CN114212513B - Photovoltaic terminal box conveyer and conveying system - Google Patents
Photovoltaic terminal box conveyer and conveying system Download PDFInfo
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- CN114212513B CN114212513B CN202111677590.8A CN202111677590A CN114212513B CN 114212513 B CN114212513 B CN 114212513B CN 202111677590 A CN202111677590 A CN 202111677590A CN 114212513 B CN114212513 B CN 114212513B
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- 230000007246 mechanism Effects 0.000 claims abstract description 87
- 244000208734 Pisonia aculeata Species 0.000 claims description 21
- 238000003860 storage Methods 0.000 claims description 20
- 239000000463 material Substances 0.000 claims description 7
- 238000012546 transfer Methods 0.000 claims description 7
- 238000010030 laminating Methods 0.000 abstract 1
- 230000001360 synchronised effect Effects 0.000 description 20
- 238000000034 method Methods 0.000 description 15
- 238000007599 discharging Methods 0.000 description 10
- 230000005540 biological transmission Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000003825 pressing Methods 0.000 description 5
- 238000004026 adhesive bonding Methods 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005476 soldering Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000002079 cooperative effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/026—De-stacking from the top of the stack with a stepwise upward movement of the stack
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/025—Boxes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Special Conveying (AREA)
Abstract
The invention relates to a photovoltaic junction box conveying system, which comprises a conveying device; the conveying device comprises a stock bin, at least one fixing station is arranged, and the fixing station is used for stacking a plurality of junction boxes; the fixing station comprises a group of guide rods and a tooling plate, and the guide rods are connected with the tooling plate; the guide rod passes through the through hole of the junction box, and the length of the tooling plate is smaller than that of the junction box; a forward conveying line for conveying the bin full of bins from the input end of the forward conveying line to the output end of the forward conveying line; the pushing mechanism comprises a first driving module and a pushing module, the first driving module is connected with the pushing module, and the pushing module is driven by the first driving module to push the bin out of the output end of the forward conveying line; conveying mechanism, including first promotion module, the movable part of first promotion module is connected and is promoted the former, promotes the former and receives the feed bin that push mechanism released, promotes the laminating of the bottom of former and terminal box. The invention realizes automatic conveying operation of the junction box.
Description
Technical Field
The invention relates to the technical field of automatic devices, in particular to a photovoltaic junction box conveying device and a conveying system.
Background
At present, in the assembly process of solar cell modules, a photovoltaic junction box is a connector between a solar cell matrix formed by the solar cell modules and a solar charging control device, and the adopted assembly mode is as follows: the back welding of the photovoltaic cell panel is to connect 36 cells together in series to form a module string, the adopted process is manual, the positioning of the cells mainly depends on a die plate, 36 grooves for placing the cells are arranged on the module string, the size of the grooves corresponds to that of the cells, the positions of the grooves are designed, the modules with different specifications use different die plates, a photovoltaic junction box operator uses an electric soldering iron and soldering wires to weld the front electrode of the front cell to the back electrode of the back cell, and thus 36 cells are connected together in series in sequence and lead wires are welded at the positive electrode and the negative electrode of the module string. The lead wire is welded at the terminal in the box body, the connector is connected with the solar charging control device, and the box body is glued at the back of the solar cell matrix by glue, so that the assembly of the solar cell module is realized.
In the existing production, the junction boxes (shown in figure 1) are all randomly and irregularly stacked in the collecting box, in the process that the junction boxes are glued on the back of the solar cell array by glue, the junction boxes are taken out of the collecting box and put on the gluing workbench by means of manpower, the gluing operation is carried out, the operation of workers is inconvenient, the consistency rate of gluing positions is low, the labor intensity of the workers is high, and the product qualification rate is low.
As can be seen from the above, the existing photovoltaic junction box has complicated assembly process, high labor and equipment costs, and the process is difficult to realize full-automatic operation, thereby greatly reducing the yield of the solar cell module.
Disclosure of Invention
Aiming at the defects of the prior art, the invention discloses a photovoltaic junction box conveying device and a conveying system.
The technical scheme adopted by the invention is as follows:
a photovoltaic junction box conveying device comprises
The storage bin is provided with at least one fixing station, and the fixing station is used for stacking a plurality of junction boxes; the fixing station comprises a group of guide rods and a tooling plate, and the guide rods are connected with the tooling plate; the guide rod passes through the through hole of the junction box, the tooling plate supports the main body of the junction box, and the length of the tooling plate is smaller than that of the junction box;
A forward conveying line for conveying the bin full of bins from the input end of the forward conveying line to the output end of the forward conveying line;
the pushing mechanism comprises a first driving module and a pushing module, wherein the first driving module is connected with the pushing module, and drives the pushing module to push the bin out of the output end of the forward conveying line;
The conveying mechanism comprises a first lifting module, the movable part of the first lifting module is connected with a lifting profile plate, the lifting profile plate receives a bin pushed out by the pushing mechanism, and the lifting profile plate is attached to the bottom of the junction box.
The method is further technically characterized in that: the lifting mechanism comprises a second lifting module and a lifting support arm, and the second lifting module pushes the lifting support arm to support the bin.
The method is further technically characterized in that: the device also comprises a pull-back mechanism and a reverse conveying line; the pull-back mechanism comprises a second driving module and a pull-back module, and the second driving module pushes the pull-back module to receive a bin of the lifting mechanism and push the bin into the reverse conveying line; the reverse conveying line conveys the empty bin from the input end of the reverse conveying line to the output end of the reverse conveying line.
The method is further technically characterized in that: the second driving module comprises a third cylinder and a fourth cylinder, a piston rod of the third cylinder is connected with the pull-back module, the pull-back module comprises a second connecting plate and a pull-out boss, the pull-out boss is fixed on the second connecting plate, and the third cylinder pushes the second connecting plate to advance; a fourth air cylinder is arranged below the second connecting plate, a piston rod of the fourth air cylinder pushes the second connecting plate to lift, and the pull-out boss pushes the storage bin into the reverse conveying line.
The method is further technically characterized in that: the driving module comprises a first air cylinder and a second air cylinder, a piston rod of the first air cylinder is connected with the pushing module, the pushing module comprises a first connecting plate and a pushing roller, and the pushing roller is fixed on the first connecting plate; the first cylinder pushes the first connecting plate to advance; the second air cylinder is arranged below the first connecting plate, a piston rod of the second air cylinder pushes the first connecting plate to lift, and the pushing roller pushes the storage bin to enter the forward conveying line.
The method is further technically characterized in that: the fixed station further comprises a backup plate, and the backup plate is arranged on one side of the guide rod.
The method is further technically characterized in that: the tooling plate is fixed on the bottom plate.
The method is further technically characterized in that: the feeding device comprises a feeding device, a feeding device and a feeding mechanism, and is characterized by further comprising a feeding mechanism, wherein the feeding mechanism comprises a clamping module and a first moving module, the first moving module drives the clamping module to horizontally reciprocate along a straight line where the length of the first moving module is located, and the clamping module clamps the junction box from a storage bin.
The method is further technically characterized in that: the wire box clamping device comprises a clamping module, and is characterized by further comprising a conveying mechanism, wherein the conveying mechanism comprises a positioning module and a second moving module, the second moving module drives the positioning module to horizontally reciprocate along a straight line where the length of the second moving module is located, and the positioning module receives the wire box of the clamping module.
A photovoltaic junction box delivery system, characterized by: the photovoltaic junction box conveying device comprises the photovoltaic junction box conveying device and a frame, wherein the photovoltaic junction box conveying device is installed in the frame.
Compared with the prior art, the technical scheme of the invention has the following advantages:
1. The invention realizes the full-automatic operation of the junction box transportation, ensures that one junction box is applied to the assembly of the solar cell module, reduces the labor intensity of workers, improves the feeding efficiency of the junction box, and greatly improves the yield of the solar cell module.
2. According to the invention, the junction boxes can be orderly output according to the specified direction, the junction boxes are conveyed to the corresponding stations, and the feeding beats keep up with the beats of the whole solar cell module automation production line.
3. The invention realizes the cooperative action of feeding and discharging, optimizes the working procedure and reduces the time for operating the equipment.
Drawings
In order that the invention may be more readily understood, a more particular description of the invention will be rendered by reference to specific embodiments thereof that are illustrated in the appended drawings.
Fig. 1 is a schematic structural view of a conventional junction box.
Fig. 2 is a schematic structural view of a photovoltaic junction box transfer apparatus.
Fig. 3 is a schematic view of the structure of the silo at a first view angle.
Fig. 4 is a schematic structural view of the silo at a second view angle.
Fig. 5 is a schematic structural view of the pushing mechanism.
Fig. 6 is a schematic view of the structure of the transport mechanism and the lifting mechanism from a first perspective.
Fig. 7 is a schematic structural view of the transport mechanism and the lifting mechanism from a second perspective.
Fig. 8 is a schematic view of the structure of the take-off mechanism and the transport mechanism.
Fig. 9 is a schematic structural view of the take off mechanism.
Fig. 10 is a schematic structural view of the gripping module.
Fig. 11 is an enlarged schematic view at a in fig. 10.
Fig. 12 is a schematic structural view of the conveying mechanism.
Fig. 13 is a schematic structural view of the locking module.
Fig. 14 is a schematic structural view of the feeding mechanism and the discharging mechanism.
Fig. 15 is a schematic structural view of the pullback mechanism.
Fig. 16 is a schematic structural view of a photovoltaic junction box transport system at a first viewing angle.
Fig. 17 is a schematic diagram of the structure of the photovoltaic junction box transport system at a second view angle.
Description of the specification reference numerals: 1. a feeding mechanism; 2. a pushing mechanism; 201. a first cylinder; 202. pushing in the roller; 203. a first connection plate; 204. a second cylinder; 3. a blanking mechanism; 4. a pull-back mechanism; 401. a third cylinder; 402. pulling out the boss; 403. a second connecting plate; 404. a fourth cylinder; 5. a conveying mechanism; 501. a lifting module; 502. lifting the connecting seat; 503. lifting the profiling plate; 504. fixing the backboard; 6. a lifting mechanism; 601. a fifth cylinder; 602. a lifting rod; 603. a sprocket; 604. a chain; 605. a lifting plate; 606. a slide block; 607. a guide rail; 608. lifting the support arm; 7. a material taking mechanism; 8. a conveying mechanism; 9. a storage bin; 901. a bottom plate; 902. a backup plate; 903. a guide rod; 904. distance bars; 905. a tooling plate; 10. a forward conveying line; 11. a clamping module; 1101. a sixth cylinder; 1102. a pressing plate; 1103. a first finger cylinder; 1104. a first jaw; 1105. a first clamping block; 12. a first mobile module; 1201. a first motor; 1202. a first synchronizing wheel; 1203. a first synchronization belt; 13. a positioning module; 1301. a movable seat; 1302. a fixing seat; 1303. a second finger cylinder; 1304. a moving plate; 1305. a movable shaft; 14. a second mobile module; 1401. a second motor; 1402. a second synchronizing wheel; 1403. a second timing belt; 15. a junction box; 16. and (5) a reverse conveying line.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific examples, which are not intended to be limiting, so that those skilled in the art will better understand the invention and practice it.
The foregoing and other features, aspects and advantages of the present invention will become more apparent from the following detailed description of the embodiments, read in conjunction with the accompanying drawings. The directional terms mentioned in the following embodiments are, for example: upper, lower, left, right, front or rear, etc., are merely references to the directions of the drawings. Thus, directional terminology is used for the purpose of illustration and is not intended to be limiting of the invention, and furthermore, like reference numerals refer to like elements throughout the embodiments.
Referring to FIGS. 2-4, 8 and 14, a photovoltaic junction box transfer apparatus includes
The storage bin 9 comprises a bottom plate 901, three fixing stations are arranged on the bottom plate 901, and a gap is formed between every two adjacent fixing stations. A V-shaped groove is formed in one side of the bottom plate 901, a group of fixing notches are formed in the bottom plate 901, and the fixing notches are rectangular. The fixing station is used for stacking a plurality of terminal blocks 15. The fixing station comprises a set of guide rods 903 and a tooling plate 905, the set of guide rods 903 being connected to the tooling plate 905. The guide rod 903 passes through the through hole of the junction box 15, the tooling plate 905 supports the main body of the junction box 15, and the length of the tooling plate 905 is smaller than the length of the junction box 15. Preferably, a backup plate 902 is provided at one side of the guide rod 903, and the backup plate 902 further fixes the position of the junction box 15. A distance rod 904 is arranged on one side of the bottom plate 901, so that the moving distance of the storage bin 9 is effectively limited.
Forward transfer chain 10 carries feed bin 9 in full storehouse to the output of forward transfer chain 10 by the input of forward transfer chain 10.
The pushing mechanism 2 comprises a first driving module and a pushing module, wherein the pushing module is connected with the first driving module, and the pushing module is driven by the first driving module to push the storage bin 9 out of the output end of the forward conveying line 10.
The conveying mechanism 5 comprises a first lifting module 501, the movable part of the first lifting module 501 is connected with a lifting profile plate 503, the lifting profile plate 503 receives the bin 9 pushed out by the pushing mechanism 2, and the lifting profile plate 503 is attached to the bottom of the junction box 15. In addition, the conveying mechanism 5 moves back and forth between the forward conveying line 10 and the material taking mechanism 7, the junction box 15 of the fixed station of the storage bin 9 is lifted by the height of one junction box 15, and the material taking mechanism 7 is convenient to clamp the junction box 15.
And a reverse conveying line 16 for receiving the empty silo 9, the reverse conveying line 16 conveying the empty silo 9 from the input end of the reverse conveying line 16 to the output end of the reverse conveying line 16.
The lifting mechanism 6 comprises a second lifting module and a lifting support arm 608, wherein the second lifting module pushes the lifting support arm 608 to support the storage bin 9, and the lifting support arm 608 moves back and forth between the forward conveying line 10 and the reverse conveying line 16 to convey the storage bin 9 from the output end of the forward conveying line 10 to the input end of the reverse conveying line 16.
The pull-back mechanism 4, the pull-back mechanism 4 includes a second driving module and a pull-back module, and the second driving module pushes the pull-back module to receive the bin 9 of the lifting mechanism 6 and push the bin 9 into the reverse conveying line 16.
The material taking mechanism 7 comprises a clamping module 11 and a first moving module 12, wherein the first moving module 12 drives the clamping module 11 to horizontally reciprocate along a straight line where the length of the first moving module 12 is located, and the clamping module 11 clamps the junction box 15 from the storage bin 9 of the feeding mechanism 1.
The conveying mechanism 8, the conveying mechanism 8 comprises a positioning module 13 and a second moving module 14, the second moving module 14 drives the positioning module 13 to horizontally reciprocate along the straight line where the length of the second moving module 14 is located, and the positioning module 13 receives the supplied materials of the junction box 15 of the clamping module 11.
Referring to fig. 16 and 17, in another embodiment, a photovoltaic junction box conveying device includes two groups of feeding mechanisms 1 and discharging mechanisms 3, the feeding mechanisms 1 include a forward conveying line 10, the discharging mechanisms 3 include a reverse conveying line 16, the feeding mechanisms 1 are disposed on the discharging mechanisms 3, one group of feeding mechanisms 1 and discharging mechanisms 3 are disposed on one side of a frame, the other group of feeding mechanisms 1 and discharging mechanisms 3 are disposed on the other side of the frame, and each group of feeding mechanisms 1 and discharging mechanisms 3 is correspondingly provided with a conveying mechanism 5 and a lifting mechanism 6. The feeding mechanism 7 is arranged above the frame, the conveying mechanism 8 is arranged between the two groups of feeding mechanisms 1 and the discharging mechanism 3, the continuous feeding of the feeding mechanism 7 can be ensured, and the feeding efficiency of the junction box 15 is improved.
As shown in fig. 5, the push-in mechanism 2 is provided at the output end of the forward conveying line 10. The first driving module comprises a first air cylinder 201 and a second air cylinder 204, a piston rod of the first air cylinder 201 is connected with the pushing-in module, the pushing-in module comprises a first connecting plate 203 and a pushing-in roller 202, the pushing-in roller 202 is fixed on the first connecting plate 203, and the first air cylinder 201 pushes the first connecting plate 203 to advance. A second air cylinder 204 is arranged below the first connecting plate 203, a piston rod of the second air cylinder 204 pushes the first connecting plate 203 to lift, the cylinder 202 is pushed to fit the V-shaped groove, the storage bin 9 is pushed into the conveying mechanism 5, and meanwhile, the lifting mechanism 6 supports the storage bin 9.
As shown in fig. 15, the pull-back mechanism 4 is provided at the input end of the reverse conveyance line 16, and the movable portion of the pull-back mechanism 4 is engaged with the notch to push the bin 9 into the reverse conveyance line 16. The pullback mechanism 4 comprises a third cylinder 401, a piston rod of the third cylinder 401 is connected with a second connecting plate 403, a group of pullout bosses 402 are fixed on the second connecting plate 403, and the third cylinder 401 pushes the second connecting plate 403 to advance. A fourth air cylinder 404 is arranged below the second connecting plate 403, a piston rod of the fourth air cylinder 404 pushes the second connecting plate 403 to lift, and the boss 402 and the notch are pulled out to be buckled with each other.
Referring to fig. 6 and 7, the fixing portion of the lifting module 501 is fixed on the fixing backplate 504, the movable portion of the lifting module 501 is connected with the lifting connection seat 502, the lifting connection seat 502 is connected with the lifting profile plate 503, and the shape of the lifting profile plate 503 is matched with the shape of the bottom plate 901. Specifically, the lifting profile plate 503 is provided with three grooves, and the grooves of the lifting profile plate 503 can be clamped into the fixing station.
The second lifting module comprises a fifth air cylinder 601, the end part of the fifth air cylinder 601 is fixed on the air cylinder mounting plate, the fifth air cylinder 601 is connected with a lifting support arm 608 through a linkage module, and the fifth air cylinder 601 pushes the lifting support arm 608 to reciprocate between the forward conveying line 10 and the reverse conveying line 16. The linkage module comprises a lifting rod 602, two groups of chain transmission modules and a lifting plate 605, wherein a piston rod of a fifth air cylinder 601 is connected with the lifting rod 602, the chain transmission modules comprise chain wheels 603 and chains 604 which are meshed and transmitted, the chain wheels 603 are fixed at one ends of the lifting rod 602, one ends of the chains 604 are fixed on the lifting plate 605, the other ends of the chains 604 are fixed on the air cylinder mounting plate, a lifting support arm 608 is mounted on the back surface of the lifting plate 605, and the lifting support arm 608 is used for supporting the bottom of the storage bin 9. The slider 606 is fixed to the back surface of the lifting plate 605, the slider 606 and the guide rail 607 are fitted to each other, and the slider 606 and the guide rail 607 play a guiding role in the lifting process of the lifting plate 605.
Referring to fig. 9-11, the clamping module 11 includes a tail plate, a moving plate and a pressing plate 1102 which are parallel to each other, the tail plate, the moving plate and the pressing plate 1102 are connected by a guide rod, a piston rod of a sixth cylinder 1101 passes through the moving plate and is connected with the pressing plate 1102, a buffer is mounted on the tail plate, a limit block is mounted on the moving plate, and the buffer and the limit block are mutually matched to limit the moving distance of the guide rod. The pressing plate 1102 is fixedly provided with three clamping modules, each clamping module comprises a first finger air cylinder 1103, the first finger air cylinders 1103 are provided with two movable parts which are opened and closed relatively, the movable parts of the first finger air cylinders 1103 are connected with the first clamping jaws 1104, and the first clamping jaws 1104 clamp the junction box 15. Preferably, the first clamping jaw 1104 is connected to a first clamping block 1105, the first clamping block 1105 being mounted inside the first clamping jaw 1104. The two first clamping blocks 1105 are arranged along the main diagonal of the first finger cylinder 1103, so that the contact area and friction between the first clamping blocks 1105 and the surface of the junction box 15 are greatly improved, the junction box 15 is clamped by the first clamping jaw 1104, and the working height of the first clamping jaw 1104 is ensured to be reliable.
The first moving module 12 comprises a first motor 1201 and a first synchronous transmission module, the first synchronous transmission module comprises a first synchronous belt 1203 and a group of first synchronous wheels 1202, the group of first synchronous wheels 1202 are respectively arranged on two sides of the first moving module 12, the first synchronous belt 1203 is tensioned on the group of first synchronous wheels 1202, and an output shaft of the first motor 1201 passes through one of the first synchronous wheels 1202; the first clamping block clamps the first synchronous belt 1203, and the first clamping block is fixed on the moving plate, and the rotation of the first synchronous belt 1203 drives the clamping module 11 to move.
The first moving module 12 further includes a first guide module including a first sliding block and a first rail, which are engaged with each other, the first rail being disposed along a length direction of the first moving module 12, the first sliding block being fixed to a bottom of the moving plate.
Referring to fig. 12 and 13, the positioning module 13 includes a moving seat 1301, and at least one locking station is disposed on the moving seat 1301; the locking station comprises a second finger cylinder 1303, the second finger cylinder 1303 is provided with two movable parts which are opened and closed relatively, the movable parts of the second finger cylinder 1303 are connected with a movable plate 1304, a vertical movable shaft 1305 is fixed on the movable plate 1304, and the movable shaft 1305 passes through a through hole of the junction box 15. The second finger cylinder 1303 can drive the movable shaft 1305 to clamp the junction box 15.
The locking station further includes a fixing base 1302, the fixing base 1302 is fixed on the moving base 1301, the moving shaft 1305 passes through the fixing base 1302, and the fixing base 1302 supports the main body of the junction box 15.
The second moving module 14 comprises a second motor 1401 and a second synchronous transmission module, the second synchronous transmission module comprises a second synchronous belt 1403 and a group of second synchronous wheels 1402, the group of second synchronous wheels 1402 are arranged on two sides of the second moving module 14, the second synchronous belt 1403 is tensioned on the group of second synchronous wheels 1402, and an output shaft of the second motor 1401 passes through one of the second synchronous wheels 1402; the second clamping block clamps the second synchronous belt 1403, and the second clamping block is fixed at the bottom of the movable seat 1301, and the second synchronous belt 1403 rotates to drive the positioning module 13 to move.
The second moving module 14 further includes a second guiding module, where the second guiding module includes at least one set of second sliding blocks and a second track, the second track is disposed along a length direction of the second moving module 14, and the second sliding blocks are fixed at the bottom of the moving seat 1301. One side of the second rail is provided with a stopper, and the stopper limits the moving distance of the moving seat 1301.
As can be seen from the above, the number of the clamping modules is the same as the number of the locking stations, and the junction boxes 15 clamped by the clamping modules can be correspondingly placed in the locking stations.
The working principle of the invention is as follows:
Step S1: stacking a plurality of junction boxes 15 at a fixed station of the bin 9, placing the full bin 9 on a forward conveying line 10, and conveying the bin 9 from an input end of the forward conveying line 10 to an output end of the forward conveying line 10 by the forward conveying line 10;
Step S2: the pushing mechanism 2 pushes the bin 9 into the conveying mechanism 5, and the material taking mechanism 7 clamps the junction box 15 from the bin 9 and conveys the junction box to the conveying mechanism 8;
step S3: the conveying mechanism 5 lifts the junction box 15 of the fixed station of the storage bin 9 by the height of one junction box 15;
Step S4: repeating the step S3 until the bin 9 is empty;
Step S5: the lifting mechanism 6 conveys the empty bin 9 from the output end of the forward conveying line 10 to the input end of the reverse conveying line 16, and the reverse conveying line 16 conveys the bin 9 from the input end of the reverse conveying line 16 to the output end of the reverse conveying line 16 for discharging.
In the description of the embodiments of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "connected," and "connected" should be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
It is apparent that the above examples are given by way of illustration only and are not limiting of the embodiments. Other variations and modifications of the present invention will be apparent to those of ordinary skill in the art in light of the foregoing description. It is not necessary here nor is it exhaustive of all embodiments. And obvious variations or modifications thereof are contemplated as falling within the scope of the present invention.
Claims (2)
1. A photovoltaic terminal box conveyer, its characterized in that: comprising
The storage bin (9) comprises a bottom plate (901), three fixing stations are arranged on the bottom plate (901), and a gap is formed between two adjacent fixing stations; a V-shaped groove is formed in one side of the bottom plate (901), a group of fixing notch is formed in the bottom plate (901), and the fixing notch is rectangular; a distance rod (904) is arranged on one side of the bottom plate (901); the fixing station is used for stacking a plurality of junction boxes (15); the fixing station comprises a group of guide rods (903) and a tooling plate (905), the tooling plate (905) is connected with the group of guide rods (903), and the tooling plate (905) is fixed on the bottom plate (901); the guide rod (903) passes through a through hole of the junction box (15), the tooling plate (905) supports a main body of the junction box (15) and the length of the tooling plate (905) is smaller than the length of the junction box (15); a backup plate (902) is arranged on one side of the guide rod (903);
a forward conveying line (10) for conveying the bin (9) full of bins from the input end of the forward conveying line (10) to the output end of the forward conveying line (10);
The pushing mechanism (2) comprises a first driving module and a pushing module, wherein the first driving module is connected with the pushing module, and drives the pushing module to push the bin (9) out of the output end of the forward conveying line (10); the first driving module comprises a first air cylinder (201) and a second air cylinder (204), a piston rod of the first air cylinder (201) is connected with the pushing module, the pushing module comprises a first connecting plate (203) and a pushing roller (202), and the pushing roller (202) is fixed on the first connecting plate (203); -said first cylinder (201) pushing said first connection plate (203) forward; the second air cylinder (204) is arranged below the first connecting plate (203), a piston rod of the second air cylinder (204) pushes the first connecting plate (203) to lift, and the pushing roller (202) pushes the storage bin (9) to enter the forward conveying line (10);
The conveying mechanism (5) comprises a first lifting module (501), the movable part of the first lifting module (501) is connected with a lifting profile plate (503), the lifting profile plate (503) receives a bin (9) pushed out by the pushing mechanism (2), and the lifting profile plate (503) is attached to the bottom of the junction box (15);
A lifting mechanism (6) comprising a second lifting module and a lifting support arm (608), wherein the second lifting module pushes the lifting support arm (608) to support the bin (9);
A pullback mechanism (4) and a reverse conveying line (16); the pull-back mechanism (4) comprises a second driving module and a pull-back module, wherein the second driving module pushes the pull-back module to receive a bin (9) of the lifting mechanism (6) and pushes the bin (9) into the reverse conveying line (16); the reverse conveying line (16) conveys the bin (9) of the empty bin from the input end of the reverse conveying line (16) to the output end of the reverse conveying line (16); the second driving module comprises a third air cylinder (401) and a fourth air cylinder (404), a piston rod of the third air cylinder (401) is connected with the pull-back module, the pull-back module comprises a second connecting plate (403) and a pull-out boss (402), the pull-out boss (402) is fixed on the second connecting plate (403), and the third air cylinder (401) pushes the second connecting plate (403) to advance; a fourth air cylinder (404) is arranged below the second connecting plate (403), a piston rod of the fourth air cylinder (404) pushes the second connecting plate (403) to lift, and the pull-out boss (402) pushes the storage bin (9) into the reverse conveying line (16);
the material taking mechanism (7) comprises a clamping module (11) and a first moving module (12), wherein the first moving module (12) drives the clamping module (11) to horizontally reciprocate along a straight line where the length of the first moving module (12) is located, and the clamping module (11) clamps the junction box (15) from the storage bin (9);
the conveying mechanism (8), conveying mechanism (8) include positioning module (13) and second removal module (14), second removal module (14) drive positioning module (13) are along the straight line horizontal reciprocating motion at the length place of second removal module (14), positioning module (13) receive terminal box (15) of module (11) are got to clamp.
2. A photovoltaic junction box delivery system, characterized by: comprising the photovoltaic junction box transfer apparatus of claim 1 and a housing within which the photovoltaic junction box transfer apparatus is mounted.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111677590.8A CN114212513B (en) | 2021-12-31 | 2021-12-31 | Photovoltaic terminal box conveyer and conveying system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111677590.8A CN114212513B (en) | 2021-12-31 | 2021-12-31 | Photovoltaic terminal box conveyer and conveying system |
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| CN114212513A CN114212513A (en) | 2022-03-22 |
| CN114212513B true CN114212513B (en) | 2024-06-25 |
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| CN202111677590.8A Active CN114212513B (en) | 2021-12-31 | 2021-12-31 | Photovoltaic terminal box conveyer and conveying system |
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| CN115108289B (en) * | 2022-08-23 | 2023-05-23 | 苏州康克莱自动化科技有限公司 | Automatic shaping and centering device for cross bar of disc buckle type scaffold and operation method thereof |
| CN118281121B (en) * | 2024-05-31 | 2024-10-22 | 常州市鋆宏智能装备有限公司 | Terminal box installation production line and production method |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107813082A (en) * | 2017-11-28 | 2018-03-20 | 苏州索力旺新能源科技有限公司 | A kind of automatic conveyor of photovoltaic junction box conducting strip |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2018094680A1 (en) * | 2016-11-25 | 2018-05-31 | 苏州富强科技有限公司 | Full-automatic feeding production line |
| CN107758329B (en) * | 2017-11-28 | 2024-01-12 | 苏州索力旺新能源科技有限公司 | Conveying and taking device for conducting strips for photovoltaic junction box |
| CN209986480U (en) * | 2019-01-22 | 2020-01-24 | 湖北神电汽车电机有限公司 | Automatic assembling equipment for automobile starter partition plate |
| CN112846761B (en) * | 2021-03-02 | 2023-01-17 | 滁州鸿展智能科技有限公司 | Photovoltaic backplate terminal box equipment |
| CN113023356A (en) * | 2021-04-01 | 2021-06-25 | 苏州库瑞奇自动化有限公司 | Full-automatic junction box installation equipment |
| CN113635006B (en) * | 2021-06-10 | 2024-08-30 | 江苏科技大学 | Automatic installation device and installation method for elevator guide rail connecting piece |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107813082A (en) * | 2017-11-28 | 2018-03-20 | 苏州索力旺新能源科技有限公司 | A kind of automatic conveyor of photovoltaic junction box conducting strip |
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