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CN114132013B - Manufacturing method of vertical support decoration structure - Google Patents

Manufacturing method of vertical support decoration structure Download PDF

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Publication number
CN114132013B
CN114132013B CN202111664788.2A CN202111664788A CN114132013B CN 114132013 B CN114132013 B CN 114132013B CN 202111664788 A CN202111664788 A CN 202111664788A CN 114132013 B CN114132013 B CN 114132013B
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CN
China
Prior art keywords
panel
bottom plate
plate
support
supporting
Prior art date
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Active
Application number
CN202111664788.2A
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Chinese (zh)
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CN114132013A (en
Inventor
周绍明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Chongqing Dongchong Aluminum Co ltd
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Chongqing Dongchong Aluminum Co ltd
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Application filed by Chongqing Dongchong Aluminum Co ltd filed Critical Chongqing Dongchong Aluminum Co ltd
Priority to CN202111664788.2A priority Critical patent/CN114132013B/en
Publication of CN114132013A publication Critical patent/CN114132013A/en
Application granted granted Critical
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B32B3/085—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
    • B32B2037/243—Coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/10—Properties of the layers or laminate having particular acoustical properties
    • B32B2307/102—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • B32B2307/7265—Non-permeable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00—Decorative or ornamental articles
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00—Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire
    • E04F2290/041—Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire against noise

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Laminated Bodies (AREA)

Abstract

The application relates to the field of decorative structures, and discloses a manufacturing method of a vertical support decorative structure, which comprises the following steps of S1: dividing the coiled material into strips with equal widths, and bending the strips into a supporting plate with a reciprocating bending structure; s2: continuously and uniformly conveying the bottom plate and the panel by utilizing a conveying line, wherein the bottom plate is positioned below the panel, the support plates in S1 are uniformly arranged between the bottom plate and the panel at equal intervals, bonding layers are arranged between the support plates and the bottom plate and between the support plates and the panel, and the support plates are simultaneously vertical to the bottom plate and the panel to obtain bonding plates; s3: and cutting the bonding plate to obtain a composite plate, and shaping the bonding layer in the composite plate to finally obtain the product. In the application, when the supporting plate is manufactured, the supporting plate is molded into the reciprocating bending structure with smaller area, the processing is easier, and the problems of low automation degree and high production cost in the production process of the decorative structure in the prior art are solved.

Description

Manufacturing method of vertical support decoration structure
Technical Field
The invention relates to the field of decorative structures, in particular to a manufacturing method of a vertical support decorative structure.
Background
With the development of society and technology, the decorative structure for decoration is more and more diversified, for example, a composite board with a sandwich core structure, the structure generally comprises a panel, a bottom board and a supporting structure positioned between the panel and the bottom board, and the composite board is widely applied to the building decorative structure due to the advantages of high flatness, light texture, heat insulation, sound insulation and the like.
In the existing composite board, the support structure at the middle part has various forms, wherein the most common forms comprise a corrugated support structure and a honeycomb support structure, for example, the invention patent with publication number of CN109693431A discloses an aluminum alloy corrugated board which comprises a first aluminum alloy layer, a first corrugated medium layer, a second aluminum alloy layer, a second corrugated medium layer and a third aluminum alloy layer which are sequentially laminated; the first corrugated medium layers and the second corrugated medium layers are arranged in a staggered mode, and the composite board with the structure can strengthen the performance strength of the corrugated board, reduce anisotropism and the like. Another patent of the invention with publication number CN102287014a discloses an aluminum honeycomb heat-insulating composite board for building, which comprises a panel and a bottom plate, wherein an aluminum honeycomb core is compounded between the panel and the bottom plate, and the aluminum honeycomb heat-insulating composite board has the characteristics of light weight, high strength, high rigidity, heat insulation, sound insulation, shock absorption, flame retardance and the like which are the same as those of the aluminum honeycomb board.
Although the existing composite board structure has the advantages of light weight, high strength, sound insulation, heat preservation and the like, the inventor finds that in long-term production practice, the existing composite board processing process has some common problems, such as:
1. Whether the composite board of the corrugated supporting structure or the composite board of the honeycomb supporting structure is processed, the base board, the panel and the supporting structure are manufactured independently, then composite materials are arranged on the base board, the panel or the supporting structure, finally the supporting structure and the panel are placed on the base board in sequence by manpower, the composite materials are utilized to make the base board, the panel and the supporting structure composite to obtain the composite board, and particularly when the composite board of the honeycomb supporting structure is produced, the honeycomb supporting structure is also required to be unfolded to be in a honeycomb shape for compounding, so that the decoration material with the sandwich core structure in the prior art has low automation degree in the production process.
2. Meanwhile, in the prior art, when the supporting structure is manufactured, the supporting structure is required to be manufactured in a state of almost being equal to the bottom plate and the panel, and the area of the composite board in the prior art is generally larger, so that the supporting structure is difficult to arrange between the bottom plate and the panel, and the difficulty of automatically producing the sandwich core decorative structure is further increased; and because the area of the supporting structure is larger, the processing difficulty of the supporting structure is larger, and the volume of the used equipment is larger, so that the production cost is larger.
Disclosure of Invention
The invention aims to provide a manufacturing method of a vertical support decorative structure, which aims to solve the problems of low automation degree and high production cost in the production process of the existing decorative structure.
In order to achieve the above purpose, the invention adopts the following technical scheme: a manufacturing method of a vertical support decoration structure comprises the following steps,
S1: dividing the coiled material into strips with equal widths, and bending the strips into a supporting plate with a reciprocating bending structure;
S2: continuously and uniformly conveying the bottom plate and the panel by utilizing a conveying line, wherein the bottom plate is positioned below the panel, the support plates in S1 are uniformly arranged between the bottom plate and the panel at equal intervals, bonding layers are arranged between the support plates and the bottom plate and between the support plates and the panel, and the support plates are simultaneously vertical to the bottom plate and the panel to obtain bonding plates;
s3: and cutting the bonding plate to obtain a composite plate, and shaping the bonding layer in the composite plate to finally obtain the product.
The principle of the scheme is as follows: the manufacturing method of the application has great difference from the manufacturing method of the common sandwich core decorative structure, firstly, when the support structure is manufactured, coiled materials for producing the support structure in the prior art are cut and bent into the support plate with the reciprocating bending structure, compared with the corrugated support structure or the honeycomb support structure in the prior art, the area of the support plate is greatly reduced, so that the procedures of cutting and bending of the support plate can be realized more easily, and the production equipment cost can be reduced; meanwhile, because the area of the supporting plate is greatly reduced, in S2, when the bottom plate and the panel are continuously conveyed by utilizing the conveying line, a plurality of supporting plates can be conveniently and continuously arranged on the bottom plate at intervals by utilizing the existing tool, and an adhesive layer can be conveniently arranged between the supporting plates and the bottom plate and the panel, so that an adhesive plate can be conveniently obtained, and at the moment, the adhesive plate is a whole continuous plate, can be cut into composite plates with preset lengths according to actual needs, and finally, the decorative structure with the vertical supporting structure is obtained by shaping; in addition, when the supporting plate is arranged, the supporting plate is vertical to the bottom plate and the panel, so that the supporting plate can play a stable supporting role on the bottom plate and the panel in the vertical supporting decoration structure, the vertical supporting decoration structure has good strength, and the impact resistance of the decoration structure is improved and the service life is prolonged.
The beneficial effect of this scheme is:
1. Is favorable for reducing the production cost: compared with the prior art, the support structure has larger area, and the corrugated structure or the honeycomb structure needs to be processed on the support structure by using equipment with larger volume, so that the production cost is higher, and the processing difficulty of processing the support structure with larger area is also higher. According to the application, the whole supporting structure in the prior art is divided into the supporting plates with the area far smaller than that of the supporting structure in the prior art, so that the cutting, processing and arrangement of the supporting plates are more convenient, the processing difficulty is lower, the volume of used equipment is reduced, and meanwhile, the supporting plates can be efficiently and rapidly arranged between the bottom plate and the panel, thereby not only effectively saving the equipment cost, but also effectively saving the space cost.
2. Is favorable for realizing automatic production: compared with the prior art, when the sandwich type decorative structure is produced, the bottom plate, the panel and the supporting structure are required to be manufactured independently, and finally the composite plate is obtained by compounding, so that many steps are required to be completed manually, and the automatic production is difficult to realize. In the application, because the area of the supporting plate is smaller, the supporting plate can be conveniently arranged between the bottom plate and the panel by using tooling equipment, and the work of setting the bonding layer can be conveniently and automatically completed, so that the application can completely realize automatic production.
3. The overall strength of the decorative structure is effectively improved: in the prior art, no matter a honeycomb supporting structure or a corrugated supporting structure, the supporting surface of the supporting structure between the bottom plate and the panel is an inclined surface structure, and the decorative structure is generally along the direction vertical to the bottom plate and the panel when being subjected to external force, so that the supporting structure in the prior art is easy to locally deform due to stress when being subjected to the external force. In the application, the supporting plate is vertically arranged between the bottom plate and the panel, namely, the arrangement direction of the supporting piece is parallel to the stress direction of the bottom plate and the panel, so that the supporting piece can more effectively support the bottom plate and the panel, thereby improving the strength of the decorative structure; in addition, in the application, the support piece is of a reciprocating bending structure, the reciprocating bending structure is easy to automatically process by using the existing equipment such as a bending machine, and the contact area of the support piece, the bottom plate and the panel can be effectively increased by arranging the reciprocating bending structure, so that the composite area of the support piece, the bottom plate and the panel is increased, and the connection strength and the tear resistance of the support piece, the bottom plate and the panel are improved.
4. Is favorable for improving the utilization rate of materials: compared with the prior art that the area of the supporting structure is larger, the coiled material of the raw material processed by the supporting structure is generally of a fixed size, so that if the length of the decorative structure is changed during processing, the coiled material is easy to generate larger area of leftover materials to be wasted during manufacturing the supporting structure, and the material utilization rate is not particularly high. In the application, the existing whole supporting structure is changed into the supporting plate with smaller area, so that the width of each supporting plate is reduced, and therefore, in the production process, coiled materials with fixed size can be cut into a plurality of supporting plates in colleges and universities, thereby effectively reducing the waste of materials and saving the production cost.
5. The size of the vertical support decorative structure can be conveniently adjusted: in the application, the bottom plate and the panel are continuously conveyed by the conveying line during production, and the supporting plate is continuously arranged between the bottom plate and the panel at intervals, so that in the S2 stage, the bottom plate, the panel and the supporting plate form a bonding plate or are in a continuous platy structure, the bonding plate is cut to obtain the composite plate only when the composite plate is formed in the S3 stage, and the length and the size of the composite plate can be conveniently controlled by controlling the cutting interval, thereby adjusting the size of the vertical supporting decorative structure.
Preferably, in S1, the cross section of the back-and-forth bending structure of the support plate is one or more of zigzag, wave-shaped, W-shaped or U-shaped.
In the scheme, the supporting plates are arranged into one or more combinations of zigzag, wavy, W-shaped or U-shaped, so that the same supporting plate can be provided with the same reciprocating bending structure, and the reciprocating bending structures between the adjacent supporting plates can be the same or different; meanwhile, various reciprocating bending structures can be formed on the same supporting plate at the same time, so that the reciprocating bending structures with different shapes are arranged at different positions of the same supporting plate under different use scenes of the decorative structure, and the like, so that the supporting plate forms different strength areas at different positions of the decorative structure, and the production cost and the structural strength are comprehensively controlled.
Preferably, as an improvement, when bending the cut strip into the support plate of the reciprocating bending structure in S1, the reinforcing parts are simultaneously formed at both ends of the support plate, and contact surfaces facing the bottom plate and the face plate are provided on the reinforcing parts.
In the scheme, the reinforcing parts are arranged at the two ends of the supporting plate, and the contact surfaces are arranged on the reinforcing parts, so that the structural strength of the supporting plate can be improved, and the supporting plate can have a more stable supporting effect on the bottom plate and the panel; on the other hand, by arranging the reinforcing part, the contact area of the supporting plate, the bottom plate and the panel is larger, so that the composite strength of the supporting plate, the bottom plate and the panel is further improved; meanwhile, when bending and forming are carried out on the cut strips by using equipment such as a bending machine in the prior art, corresponding mould structures can be arranged on the bending machine to synchronously form the reinforcing part, so that the production of the reinforcing part is efficiently and automatically completed.
Preferably, as an improvement, a receiving portion along the length direction of the support plate is formed on the contact surface.
In this scheme, through set up the holding portion on the contact surface to when setting up the adhesive linkage between backup pad and bottom plate and panel, utilize the holding performance of holding portion, make the adhesive linkage can be convenient, fast and fully set up between backup pad and bottom plate and panel, thereby guarantee that the backup pad forms good bonding relation simultaneously with between bottom plate and the panel.
Preferably, as a modification, when the adhesive layer is provided in S2, adhesive is coated on the contact surface, and the adhesive is filled in the accommodating portion; and (3) when the bonding layer is shaped in the step (S3), placing the bottom plate, the panel and the supporting plate provided with the bonding layer into a cold press for compression molding.
In this scheme, through the coating adhesive at the both ends of backup pad, then utilize current cold press direct messenger adhesive design to automatic production cold pressing composite sheet fast.
Preferably, as a modification, when the adhesive layer is provided in S2, an adhesive is coated on the contact surface, a functional film is coated on the top surface of the base plate and/or the bottom surface of the panel, and then the base plate, the panel, and the support plate provided with the adhesive layer are placed in a hot press for press molding.
In this scheme, when the coating bonding glue, still coat the functional film on the top surface of bottom plate and/or on the bottom surface of panel to finally utilize the hot press to make adhesive linkage and functional film design, thereby automatic production hot pressing composite sheet and composite sheet have the special functional performance of functional film, thereby increase vertical support decorative structure's special functional effect.
Preferably, as an improvement, the functional film includes one or more combinations of a sound insulation film, a heat insulation film, and a waterproof film.
In this scheme, the functional film that uses includes sound insulation membrane, thermal-insulated membrane and water proof membrane etc. for hot pressing composite sheet has one or more performances such as sound insulation, thermal-insulated and waterproof, and the function is more perfect.
Preferably, as an improvement, when the reinforcing part is formed in S1, an anti-defect part is formed on the reinforcing part at the same time, the anti-defect part comprises a stretching bulge and a compression notch, the stretching bulge and the support plate are bent to form a part protruding outwards from the reciprocating bending structure, and the compression notch and the support plate are bent to form a part recessed inwards from the reciprocating bending structure.
In this scheme, through setting up tensile arch and compression breach to when buckling the shaping of cutting into reciprocal structure of buckling, make on the reinforcing part follow the cutting take place to buckle and form reciprocal structure of buckling in step, tensile arch can carry out the material to the outwards bellied position of reinforcing part and supplement, and compression breach can prevent that the reinforcing part from taking place the material gathering in the compression position when forming reciprocal structure of buckling, thereby effectively guarantee that the contact surface keeps planar structure as far as possible on the reinforcing part in the formation reciprocal structure of buckling, thereby make bottom plate and panel can with the good contact of contact surface, so that the adhesive linkage can effectively and fully arrange.
Preferably, as a modification, the support plate has a width D, the panel has a thickness δ1, and the base plate has a thickness δ2, where d= (δ1+δ2) ×1.4.
In this scheme, with the width size of backup pad and panel and the thickness of bottom plate form proportional relation to distance (if neglecting the thickness of adhesive linkage, the distance between bottom plate and the panel equals the width size of backup pad) between bottom plate and the panel synthesizes with the thickness of bottom plate and panel and forms corresponding relation, thereby makes the holistic intensity of decorative structure high and the consumptive material is few.
Preferably, as an improvement, when the bottom plate and the panel are conveyed by the conveying line in S2, the clamping plates are conveyed at the same time, the number of the clamping plates is a plurality of clamping plates and the clamping plates are positioned between the bottom plate and the panel, and the supporting plates are arranged between the bottom plate and the clamping plates, between the adjacent clamping plates and between the clamping plates and the panel.
In this scheme, when decorative structure's overall thickness is great, can set up the multilayer backup pad to set up the sandwich panel between upper and lower floor's backup pad, thereby make the width of backup pad be in suitable size, so that whole decorative structure's stable in structure.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a schematic view of a W-shaped reciprocating bending structure of a supporting plate in a first embodiment of the present invention.
Fig. 3 is a schematic view of a composite board (with the adhesive layer hidden) according to a first embodiment of the invention.
Fig. 4 is a schematic longitudinal section of a composite panel according to a first embodiment of the present invention.
FIG. 5 is a longitudinal cross-sectional view of a slit in a third embodiment of the invention.
Fig. 6 is a top view of a support plate formed by bending a cut strip according to a third embodiment of the present invention.
Fig. 7 is a schematic longitudinal section of a composite panel according to a fourth embodiment of the present invention.
Detailed Description
The following is a further detailed description of the embodiments:
Reference numerals in the drawings of the specification include: coiled material 1, first cutting machine 2, slitting 3, roll squeezer 4, backup pad 5, bottom plate 6, panel 7, upset frock 8, spreading machine 9, adhesive linkage 10, second cutting machine 11, composite sheet 12, cold press 13, reinforcing part 14, contact surface 15, tensile arch 16, compression breach 17, holding tank 18.
Example 1
Embodiment one is substantially as shown in fig. 1: a manufacturing method of a vertical support decoration structure comprises the following steps:
S1: the coiled material 1 is driven to rotate by utilizing a rotating shaft, so that the coiled material 1 moves rightwards along a conveying line, the coiled material 1 is cut into strips 3 with equal width by utilizing a first cutting machine 2, in the cutting process, the width of the strips 3 is D, the thickness of a panel 7 is delta 1, and the thickness of a bottom plate 6 is delta 2, wherein the width of the strips 3 is determined according to the relation of D= (delta 1+ delta 2) multiplied by 1.4 during cutting; then bending the cut strip 3 into a support plate 5 with a reciprocating bending structure by using a roll squeezer 4, wherein in the embodiment, the cross section of the reciprocating bending structure of the support plate 5 is one or more of zigzag, wave-shaped, W-shaped or U-shaped, the reciprocating bending structure with the W-shaped is shown in fig. 2, the structure of the wave-shaped support plate 5 is shown in fig. 3, in the embodiment, the reciprocating bending structures on the same support plate 5 are the same, but in other embodiments except the embodiment, the reciprocating bending structures on the same support 3 can be a combination of the shapes, for example, the reciprocating bending structures at the middle position are wave-shaped on the same support plate 5, and the reciprocating bending structures at the front end and the rear end of the support plate 5 are W-shaped, so that the reciprocating bending structures at the front end and the rear end of the support plate 5 are more compact, and the two ends of the support plate 5 can provide more stable support;
S2: as shown in fig. 1, the bottom plate 6 and the panel 7 are continuously and rightwards conveyed by using a conveying line, wherein the bottom plate 6 is positioned below the panel 7, a placement space is arranged between the bottom plate 6 and the panel 7, then the support plate 5 in the S1 is uniformly arranged between the bottom plate 6 and the panel 7 at equal intervals, when the support plate 5 is placed, the support plate 5 in a horizontally placed state is turned by 90 degrees by using a turning tool 8 to be in a vertical state, then an adhesive glue is simultaneously coated on the upper end surface and the lower end surface of the support plate 5 by using a glue coater 9, the support plate 5 is placed on the top surface of the bottom plate 6 by using the turning tool 8, the distance between the panels 7 of the bottom plate 6 is reduced by using the conveying line, finally the top surface of the support plate 5 is contacted with the bottom surface of the panel 7, and the support plate 5 is supported by the panel 7, and in combination with fig. 3 and 4, at the moment, the support plate 5 is simultaneously perpendicular to the bottom plate 6 and the panel 7, and the adhesive glue forms an adhesive layer 10 between the support plate 5 and the support plate 7, and the support plate 6 form an adhesive plate;
S3: as shown in fig. 1, the adhesive sheet is continuously conveyed by a conveyor belt, then the adhesive sheet is cut into predetermined lengths by a second slitting machine 11 to obtain a composite plate 12, finally the composite plate 12 is conveyed to a cold press 13 by a conveying line, and the cold press 13 is used for applying pressure to the composite plate 12 to shape an adhesive layer 10 in the composite plate 12, so that a product with a vertical support decoration structure is finally obtained.
Example two
The second embodiment differs from the first embodiment in that: in the present embodiment, in S2, the adhesive is applied to the upper end face and the lower end face of the support plate 5 by the laminator 9, and at the same time, a functional film is attached to the top face of the bottom plate 6 and/or the bottom face of the panel 7 by the laminator, the functional film including one or more combinations of a sound insulation film, a heat insulation film and a waterproof film, and then the support plate 5 is disposed between the bottom plate 6 and the panel 7 after the film has been attached;
In S3, the bonding plate is cut into predetermined lengths by the second slitting machine 11 to obtain the composite plate 12, and then the composite plate 12 is conveyed by the conveying line to the hot press, the temperature of the hot press is controlled to be 140-180 ℃, and the composite plate 12 is heated while pressure is applied by the hot press, so that the bonding layer 10 in the composite plate 12 is shaped, and the functional film is completely bonded on the bottom plate 6 and/or the face plate 7, thereby finally obtaining the vertical supporting decorative structure with the functions of sound insulation, heat insulation, water resistance and the like.
Example III
The third embodiment differs from the first embodiment in that: before the strip 3 is bent into the support plate 5 with the reciprocating bending structure by the roller press 4 in S1, as shown in fig. 5 and 6, the two ends of the strip 3 are extruded by the extruder to form a protruding structure protruding outside the two side surfaces of the strip 3, so that when the strip 3 is bent into the reciprocating bending structure by the roller press 4 later, the protruding on the strip 3 is bent along with the strip 3 to form the reinforcing part 14, and the two ends of the reinforcing part 14 form the contact surface 15 capable of being in surface contact with the bottom plate 6 and the panel 7.
In this embodiment, in order to make the contact surface 15 flat, when the raised structure is formed by using the extruder, an anti-defect portion is formed on the raised structure, the anti-defect portion includes a stretching protrusion 16 and a compression notch 17, the stretching protrusion 16 corresponds to a portion of the subsequent support plate 5, which is protruded outwards by the reciprocating bending structure when the subsequent support plate 5 is bent into the reciprocating bending structure, and the compression notch 17 corresponds to a portion of the subsequent support plate 5, which is recessed inwards by the reciprocating bending structure when the support plate 5 is bent into the reciprocating bending structure, so that when the cut strip 3 is bent into the support plate 5 by using the roll squeezer 4, the stretching protrusion 16 can supplement the material to the position of the outward protrusion of the support plate 5, and the arrangement of the compression notch 17 can reduce the formation of wrinkles due to bending of the inward recessed portion of the support plate 5, so that the flatness of the contact surface 15 is better, and the subsequent contact surface 15 forms a good contact relationship with the bottom plate 6 and the panel 7; meanwhile, the reinforcing part 14 is arranged in the embodiment, so that the contact area 15 between the supporting plate 5 and the bottom plate 6 and the panel 7 is increased, the longitudinal section structure of the supporting plate 5 is I-shaped and stable in structure when the composite plate 12 is formed later, the contact area 15 between the supporting plate 5 and the bottom plate 6 and the panel 7 is large, the formed bonding area is larger and the connection is more stable, and the stability of the vertical supporting decorative structure is stronger.
Example IV
The fourth embodiment differs from the third embodiment in that: in this embodiment, as shown in fig. 7, when the extrusion molding is performed on the two ends of the cut strip 3 by using the extruder to form the protruding structures protruding to the outside of the two side surfaces of the cut strip 3, the extrusion molding is performed on the protruding structures at the same time to form the grooves along the length direction of the cut strip 3, and the two ends of the grooves do not completely penetrate the front and rear ends of the cut strip 3, so that the grooves can form the accommodating portion with the accommodating groove 18 on the reinforcing portion 14 when the roll squeezer 4 is used for bending the cut strip 3, and the accommodating groove 18 can be used for accommodating the adhesive, so that when the adhesive is coated on the support plate 5 in the following step S2, the adhesive is beneficial to be kept at the two ends of the support plate 5, so that the good adhesive layer 10 is formed when the two ends of the support plate 5 are contacted with the bottom plate 6 and the panel 7 respectively. In other embodiments than this embodiment, the number of the accommodating grooves 18 may be plural, and the accommodating portions may be provided in a grid structure or other shapes, which will not be described here.
Example five
The fifth embodiment differs from the first embodiment in that: when the thickness of the formed vertical support decorative structure is large, a plurality of layers of clamping plates which are parallel to each other are arranged between the bottom plate 6 and the panel 7, and the support plates 5 are arranged between the bottom plate 6 and the clamping plates, between the upper adjacent clamping plates and the lower adjacent clamping plates and between the clamping plates and the panel 7, and when the support plates 5 are placed on the clamping plates, the operation mode is the same as that of placing the support plates 5 on the bottom plate 6. Through setting up multilayer splint and multilayer backup pad 5 in this embodiment, can guarantee that the product thickness of production reaches the requirement, can make the width of backup pad 5 in the within range that sets for again, ensure that backup pad 5 can play stable supporting role to bottom plate 6 and panel 7.
The foregoing is merely exemplary of the present application, and specific technical solutions and/or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present application, and these should also be regarded as the protection scope of the present application, which does not affect the effect of the implementation of the present application and the practical applicability of the patent. The protection scope of the present application is subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (6)

1. A manufacturing method of a vertical support decoration structure is characterized in that: comprises the following steps of the method,
S1: cutting the coiled material into strips with equal width, bending the strips into a supporting plate with a reciprocating bending structure, simultaneously forming reinforcing parts at two ends of the supporting plate, arranging contact surfaces opposite to the bottom plate and the panel on the reinforcing parts, and forming a containing part along the length direction of the supporting plate on the contact surfaces;
The processing step of the reinforcing part is that the two ends of the cut strip are extruded and molded into a convex structure protruding out of the two side surfaces of the cut strip by utilizing an extruder, so that when the cut strip is bent into a reciprocating bending structure by utilizing a roller press later, the convex on the cut strip is bent along with the cut strip to form the reinforcing part;
The processing steps of the accommodating part are that when the extrusion press is used for extruding and forming the two ends of the cut strip to the convex structures protruding out of the two side surfaces of the cut strip, grooves along the length direction of the cut strip are extruded and formed on the convex structures at the same time, the two ends of the grooves do not completely penetrate through the front end and the rear end of the cut strip, and the accommodating part with the accommodating groove can be formed on the reinforcing part through the grooves when the cut strip is bent by the roll squeezer;
In the step S1, when the reinforcing part is formed, an anti-defect part is formed on the reinforcing part at the same time, wherein the anti-defect part comprises a stretching bulge and a compression notch, the stretching bulge corresponds to a part of the support plate, which is outwards bulged, of the reciprocating bending structure when the support plate is bent into the reciprocating bending structure, and the compression notch corresponds to a part of the support plate, which is inwards sunken, of the reciprocating bending structure when the support plate is bent into the reciprocating bending structure; the width of the supporting plate is D, the thickness of the panel is delta 1, the thickness of the bottom plate is delta 2, wherein D= (delta 1+ delta 2) multiplied by 1.4;
S2: continuously and uniformly conveying the bottom plate and the panel by utilizing a conveying line, wherein the bottom plate is positioned below the panel, the support plates in S1 are uniformly arranged between the bottom plate and the panel at equal intervals, bonding layers are arranged between the support plates and the bottom plate and between the support plates and the panel, and the support plates are simultaneously vertical to the bottom plate and the panel to obtain bonding plates;
s3: and cutting the bonding plate to obtain a composite plate, and shaping the bonding layer in the composite plate to finally obtain the product.
2. The method of manufacturing a vertical support trim structure of claim 1, wherein: in S1, the cross section of the reciprocating bending structure of the supporting plate is one or more of zigzag, wave-shaped, W-shaped or U-shaped.
3. The method of manufacturing a vertical support trim structure of claim 2, wherein: s2, when the adhesive layer is arranged, adhesive is coated on the contact surface, and the adhesive is filled in the accommodating part; and (3) when the bonding layer is shaped in the step (S3), placing the bottom plate, the panel and the supporting plate provided with the bonding layer into a cold press for compression molding.
4. The method of manufacturing a vertical support trim structure of claim 2, wherein: and S2, when the bonding layer is arranged, coating bonding glue on the contact surface, coating a functional film on the top surface of the bottom plate and/or the bottom surface of the panel, and then placing the bottom plate, the panel and the support plate provided with the bonding layer into a hot press for compression molding.
5. The method of manufacturing a vertical support trim structure of claim 4, wherein: the functional film comprises one or more combinations of a sound insulating film, a heat insulating film and a waterproof film.
6. The method of manufacturing a vertical support trim structure of claim 1, wherein: when utilizing transmission line conveying bottom plate and panel in S2, still constant speed conveying splint simultaneously, the quantity of splint is a plurality of and a plurality of splint are located between bottom plate and the panel, all are provided with the backup pad between bottom plate and the splint, between the adjacent splint and between splint and the panel.
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