mechanism integration on the board, the condition that the jam appears also can not influence the machining efficiency of other boards, it is more convenient to use, the expenditure of manpower and financial resources has effectively been reduced, accord with economic benefits, wide application prospect has.
2. This automatic change metal cutting lathe is used in accurate parts machining of machinery, through setting up board, garbage collection mechanism, boss and circulation mechanism, enclose through bent shape collection and keep off to adding the metal sweeps and the water-oil mixture of man-hour product and shelter from, through outage and drainage hole to the metal sweeps interception and arrange the water-oil mixture to the oil filter plate on, collecting the metal sweeps through collecting the box, automation mechanized operation has made things convenient for the user to use.
3. This automatic change metal cutting lathe for precision parts processing of machinery, through setting up board, garbage collection mechanism, boss and circulation mechanism, when the oil-water mixture fell in the oil strain board, the oil strain cotton interception greasy dirt, and the water after filtering the greasy dirt passes through-hole one and through-hole two and gets into the collecting tank, and the setting of multiunit oil strain board can dismantle the oil strain board fast when the clamping precision parts, has guaranteed machining efficiency.
4. This automatic change metal cutting lathe is used in accurate parts machining of machinery through setting up board, garbage collection mechanism, boss and circulation mechanism, moves the module through the triaxial and drives cutting structure, and the guard plate is used for attacking the gear wheel and sheltering from with the tool bit, has avoided greasy dirt and metal debris to sputter on idle time attacking gear wheel or the tool bit, and the guard plate is driven by electric telescopic handle, and automated control has guaranteed machining efficiency.
5. This automatic change metal cutting lathe is used in accurate parts machining of machinery, through setting up board, garbage collection mechanism, boss and circulation mechanism, drive water wheels commentaries on classics when water pump output rivers, water wheels can drive the flabellum and cool off the cooling tube, need not extra power supply, uses energy-conservation more, environmental protection.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is an enlarged view of the structure at A in FIG. 1
FIG. 3 is an enlarged view of the structure at B in FIG. 1;
FIG. 4 is a cross-sectional view of the sump and boss configuration of the present invention;
FIG. 5 is an enlarged view of the structure at A in FIG. 4;
FIG. 6 is an enlarged view of the structure at B in FIG. 4;
FIG. 7 is a cross-sectional view of the pumping tube structure of the present invention;
FIG. 8 is a cross-sectional view of a cooling tube configuration of the present invention;
FIG. 9 is a top view of an oil filter disc construction of the present invention;
FIG. 10 is a schematic view of the construction of the collection cassette of the present invention;
FIG. 11 is an enlarged view of the structure at A in FIG. 10;
FIG. 12 is a sectional top view of the baffle structure of the present invention;
fig. 13 is a schematic structural diagram of a second embodiment of the present invention.
In the figure: 1. a cutting mechanism; 11. a tapping module; 12. a cutting module; 13. tapping a cone; 14. a cutter head; 15. a fixed block; 16. a nozzle; 17. a protection plate; 18. an electric telescopic rod; 2. a three-axis moving module; 21. a fixing frame; 22. a movable frame; 23. a connecting frame; 24. a limiting chute; 25. an X-axis power module; 26. a Z-axis power module; 27. a Y-axis power module; 3. a machine platform; 31. an oil level sensor; 32. a circulation chamber; 33. a storage chamber; 34. a mounting cavity; 35. a first circulating pump; 36. a second circulating pump; 37. a sealing strip; 4. a waste collection mechanism; 41. a curved collecting enclosure; 42. a baffle plate; 43. a drain hole; 44. a protective coating; 45. a collection box; 46. a drain hole; 47. a partition plate; 48. a handle; 49. a diversion limit plate; 491. a first sealing gasket; 5. an oil filter disc; 51. filtering oil cotton; 52. a liquid discharge cavity; 53. a first through hole; 54. a drain plate; 55. a second through hole; 56. a movable cavity; 57. an adjusting plate; 58. a first sealing sleeve; 59. a hand-held tank; 6. a boss; 61. a connecting cavity; 62. an electric push rod; 63. a restrictor plate; 64. a sealing block; 65. a second sealing sleeve; 66. a liquid level sensor; 67. cushion blocks; 68. a dust screen; 7. a circulating mechanism; 71. a water pump; 72. a water pumping pipe; 721. a disc; 73. filtering cotton; 731. collecting tank; 732. a round block; 74. an air bag; 75. a second sealing gasket; 76. a cooling tube; 77. a drive shaft; 78. a fan blade; 79. a water wheel; 791. a collector pipe; 792. a shunt tube; 793. a circulation pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In a first embodiment, referring to fig. 1 to 12, the present invention discloses a metal cutting machine for machining precision parts of an automated machine, comprising: cutting mechanism 1 for two accurate pieces are attacked tooth and cutting, cutting mechanism 1 is including attacking tooth module 11 and the cutting module 12 that one is no less than to quantity, all be provided with spray tube 16 on attacking tooth module 11 and the cutting module 12.
And the three-axis moving module 2 is used for driving the tapping module 11 and the cutting module 12 to carry out X, Y movement and Z-direction movement, so that the precision part can be precisely machined.
Board 3 for bear cutting mechanism 1 and triaxial remove module 2, one side of board 3 is provided with the part anchor clamps that are located 1 one side of cutting mechanism for the accurate part of centre gripping, one side of board 3 is provided with the industry PC terminal that is used for adjusting the 2 parameters of triaxial removal module, in order to realize triaxial removal module 2 drives cutting mechanism 1 and carries out automatic processing to the accurate part.
Garbage collection mechanism 4 for the metal piece that produces when collecting the cutting of precision parts, garbage collection mechanism 4 encloses fender 41 including setting up in 3 one side of board and the bent shape collection that is located anchor clamps one side, bent shape collection encloses one side that keeps off 41 and is provided with baffle 42, bent shape collection encloses one section that keeps off 41 and is located anchor clamps below and offers quantity to be no less than one outage 43, the bottom of outage 43 inner wall is the slope setting, bent shape collection encloses the one end that keeps off 41 and is provided with collection box 45.
The oil filter disc 5 is used for filtering oil stains in water, a liquid collecting groove is formed in the machine table 3, at least one oil filter disc 5 is arranged in the liquid collecting groove, oil filter cotton 51 is arranged in the oil filter disc 5, a liquid discharge cavity 52 is formed in the bottom surface of the inner wall of the oil filter disc 5, a drain plate 54 is movably arranged in the liquid discharge cavity 52, a first through hole 53 is formed in the drain cavity and used for discharging water filtered by the oil filter cotton 51, the oil filter cotton 51 is made of lipophilic superfine fiber non-woven fabric, and an adjusting plate 57 used for driving the drain plate 54 is arranged on one side of the inner wall of the oil filter disc 5.
Boss 6 for restrict drainage speed, boss 6 and board 3 integrated into one piece, connecting chamber 61 has been seted up to the inside of boss 6, connecting chamber 61's inside is provided with electric putter 62 and by electric putter 62 driven current-limiting plate 63, one side of boss 6 has set gradually quantity and has been no less than two level sensor 66, one side of oil strain dish 5 is laminated mutually with one side of boss 6, one side of boss 6 is provided with the cushion 67 that is located level sensor 66 top, is used for the restriction the rise height of oil strain dish 5.
The circulating mechanism 7 is used for filtering and cooling water for recycling, the circulating mechanism 7 comprises a water pump 71 arranged inside the boss 6, one end of the water pump 71 is provided with a water pumping pipe 72, the water pumping pipe 72 is movably sleeved with filter cotton 73, the other end of the water pump 71 is provided with a cooling pipe 76, the inside of the cooling pipe 76 is provided with a transmission shaft 77, the section of the transmission shaft 77 positioned outside the cooling pipe 76 is provided with fan blades 78, the section of the transmission shaft 77 positioned inside the cooling pipe 76 is provided with a water wheel 79, the top of the cooling pipe 76 is connected with a shunt pipe 792 through a collecting pipe 791, one end of the shunt pipe 792 extends to the inside of the machine table 3 and is communicated with the spray pipe 16 through a hose, the shunt pipe 792 is provided with a circulating pipe 793 with one end extending to the top of the curved collecting enclosure 41 for flushing the curved collecting enclosure 41.
Specifically, the inside of attacking tooth module 11 is provided with detachable and attacks gear wheel 13, the inside of cutting module 12 is provided with detachable tool bit 14, one side of attacking tooth module 11 and cutting module 12 all is provided with fixed block 15, spray tube 16 sets up and is provided with the valve that is used for controlling spray tube 16 in the inside of fixed block 15 and the inside of fixed block 15, refer to fig. 1 and fig. 2, fix a position precision part centre gripping through anchor clamps on board 3 earlier, can use triaxial to remove module 2 and drive to attack tooth module 11 and cutting module 12 and process precision parts, attack and be provided with the motor that is used for driving and attacking gear wheel 13 on the tooth module 11, the specification of attacking gear wheel 13 can be dismantled and change to the precision parts of the different processing demands of adaptation use, cutting module 12 processes precision parts through tool bit 14.
Specifically, a circulation cavity 32 and a storage cavity 33 located on one side of the circulation cavity 32 are formed in the machine table 3, a first circulation pump 35 and a second circulation pump 36 which are used for communicating the circulation cavity 32 with the storage cavity 33 are arranged between the circulation cavity 32 and the storage cavity 33, an installation cavity 34 is further formed in the machine table 3, the top of the installation cavity 34 extends into the boss 6, a water pump 71 is arranged in the installation cavity 34, referring to fig. 1 and 4, a cover plate is arranged on one side of the boss 6, the cover plate is connected with the boss 6 through bolts, when the filter cotton 73 needs to be cleaned, the first circulation pump 35 is started to convey water in the circulation cavity 32 to the inside of the storage cavity 33, the bolts and the cover plate are disassembled, the filter cotton 73 can be taken down from the water pumping pipe 72 for cleaning or replacement, the filter cotton 73 is mounted on the water pumping pipe 72 after replacement, install bolt and apron again, start circulating pump two 36 and will store the inside water of chamber 33 and draw the inside to circulation chamber 32 again, can use, the inside space in storage chamber 33 is greater than circulation chamber 32, the both ends of circulating pump one 35 and circulating pump two 36 all are provided with the valve.
Specifically, an oil level sensor 31 is arranged on one side of the machine platform 3, one end of the oil level sensor 31 extends into one oil filter plate, a through hole two 55 communicated with the through hole one 53 is formed in the water discharge plate 54, a movable cavity 56 is formed in the oil filter plate, the adjusting plate 57 is arranged in the movable cavity 56, a sealing sleeve one 58 fixedly sleeved with the surface of the adjusting plate 57 is arranged in the movable cavity 56, the oil level sensor 31 is used for detecting the oil filtering condition of the oil filtering cotton 51, when oil on the top of the oil filtering cotton 51 rises to the oil level sensor 31, the oil level sensor 31 feeds back to a PC terminal to remind a worker to clean the oil filtering cotton 51 timely, the oil level sensor 31 and the flow guide limiting plate 49 are separated from the oil filter plate after the uppermost oil filter plate is slightly pressed down, the oil filter plate is pulled forward to be separated from the lower parts of the oil level sensor 31 and the cushion block 67, the oil filter plate can be directly lifted, one end of the oil filter plate can jack and turn the diversion limit plate 49, meanwhile, the oil filter plate below is lifted to filter oil, the operation mode is simple and rapid, referring to fig. 9, the initial state of the first through hole 53 and the second through hole 55 is a communicated state, when the oil filter plate is taken out, the adjusting plate 57 is firstly pulled to drive the second through hole 55 to be staggered with the first through hole 53, namely, the first through hole 53 is shielded by the drainage plate 54, the situation that water in the oil filter cotton 51 is leaked ceaselessly when the oil filter plate is taken out is avoided, the later cleaning difficulty is reduced, thin rubber pads are arranged at the top and the bottom of the drainage plate 54, the friction force and the waterproof performance are increased, the drainage plate 54 is controlled to be kept positioned after being moved by the adjusting plate 57, the first sealing sleeve 58 protects the adjusting plate 57, the water is prevented from entering the movable cavity 56, referring to fig. 6, a handheld groove 59 located on one side of the movable cavity 56 is further formed in the oil filter plate, the oil filter plates are convenient for a user to take, and meanwhile the top of the adjusting plate 57 is not higher than the movable cavity 56, so that the oil filter plates can be stacked mutually, are made of plastics, are internally provided with cavity structures, and can float on water.
Specifically, the three-axis moving module 2 comprises a fixed frame 21 arranged on one side of the machine table 3, a movable frame 22 is arranged in the inner part of the fixed frame 21, a connecting frame 23 is arranged in the movable frame 22, the tapping module 11 and the cutting module 12 are sequentially arranged in the connecting frame 23, a movable hole is formed in the top of the fixed frame 21, limiting sliding grooves 24 are formed in two sides of the inner wall of the movable hole, the top of the movable block extends into the movable hole, sliding blocks clamped with the two sliding grooves are respectively arranged at two ends of the top of the movable block, an X-axis power module 25 for driving the tapping module 11 and the cutting module 12 to move in the X direction is arranged on one side of the connecting frame 23, a Z-axis power module 26 for driving the connecting frame 23 to move in the Z direction is arranged on the top of the movable frame 22, a Y-axis power module 27 for driving the movable frame 22 to move in the Y direction is disposed on one side of the fixed frame 21 to realize the movement of the tapping module 11, the cutting module 12X, Y and the Z direction, referring to fig. 1 and 2, the distance between the curved collecting enclosure 41 and the top and bottom of the fixture is greater than the height of the cutting mechanism 1, so that no matter the lowest cutting module 12 or the upper tapping module 11 is used, the curved collecting enclosure 41 will not be collided, the X-axis power module 25, the Y-axis power module 27 and the Z-axis power module 26 can be linear modules, ball screw transmission mechanisms or other power machines with the same displacement effect, and can be selected for use according to the machining precision, after the precision parts are clamped, the X-axis power module 25 is started to drive the tapping module 11 or the cutting module 12 to displace in the X direction to approach the precision parts, the Z-axis power module 26 is started to drive the tapping module 11 or the cutting module 12 to displace in the Z direction to adjust the position, the Y-axis power module 27 is started to drive the tapping cone 13 or the cutter head 14 to advance in the Y-axis direction, meanwhile, the fixture is started to drive the precision part to rotate at a high speed to be machined, the control parameter of the three-axis moving module 2 is adjusted through the PC terminal, automatic machining of the precision part is achieved, the operation mode is simple and fast, and machining efficiency is guaranteed.
Specifically, one end of the top surface of the inner wall of the liquid discharge hole 43 is arranged in an arc shape, one side of the inner wall of the collection box 45 is provided with a water discharge hole 46, at least three groups of partition plates 47 are arranged in the water discharge hole 46, one group of partition plates 47 and the other two groups of partition plates 47 are arranged in a staggered manner, the bottom surface of the inner wall of the water discharge hole 46 is arranged in an inclined manner, the top of the collection box 45 is provided with a handle 48 arranged in an arc shape, metal scraps cannot be clamped in the handle 48 arranged in an arc shape, the collection box 45 is convenient to take, the scraps falling into the collection box 45 naturally sink into the bottom surface of the inner wall of the collection box 45 under the action of gravity, and the bottom surface of the inner wall of the water discharge hole 46 is arranged in an inclined manner, so that the inner wall of the inclined water discharge hole 46 cannot be discharged when the water level in the collection box 45 is lower than the water discharge hole 46, and the water discharge hole 46 and the liquid discharge hole 43 naturally flow onto the oil filter cotton 51 when the water level is higher, when the user is taking out and collecting box 45, box 45 is collected to the slope of right, can discharge the inside water of collecting box 45 through wash port 46, and the crisscross setting of three group's baffles 47 shelters from the metal sweeps simultaneously, has avoided the metal sweeps to appear through wash port 46 exhaust condition.
Specifically, the bottom of the flow restriction plate 63 is provided with a sealing block 64, a second sealing sleeve 65 fixedly sleeved inside the flow restriction plate 63 is arranged inside the connection cavity 61, the number of the liquid level sensors 66 is two, the liquid level sensor 66 positioned at the uppermost position is the highest water level in the machine table 3, one side of the curved collection enclosure 41 is hinged to a flow guide limiting plate 49 through a torsion spring, the other end of the flow guide limiting plate 49 extends into one of the oil filter discs 5, the top of the flow guide limiting plate 49 is provided with a first sealing gasket 491, the liquid level sensor 66, the oil level sensor 31, the electric push rod 62, the water pump 71, the first circulation pump 35 and the second circulation pump 36 are all controlled by a PC terminal, the automatic operation is more convenient, referring to fig. 5, the water level inside the liquid collection tank is not lower than the lowest liquid level sensor 66 and not higher than the uppermost liquid level sensor 66, when the water level in the liquid collecting tank is lower than the liquid level sensor 66 at the bottom, the number of the oil filter plates needs to be increased, so that the oil filter plate at the top always abuts against the cushion block 67, the detection precision of the oil level sensor 31 is ensured, meanwhile, the oil filter plates are prevented from shaking on the water surface, a small amount of space is reserved between the front surface of the oil filter plates and the front surface of the inner wall of the liquid collecting tank and used for turnover when the oil filter plates are separated from the oil level sensor 31, when the liquid level in the liquid collecting tank reaches the liquid level sensor 66 at the top, the electric push rod 62 is started to lift the flow limiting plate 63, so that the water in the liquid collecting tank is accelerated to be discharged into the circulating cavity 32, the liquid level in the liquid collecting tank is kept at the liquid level sensor 66 at the top, the optimal liquid level in the liquid collecting tank is obtained, the sealing gasket 491 is arranged, the water is prevented from entering the connecting cavity 61, and the liquid collecting tank and the mounting cavity 34 is not completely shielded by the flow limiting plate 63 in the initial state of the electric push rod 62, the water pump 71 is controlled to keep the water level in the liquid collecting tank constant, so that the electric push rod 62 is not required to be controlled, the energy consumption is lower, and the usability of the device is ensured.
Specifically, a collecting groove 731 is arranged at the top of the filter cotton 73, a disc 721 is arranged on the surface of the water pumping pipe 72, a round block 732 is fixedly embedded at the top of the filter disc, the disc 721 is attached to the round block 732, two sealing gaskets 75 are arranged on the opposite surfaces of the disc 721 and the round block 732 to limit the rising position of the filter cotton 73, at least one air bag 74 is arranged inside the filter cotton 73, a protective coating 44 is sprayed on one side of the curved collecting enclosure 41, an opening communicated with the collecting groove is formed in one side of the inner wall of the mounting cavity 34, the bottom of the flow limiting plate 63 extends into the opening, dust screens 68 are arranged on both sides of the boss 6, the arrangement of the air bags 74 can increase the buoyancy of the filter cotton 73, so that the filter cotton 73 always drives the round block 732 to abut against the disc 721, and the arrangement of the disc 721 can enable the filter cotton 73 to be always located below the opening, guaranteed the filter effect to water, sealed setting up of two 75 of filling up, the leakproofness between disk 732 and disc 721 has been guaranteed, the inside rivers of collecting tank are when to filtering on the cotton 73, the dust of aquatic is filtered the interception in the inside of collecting vat 731, protective coating 44 is not stained with oily polytetrafluoroethylene coating, can be along with rivers landing together when making the greasy dirt splash curved shape collection enclose fender 41 on, the dust screen 68 of 6 both sides of boss can shelter from the dust in the air, avoided the dust to get into the inside of installation cavity 34 through dust screen 68, refer to fig. 1, still be provided with sealing strip 37 on the board 3, be used for later stage installation machine tool door to use.
In a second embodiment, referring to fig. 13, in this embodiment, compared with the above embodiments, the tapping module 11 and the cutting module 12 are both hinged with a protection plate 17, the protection plate 17 is used for shielding the tapping wheel 13 and the tool bit 14, the tapping module 11 and the cutting module 12 are further provided with an electric telescopic rod 18 for driving the protection plate 17, when the tool bit 14 or the tapping wheel 13 is used, the protection plate 18 corresponding to the protection plate is started to pull the protection plate 17 to separate from the shielding of the protection plate, so that the tapping wheel 13 or the tool bit 14 can be used, the protection plate 17 can protect the tapping wheel 13 or the tool bit 14 when the tapping wheel is idle, oil stains and metal debris are prevented from being splashed onto the tapping wheel 13 or the tool bit 14 when the tapping wheel is idle, the cleaning difficulty in the later stage is further reduced, and the usability of the device is ensured.
When the tapping machine is used, water is added into the circulation cavity 32 through the liquid collecting tank, when the water level in the circulation cavity 32 reaches the water pumping pipe 72, the water pump 71 is started to pump water and convey the water into the spray pipe 16 and the circulation pipe 793, water flow drives the water wheel 79 to rotate when flowing in the cooling pipe 76, the water wheel 79 drives the fan blades 78 to rotate through the transmission shaft 77 while rotating, the fan blades 78 pump external air through the dust screen 68 to cool the cooling pipe 76, the precision parts are clamped and positioned through the clamp on the machine table 3, the X-axis power module 25 is started to drive the tapping module 11 or the cutting module 12 to displace in the X direction to be close to the precision parts, the Z-axis power module 26 is started to drive the tapping module 11 or the cutting module 12 to displace in the Z direction to adjust the position, and finally the Y-axis power module 27 is started to drive the cone 13 or the cutter head 14 to carry out propelling in the Y-axis direction, meanwhile, the fixture is started to drive the precision part to rotate at a high speed for processing, a valve in the corresponding fixing block 15 is started for processing, so that the spray pipe 16 sprays water for cooling, the control parameter of the three-axis moving module 2 is adjusted through the PC terminal, automatic processing of the precision part is realized, metal scraps, fallen water and oil dirt generated during processing fall onto the curved collecting enclosure 41, water conveyed by the circulating pipe 793 flows along the curved surface of the curved collecting enclosure 41, so that the oil dirt and the metal scraps on the curved collecting enclosure 41 slide down along the water flow, the obliquely arranged liquid discharge hole 43 is used for guiding the water-oil mixture through the liquid discharge hole 43 when the water-oil mixture passes through the liquid discharge hole 43 and enters the oil filter plate, the water-oil mixture is guided by the flow guide limiting plate 49, the water-oil mixture is prevented from falling onto the adjusting plate 57, the oil dirt cannot be adhered when a user operates the adjusting plate 57, the metal scraps in the water-oil mixture continuously fall under the gravity and enter the collecting box 45, the scraps entering the collecting box 45 naturally sink to the bottom surface of the inner wall of the collecting box 45 under the action of gravity, and the bottom surface of the inner wall of the obliquely arranged drain hole 46 enables the scraps to be incapable of being discharged when the water level inside the collecting box 45 is lower than that of the drain hole 46, when the water level is higher, the scraps naturally flow onto the oil filter cotton 51 through the drain hole 46 and the liquid discharge hole 43, when a user takes out the collecting box 45, the collecting box 45 is obliquely inclined towards the right, water inside the collecting box 45 can be discharged through the drain hole 46, meanwhile, the three groups of partition plates 47 are arranged in a staggered mode to shield the metal scraps, the situation that the metal scraps are discharged through the drain hole 46 is avoided, the water level inside the liquid collecting tank is not lower than the lowest liquid level sensor 66 and not higher than the uppermost liquid level sensor 66, and when the water level inside the liquid collecting tank is lower than the lowest liquid level sensor 66, the number of the oil filter plates needs to be increased, so that the uppermost oil filter plate always abuts against the cushion block 67, the detection precision of the oil level sensor 31 is ensured, meanwhile, the oil filter plate is prevented from shaking on the water surface, a small amount of space is reserved between the front surface of the oil filter plate and the front surface of the inner wall of the liquid collecting tank and is used for turnover when the oil filter plate is separated from the oil level sensor 31, when the liquid level in the liquid collecting tank reaches the uppermost liquid level sensor 66, the electric push rod 62 is started to lift the flow limiting plate 63, the water in the liquid collecting tank is accelerated to be discharged into the circulating cavity 32, the liquid level in the liquid collecting tank is kept at the uppermost liquid level sensor 66, which is the optimal liquid level in the liquid collecting tank, when the oil on the top of the oil filter cotton 51 rises to the oil level sensor 31, the oil level sensor 31 feeds back to the PC terminal to remind a worker to clear the oil filter cotton 51 in time, and after the uppermost oil filter plate is slightly pressed down, the oil level sensor 31 and the flow guiding and limiting plate 49 are separated from the oil filter plate, the oil filter plate is pulled forwards to be separated from the lower part of the oil level sensor 31 and the cushion block 67, the oil filter plate is directly lifted, one end of the oil filter plate can jack and turn over the flow guide limit plate 49, meanwhile, the oil filter plate on the lower part rises to filter oil, the operation mode is simple and rapid, referring to fig. 9, the initial state of the first through hole 53 and the second through hole 55 is a communicated state, when the oil filter plate is taken out, the adjusting plate 57 is firstly pulled to drive the second through hole 55 to be staggered with the first through hole 53, namely, the first through hole 53 is shielded by the drainage plate 54, the situation that water in the oil filter cotton 51 leaks ceaselessly when the oil filter plate is taken out is avoided, the difficulty of later cleaning is reduced, when water in the liquid collecting tank flows onto the filter cotton 73, dust in the water is filtered and intercepted in the collecting tank 731, when the filter cotton 73 needs to be cleaned, the first circulating pump 35 is started to convey the water in the circulating cavity 32 to the interior of the storage cavity 33, the bolts and the cover plate are disassembled, the filter cotton 73 can be taken down from the water pumping pipe 72 to be cleaned or replaced, the filter cotton 73 is installed on the water pumping pipe 72 firstly after the replacement is finished, then the bolts and the cover plate are installed again, the second circulating pump 36 is started to re-pump the water in the storage cavity 33 to the inside of the circulating cavity 32, the use can be carried out, and the operation of the device is completed through the above steps.
In conclusion, this automatic metal cutting machine for precision parts machining of machinery, through setting up board 3, garbage collection mechanism 4, boss 6 and circulation mechanism 7, compare in conventional medium processing mode, the device need not to build alone processing station and complicated pipeline overall arrangement, with circulation mechanism 7 and garbage collection mechanism 4 integration on board 3, the condition of appearing blockking up also can not influence the machining efficiency of other boards 3, it is more convenient to use, has effectively reduced the expenditure of manpower and financial resources, accord with economic benefits, has wide application prospect.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A metal cutting machine for machining precision parts of an automated machine, comprising:
the cutting mechanism (1) is used for tapping and cutting two precise workpieces, the cutting mechanism (1) comprises tapping modules (11) and at least one cutting module (12), and spray pipes (16) are arranged on the tapping modules (11) and the cutting modules (12);
the three-axis moving module (2) is used for driving the tapping module (11) and the cutting module (12) to carry out X, Y movement and Z-direction movement so as to precisely machine the precision part;
the machine table (3) is used for bearing the cutting mechanism (1) and the three-axis moving module (2), a part clamp positioned on one side of the cutting mechanism (1) is arranged on one side of the machine table (3) and used for clamping a precision part, and an industrial PC terminal used for adjusting parameters of the three-axis moving module (2) is arranged on one side of the machine table (3) so that the three-axis moving module (2) drives the cutting mechanism (1) to automatically process the precision part;
the waste collection mechanism (4) is used for collecting metal debris generated during cutting of precision parts, the waste collection mechanism (4) comprises a curved collection enclosure (41) which is arranged on one side of the machine table (3) and located on one side of the clamp, a baffle (42) is arranged on one side of the curved collection enclosure (41), one section of the curved collection enclosure (41) located below the clamp is provided with at least one liquid discharge hole (43), the bottom of the inner wall of the liquid discharge hole (43) is obliquely arranged, and one end of the curved collection enclosure (41) is provided with a collection box (45);
the oil filter disc (5) is used for filtering oil stains in water, a liquid collecting tank is arranged in the machine table (3), at least one oil filter disc (5) is arranged in the liquid collecting tank, oil filter cotton (51) is arranged in the oil filter disc (5), a liquid discharge cavity (52) is formed in the bottom surface of the inner wall of the oil filter disc (5), a drain plate (54) is movably arranged in the liquid discharge cavity (52), a first through hole (53) is formed in the drain cavity and used for discharging water filtered by the oil filter cotton (51), and an adjusting plate (57) used for driving the drain plate (54) is arranged on one side of the inner wall of the oil filter disc (5);
the oil filter disc is characterized by comprising a boss (6) used for limiting the water drainage speed, the boss (6) and a machine table (3) are integrally formed, a connecting cavity (61) is formed in the boss (6), an electric push rod (62) and a flow limiting plate (63) driven by the electric push rod (62) are arranged in the connecting cavity (61), at least two liquid level sensors (66) are sequentially arranged on one side of the boss (6), one side of the oil filter disc (5) is attached to one side of the boss (6), and a cushion block (67) located above the liquid level sensors (66) is arranged on one side of the boss (6) and used for limiting the rising height of the oil filter disc (5);
circulating mechanism (7) for to water filtration, cooling back circulation use, circulating mechanism (7) is including setting up in inside water pump (71) of boss (6), the one end of water pump (71) is provided with drinking-water pipe (72), the movable sleeve is equipped with filter pulp (73) on drinking-water pipe (72), the other end of water pump (71) is provided with cooling tube (76), the inside of cooling tube (76) is provided with transmission shaft (77), transmission shaft (77) are provided with flabellum (78) on being located one section of cooling tube (76) outside, transmission shaft (77) are located one section of cooling tube (76) inside and are provided with water wheels (79), the top of cooling tube (76) is connected with shunt tubes (792) through collecting pipe (791), the one end of shunt tubes (792) extends to board (3) inside and is linked together through hose and spray tube (16), be provided with on shunt tubes (792) one end and extend to bent shape and collect and enclose circulating pipe (793) at fender (41) top for wash bent shape is collected and is enclosed fender (41).
2. The metal cutting machine for machining precision parts of an automated machine according to claim 1, characterized in that: the inside of attacking tooth module (11) is provided with detachable and attacks gear wheel (13), the inside of cutting module (12) is provided with detachable tool bit (14), the one side of attacking tooth module (11) and cutting module (12) all is provided with fixed block (15), spray tube (16) set up in the inside of fixed block (15) and the inside of fixed block (15) is provided with the valve that is used for controlling spray tube (16).
3. The metal cutting machine for machining precision parts of an automated machine according to claim 1, characterized in that: circulation chamber (32) and be located storage chamber (33) of circulation chamber (32) one side have been seted up to the inside of board (3), be provided with between circulation chamber (32) and storage chamber (33) and be used for communicateing circulation chamber (32) and storage chamber (33) circulating pump (35) and circulating pump two (36), installation cavity (34) have still been seted up to the inside of board (3), the top of installation cavity (34) extends to the inside of boss (6), water pump (71) set up in the inside of installation cavity (34).
4. The metal cutting machine for machining precision parts of an automated machine according to claim 1, characterized in that: one side of board (3) is provided with oil level sensor (31), the one end of oil level sensor (31) extends to the inside of one of them oil filter, through-hole two (55) that are linked together with through-hole one (53) are seted up to the inside of drain bar (54), movable chamber (56) have been seted up to the inside of oil filter one side, regulating plate (57) set up in the inside in movable chamber (56), the inside in movable chamber (56) is provided with inside seal cover one (58) that cup joints with regulating plate (57) fixed surface.
5. The metal cutting machine for machining precision parts of an automated machine according to claim 1, characterized in that: the three-axis moving module (2) comprises a fixed frame (21) arranged on one side of the machine table (3), a movable frame (22) is movably arranged in the fixed frame (21), a connecting frame (23) is arranged in the movable frame (22), and the tapping module (11) and the cutting module (12) are sequentially arranged in the connecting frame (23);
the top of fixed frame (21) has been seted up the activity hole, spacing spout (24) have all been seted up to the both sides of activity downthehole wall, the top of movable block extends to the inside in activity hole, the both ends at movable block top are provided with the slider with two spout looks joints respectively.
6. The metal cutting machine for machining precision parts of an automated machine according to claim 5, characterized in that: one side of connecting frame (23) is provided with that quantity is no less than one and is used for the drive to attack tooth module (11) and cutting module (12) and carry out X axle power module (25) that the X direction removed, the top of activity frame (22) is provided with and is used for driving connecting frame (23) and carries out Z axle power module (26) that the Z direction removed, one side of fixed frame (21) is provided with and is used for driving activity frame (22) to carry out Y axle power module (27) that the Y direction removed, in order to realize attack tooth module (11) and cutting module (12) X, Y and the removal of Z direction.
7. The metal cutting machine for machining precision parts of an automated machine according to claim 1, characterized in that: one end of the top surface of the inner wall of the liquid drainage hole (43) is arranged in an arc shape, a water drainage hole (46) is formed in one side of the inner wall of the collection box (45), at least three groups of partition plates (47) are arranged in the water drainage hole (46), one group of partition plates (47) and the other two groups of partition plates (47) are arranged in a staggered mode, and the bottom surface of the inner wall of the water drainage hole (46) is arranged in an inclined mode.
8. The metal cutting machine for machining precision parts of an automated machine according to claim 1, characterized in that: the bottom of current-limiting plate (63) is provided with sealed piece (64), the inside of connecting chamber (61) is provided with inside seal cover two (65) that cup joints with current-limiting plate (63) fixed surface, the quantity of level sensor (66) is two, is located the top level sensor (66) are the highest water level in board (3), curved shape is collected and is enclosed one side of keeping off (41) and articulated through the torsional spring have water conservancy diversion limiting plate (49), the other end of water conservancy diversion limiting plate (49) extends to the inside of one of them oil filter dish (5), the top of water conservancy diversion limiting plate (49) is provided with sealed pad one (491).
9. The metal cutting machine for machining precision parts of an automated machine according to claim 1, characterized in that: the top of filter pulp (73) is provided with collecting vat (731), the surface of drinking-water pipe (72) is provided with disc (721), the fixed round piece (732) that inlays in top of filter disc, disc (721) laminate mutually with round piece (732) and disc (721) all are provided with sealed two (75) of packing with the opposite face of round piece (732), are used for restricting the rising position of filter pulp (73), the inside of filter pulp (73) is provided with gasbag (74) that a quantity is no less than one.
10. The metal cutting machine for machining precision parts of an automated machine according to claim 3, characterized in that: one side spraying of fender (41) is enclosed in curved shape collection has protective coating (44), the opening that is linked together with the collecting tank is seted up to one side of installation cavity (34) inner wall, the bottom of current-limiting plate (63) extends to in the opening, the both sides of boss (6) all are provided with dust screen (68).
CN202210023111.9A 2022-01-10 2022-01-10 Automatic change metal cutting machine for precision parts processing of machinery Pending CN114248115A (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
CN114248115A true CN114248115A (en) 2022-03-29

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Country Link
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