CN114060189B

CN114060189B - Fuel prefilter assembly

Info

Publication number: CN114060189B
Application number: CN202111610679.2A
Authority: CN
Inventors: 李星; 张金玲; 李骁祺; 李�权
Original assignee: Dingyuan Yili Filtration Technology Co ltd; Wuxi Yili Environmental Protection Technology Co Ltd; Hebei Yili Technology Co Ltd
Current assignee: Dingyuan Yili Filtration Technology Co ltd; Wuxi Yili Environmental Protection Technology Co Ltd; Hebei Yili Technology Co Ltd
Priority date: 2021-12-27
Filing date: 2021-12-27
Publication date: 2024-08-02
Anticipated expiration: 2041-12-27
Also published as: CN114060189A

Abstract

The invention discloses a fuel prefilter assembly.A top cover is connected to a shell, filter element assemblies are arranged in inner cavities of the shell and the top cover, inserting holes are vertically formed in the inner side of the shell and above a pump cavity, and oil passing holes and airflow channels are respectively formed between the inserting holes and the pump cavity; the lower end part of the conduit assembly is inserted into the insertion hole, and an airflow channel of the conduit assembly is communicated with the airflow channel through the air outlet hole; the bottom of the conduit component is provided with a one-way valve. The check valve is arranged in the insertion hole formed in the center of the shell, the insertion hole is hidden in the shell and is not communicated with the outside, even if the sealing performance of the sealing structure of the check valve fails, the sealing performance in the shell is not affected, the sealing failure point on the shell is reduced, and the sealing reliability is improved.

Description

Fuel prefilter assembly

Technical Field

The invention relates to the technical field of fuel filters for vehicles, in particular to a fuel prefilter assembly.

Background

The fuel prefilter is arranged in an engine oil supply system and is used for filtering out impurities, water and other pollutants in fuel oil and then inputting the filtered impurities, water and other pollutants into the fuel pump and the fuel injector, so that the problems of excessive abrasion or blockage of important parts such as the fuel pump and the fuel injector are avoided, and the normal operation of the engine is ensured.

The Chinese patent CN202020129497.8 discloses a module integrated fuel prefilter assembly structure, the upper part of a main shell is provided with a transparent upper end cover, the lower end of the main shell is provided with a transparent water collecting cup, a filter cavity and a vent cavity are arranged in the main shell, a filter element assembly is arranged in the filter cavity, an oil inlet communicated with the filter cavity is arranged on the main shell, a vent electric pump is arranged in the vent cavity, the middle part of the filter element assembly is provided with a first conduit and a second conduit, the first conduit is communicated with the vent cavity, the second conduit is shorter than the first conduit, the outlet of the second conduit is connected with a one-way valve, and the outlet of the one-way valve is connected with an oil outlet. The working mode of the fuel prefilter assembly is as follows: when the one-way valve is closed, fuel enters from the oil inlet and passes through the filter element assembly, flows into the exhaust cavity through the first conduit, and the exhaust electricity is exhausted and then exits from the oil outlet; when the one-way valve is opened, fuel enters from the oil inlet, passes through the filter element assembly, passes through the second conduit and the one-way valve, and then exits from the oil outlet.

The fuel prefilter assembly has the following problems:

(1) The one-way valve is horizontally and transversely arranged on the main shell and positioned on the circumferential outer side of the guide pipe, on one hand, the outer port of the one-way valve channel is communicated with the outside, the outer port of the channel is required to be sealed by a plug and/or a sealing element, and once the sealing performance of the plug or the sealing element fails, the sealing performance inside the main shell can be directly influenced, and potential sealing failure points on the main shell are more; on the other hand, because the check valve is transversely arranged on the main shell, the main shell needs to reserve the transverse installation space of the check valve, so that the size of the shell is larger, the whole prefilter has larger size and weight, the requirements of the prefilter on the installation space are high, and the transportation cost of the prefilter can be correspondingly increased. And the water collecting cup is fixedly connected to the bottom of the shell, so that the whole volume and weight of the prefilter are further increased, and the installation difficulty and the transportation cost are increased.

(2) The pressure of the first conduit in the center of the filter element assembly of the prefilter is equivalent to that of the second conduit, when fuel flows, gas in the first conduit cannot be continuously discharged, namely, gas can be remained in the prefilter, so that certain pressure exists in the prefilter, the fuel liquid level in the prefilter is at a lower level, the upper middle part of filter paper of the filter element assembly is enabled to participate in the filtering effect, the utilization rate of the filter element assembly is lower, the waste of the middle upper part filtering structure is caused, the lower part of the filter paper bears a heavy filtering task, the lower part loss is fast, the service life is low, the service life of the filter element assembly is low, the replacement is frequent, and the use cost is high.

(3) The upper cover of prefilter sets up the internal thread, sets up the internal thread on the main casing, and the two passes through threaded connection, because upper cover and main casing are plastics material generally, take place the adhesion effect easily between the two, are provided with the sealing washer between the two moreover, and the dismantlement degree of difficulty is great.

Disclosure of Invention

The inventor aims at the defects of the prior fuel prefilter and provides a fuel prefilter assembly with reasonable structure, the one-way valve is arranged in the shell and at the bottom of the guide pipe, the processing difficulty of the shell is reduced, the sealing failure point is reduced, the size of the shell is reduced, and the installation difficulty and the transportation cost are reduced; the lower part of the conduit assembly adopts an inner and outer sleeve structure, so that the fuel liquid level is kept at a higher level, the utilization rate of the filter element assembly is improved, and the service life of the filter element assembly is prolonged; the shell is connected with the upper cover through the threaded sleeve, so that the disassembly difficulty is reduced.

The technical scheme adopted by the invention is as follows:

The upper cover is connected to the shell, a filter element assembly is arranged in the inner cavities of the shell and the upper cover, a dirty oil cavity is arranged in the inner cavity and positioned on the periphery of the filter element assembly, the center of the filter element assembly is a clean oil cavity, a conduit assembly is vertically inserted in the center of the clean oil cavity, a fuel channel and an air flow channel are arranged in the conduit assembly, and the fuel channel and the air flow channel are respectively communicated with the clean oil cavity; an oil inlet, an oil outlet and a pump cavity are arranged on the shell, the oil inlet is communicated with the dirty oil cavity, the oil outlet is communicated with the pump cavity, and an oil pump is inserted in the pump cavity;

the inner side of the shell and above the pump cavity are vertically provided with inserting holes, and an oil passing hole and an airflow flowing channel are respectively arranged between the inserting holes and the pump cavity; the lower end part of the conduit assembly is inserted into the insertion hole, and an airflow channel of the conduit assembly is communicated with the airflow channel through the air outlet hole;

The bottom of the guide pipe assembly is provided with a one-way valve, the one-way valve is positioned above the oil passing hole, and a valve plate of the one-way valve is inserted on the valve seat and can be opened in a one-way towards the oil passing hole; the valve seat is provided with a plurality of fuel overflow holes which are communicated with a fuel passage of the conduit assembly.

As a further improvement of the above technical scheme:

The valve seat of the one-way valve is welded and fixed in the catheter assembly; or the valve seat of the one-way valve is welded and fixed in the insertion hole, and the conduit assembly is inserted into the upper end part of the valve seat.

The bottom of the insertion hole of the shell is provided with a plurality of supporting blocks; the oil passing hole is vertically arranged between the inserting hole and the pump cavity.

An airflow cavity is formed in the inner side of the shell and above the pump cavity, a first overflow hole is formed between the airflow cavity and the plug-in hole, a second overflow hole is formed between the airflow cavity and the pump cavity, and the first overflow hole, the airflow cavity and the second overflow hole are sequentially communicated to form the airflow channel; the top of the airflow cavity is covered with a cover plate.

The duct component comprises an upper duct, a lower outer duct and a lower inner duct, wherein the upper duct is connected with the lower inner duct, the lower outer duct is sleeved on the periphery of the lower inner duct, an annular channel between the lower outer duct and the lower inner duct is a fuel oil channel, and a central channel between the upper duct and the lower inner duct is an air flow channel.

The lower outer guide pipe comprises a pipe part and a connecting part, a plurality of oil inlet holes are formed in the pipe part, and the oil inlet holes are communicated with the oil purifying cavity and the fuel oil channel; a transverse stop block is arranged in the connecting part, a valve cavity is formed below the transverse stop block, and the one-way valve is inserted in the valve cavity; the transverse stop block is provided with an oil outlet which is communicated with the fuel channel and the valve cavity; the middle of the transverse baffle block is provided with an axial boss, the axial boss is inserted into the lower inner guide pipe, a longitudinal air outlet hole is formed in the axial boss, the transverse baffle block is provided with a transverse air outlet hole, the longitudinal air outlet hole is communicated with the transverse air outlet hole, and the transverse air outlet hole is communicated with the airflow channel of the shell; the connecting part is inserted into the insertion hole through interference fit; the outer peripheral surface of the connecting part is axially provided with a second groove which is matched with the corresponding rib on the shell; blind holes are respectively formed in two opposite sides of the connecting part and above the transverse air outlet holes.

The wall surface of the lower inner conduit is provided with a through hole which is communicated with the fuel oil channel and the air flow channel; the through hole is positioned between the oil inlet hole and the oil outlet hole of the lower outer guide pipe, and the opening area of the through hole is smaller than that of the oil inlet hole.

The upper guide pipe is inserted on the lower inner guide pipe through interference fit; a clamping block is arranged on the lower inner guide pipe, corresponds to the oil inlet hole of the lower outer guide pipe, and is clamped into the oil inlet hole; the lower inner guide pipe is also provided with a first supporting rib and a second supporting rib.

The upper cover is fixedly connected with the shell through a threaded sleeve, the lower end of the upper cover is inserted into the upper end of the shell, and the peripheral surface of the upper cover is provided with a limit edge; at least one first notch is formed in the lower surface of the upper pipe orifice of the shell or the limit edge of the upper cover; the outer peripheral surface of the upper cover is provided with a plurality of first ribs, and at least one first rib is provided with a second notch; the inner peripheral surface of the screw sleeve is provided with a plurality of first grooves, the first grooves correspond to the first ribs, the first ribs are in clearance fit with the first grooves, and the width of the first grooves is 1.1-1.2 times that of the first ribs.

A water collecting cavity is arranged below the filter element assembly in the shell; the bottom of the shell is provided with a bleeder screw communicated with the pump cavity, and a water drain valve and a water level sensor are arranged in the communicated water collecting cavity; perspective windows are respectively arranged on the wall surfaces of the two opposite sides of the lower part of the shell corresponding to the water collecting cavities; a heater is sleeved in the shell and positioned outside the filter element assembly; an exhaust valve is inserted in the center of the top of the upper cover, and an exhaust hole is formed in the center of the upper end cover of the filter element assembly.

The beneficial effects of the invention are as follows:

the check valve is arranged in the insertion hole formed in the center of the shell, the insertion hole is hidden in the shell and is not communicated with the outside, even if the sealing performance of the sealing structure of the check valve fails, the sealing performance in the shell is not affected, the sealing failure point on the shell is reduced, and the sealing reliability is improved; in addition, the plug-in hole is directly communicated with the pump cavity through the oil passing hole with the vertical bottom, and an additional communication channel is not needed to be added, so that the processing technology difficulty of the shell is reduced, and the control difficulty of the processing precision is reduced. The check valve is integrated at the bottom of the duct assembly, so that the occupation of the space of the shell is reduced, the check valve is integrated in the duct assembly, the space of the shell can not be occupied even, namely, the shell only needs to be reserved with small space or even installation space of the check valve, the shell can be designed to be more compact under the condition of meeting the performance, and the volume can be designed to be smaller as much as possible, thereby reducing the whole volume and weight of the prefilter, reducing the whole requirement on the installation space and simultaneously reducing the transportation cost.

The fuel channel of the duct assembly is communicated with the air channel through the through hole of the lower inner duct, when the engine normally runs and the fuel flows, the fuel flow rate in the fuel channel is higher, the air in the air channel basically tends to be in a static state, the flow rate tends to be zero, a positive pressure difference is generated between the air channel and the fuel channel, under the positive pressure effect, the air in the air channel is discharged into the fuel channel through the through hole and flows along with the fuel to be taken away, namely, the air in the air channel is continuously discharged along with the fuel in the working process, the pressure in the prefilter is reduced, so that the fuel level in the filter element assembly can be raised and kept at a higher position, the filter paper layer is more involved in the filtering effect, the service rate of the filter element assembly is improved, the service life of the filter element assembly is prolonged, and the replacement frequency and the use cost are reduced. The through hole of the lower inner conduit is positioned below the oil inlet hole of the lower outer conduit, so that gas from the gas flow channel can be prevented from overflowing from the oil inlet hole to the clean oil cavity, and the gas is ensured to be taken away by the fuel oil completely. The second support rib of the lower inner conduit is supported between the lower inner conduit and the lower outer conduit, so that the support strength is improved, and the connection reliability is improved.

According to the invention, the upper cover and the shell are indirectly and fixedly connected through the threaded sleeve, so that the adhesion effect between the upper cover and the shell is avoided, and the disassembly difficulty is reduced. At least one dismounting notch structure is arranged between the upper cover and the shell, when the upper cover is dismounted, after the screw sleeve is unscrewed, the upper cover can be pried loose at the notch through an auxiliary dismounting tool, so that the upper cover is pulled out, and the upper cover is convenient to dismount. Be provided with the supplementary dismantlement structure of mutually supporting between swivel nut and the upper cover, after the swivel nut unscrews, through the cooperation of this supplementary dismantlement structure, can drive the upper cover and upwards pull out, make things convenient for the dismantlement of upper cover.

Drawings

Fig. 1 is a perspective view of the present invention.

Fig. 2 is a partial cross-sectional view at a front view angle of the present invention.

Fig. 3 is an enlarged view of a portion a in fig. 2.

FIG. 4 is a cross-sectional view of section B-B of FIG. 2, with the dashed arrows in the drawing illustrating gas flow.

Fig. 5 is an enlarged view of a portion C in fig. 4.

Fig. 6 is a cross-sectional view of section D-D of fig. 4.

Fig. 7 is a perspective cutaway view of the present invention with solid arrows showing fuel flow.

Fig. 8 is an enlarged view of the portion E in fig. 7.

Fig. 9 is a perspective view of the housing.

Fig. 10 is an enlarged view of the portion F in fig. 9.

Fig. 11 is a perspective view of another view of the housing.

Fig. 12 is a perspective view of the upper cover.

Fig. 13 is an enlarged view of a portion G in fig. 12.

Fig. 14 is a perspective view of the screw sleeve.

Fig. 15 is an exploded view of the catheter assembly.

Fig. 16 is a cross-sectional view of the catheter assembly.

In the figure: 1. a housing; 11. an oil inlet; 12. an oil outlet; 13. a pump chamber; 131. a mounting hole; 14. a plug-in hole; 141. a support block; 142. an oil passing hole; 15. an airflow cavity; 151. a first overflow aperture; 152. a second overflow aperture; 16. a cover plate; 17. a perspective window; 18. an external thread; 19. a first notch;

2. An upper cover; 21. an exhaust valve; 22. limit edges; 23. a first rib; 24. a second notch;

3. a screw sleeve; 31. an internal thread; 32. second ribs; 33. a first groove;

4. A filter element assembly; 41. a filter layer; 42. an upper end cap; 421. an exhaust hole; 43. a lower end cap; 44. A skeleton; 45. a hydrophobic net;

5. a catheter assembly; 51. an upper duct; 52. a lower outer conduit; 521. a tube section; 522. a connection part; 5221. a first collar; 5222. a second groove; 5223. a blind hole; 523. an oil inlet hole; 5231. a notch; 524. a transverse stop block; 525. an oil outlet hole; 526. an axial boss; 527. a longitudinal air outlet hole; 528. a transverse air outlet; 529. a valve cavity; 53. a lower inner conduit; 531. radial bosses; 532. a second convex ring; 533. a through hole; 534. a clamping block; 535. A first support rib; 536. second support ribs;

6. A one-way valve; 61. a valve seat; 611. a fuel overflow hole; 62. a valve plate;

7. an oil pump; 8. a bleeder screw; 9. a water drain valve; 10. an oil pipe; 101. an inner cannula; 102. an outer sleeve; 103. a ring groove; 20. a heater;

100. dirty oil chambers; 200. an oil purifying cavity; 300. a hydrophobic cavity; 400. a water collecting cavity; 500. a fuel passage; 600. an air flow channel.

Detailed Description

The following describes specific embodiments of the present invention with reference to the drawings.

As shown in fig. 1,2, 4,6 and 7, the fuel prefilter assembly of the present invention comprises a housing 1, an upper cover 2, a screw sleeve 3, a filter element assembly 4 and a conduit assembly 5; the upper cover 2 is fixedly connected to the upper end part of the shell 1 through the threaded sleeve 3, an inner cavity is formed inside the shell 1 and the upper cover 2, and the filter element assembly 4 is inserted into the inner cavity; in the inner cavity, a cavity positioned on the circumferential outer side of the filter element assembly 4 is a dirty oil cavity 100, and a cavity positioned below the filter element assembly 4 is a water collecting cavity 400. As shown in fig. 4,6 and 7, a filter layer 41 of the filter element assembly 4 is sleeved on a framework 44, an upper end cover 42 and a lower end cover 43 are fixed at the upper end and the lower end of the filter layer 41, a hydrophobic net 45 is inserted in the center of the framework 44, an exhaust hole 421 is formed in the center of the upper end cover 42, and a water drain hole (not shown in the figure) is formed in the lower end cover 43; in the center of the filter element assembly 4, a cavity positioned at the inner side of the hydrophobic net 45 is a clean oil cavity 200, and a cavity positioned between the framework 44 and the hydrophobic net 45 is a hydrophobic cavity 300; the conduit assembly 5 is vertically inserted in the center of the oil purifying cavity 200, a certain distance is reserved between the upper end part of the conduit assembly 5 and the upper end cover 42, the pipe orifice at the upper end of the conduit assembly 5 is communicated with the oil purifying cavity 200, the exhaust hole 421 of the upper end cover 42 is communicated with the oil purifying cavity 200, and the water drain cavity 300 is communicated with the water collecting cavity 400 through the drain hole on the lower end cover 43. The bottom of the shell 1 is provided with a water drain valve 9 communicated with the water collecting cavity 400, and the water in the water collecting cavity 400 can be discharged through the water drain valve 9. The heater 20 is sleeved in the shell 1 and positioned outside the filter element assembly 4, and the heater 20 is arranged in the dirty oil cavity 100 and can heat fuel oil in the dirty oil cavity 100.

As shown in fig. 1, 2, 8 and 10, an oil inlet 11, an oil outlet 12 and a pump cavity 13 are transversely formed in the shell 1, the oil inlet 11 is communicated with a dirty oil cavity 100, and the oil outlet 12 is communicated with the pump cavity 13; the oil pump 7 is inserted into the pump chamber 13. As shown in fig. 2 and 3, an oil pipe 10 is respectively inserted at ports of an oil inlet 11 and an oil outlet 12, a pipe body of the oil pipe 10 inserted into the oil inlet 11/the oil outlet 12 is provided with an inner layer pipe and an outer layer pipe, the pipe body comprises an inner insertion pipe 101 and an outer sleeve 102, a ring of annular groove 103 is formed between the inner insertion pipe 101 and the outer sleeve 102, the inner insertion pipe 101 is inserted into the oil inlet 11/the oil outlet 12, pipe walls of the oil inlet 11/the oil outlet 12 are inserted into the annular groove 103, the outer sleeve 102 is fixed on the wall surfaces of the oil inlet 11/the oil outlet 12 through welding to form a welding surface, and the oil pipe 10 and the oil inlet 11/the oil outlet 12 are sealed; in other embodiments, a sealing element can be arranged in the ring groove 103 and on the inner side of the pipe orifice of the oil inlet 11/oil outlet 12, and the sealing element and the welding surface form two seals together, so that the sealing reliability is improved. As shown in fig. 4, the bottom of the housing 1, the communicating pump chamber 13, is provided with a bleeder screw 8. As shown in fig. 8, a plurality of mounting holes 131 are uniformly formed in the wall surface of the casing 1 along the circumferential direction and correspondingly positioned outside the pump cavity 13, the oil pump 7 can adjust the position of the electrical interface according to actual needs, the electrical interface is fixed at the corresponding mounting holes 131 through fasteners, and the plurality of mounting holes 131 provide adjustment space for the oil pump 7 in the circumferential direction, so that the flexibility of the installation of the oil pump 7 is improved, and the adjustment and the installation of the oil pump 7 are facilitated. As shown in fig. 10, a plug-in hole 14 and an airflow cavity 15 are vertically arranged on the inner side of the shell 1 and above the pump cavity 13 side by side, as shown in fig. 4, a first through-flow hole 151 is transversely arranged between the plug-in hole 14 and the airflow cavity 15, a second through-flow hole 152 is vertically arranged between the airflow cavity 15 and the pump cavity 13, and the first through-flow hole 151, the airflow cavity 15 and the second through-flow hole 152 are sequentially communicated to form an airflow channel; as shown in fig. 10, a plurality of supporting blocks 141 are uniformly arranged at the bottom of the insertion hole 14 along the circumferential direction; as shown in fig. 7, 8 and 10, a through oil hole 142 is vertically formed between the insertion hole 14 and the pump chamber 13. As shown in fig. 4, the top of the airflow cavity 15 is covered with a cover plate 16, and the cover plate 16 seals the airflow cavity 15 to separate the airflow cavity 15 from the water collecting cavity 400, so as to prevent the mutual interference between the airflow cavity 15 and the water collecting cavity 400. The wall surfaces on two opposite sides of the lower part of the shell 1 are respectively provided with a perspective window 17 corresponding to the water collecting cavity 400, perspective materials are nested in the perspective windows 17, the water level condition in the water collecting cavity 400 can be observed through the perspective windows 17, the shell 1 is also provided with a water level sensor corresponding to the water collecting cavity 400, and the water level condition in the water collecting cavity 400 is monitored in real time. As shown in fig. 8 and 9, the outer peripheral surface of the upper end portion of the housing 1 is provided with an external thread 18; the upper end nozzle of the shell 1 is provided with at least one first notch 19.

As shown in fig. 4,6 to 8, the lower end of the duct assembly 5 is inserted into the insertion hole 14 of the housing 1, the bottom of the duct assembly 5 is provided with a check valve 6, and a valve seat 61 of the check valve 6 is welded and fixed in the duct assembly 5; in other embodiments, the valve seat 61 may be welded and fixed in the insertion hole 14, and the lower end portion of the conduit assembly 5 is inserted into the upper end portion of the valve seat 61. The valve seat 61 is provided with a plurality of fuel oil flow holes 611, and the valve plate 62 is vertically inserted on the valve seat 61 and can be opened downwards in a unidirectional way towards the oil hole 142. The supporting blocks 141 at the bottom of the insertion hole 14 can limit the conduit assembly 5, and simultaneously, enough space can be provided below the bottom of the conduit assembly 5 so that the valve plate 62 of the one-way valve 6 can be smoothly opened downwards. The check valve 6 is arranged in the insertion hole 14 formed in the center of the shell 1, the insertion hole 14 is hidden in the shell 1 and is not communicated with the outside, even if the sealing performance of the sealing structure of the check valve 6 fails, the sealing performance in the shell 1 is not affected, the sealing failure point on the shell 1 is reduced, and the sealing reliability is improved; in addition, the plug-in hole 14 is directly communicated with the pump cavity 13 through the oil passing hole 142 with the vertical bottom, and an additional communication channel is not needed, so that the processing difficulty of the shell 1 is reduced, and the control difficulty of the processing precision is reduced. The check valve 6 is integrated at the bottom of the duct assembly 5, so that the occupation of the space of the casing 1 is reduced, the check valve 6 is integrated in the duct assembly 5, and even the space of the casing 1 is not occupied, namely, the casing 1 only needs to reserve a small installation space or even does not need to reserve the installation space of the check valve 6, the casing 1 can be designed to be more compact under the condition of meeting the performance, and the volume can be designed to be smaller as much as possible, thereby reducing the whole volume and weight of the prefilter, reducing the whole requirement on the installation space, and simultaneously reducing the transportation cost.

As shown in fig. 15 and 16, the duct assembly 5 includes an upper duct 51, a lower outer duct 52, and a lower inner duct 53; the lower end of the upper conduit 51 is connected with the upper end of the lower inner conduit 53, and the central channel of the upper conduit 51 is communicated with the central channel of the lower inner conduit 53 to form an airflow channel 600; the lower outer conduit 52 is sleeved on the periphery of the lower inner conduit 53, and an annular passage is arranged between the lower outer conduit and the lower inner conduit to form a fuel passage 500.

As shown in fig. 15 and 16, the lower outer pipe 52 includes a pipe portion 521 and a connecting portion 522. The circumferential wall surface of the upper end of the pipe 521 is provided with a plurality of oil inlet holes 523, and as shown in fig. 4, 6 and 7, the oil inlet holes 523 communicate the oil purifying cavity 200 with the fuel channel 500. As shown in fig. 15 and 16, a rail block 524 is transversely arranged in the connecting portion 522 in the radial direction, a space is provided between opposite side edges of the rail block 524 and an inner wall surface of the connecting portion 522, and oil outlet holes 525 are respectively formed at both sides of the rail block 524; the cavity in the connecting part 522 and below the transverse stop 524 forms a valve cavity 529, as shown in fig. 8, the one-way valve 6 is inserted in the valve cavity 529, as shown in fig. 4, 6 and 7, and the oil outlet 525 is communicated with the fuel channel 500 and the valve cavity 529; the valve seat 61 of the check valve 6 is welded and fixed on the inner wall surface of the connecting part 522, a welding surface is formed between the valve seat 61 and the inner wall surface of the connecting part 522, the welding surface is an interference sealing surface, the matching surface of the valve seat 61 and the connecting part 522 is sealed, the welding surface replaces a traditional sealing piece to seal, the use of the sealing piece is reduced, the cost of parts is reduced, and meanwhile, the structure of the valve seat 61 is simplified, so that the die sinking cost and the product cost of the check valve 6 are reduced. As shown in fig. 16, an axial boss 526 extends axially upward from the center of the lateral stop 524, and the axial boss 526 is inserted into the lower inner duct 53; the center of the axial boss 526 is vertically provided with a longitudinal air outlet 527, the transverse baffle 524 is radially provided with a through transverse air outlet 528, the longitudinal air outlet 527 is orthogonally communicated with the transverse air outlet 528, as shown in fig. 4, the transverse air outlet 528 is opposite to the first through hole 151 of the shell 1, and the air flow channel 600 in the center of the duct assembly 5 is communicated with the air flow cavity 15 through the longitudinal air outlet 527, the transverse air outlet 528 and the first through hole 151 in sequence. As shown in fig. 15 and 16, a plurality of first convex rings 5221 are arranged on the peripheral surface of the connecting part 522 up and down, and as shown in fig. 8, the connecting part 522 is in interference fit with the wall surface of the inserting hole 14 through the plurality of first convex rings 5221 to form a plurality of sealing structures, and the sealing structures in interference fit replace the traditional sealing elements to seal, so that the use of the sealing elements is reduced, the cost of parts is reduced, the structure of the parts is simplified, and the cost of products is reduced. The outer peripheral surface of the connecting portion 522 is also axially provided with a second groove 5222, and the second groove 5222 can be matched with corresponding ribs on the shell 1 to position, so that the conduction of the exhaust channel is ensured. As shown in fig. 16, blind holes 5223 are formed in the connecting portion 522 at opposite sides and above the transverse air outlet 528, so that the wall thickness of each portion of the connecting portion 522 can be more uniform.

As shown in fig. 15 and 16, a radial boss 531 extends radially outward from the outer periphery of the upper end portion of the lower inner pipe 53 near the nozzle, and the upper pipe 51 is inserted into the lower inner pipe 53 at a position above the radial boss 531. The outer periphery of the part of the lower inner conduit 53, which is positioned on the upper side of the radial boss 531, is provided with a second convex ring 532, and the second convex ring 532 is in interference fit with the inner peripheral surface of the upper conduit 51 to form a sealing structure, so that the upper conduit 51 and the lower inner conduit 53 are sealed. Through holes 533 are respectively formed in the wall surface of the middle part of the lower inner conduit 53 and on two opposite sides, and the through holes 533 are communicated with the fuel oil channel 500 and the air flow channel 600; when the engine is in normal operation and fuel flows, the fuel flow rate in the fuel channel 500 is higher, the gas in the gas flow channel 600 basically tends to be in a static state, the flow rate tends to be zero, and according to the Bernoulli theorem, when the flow rate of the fluid is higher, the static pressure of the fluid is smaller, otherwise, the static pressure of the fluid is larger when the flow rate of the fluid is smaller; because the flow velocity of the fluid in the fuel channel 500 is greater than the flow velocity of the fluid in the air channel 600, the static pressure in the fuel channel 500 is smaller than the static pressure in the air channel 600, that is, a positive pressure difference is generated between the air channel 600 and the fuel channel 500, under the action of the positive pressure, the gas in the air channel 600 is discharged into the fuel channel 500 through the through hole 533 and flows along with the fuel to be taken away, that is, during the working process, the gas in the air channel 600 is continuously discharged along with the fuel, the pressure in the prefilter is reduced, so that the fuel level in the filter element assembly 4 can be raised and kept at a higher position, the filter paper layer participates in the filtering action more, the use rate of the filter element assembly 4 is improved, the service life of the filter element assembly 4 is prolonged, and the replacement frequency and the use cost are reduced. The through hole 533 is positioned below the oil inlet 523 of the lower outer conduit 52 and between the oil inlet 523 and the oil outlet 525, the opening area of the through hole 533 is smaller than that of the oil inlet 523, and the through hole 533 is hidden in the lower outer conduit 52, so that the gas from the gas flow channel 600 can be prevented from overflowing from the oil inlet 523 into the clean oil cavity 200, and the gas is ensured to be taken away by the fuel oil. The lower inner guide pipe 53 is arranged at the periphery of the part below the radial boss 531, corresponding to the oil inlet 523 of the lower outer guide pipe 52, clamping blocks 534 are arranged at two opposite sides, and first supporting ribs 535 are arranged at the other two opposite sides; the clamping block 534 is clamped into the oil inlet hole 523, the clamping block 534 is matched with the oil inlet hole 523 to form a clamping structure, and the lower outer guide pipe 52 is connected with the lower inner guide pipe 53 through the clamping structure; the oil inlet holes 523 corresponding to the first support ribs 535 are provided with notches 5231, and the first support ribs 535 extend into the notches 5231. A plurality of second supporting ribs 536 are circumferentially arranged on the periphery of the middle part of the lower inner conduit 53 and below the through holes 533, and the second supporting ribs 536 are supported between the lower inner conduit 53 and the lower outer conduit 52, so that the supporting strength is improved, and the connection reliability is improved.

As shown in fig. 1, 2 and 4 to 6, the exhaust valve 21 is inserted in the center of the top of the upper cover 2, and as shown in fig. 4,6 and 7, the exhaust valve 21 is located directly above the exhaust hole 421 of the upper cover 42 and communicates with the exhaust hole 421. As shown in fig. 11, a ring-shaped limit edge 22 is arranged on the peripheral surface of the lower end part of the upper cover 2 in a protruding way along the radial direction, as shown in fig. 4-6, the lower end part of the upper cover 2 is inserted into the upper end part of the shell 1, and the limit edge 22 limits the upper cover 2, so that the upper cover 2 is prevented from being inserted too deeply to damage the filter element assembly 4; as shown in fig. 5, after the upper cover 2 is inserted into the housing 1, as the opening of the upper end of the housing 1 is provided with the first notch 19, at least one auxiliary disassembly notch is formed between the limit edge 22 of the upper cover 2 and the upper port of the housing 1, when the upper cover 2 is disassembled and assembled, after the screw sleeve 3 is unscrewed, the upper cover 2 can be pried and loosened at the first notch 19 by an auxiliary disassembly tool, so that the upper cover 2 is pulled out, and the upper cover 2 is convenient to disassemble; of course, in other embodiments, the at least one first notch 19 may also be formed on the lower surface of the limit edge 22 of the upper cover 2, as long as the purpose of forming at least one auxiliary detachment notch between the mating portions of the upper cover 2 and the housing 1 is achieved. As shown in fig. 11, a plurality of first ribs 23 are uniformly arranged on the peripheral surface of the upper cover 2 along the circumferential direction, and a second notch 24 is formed on at least one of the first ribs 23 and above the limit edge 22.

As shown in fig. 14, the inner circumferential surface of the screw sleeve 3 is provided with an internal thread 31, and as shown in fig. 4, 6 and 7, the screw sleeve 3 is matched with the external thread 18 of the shell 1 through the internal thread 31 to be screwed on the shell 1, so that the upper cover 2 is locked on the shell 1, and the upper cover 2 is fixedly connected with the shell 1; the upper cover 2 is indirectly and fixedly connected with the shell 1 through the threaded sleeve 3, so that the adhesion effect between the upper cover 2 and the shell 1 is avoided, and the disassembly difficulty is reduced. A plurality of second ribs 32 are uniformly arranged on the peripheral surface of the screw sleeve 3 along the circumferential direction; a plurality of first grooves 33 are respectively formed in the inner peripheral surface of the threaded sleeve 3 and correspond to the first ribs 23 of the upper cover 2, the first ribs 23 are inserted into the first grooves 33, the first ribs 23 are in clearance fit with the first grooves 33, the width of the first grooves 33 is 1.1-1.2 times that of the first ribs 23, the first grooves 33 can provide a rotatable and adjustable space for the threaded sleeve 3, when the upper cover 2 is dismounted, the threaded sleeve 3 can be rotated for a certain angle after being unscrewed, one side of the first grooves 33 is rotated into the second notch 24 of the first ribs 23, at the moment, the threaded sleeve 3 can drive the upper cover 2 to be pulled out upwards through the cooperation of the first grooves 33 and the second notch 24, and the upper cover 2 is convenient to dismount.

When the invention is actually used, the invention has two working states:

In normal operation, as shown by solid arrows in fig. 7, fuel enters the dirty oil cavity 100 from the oil inlet 11, is filtered by the filter layer 41 of the filter element assembly 4, enters the hydrophobic cavity 300, is separated by the hydrophobic net 45, enters the clean oil cavity 200, and then sequentially pushes up the valve plate 62 of the one-way valve 6 through the oil inlet 523, the fuel channel 500, the oil outlet 525 and the fuel overflow hole 611, flows to the pump cavity 13 through the oil hole 142, and flows out from the oil outlet 12;

When the electric pump works, at the moment, the one-way valve 6 is in a closed state, and the oil passing hole 142 is disconnected; as shown by the broken line arrow in fig. 4, under the suction force of the negative pressure of the oil pump 7, the gas in the prefilter enters the gas flow channel 600 from the pipe orifice at the upper end of the upper conduit 51, then sequentially enters the pump chamber 13 through the longitudinal gas outlet 527, the transverse gas outlet 528, the first overflow hole 151, the gas flow chamber 15 and the second overflow hole 152, and is discharged from the bleeder screw 8.

The above description is illustrative of the invention and is not intended to be limiting, and the invention may be modified in any form without departing from the spirit of the invention.

Claims

1. The upper cover (2) is connected to the shell (1), a filter element assembly (4) is arranged in the inner cavities of the shell (1) and the upper cover (2), a dirty oil cavity (100) is arranged in the inner cavity and positioned on the outer side of the periphery of the filter element assembly (4), a clean oil cavity (200) is arranged in the center of the filter element assembly (4), a conduit assembly (5) is vertically inserted in the center of the clean oil cavity (200), a fuel channel (500) and an air flow channel (600) are arranged in the conduit assembly (5), and the fuel channel (500) and the air flow channel (600) are respectively communicated with the clean oil cavity (200); the method is characterized in that: an oil inlet (11), an oil outlet (12) and a pump cavity (13) are arranged on the shell (1), the oil inlet (11) is communicated with the dirty oil cavity (100), the oil outlet (12) is communicated with the pump cavity (13), and an oil pump (7) is inserted in the pump cavity (13);

An inserting hole (14) is vertically formed in the inner side of the shell (1) and above the pump cavity (13), and an oil passing hole (142) and an airflow flowing channel are respectively formed between the inserting hole (14) and the pump cavity (13); the lower end part of the conduit assembly (5) is inserted into the insertion hole (14), and an air flow channel (600) of the conduit assembly (5) is communicated with the air flow channel through the air outlet hole;

an airflow cavity (15) is formed in the inner side of the shell (1) and above the pump cavity (13), a first overflow hole (151) is formed between the airflow cavity (15) and the inserting hole (14), a second overflow hole (152) is formed between the airflow cavity (15) and the pump cavity (13), and the first overflow hole (151), the airflow cavity (15) and the second overflow hole (152) are sequentially communicated to form the airflow channel; the top of the airflow cavity (15) is covered with a cover plate (16);

The bottom of the conduit assembly (5) is provided with a one-way valve (6), the one-way valve (6) is positioned above the oil passing hole (142), and a valve plate (62) of the one-way valve (6) is inserted on the valve seat (61) and can be opened unidirectionally towards the oil passing hole (142); the valve seat (61) is provided with a plurality of fuel overflow holes (611), and the fuel overflow holes (611) are communicated with a fuel channel (500) of the conduit assembly (5);

The duct assembly (5) comprises an upper duct (51), a lower outer duct (52) and a lower inner duct (53), wherein the upper duct (51) is connected with the lower inner duct (53), the lower outer duct (52) is sleeved on the periphery of the lower inner duct (53), an annular channel between the lower outer duct (52) and the lower inner duct (53) is a fuel channel (500), and central channels of the upper duct (51) and the lower inner duct (53) are air flow channels (600); the lower outer guide pipe (52) comprises a pipe part (521) and a connecting part (522), a plurality of oil inlet holes (523) are formed in the pipe part (521), and the oil inlet holes (523) are communicated with the oil purifying cavity (200) and the fuel oil channel (500); a transverse stop block (524) is arranged in the connecting part (522), a valve cavity (529) is formed below the transverse stop block (524), and the one-way valve (6) is inserted into the valve cavity (529); an oil outlet hole (525) is formed in the transverse stop block (524), and the oil outlet hole (525) is communicated with the fuel oil channel (500) and the valve cavity (529); an axial boss (526) is arranged in the center of the transverse stop block (524), the axial boss (526) is inserted into the lower inner guide pipe (53), a longitudinal air outlet hole (527) is formed in the axial boss (526), a transverse air outlet hole (528) is formed in the transverse stop block (524), the longitudinal air outlet hole (527) is communicated with the transverse air outlet hole (528), and the transverse air outlet hole (528) is communicated with an air flow channel of the shell (1); the connecting part (522) is inserted into the insertion hole (14) through interference fit; a second groove (5222) is axially formed in the outer peripheral surface of the connecting part (522), and the second groove (5222) is matched with corresponding ribs on the shell (1); blind holes (5223) are respectively formed in the two opposite sides of the connecting part (522) and above the transverse air outlet holes (528); the wall surface of the lower inner conduit (53) is provided with a through hole (533), and the through hole (533) is communicated with the fuel oil channel (500) and the air flow channel (600); the through hole (533) is positioned between the oil inlet hole (523) and the oil outlet hole (525) of the lower outer guide pipe (52), and the opening area of the through hole (533) is smaller than that of the oil inlet hole (523); the upper conduit (51) is inserted on the lower inner conduit (53) through interference fit; a clamping block (534) is arranged on the lower inner guide pipe (53), the clamping block (534) corresponds to the oil inlet hole (523) of the lower outer guide pipe (52), and the clamping block (534) is clamped into the oil inlet hole (523); the lower inner conduit (53) is also provided with a first support rib (535) and a second support rib (536).

2. The fuel prefilter assembly of claim 1, wherein: a valve seat (61) of the one-way valve (6) is welded and fixed in the catheter assembly (5); or the valve seat (61) of the one-way valve (6) is welded and fixed in the inserting hole (14), and the conduit assembly (5) is inserted into the upper end part of the valve seat (61).

3. The fuel prefilter assembly of claim 1, wherein: a plurality of supporting blocks (141) are arranged at the bottom of the inserting hole (14) of the shell (1); the oil passing hole (142) is vertically arranged between the inserting hole (14) and the pump cavity (13).

4. The fuel prefilter assembly of claim 1, wherein: the upper cover (2) is fixedly connected with the shell (1) through the threaded sleeve (3), the lower end part of the upper cover (2) is inserted into the upper end part of the shell (1), and the peripheral surface of the upper cover (2) is provided with a limit edge (22); at least one first notch (19) is formed in the lower surface of a limiting edge (22) of an upper pipe orifice or an upper cover (2) of the shell (1); the outer peripheral surface of the upper cover (2) is provided with a plurality of first ribs (23), and at least one first rib (23) is provided with a second notch (24); the inner peripheral surface of the screw sleeve (3) is provided with a plurality of first grooves (33), the first grooves (33) correspond to the first ribs (23), the first ribs (23) are in clearance fit with the first grooves (33), and the width of the first grooves (33) is 1.1-1.2 times that of the first ribs (23).

5. The fuel prefilter assembly of claim 1, wherein: a water collecting cavity (400) is arranged below the filter element assembly (4) in the shell (1); the bottom of the shell (1) is provided with a bleeder screw (8) communicated with the pump cavity (13), and a water drain valve (9) and a water level sensor are arranged in the communicated water collecting cavity (400); perspective windows (17) are respectively arranged on the wall surfaces of the two opposite sides of the lower part of the shell (1) corresponding to the water collecting cavities (400); a heater (20) is sleeved in the shell (1) and positioned outside the filter element assembly (4); an exhaust valve (21) is inserted in the center of the top of the upper cover (2), and an exhaust hole (421) is formed in the center of an upper end cover (42) of the filter element assembly (4).