CN114161433B - Automatic marking robot and marking method after package security inspection - Google Patents
Automatic marking robot and marking method after package security inspection Download PDFInfo
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- CN114161433B CN114161433B CN202110510982.9A CN202110510982A CN114161433B CN 114161433 B CN114161433 B CN 114161433B CN 202110510982 A CN202110510982 A CN 202110510982A CN 114161433 B CN114161433 B CN 114161433B
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- 238000000034 method Methods 0.000 title claims abstract description 16
- 238000005381 potential energy Methods 0.000 claims abstract description 7
- 230000001360 synchronised effect Effects 0.000 claims description 62
- 241000283216 Phocidae Species 0.000 claims description 53
- 230000006835 compression Effects 0.000 claims description 32
- 238000007906 compression Methods 0.000 claims description 32
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims 2
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- 238000007789 sealing Methods 0.000 abstract description 13
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/08—Gripping heads and other end effectors having finger members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
- B25J19/02—Sensing devices
- B25J19/021—Optical sensing devices
- B25J19/023—Optical sensing devices including video camera means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/007—Manipulators mounted on wheels or on carriages mounted on wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J5/00—Manipulators mounted on wheels or on carriages
- B25J5/02—Manipulators mounted on wheels or on carriages travelling along a guideway
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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Abstract
一种包裹安检后自动化标记机器人沿着输送带输送方向依次布置有摄像头和直角运动平台;摄像头读取检后包裹顶部轮廓的信息;直角运动平台上的随动盖章组件能够在直角运动平台上进行水平移动和升降等动作;当随动盖章组件下降,印章导向轴下端部的印章盖印在检后包裹顶部中心时,弹簧机构乙为印章提供适足的印压力度,使印章标记明显;连杆机构使印章随着向后运动的检后包裹发生偏转,如此可避免标记抿成一团;印章的偏转也转移到弹簧机构甲转换成势能;当随动盖章组件上升时,弹簧机构甲释放该势能,随动盖章组件恢复如初;整体结构简单有效可靠;使用上述结构的标记方法,可以节省物流业在标记检后包裹方面所需的人工,提高工作效率。
An automated marking robot for parcels after security inspection is equipped with cameras and a right-angle motion platform in sequence along the direction of the conveyor belt; the camera reads the information on the top profile of the package after inspection; the follow-up stamping component on the right-angle motion platform can be placed on the right-angle motion platform Perform horizontal movement, lifting and other actions; when the follow-up sealing component descends and the seal at the lower end of the seal guide shaft is stamped at the top center of the package after inspection, the spring mechanism B provides sufficient sealing pressure for the seal to make the seal mark obvious ; The linkage mechanism causes the seal to deflect as the package moves backward, thus preventing the mark from bunching up; the deflection of the seal is also transferred to the spring mechanism A and converted into potential energy; when the follow-up stamping assembly rises, the spring mechanism A releases this potential energy, and the follow-up stamping component returns to its original state; the overall structure is simple, effective and reliable; using the marking method of the above structure can save the labor required for marking and inspecting packages in the logistics industry and improve work efficiency.
Description
技术领域Technical field
本发明涉及物流器械的技术领域,特别是涉及一种包裹安检后自动化标记机器人及标记方法。The invention relates to the technical field of logistics equipment, and in particular to an automated marking robot and a marking method after package security inspection.
背景技术Background technique
物流是物品从供应地向接收地的实体流动过程中,根据实际需要,将运输、储存、装卸搬运、包装、流通加工、配送、信息处理等功能有机结合起来实现用户要求的过程。物流业是融合运输、仓储、加工配送、市场交易乃至信息化为一体的复合型服务业。为了保障人民生产生活的便利和安全,物流行业每天都需要对大量包裹进行快速有效地安检;以往对这些安检工作是通过设备如X射线安检机检验包裹内部包裹,对于检验后输送带上的包裹使用印章盖上标记以作标识,对存在危险品可能的可疑包裹单独挑出;盖上标记,需要大量的人工,占用了大量的人力;另外,对输送中的包裹盖上标记十分困难:印章与包裹接触时间过长,包裹相对印章移动,标记容易抿成一团无法辨识;印章与包裹接触时间过短,印压力度不够,标记不明显的情况,同样难以辨识。即使熟练的物流人员能够对少量输送中的包裹盖上清晰的标记,但面对大量的包裹,同样需要耗费巨大心力。Logistics is a process in which the physical flow of items from the supply place to the receiving place organically combines transportation, storage, loading and unloading, packaging, circulation processing, distribution, information processing and other functions according to actual needs to achieve user requirements. The logistics industry is a composite service industry that integrates transportation, warehousing, processing and distribution, market transactions and even informatization. In order to ensure the convenience and safety of people's production and life, the logistics industry needs to quickly and effectively conduct security inspections on a large number of packages every day. In the past, these security inspections used equipment such as X-ray security inspection machines to inspect the inner packages of the packages. For packages on the conveyor belt after inspection, Use a seal to mark the package for identification, and single out suspicious packages that may contain dangerous goods; marking requires a lot of labor and takes up a lot of manpower; in addition, it is very difficult to mark the package in transit: seal The contact time with the package is too long, the package moves relative to the seal, and the mark is easily lumped into a ball and cannot be identified; the contact time between the seal and the package is too short, the printing pressure is not strong enough, and the mark is not obvious, it is also difficult to identify. Even if skilled logistics personnel can clearly mark a small number of packages in transit, it still takes a lot of effort to deal with a large number of packages.
发明内容Contents of the invention
本发明的目的是为了解决上述问题,提供一种包裹安检后自动化标记机器人及标记方法。The purpose of the present invention is to solve the above problems and provide an automatic marking robot and a marking method after package security inspection.
本发明的技术方案是:一种包裹安检后自动化标记机器人,在输送带的输送方向前设有安检装置;安检装置顺着输送带输送方向顺序布置有X射线安检机和推送机械手;包裹安检后自动化标记机器人沿着输送带输送方向顺序为摄像机架和直角运动平台;摄像机架和直角运动平台横跨输送带;The technical solution of the present invention is: an automatic marking robot after security inspection of packages, which is provided with a security inspection device in front of the conveyor belt's conveying direction; the security inspection device is sequentially arranged with an X-ray security inspection machine and a push manipulator along the conveyor belt's conveying direction; after the package security inspection The automated marking robot consists of a camera frame and a right-angle motion platform in sequence along the conveyor belt; the camera frame and the right-angle motion platform span the conveyor belt;
摄像机架顶部的横杆中部设有向下的摄像头;There is a downward-facing camera in the middle of the crossbar on the top of the camera stand;
直角运动平台顶部四角设有同步轮;直角运动平台前侧设有同步轮电机;同步轮电机的输出端与前侧的同步轮相连;前侧的同步轮另一侧与同步轴相连;同步轴跨过输送带,与对侧的同步轮相连;输送带单侧的同步轮两个一组,装有同步带;同组同步轮之间通过横撑相连;横撑的顶面设有与同步带同向的滑轨甲;同步轮上方的同步带连接有连板;连板底面设有与滑轨甲匹配的滑块甲;There are synchronous wheels at the top four corners of the right-angle motion platform; there is a synchronous wheel motor on the front side of the right-angle motion platform; the output end of the synchronous wheel motor is connected to the synchronous wheel on the front side; the other side of the synchronous wheel on the front side is connected to the synchronous shaft; the synchronous shaft Across the conveyor belt, it is connected to the synchronous wheel on the opposite side; the synchronous wheels on one side of the conveyor belt are in groups of two, equipped with synchronous belts; the synchronous wheels in the same group are connected through cross braces; the top surface of the cross braces is equipped with a synchronous It has slide rail armor in the same direction; the synchronous belt above the synchronous wheel is connected to a connecting plate; the bottom surface of the connecting plate is equipped with a slider armor that matches the slide rail armor;
连板顶面两侧通过导轨甲与另一侧的连板相连;导轨甲上滑行有运动板;运动板底部设有与导轨甲配合的导轨块甲;运动板底部安装有丝杠运动机构;丝杠运动机构包括安装于运动底部中央的丝母、贯穿丝母的丝杠、丝杠两端设于连板上的丝杠支架和丝杠一端固定于连板上的丝杠电机;Both sides of the top surface of the connecting plate are connected to the connecting plate on the other side through the guide rail A; there is a movement plate sliding on the guide rail A; the bottom of the movement board is equipped with a guide rail block A that cooperates with the guide rail A; the bottom of the movement board is equipped with a screw motion mechanism; The screw movement mechanism includes a screw mother installed in the center of the movement bottom, a screw that penetrates the screw mother, screw brackets at both ends of the screw and a screw motor with one end of the screw fixed on the connecting plate;
运动板顶部设有竖向向下的气缸甲、与气缸甲活塞杆平行的气缸导杆甲;气缸甲活塞杆下端面与圆台相连;气缸导杆甲穿过圆台;The top of the motion plate is provided with a vertically downward cylinder A and a cylinder guide rod A parallel to the piston rod of the cylinder A; the lower end surface of the piston rod of the cylinder A is connected to the circular table; the cylinder guide rod A passes through the circular table;
圆台下方设有随动盖章组件、微动开关;随动盖章组件的底端低于微动开关的拨片;There is a follow-up sealing component and a microswitch below the round table; the bottom of the follow-up sealing component is lower than the paddle of the microswitch;
随动盖章组件包括滑动机构乙、弹簧机构甲、连杆机构、弹簧机构乙;The follow-up sealing component includes sliding mechanism B, spring mechanism A, link mechanism, and spring mechanism B;
滑动机构乙包括滑轨乙以及与滑轨乙配合的滑块乙;弹簧机构甲包括压缩弹簧甲、穿过压缩弹簧甲轴心相互套装的滑管和滑轴;滑轨乙与压缩弹簧甲沿着输送带输送方向平行上下设置;滑管端部与滑轨乙的一端相连;滑轴的端部与滑块乙相连;The sliding mechanism B includes a slide rail B and a slide block B that cooperates with the slide rail B; the spring mechanism A includes a compression spring A, a sliding tube and a sliding shaft that pass through the axis of the compression spring A and are inserted into each other; the sliding rail B is along with the compression spring A It is arranged up and down parallel to the conveying direction of the conveyor belt; the end of the sliding tube is connected to one end of the slide rail B; the end of the sliding shaft is connected to the slide block B;
连杆机构包括连杆甲、连杆乙和由连杆乙中部外伸而出的安装板;The link mechanism includes connecting rod A, connecting rod B and a mounting plate extending out from the middle of connecting rod B;
连杆甲一端与滑块乙铰接,另一端与连杆乙铰接;连杆乙另一端与圆台上部铰接;One end of connecting rod A is hinged to slider B, and the other end is hinged to connecting rod B; the other end of connecting rod B is hinged to the upper part of the round table;
弹簧机构乙包括压缩弹簧乙、穿过压缩弹簧乙轴心的印章导向轴;The spring mechanism B includes a compression spring B and a seal guide shaft passing through the axis of the compression spring B;
印章导向轴的下端安装有印章,上端穿过安装板上的过孔,旋有螺母。The seal is installed on the lower end of the seal guide shaft, and the upper end passes through the through hole on the mounting plate and is screwed with a nut.
优选的,所述的推送机械手包括气缸乙、气缸导杆乙、末端件;末端件为L形的板件;末端件在后的边垂直于输送带输送方向,在前的边与气缸活塞杆乙、气缸导杆乙相连;气缸乙与气缸导杆乙座落在推送工作台上;气缸导杆乙通过气缸导杆支座乙与推送工作台相连。Preferably, the push manipulator includes cylinder B, cylinder guide rod B, and an end piece; the end piece is an L-shaped plate piece; the rear side of the end piece is perpendicular to the conveyor belt conveying direction, and the front side of the end piece is in contact with the cylinder piston rod. B. Cylinder guide rod B is connected; cylinder B and cylinder guide rod B are located on the push workbench; cylinder guide rod B is connected to the push workbench through cylinder guide rod support B.
优选的,直角运动平台使用铝型材拼装而成;每组同步轮下方的同步带穿过铝型材所制的中空的横撑内部。Preferably, the right-angle motion platform is assembled from aluminum profiles; the timing belts under each set of synchronization wheels pass through the hollow cross braces made of aluminum profiles.
优选的,气缸导杆甲通过气缸导杆支座甲与圆台相连。Preferably, the cylinder guide rod A is connected to the circular cone through the cylinder guide rod support A.
优选的,圆台下方还设有光电开关。Preferably, a photoelectric switch is also provided below the round platform.
优选的,摄像机架与输送带支架相连。Preferably, the camera frame is connected to the conveyor belt bracket.
优选的,滑轨甲两端设有与滑块甲配合的行程开关。Preferably, the two ends of the slide rail A are provided with travel switches that cooperate with the slide block A.
优选的,安装板上设有与印章导向轴配合的直线轴承,螺母在直线轴承之上。Preferably, the mounting plate is provided with a linear bearing that matches the seal guide shaft, and the nut is on the linear bearing.
一种使用上述包裹安检后自动化标记机器人的标记方法,包括以下步骤:A marking method using the above-mentioned automated marking robot after package security inspection, including the following steps:
①安检装置对输送带上的待检包裹的处理,①The security inspection device handles the packages to be inspected on the conveyor belt,
X射线安检机发射出X射线穿透输送带上的待检包裹,查看包裹内部,以判断是否内藏危险品;一旦发现危险品的存在,推送机械手启动,末端件被气缸乙驱动外伸到输送带之上;可疑包裹进入末端件内,末端件继续外伸,直至可疑包裹离开输送带;A On the conveyor belt; the suspicious package enters the end piece, and the end piece continues to extend until the suspicious package leaves the conveyor belt;
②摄像头读取检后包裹的顶面轮廓,②The camera reads the top contour of the package after inspection.
经过安检装置的检后包裹,经过摄像机架;摄像机架上的摄像头会对摄像机架下方,输送带表面检后包裹的顶部轮廓进行读取分析;根据检后包裹顶部轮廓的四个点,可以得出检后包裹顶部中心;由于摄像机架的位置相对直角运动平台的距离是一定的,可以把摄像机架上的摄像头与直角运动平台共同建立统一的坐标;摄像头取得的检后包裹顶部中心在该坐标内可以标识;After the package has been inspected by the security inspection device, it passes through the camera frame; the camera on the camera frame reads and analyzes the top contour of the inspected package on the surface of the conveyor belt below the camera frame; based on the four points on the top contour of the inspected package, it can be obtained The center of the top of the package after inspection; since the distance between the camera stand and the right-angle motion platform is fixed, the camera on the camera stand and the right-angle motion platform can jointly establish unified coordinates; the center of the top of the package after inspection obtained by the camera is at this coordinate can be marked within;
③随动盖章组件到达预计地点,准备盖章,③The follow-up stamping component arrives at the expected location and is ready to stamp.
根据步骤②中摄像头取出的检后包裹顶部中心在坐标内的位置和输送带输送的固有速度,得出随动盖章组件需要到达的预计地点的坐标;同步轮电机通过同步轴使两侧的同步轮同时行进转动,带动两侧同步轮上的同步带也进行同步位移;与同步带相连的连板依靠滑轨甲、滑块甲的配合沿着输送带纵向移动;先后通过圆台、气缸、运动板、导轨甲与连板相连的随动盖章组件亦沿着输送带纵向移动;丝杠电机启动,丝杠快速转动;运动板底部的丝母随着丝杠的转动而沿着输送带横向移动;运动板以及通过圆台、气缸与运动板相连的随动盖章组件横向移动;According to the position of the top center of the inspected package taken out by the camera in step ② within the coordinates and the inherent speed of the conveyor belt, the coordinates of the expected location that the follow-up stamping component needs to arrive are obtained; the synchronous wheel motor uses the synchronous shaft to make the two sides The synchronous wheels travel and rotate at the same time, driving the synchronous belts on the synchronous wheels on both sides to also move synchronously; the connecting plate connected to the synchronous belt relies on the cooperation of the slide rail A and the slide block A to move longitudinally along the conveyor belt; it successively passes through the round table, cylinder, The moving plate, the guide rail armor and the connecting plate-connected follow-up stamping assembly also move longitudinally along the conveyor belt; the screw motor starts, and the screw rotates rapidly; the nut at the bottom of the moving plate moves along the conveyor belt as the screw rotates Lateral movement; the movement plate and the follow-up stamping assembly connected to the movement plate through the round table, cylinder and movement plate move laterally;
④随动盖章组件盖章,④Stamped with the automatic stamping component,
通过圆台底部的光电开关检测,检后包裹到达预计地点底部时,气缸甲启动;气缸甲活塞杆带动圆台,以及圆台下的随动盖章组件向下移动;随动盖章组件与检后包裹顶部相碰触,气缸甲活塞杆继续向下移动,弹簧机构乙的压缩弹簧乙被压缩,印章被压缩弹簧乙顶压在检后包裹顶部留下完整清晰地印记;与此同时,检后包裹仍处于输送带输送方向向后的运动状态,带动印章、印章导向轴和连杆乙向后倾斜,印章底部离开检后包裹顶部;连杆甲随着连杆乙的运动驱使滑块乙沿着滑轨乙向后滑动,压缩弹簧甲被压缩;Through the photoelectric switch detection at the bottom of the round table, when the inspected package reaches the bottom of the expected location, the cylinder A starts; the piston rod of the cylinder A drives the round table, and the following sealing component under the round table moves downward; the following sealing component and the post-inspection The top of the package touches each other, the piston rod of cylinder A continues to move downward, the compression spring B of spring mechanism B is compressed, and the seal is pressed by compression spring B, leaving a complete and clear mark on the top of the package after inspection; at the same time, after inspection, The package is still moving backward in the conveying direction of the conveyor belt, driving the seal, seal guide shaft and connecting rod B to tilt backward, and the bottom of the seal leaves the top of the package after inspection; connecting rod A drives slider B along with the movement of connecting rod B Slide backward on slide rail B, and compression spring A is compressed;
⑤随动盖章组件回程,⑤The follow-up stamping component returns,
圆台底部的光电开关检测到达气缸甲下降的指定水平面后,气缸甲收缩气缸甲活塞杆,随动盖章组件上升;在随动盖章组件上升的过程中,压缩弹簧甲释放由于被压缩而积攒的弹性势能;滑块乙向前滑动,驱使连杆甲顶住连杆乙向前偏转,直至印章导向轴以及印章导向轴端部的印章恢复到垂直状态为止;随动盖章组件恢复如初;After the photoelectric switch at the bottom of the round table detects that it reaches the designated level for the descent of cylinder A, cylinder A contracts the piston rod of cylinder A, and the follow-up seal component rises; during the rise of the follow-up seal component, the compression spring A releases the accumulated energy due to being compressed. The elastic potential energy; slider B slides forward, driving connecting rod A to deflect forward against connecting rod B until the seal guide shaft and the seal at the end of the seal guide shaft return to the vertical state; the follow-up stamping assembly returns to its original state;
⑥重复上述步骤②-⑤的过程,实现循环。⑥Repeat the process of steps ②-⑤ above to realize the cycle.
本发明的有益效果是:本发明的包裹安检后自动化标记机器人沿着输送带输送方向依次布置有摄像头和直角运动平台;摄像头读取检后包裹顶部轮廓的信息;直角运动平台上的随动盖章组件能够在直角运动平台上进行水平移动和升降等动作;当随动盖章组件下降,印章导向轴下端部的印章盖印在检后包裹顶部中心时,弹簧机构乙为印章提供适足的印压力度,使印章标记明显;连杆机构使印章随着向后运动的检后包裹发生偏转,如此可避免标记抿成一团;印章的偏转也转移到弹簧机构甲转换成势能;当随动盖章组件上升时,弹簧机构甲释放该势能,随动盖章组件恢复如初;整体结构简单有效可靠;The beneficial effects of the present invention are: the automatic marking robot after the package security inspection of the present invention is sequentially arranged with cameras and right-angle motion platforms along the conveyor belt conveying direction; the camera reads information on the top contour of the package after inspection; the follow-up cover on the right-angle motion platform The seal assembly can move horizontally and lift on the right-angle motion platform; when the follow-up seal assembly descends and the seal at the lower end of the seal guide shaft is stamped at the center of the top of the inspected package, the spring mechanism B provides adequate support for the seal. The printing pressure makes the seal mark obvious; the linkage mechanism causes the seal to deflect as the package moves backward, thus preventing the mark from bunching up; the deflection of the seal is also transferred to the spring mechanism and converted into potential energy; when the follower moves When the sealing component rises, the spring mechanism releases the potential energy, and the sealing component returns to its original state; the overall structure is simple, effective and reliable;
使用上述结构的标记方法,可以节省物流业在推出可疑包裹和标记检后包裹方面所需的人工,提高工作效率。Using the marking method with the above structure can save the labor required in the logistics industry in launching suspicious packages and marking post-inspection packages, and improve work efficiency.
附图说明Description of the drawings
图1是本发明包裹安检后自动化标记机器人的结构示意图;Figure 1 is a schematic structural diagram of the automatic marking robot after package security inspection according to the present invention;
图2是图1的I放大视图;Figure 2 is an enlarged view of I of Figure 1;
图3是本发明包裹安检后自动化标记机器人包裹安检后自动化标记机器人的结构示意图;Figure 3 is a schematic structural diagram of the automatic post-security inspection package marking robot of the present invention;
图4是图3的II放大视图;Figure 4 is an enlarged view II of Figure 3;
图5是图3的III放大视图;Figure 5 is an enlarged view of III of Figure 3;
图6是图3的俯视图;Figure 6 is a top view of Figure 3;
图7是图6的A-A剖视局部剖视图;Figure 7 is a partial cross-sectional view along the line A-A of Figure 6;
图8是图7的IV放大视图;Figure 8 is an enlarged view of the IV of Figure 7;
图9是图7的B-B剖视图;Figure 9 is a B-B cross-sectional view of Figure 7;
图10是图9的V放大视图;Figure 10 is an enlarged view of V in Figure 9;
图11是图9的VI放大视图;Figure 11 is an enlarged view of the VI of Figure 9;
图12是本发明包裹安检后自动化标记机器人滑动机构乙、弹簧机构甲的结构示意图;Figure 12 is a schematic structural diagram of the sliding mechanism B and spring mechanism A of the automatic marking robot after package security inspection according to the present invention;
图13是本发明连杆机构的结构示意图;Figure 13 is a schematic structural diagram of the linkage mechanism of the present invention;
图14是本发明弹簧机构乙的结构示意图;Figure 14 is a schematic structural diagram of spring mechanism B of the present invention;
图中:1.输送带、11.输送带支架、2.安检装置、21.X射线安检机、22.推送机械手、221.气缸乙、2211.气缸活塞杆乙、222.气缸导杆乙、2221.气缸导杆支座乙、223.末端件、23.推送工作台、3.包裹安检后自动化标记机器人、31.摄像机架、311.横杆、312.摄像头、32.直角运动平台、321.同步轮、3211.同步轮电机、3212.同步轴、3213.同步带、322.横撑、3221.滑轨甲、3222.行程开关、323.连板、3231.滑块甲、3232.导轨甲、324.运动板、3241.导轨块甲、3251.丝母、3252.丝杠、3253.丝杠支架、3254.丝杠电机、326.气缸甲、3261.气缸导杆甲、32611.气缸导杆支座甲、3262.气缸甲活塞杆、327.圆台、3271.光电开关、32811.滑轨乙、32812.滑块乙、32821.压缩弹簧甲、32822.滑管、32823.滑轴、32831.连杆甲、32832.连杆乙、32833.安装板、328331.直线轴承、32841.压缩弹簧乙、32842.印章导向轴、32843.印章、32844.螺母、329.微动开关、3291.微动开关的拨片、4.包裹。In the picture: 1. Conveyor belt, 11. Conveyor belt bracket, 2. Security inspection device, 21. X-ray security inspection machine, 22. Push manipulator, 221. Cylinder B, 2211. Cylinder piston rod B, 222. Cylinder guide rod B, 2221. Cylinder guide rod support B, 223. End piece, 23. Push workbench, 3. Automatic marking robot after package security inspection, 31. Camera stand, 311. Cross bar, 312. Camera, 32. Right-angle motion platform, 321 .Synchronous wheel, 3211. Synchronous wheel motor, 3212. Synchronous shaft, 3213. Timing belt, 322. Cross brace, 3221. Slide rail armor, 3222. Travel switch, 323. Connecting plate, 3231. Slider armor, 3232. Guide rail A. 324. Movement plate, 3241. Guide rail block A, 3251. Wire nut, 3252. Lead screw, 3253. Lead screw bracket, 3254. Lead screw motor, 326. Cylinder A, 3261. Cylinder guide rod A, 32611. Cylinder Guide rod support A, 3262. Cylinder A piston rod, 327. Round table, 3271. Photoelectric switch, 32811. Slide rail B, 32812. Slider B, 32821. Compression spring A, 32822. Slide tube, 32823. Sliding shaft, 32831. Connecting rod A, 32832. Connecting rod B, 32833. Mounting plate, 328331. Linear bearing, 32841. Compression spring B, 32842. Seal guide shaft, 32843. Seal, 32844. Nut, 329. Micro switch, 3291. Micro switch paddle, 4. Package.
实施方式Implementation
实施例一:参见图1-14,一种包裹安检后自动化标记机器人及标记方法,在输送带的输送方向前设有安检装置;安检装置顺着输送带输送方向顺序布置有X射线安检机和推送机械手;X射线安检机对包裹内的物品进行检测,推送机械手推送存在危险品可能的可疑包裹离开输送带;包裹安检后自动化标记机器人沿着输送带输送方向顺序为摄像机架和直角运动平台;摄像机架和直角运动平台横跨输送带;Embodiment 1: Refer to Figure 1-14, an automated marking robot and marking method after package security inspection. A security inspection device is provided in front of the conveyor belt's conveying direction; the security inspection device is sequentially arranged with X-ray security inspection machines and Push manipulator; the X-ray security inspection machine detects the items in the package, and the push manipulator pushes suspicious packages that may contain dangerous goods away from the conveyor belt; after the package security inspection, the automated marking robot follows the direction of the conveyor belt in order of the camera frame and the right-angle motion platform; Camera mounts and right-angle motion platforms span the conveyor belt;
摄像机架顶部的横杆中部设有向下的摄像头;摄像头能够摄取摄像机架下输送带上的情况,并把拍摄到的包裹顶部轮廓信息提取出来;There is a downward-facing camera in the middle of the crossbar on the top of the camera stand; the camera can capture the situation on the conveyor belt under the camera stand and extract the captured top contour information of the package;
直角运动平台顶部四角设有同步轮;直角运动平台前侧设有同步轮电机;同步轮电机的输出端与前侧的同步轮相连;同步轮电机能够驱动前侧的同步轮进行转动;前侧的同步轮另一侧与同步轴相连;同步轴跨过输送带,与对侧的同步轮相连,两个前侧的同步轮实现同步;输送带单侧的同步轮两个一组,装有同步带;同步轮驱动同步带运动;同组同步轮之间通过横撑相连;横撑的顶面设有与同步带同向的滑轨甲;同步轮上方的同步带连接有连板;连板随着同步带移动;连板底面设有与滑轨甲匹配的滑块甲;滑轨甲与滑块甲相配合,限制了连板的运动方向;There are synchronous wheels on the top four corners of the right-angle motion platform; there is a synchronous wheel motor on the front side of the right-angle motion platform; the output end of the synchronous wheel motor is connected to the synchronous wheel on the front side; the synchronous wheel motor can drive the synchronous wheel on the front side to rotate; the front side The other side of the synchronization wheel is connected to the synchronization shaft; the synchronization shaft crosses the conveyor belt and is connected to the synchronization wheel on the opposite side. The two front synchronization wheels achieve synchronization; the synchronization wheels on one side of the conveyor belt are in groups of two, equipped with Synchronous belt; the synchronous wheel drives the synchronous belt to move; the same set of synchronous wheels are connected through cross braces; the top surface of the cross braces is equipped with a slide rail A in the same direction as the synchronous belt; the synchronous belt above the synchronous wheel is connected with a connecting plate; the connecting plate The plate moves with the timing belt; the bottom surface of the connecting plate is equipped with a slider A that matches the slide rail A; the slide rail A and the slider A match to limit the movement direction of the connecting plate;
连板顶面两侧通过导轨甲与另一侧的连板相连;导轨甲随着两侧的连板一起移动;导轨甲上滑行有运动板;运动板底部设有与导轨甲配合的导轨块甲;导轨块甲与导轨甲配合,限制运动板的运动方向;运动板底部安装有丝杠运动机构;丝杠运动机构包括安装于运动底部中央的丝母、贯穿丝母的丝杠、丝杠两端设于连板上的丝杠支架和丝杠一端固定于连板上的丝杠电机;丝杠电机驱动丝杠转动,丝杠驱动丝母及与丝母连接的运动板沿着丝杠方向产生位移;Both sides of the top surface of the connecting plate are connected to the connecting plate on the other side through guide rail A; the guide rail A moves together with the connecting plates on both sides; there is a movement board sliding on the guide rail A; the bottom of the movement board is provided with a guide rail block that matches the guide rail A A; The guide rail block A cooperates with the guide rail A to limit the movement direction of the motion board; a screw motion mechanism is installed at the bottom of the motion plate; the screw motion mechanism includes a screw nut installed in the center of the bottom of the motion, a screw screw that penetrates the screw mother, and a screw A screw bracket with both ends set on the connecting plate and a screw motor with one end of the screw fixed on the connecting plate; the screw motor drives the screw to rotate, the screw drives the screw mother and the motion plate connected to the screw mother moves along the screw Displacement occurs in the direction;
运动板顶部设有竖向向下的气缸甲、与气缸甲活塞杆平行的气缸导杆甲;气缸甲活塞杆下端面与圆台相连;气缸导杆甲穿过圆台;气缸导杆甲驱动圆台升降,气缸导杆甲为圆台升降导向;圆台下方设有随动盖章组件、微动开关;随动盖章组件的底端低于微动开关的拨片;随动盖章组件先于微动开关碰触检后包裹;微动开关为圆台升降提供极限限位;The top of the motion plate is provided with a vertically downward cylinder A and a cylinder guide rod A parallel to the piston rod of the cylinder A; the lower end surface of the piston rod of the cylinder A is connected to the circular table; the cylinder guide rod A passes through the circular table; the cylinder guide rod A drives the circular table to rise and fall , the cylinder guide rod A is the lifting guide of the round table; there is a follow-up sealing component and a micro switch under the round table; the bottom end of the follow-up seal component is lower than the paddle of the micro switch; the follow-up seal component precedes the micro switch The switch is packaged after touch inspection; the micro switch provides the limit limit for the lifting and lowering of the round table;
随动盖章组件包括滑动机构乙、弹簧机构甲、连杆机构、弹簧机构乙;The follow-up sealing component includes sliding mechanism B, spring mechanism A, link mechanism, and spring mechanism B;
滑动机构乙包括滑轨乙以及与滑轨乙配合的滑块乙;弹簧机构甲包括压缩弹簧甲、穿过压缩弹簧甲轴心相互套装的滑管和滑轴;滑管和滑轴相配合限制压缩弹簧的变化方向;滑轨乙与压缩弹簧甲沿着输送带输送方向平行上下设置;滑轨乙与滑块乙相配合限制了滑管和滑轴的相互位移方向;滑管端部与滑轨乙的一端相连;滑轴的端部与滑块乙相连;滑轴随着滑块乙移动;Sliding mechanism B includes slide rail B and slide block B that cooperates with slide rail B; spring mechanism A includes compression spring A, a sliding tube and a sliding shaft that are inserted into each other through the axis of the compression spring A; the sliding tube and the sliding shaft are limited to each other The changing direction of the compression spring; slide rail B and compression spring A are arranged parallel and up and down along the conveyor belt conveying direction; slide rail B and slide block B cooperate to limit the mutual displacement direction of the slide tube and the slide shaft; the end of the slide tube and the slide One end of rail B is connected; the end of the sliding shaft is connected with slider B; the sliding shaft moves with slider B;
连杆机构包括连杆甲、连杆乙和由连杆乙中部外伸而出的安装板;The link mechanism includes connecting rod A, connecting rod B and a mounting plate extending out from the middle of connecting rod B;
连杆甲一端与滑块乙铰接,另一端与连杆乙铰接;连杆乙另一端与圆台上部铰接;连杆乙的偏转会影响滑块乙的移动;同样的滑块乙的移动同样影响连杆乙的偏转;One end of connecting rod A is hinged to slider B, and the other end is hinged to connecting rod B; the other end of connecting rod B is hinged to the upper part of the round table; the deflection of connecting rod B will affect the movement of slider B; the same movement of slider B will also affect Deflection of connecting rod B;
弹簧机构乙包括压缩弹簧乙、穿过压缩弹簧乙轴心的印章导向轴;印章导向轴限制压缩弹簧乙的变化方向;The spring mechanism B includes a compression spring B and a seal guide shaft passing through the axis of the compression spring B; the seal guide shaft limits the changing direction of the compression spring B;
印章导向轴的下端安装有印章,上端穿过安装板上的过孔,旋有螺母;螺母为印章导向轴提供竖向的约束,使印章导向轴只能竖向向上移动不能向下移动;印章导向轴下端的印章对包裹顶部作标记;印章跟随印章导向轴随着可以随着连杆乙偏转。A seal is installed at the lower end of the seal guide shaft, and the upper end passes through the through hole on the mounting plate, and a nut is screwed on; the nut provides vertical restraints for the seal guide shaft, so that the seal guide shaft can only move vertically upward and not downward; the seal The seal at the lower end of the guide shaft marks the top of the package; the seal follows the seal guide shaft and can deflect with connecting rod B.
所述的推送机械手包括气缸乙、气缸导杆乙、末端件;末端件为L形的板件;末端件在后的边垂直于输送带输送方向,以拦截安检后的可疑包裹,在前的边与气缸活塞杆乙、气缸导杆乙相连,以顺着气缸活塞杆乙方向移动;气缸乙与气缸导杆乙座落在推送工作台上;气缸导杆乙通过气缸导杆支座乙与推送工作台相连,限制末端件的运动方向。The push manipulator includes cylinder B, cylinder guide rod B, and an end piece; the end piece is an L-shaped plate piece; the rear side of the end piece is perpendicular to the direction of the conveyor belt to intercept suspicious packages after security inspection, and the front side is perpendicular to the direction of the conveyor belt. The side is connected to the cylinder piston rod B and the cylinder guide rod B to move in the direction of the cylinder piston rod B; the cylinder B and the cylinder guide rod B are located on the pushing table; the cylinder guide rod B is connected to the cylinder guide rod support B through the cylinder guide rod support B. The push table is connected to limit the direction of movement of the end piece.
直角运动平台使用铝型材拼装而成,质量小、强度大,自身带卡槽,使用方便;每组同步轮下方的同步带穿过铝型材所制的中空的横撑内部,充分使用横撑内部空间,减少同步轮的尺寸,减少负重。The right-angle motion platform is assembled from aluminum profiles. It has small mass and high strength. It has its own card slot and is easy to use. The timing belt under each set of synchronization wheels passes through the hollow cross brace made of aluminum profiles, making full use of the inside of the cross brace. space, reduce the size of the synchronization wheel and reduce the load.
气缸导杆甲通过气缸导杆支座甲与圆台相连,使气缸导杆甲运动更顺畅。The cylinder guide rod A is connected to the circular table through the cylinder guide rod support A, so that the cylinder guide rod A moves more smoothly.
圆台下方还设有光电开关,用以测定圆台距离输送带或者包裹顶部的距离。There is also a photoelectric switch under the round table to measure the distance between the round table and the conveyor belt or the top of the package.
摄像机架与输送带支架相连。The camera frame is connected to the conveyor belt bracket.
滑轨甲两端设有与滑块甲配合的行程开关,用以限制连板的运动。The two ends of the slide rail A are provided with travel switches that cooperate with the slide block A to limit the movement of the connecting plate.
安装板上设有与印章导向轴配合的直线轴承,螺母在直线轴承之上,保留螺母提供竖向约束功能的同时减小印章导向轴竖向滑动时的摩擦。The mounting plate is provided with a linear bearing that matches the seal guide shaft, and the nut is on the linear bearing. The nut is retained to provide vertical restraint function while reducing friction when the seal guide shaft slides vertically.
实施例二:参见图1-14,一种使用实施例一中的包裹安检后自动化标记机器人的标记方法,包括以下步骤:Embodiment 2: Referring to Figure 1-14, a marking method using the automatic post-security inspection marking robot of the package in Embodiment 1 includes the following steps:
①安检装置对输送带上的待检包裹的处理,①The security inspection device handles the packages to be inspected on the conveyor belt,
X射线安检机发射出X射线穿透输送带上的待检包裹,查看包裹内部,以判断是否内藏危险品;一旦发现危险品的存在,推送机械手启动,末端件被气缸乙驱动外伸到输送带之上;可疑包裹进入末端件内,末端件继续外伸,直至可疑包裹离开输送带;A On the conveyor belt; the suspicious package enters the end piece, and the end piece continues to extend until the suspicious package leaves the conveyor belt;
②摄像头读取检后包裹的顶面轮廓,②The camera reads the top contour of the package after inspection.
经过安检装置的检后包裹,经过摄像机架;摄像机架上的摄像头会对摄像机架下方,输送带表面检后包裹的顶部轮廓进行读取分析;根据检后包裹顶部轮廓的四个点,可以得出检后包裹顶部中心;由于摄像机架的位置相对直角运动平台的距离是一定的,可以把摄像机架上的摄像头与直角运动平台共同建立统一的坐标;摄像头取得的检后包裹顶部中心在该坐标内可以标识;After the package has been inspected by the security inspection device, it passes through the camera frame; the camera on the camera frame reads and analyzes the top contour of the inspected package on the surface of the conveyor belt below the camera frame; based on the four points on the top contour of the inspected package, it can be obtained The center of the top of the package after inspection; since the distance between the camera stand and the right-angle motion platform is fixed, the camera on the camera stand and the right-angle motion platform can jointly establish unified coordinates; the center of the top of the package after inspection obtained by the camera is at this coordinate can be marked within;
③随动盖章组件到达预计地点,准备盖章,③The follow-up stamping component arrives at the expected location and is ready to stamp.
根据步骤②中摄像头取出的检后包裹顶部中心在坐标内的位置和输送带输送的固有速度,得出随动盖章组件需要到达的预计地点的坐标;同步轮电机通过同步轴使两侧的同步轮同时行进转动,带动两侧同步轮上的同步带也进行同步位移;与同步带相连的连板依靠滑轨甲、滑块甲的配合沿着输送带纵向移动;先后通过圆台、气缸、运动板、导轨甲与连板相连的随动盖章组件亦沿着输送带纵向移动;丝杠电机启动,丝杠快速转动;运动板底部的丝母随着丝杠的转动而沿着输送带横向移动;运动板以及通过圆台、气缸与运动板相连的随动盖章组件横向移动;According to the position of the top center of the inspected package taken out by the camera in step ② within the coordinates and the inherent speed of the conveyor belt, the coordinates of the expected location that the follow-up stamping component needs to arrive are obtained; the synchronous wheel motor uses the synchronous shaft to make the two sides The synchronous wheels travel and rotate at the same time, driving the synchronous belts on the synchronous wheels on both sides to also move synchronously; the connecting plate connected to the synchronous belt relies on the cooperation of the slide rail A and the slide block A to move longitudinally along the conveyor belt; it successively passes through the round table, cylinder, The moving plate, the guide rail armor and the connecting plate-connected follow-up stamping assembly also move longitudinally along the conveyor belt; the screw motor starts, and the screw rotates rapidly; the nut at the bottom of the moving plate moves along the conveyor belt as the screw rotates Lateral movement; the movement plate and the follow-up stamping assembly connected to the movement plate through the round table, cylinder and movement plate move laterally;
④随动盖章组件盖章,④Stamped with the automatic stamping component,
通过圆台底部的光电开关检测,检后包裹到达预计地点底部时,气缸甲启动;气缸甲活塞杆带动圆台,以及圆台下的随动盖章组件向下移动;随动盖章组件与检后包裹顶部相碰触,气缸甲活塞杆继续向下移动,弹簧机构乙的压缩弹簧乙被压缩,印章被压缩弹簧乙顶压在检后包裹顶部留下完整清晰地印记;与此同时,检后包裹仍处于输送带输送方向向后的运动状态,带动印章、印章导向轴和连杆乙向后倾斜,印章底部离开检后包裹顶部;连杆甲随着连杆乙的运动驱使滑块乙沿着滑轨乙向后滑动,压缩弹簧甲被压缩;Through the photoelectric switch detection at the bottom of the round table, when the inspected package reaches the bottom of the expected location, the cylinder A starts; the piston rod of the cylinder A drives the round table, and the following sealing component under the round table moves downward; the following sealing component and the post-inspection The top of the package touches each other, the piston rod of cylinder A continues to move downward, the compression spring B of spring mechanism B is compressed, and the seal is pressed by compression spring B, leaving a complete and clear mark on the top of the package after inspection; at the same time, after inspection, The package is still moving backward in the conveying direction of the conveyor belt, driving the seal, seal guide shaft and connecting rod B to tilt backward, and the bottom of the seal leaves the top of the package after inspection; connecting rod A drives slider B along with the movement of connecting rod B Slide backward on slide rail B, and compression spring A is compressed;
⑤随动盖章组件回程,⑤The follow-up stamping component returns,
圆台底部的光电开关检测到达气缸甲下降的指定水平面后,气缸甲收缩气缸甲活塞杆,随动盖章组件上升;在随动盖章组件上升的过程中,压缩弹簧甲释放由于被压缩而积攒的弹性势能;滑块乙向前滑动,驱使连杆甲顶住连杆乙向前偏转,直至印章导向轴以及印章导向轴端部的印章恢复到垂直状态为止;随动盖章组件恢复如初;After the photoelectric switch at the bottom of the round table detects that it reaches the designated level for the descent of cylinder A, cylinder A contracts the piston rod of cylinder A, and the follow-up seal component rises; during the rise of the follow-up seal component, the compression spring A releases the accumulated energy due to being compressed. The elastic potential energy; slider B slides forward, driving connecting rod A to deflect forward against connecting rod B until the seal guide shaft and the seal at the end of the seal guide shaft return to the vertical state; the follow-up stamping assembly returns to its original state;
⑥重复上述步骤②-⑤的过程,实现循环。⑥Repeat the process of steps ②-⑤ above to realize the cycle.
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