CN103982373A - Wind turbine - Google Patents
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- CN103982373A CN103982373A CN201410238804.5A CN201410238804A CN103982373A CN 103982373 A CN103982373 A CN 103982373A CN 201410238804 A CN201410238804 A CN 201410238804A CN 103982373 A CN103982373 A CN 103982373A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/74—Wind turbines with rotation axis perpendicular to the wind direction
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Abstract
本发明公开了一种风力涡轮机,包括:叶轮,包括至少两个叶片单元;主轴,叶轮安装在主轴上;和主机架,与塔架连接,以支撑主轴和叶轮,每个叶片单元包括:叶片;和轮架,用于安装和支撑叶片,其中,所述至少两个叶片单元的轮架围绕主轴安装,其中,任何相邻的一对轮架通过沿着叶轮的周向布置的第一隔振阻尼器互相连接。本发明的风力涡轮机的叶轮可以实现自平衡,不仅容易装配,而且有助于减少整机的振动。
The invention discloses a wind turbine, including: an impeller, including at least two blade units; a main shaft, the impeller is installed on the main shaft; and a main frame, connected with a tower to support the main shaft and the impeller, each blade unit includes: a blade and a wheel frame for installing and supporting the blades, wherein the wheel frames of the at least two blade units are installed around the main shaft, and wherein any adjacent pair of wheel frames pass through a first partition arranged along the circumference of the impeller. The vibration dampers are connected to each other. The impeller of the wind turbine of the present invention can realize self-balancing, which is not only easy to assemble, but also helps to reduce the vibration of the entire machine.
Description
技术领域 technical field
本发明涉及风力发电领域,具体地说,本发明涉及一种用于风力发电的风力涡轮机。 The invention relates to the field of wind power generation, in particular, the invention relates to a wind turbine for wind power generation. the
背景技术 Background technique
风力涡轮机是一种将风能转化为电能的装置,主要包括叶片、发电机、机械部件和电气部件等。无论是直驱式、双馈式还是中速或高速风力涡轮机,都具有包括多个叶片和一个轮毂的旋转叶轮系统,叶片可直接连接到轮毂上,亦可通过变桨轴承和变桨驱动连接到轮毂上。由于风速变化、风剪切、湍流、塔影和控制等因素,叶轮系统吸收的风能不恒定,且作用在每个叶片上载荷也时刻变化,导致传动系统、发电机系统、机舱系统和塔架基础等机械部件产生振动并危及机组运行安全、可靠性和收益率等。 A wind turbine is a device that converts wind energy into electrical energy, mainly including blades, generators, mechanical components and electrical components. Whether direct-drive, doubly-fed or medium- or high-speed wind turbines, have a rotating impeller system consisting of multiple blades and a hub to which the blades are attached either directly or via pitch bearings and a pitch drive to the hub. Due to factors such as wind speed change, wind shear, turbulence, tower shadow and control, the wind energy absorbed by the impeller system is not constant, and the load acting on each blade is also constantly changing, resulting in transmission system, generator system, nacelle system and tower Mechanical components such as the foundation vibrate and endanger the safety, reliability and profitability of the unit operation. the
由于现代风力涡轮机的各叶片之间没有载荷传递而相对独立,使得叶片载荷都直接传递到叶轮的刚性轮毂上。因此,作用在所有叶片的动态振动载荷均通过叶轮的轮毂传递到发电机、主轴系、机舱、塔架和基础等部件。由于风力涡轮机叶片间相互独立,叶轮传递到风力涡轮机机体的振动载荷包括:3P/6P气动谐波、1P/2P/4P/5P/7P/8P摆振谐波、1P/2P/4P/8P挥舞谐波。这些振动谐波是导致传动系统、发电机系统、机舱系统和塔架基础等机械部件产生振动和疲劳并危及机组运行安全、可靠性和收益率等的根源。 Because there is no load transfer between the blades of modern wind turbines and they are relatively independent, the blade loads are directly transferred to the rigid hub of the impeller. Therefore, the dynamic vibration loads acting on all blades are transmitted through the hub of the impeller to the generator, main shaft system, nacelle, tower and foundation and other components. Since the blades of the wind turbine are independent of each other, the vibration loads transmitted from the impeller to the body of the wind turbine include: 3P/6P aerodynamic harmonics, 1P/2P/4P/5P/7P/8P shimmy harmonics, 1P/2P/4P/8P waving harmonic. These vibration harmonics are the root cause of vibration and fatigue in mechanical components such as transmission system, generator system, nacelle system and tower foundation, and endanger the safety, reliability and profitability of the unit operation. the
在专利申请CN103069158A中公开了直接驱动风力涡轮机的叶轮与发电机转子之间采用柔性连接,减小了叶轮系统传递到发电机转子的弯矩载荷,但是这种方式并不能从根本上进行减振和降载控制,不能有效减小叶轮对主轴系、机舱、塔架的振动和疲劳损坏,同时其减振效果对整机而言效能有限。在专利申请DE10239366A1中公开的风力涡轮机的叶轮与发电机高度集成,降低了风力涡轮机的重量和成本,同样难以有效降低发电机、轴系、机舱和塔架的振动和疲劳损坏。 In the patent application CN103069158A, it is disclosed that the impeller of the direct drive wind turbine and the generator rotor adopt a flexible connection, which reduces the bending moment load transmitted from the impeller system to the generator rotor, but this method cannot fundamentally reduce vibration And load reduction control, can not effectively reduce the vibration and fatigue damage of the impeller to the main shaft system, nacelle, and tower, and its vibration damping effect is limited for the whole machine. The impeller of the wind turbine disclosed in the patent application DE10239366A1 is highly integrated with the generator, which reduces the weight and cost of the wind turbine, and it is also difficult to effectively reduce the vibration and fatigue damage of the generator, shafting, nacelle and tower. the
目前的风力涡轮机中,虽然通过独立变桨技术能降低整机振动和疲劳载 荷,但由于自然环境复杂多变和风力涡轮机运行状态复杂,控制策略需要根据特定环境和状态进行定制和优化。而且,独立变桨需要增加一套高可靠的载荷测量系统,必然增加系统的成本和复杂性。 In the current wind turbines, although the vibration and fatigue load of the whole machine can be reduced through the independent pitch technology, due to the complex and changeable natural environment and the complex operating state of the wind turbine, the control strategy needs to be customized and optimized according to the specific environment and state. Moreover, independent pitch adjustment needs to add a highly reliable load measurement system, which will inevitably increase the cost and complexity of the system. the
发明内容 Contents of the invention
本发明的目的在于提供一种具有自平衡功能的叶轮的风力涡轮机。 The object of the present invention is to provide a wind turbine with a self-balancing impeller. the
本发明的另一目的在于提供一种能够降低整机振动的风力涡轮机。 Another object of the present invention is to provide a wind turbine capable of reducing the vibration of the whole machine. the
本发明的另一目的在于提供一种能够有效降低叶轮的挥舞和摆振振动载荷的风力涡轮机。 Another object of the present invention is to provide a wind turbine capable of effectively reducing the flapping and shimmy vibration loads of the impeller. the
本发明的另一目的在于提供一种能够主动控制叶轮产生的振动的风力涡轮机。 Another object of the present invention is to provide a wind turbine capable of actively controlling the vibrations generated by the impeller. the
根据本发明的一方面,提供了一种风力涡轮机,包括:叶轮,包括至少两个叶片单元;主轴,叶轮安装在主轴上;和主机架,与塔架连接,以支撑主轴和叶轮。其中,每个叶片单元包括:叶片;和轮架,用于安装和支撑叶片,其中,所述至少两个叶片单元的轮架围绕主轴安装,其中,任何相邻的一对轮架通过沿着叶轮的周向布置的第一隔振阻尼器互相连接。 According to an aspect of the present invention, there is provided a wind turbine including: an impeller including at least two blade units; a main shaft on which the impeller is mounted; and a main frame connected to a tower to support the main shaft and the impeller. Wherein, each blade unit includes: a blade; and a wheel frame for installing and supporting the blade, wherein the wheel frames of the at least two blade units are installed around the main shaft, wherein any adjacent pair of wheel frames pass along the The circumferentially arranged first vibration isolation dampers of the impeller are interconnected. the
第一隔振阻尼器的两端可分别与所述相邻的一对轮架连接。 Both ends of the first vibration isolation damper can be respectively connected to the pair of adjacent wheel frames. the
叶轮和主轴可通过第二隔振阻尼器彼此连接。 The impeller and the main shaft may be connected to each other by a second vibration isolation damper. the
所述主轴还可包括:中心轴,与主机架固定连接;转轴,套装在中心轴上,并通过第二隔振阻尼器与叶片单元的轮架连接;轴承,设置在中心轴和转轴之间,以支撑转轴和叶轮绕着中心轴旋转。 The main shaft may further include: a central shaft, fixedly connected to the main frame; a rotating shaft, sleeved on the central shaft, and connected to the wheel frame of the blade unit through a second vibration isolation damper; bearings, arranged between the central shaft and the rotating shaft , to support the shaft and the impeller to rotate around the central axis. the
第一隔振阻尼器可以是具有复合结构的阻尼器,该阻尼器可以具有预定的刚度和预定的阻尼系数。 The first vibration isolation damper may be a damper having a composite structure, and the damper may have a predetermined stiffness and a predetermined damping coefficient. the
第一隔振阻尼器可以是具有恒定阻尼系数的被动阻尼器、变阻尼系数的半主动阻尼器或具有可调整阻尼系数的主动阻尼器。 The first vibration isolation damper may be a passive damper with a constant damping coefficient, a semi-active damper with a variable damping coefficient, or an active damper with an adjustable damping coefficient. the
第二隔振阻尼器可以是具有复合结构的阻尼器,该阻尼器具有预定的刚度和预定的阻尼系数。 The second vibration isolation damper may be a damper having a composite structure having a predetermined stiffness and a predetermined damping coefficient. the
第二隔振阻尼器可以是具有恒定阻尼系数的被动阻尼器、变阻尼系数的半主动阻尼器或具有可调整阻尼系数的主动阻尼器。 The second vibration isolation damper may be a passive damper with a constant damping coefficient, a semi-active damper with a variable damping coefficient, or an active damper with an adjustable damping coefficient. the
轮架的前侧和后侧可分别通过第二隔振阻尼器与主轴的前端和后端连接。 The front side and the rear side of the wheel frame can be respectively connected with the front end and the rear end of the main shaft through the second vibration isolation damper. the
所述风力涡轮机还可包括:发电机的定子,与所述中心轴固定连接,位于叶轮的轮架和风机的主机架之间;发电机的转子,与所述转轴的后端机械连接,并能够围绕发电机的定子旋转。 The wind turbine may further include: a stator of a generator, fixedly connected to the central shaft, located between the wheel frame of the impeller and the main frame of the fan; a rotor of the generator, mechanically connected to the rear end of the shaft, and Capable of rotating around the generator's stator. the
所述转轴可包括互相隔开预定距离的前端转轴和后端转轴,其中,前端转轴和轮架的前侧通过第二隔振阻尼器连接,后端转轴和轮架的后侧通过第二隔振阻尼器连接。 The rotating shaft may include a front rotating shaft and a rear rotating shaft separated by a predetermined distance from each other, wherein the front rotating shaft and the front side of the wheel frame are connected through a second vibration isolation damper, and the rear rotating shaft and the rear side of the wheel frame are connected through a second isolation device. vibration damper connection. the
所述风力涡轮机还可包括:发电机的定子,与所述中心轴固定连接,并位于前端转轴和后端转轴之间,其中,所述叶轮的轮架用作围绕发电机的定子旋转的发电机的转子。 The wind turbine may further include: a stator of a generator fixedly connected to the central shaft and located between a front end shaft and a rear end shaft, wherein the wheel frame of the impeller is used as a power generator rotating around the generator stator machine rotor. the
所述叶轮和主轴一起旋转,其中,所述风力涡轮机还可包括:增速齿轮箱,与主轴连接;发电机的转子,与增速齿轮箱连接并能够旋转;和发电机的定子,围绕发电机的转子设置在主机架上。 The impeller and the main shaft rotate together, wherein the wind turbine may further include: a speed-up gearbox connected to the main shaft; a rotor of a generator connected to the speed-up gearbox and capable of rotating; and a stator of the generator surrounding the power generation The rotor of the machine is set on the main frame. the
所述风力涡轮机还可包括:加速度传感器,分别设置在每个叶片单元的轮架上,用于测量每个轮架的加速度;第一阻尼传感器,设置在第一隔振阻尼器上,以测量第一隔振阻尼器的工作状态;第二阻尼传感器,设置在第二隔振阻尼器上,以测量第二隔振阻尼器的工作状态;控制器,接收第一阻尼传感器和第二阻尼传感器以及加速度传感器的测量结果,并根据测量结果以及风力涡轮机的运行状态和风速控制每个隔振阻尼器的工作状态。 The wind turbine may further include: an acceleration sensor, respectively arranged on the wheel frame of each blade unit, for measuring the acceleration of each wheel frame; a first damping sensor, arranged on the first vibration isolation damper, for measuring The working state of the first vibration isolation damper; the second damping sensor is arranged on the second vibration isolation damper to measure the working state of the second vibration isolation damper; the controller receives the first damping sensor and the second damping sensor And the measurement results of the acceleration sensor, and control the working state of each vibration isolation damper according to the measurement results and the operating state and wind speed of the wind turbine. the
所述叶片单元的数量可以为3个 The number of the blade units can be 3
根据本发明的风力涡轮机具有自平衡叶轮,通过分离叶轮为相对独立的叶片单元,各叶片单元及其与转轴在挥舞和摆振方向通过隔振阻尼器连接,使各叶片单元不再独立,明显减小了叶片单元相互间的因不同相位、不同载荷大小和不同振动大小而导致叶轮的振动和疲劳,从而叶轮载荷平稳传递到风力涡轮机机体,有效降低叶片、传动系、发电机、机舱、塔架、基础等部件的振动和疲劳。在降低成本的同时,而且还提高了风力涡轮机的动态性能和可靠性。同时,因将风力涡轮机叶轮分离成相对简单的叶片单元,降低了大功率风力涡轮机的叶轮设计和制造难度,易装配。 The wind turbine according to the present invention has a self-balancing impeller. By separating the impeller into relatively independent blade units, each blade unit and the rotating shaft are connected through a vibration isolation damper in the swinging and shimmy directions, so that each blade unit is no longer independent, obviously Reduce the vibration and fatigue of the impeller caused by different phases, different loads and different vibrations between the blade units, so that the impeller load is smoothly transmitted to the wind turbine body, effectively reducing the blade, drive train, generator, nacelle, and tower. Vibration and fatigue of components such as frames and foundations. While reducing costs, it also improves the dynamic performance and reliability of the wind turbine. At the same time, because the impeller of the wind turbine is separated into relatively simple blade units, the difficulty of designing and manufacturing the impeller of the high-power wind turbine is reduced, and the assembly is easy. the
附图说明 Description of drawings
图1是根据本发明的第一实施例的风力涡轮机的局部正面示意图,其中,叶轮的叶片被省略了; 1 is a partial front view of a wind turbine according to a first embodiment of the present invention, wherein the blades of the impeller are omitted;
图2是图1所示的风力涡轮机的剖视图; Figure 2 is a sectional view of the wind turbine shown in Figure 1;
图3是示出图1中省略了凸耳的轮架的立体图; Fig. 3 is a perspective view showing the wheel carrier omitting lugs in Fig. 1;
图4是根据本发明的第二实施例的风力涡轮机的结构示意图; Fig. 4 is the structural representation of the wind turbine according to the second embodiment of the present invention;
图5是根据本发明的第三实施例的风力涡轮机的结构示意图; Fig. 5 is a schematic structural view of a wind turbine according to a third embodiment of the present invention;
图6是根据本发明实施例的风力涡轮机的监测控制系统的示意图; 6 is a schematic diagram of a monitoring and control system for a wind turbine according to an embodiment of the present invention;
图7A至图7C是示出根据本发明的实施例的风力涡轮机(不具有隔振器)和现有技术的风力涡轮机(具有隔振器)的塔架载荷和机舱加速度的图表,其中,图7A示出了根据本发明的实施例的风力涡轮机和现有技术的风力涡轮机的塔顶和塔基的受力载荷Fx和Fy的图表,图7B示出了根据本发明的实施例的风力涡轮机和现有技术的风力涡轮机的塔顶和塔基承受的弯矩载荷Mx和My的图表,图7C示出了根据本发明的实施例的风力涡轮机和现有技术的风力涡轮机的机舱(即,塔顶)加速度的图表。 7A to 7C are graphs showing tower loads and nacelle accelerations for a wind turbine (without vibration isolators) and a prior art wind turbine (with vibration isolators) according to an embodiment of the invention, where Fig. 7A shows a graph of force loads Fx and Fy on the tower top and tower base of a wind turbine according to an embodiment of the present invention and a prior art wind turbine, and FIG. 7B shows a wind turbine according to an embodiment of the present invention 7C shows a wind turbine according to an embodiment of the present invention and a nacelle (i.e., A graph of the acceleration at the top of the tower. the
具体实施方式 Detailed ways
为了使本领域技术人员能够更好的理解本发明,下面结合附图对本发明的具体实施例进行详细描述。 In order to enable those skilled in the art to better understand the present invention, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. the
下面将结合附图1-3描述根据本发明的第一实施例的风力涡轮机100。 A wind turbine 100 according to a first embodiment of the present invention will be described below with reference to FIGS. 1-3 . the
图1是根据本发明的第一实施例的风力涡轮机的局部正面示意图,其中,叶轮的叶片被省略了;图2是图1所示的风力涡轮机的剖视图;图3是示出图1中省略了凸耳的轮架的立体图。 Fig. 1 is a partial front view of a wind turbine according to a first embodiment of the present invention, wherein the blades of the impeller are omitted; Fig. 2 is a sectional view of the wind turbine shown in Fig. 1; A perspective view of a wheel frame with lugs attached. the
如图1和图2所示,根据本发明的第一实施例的风力涡轮机100属于一种直驱式风力发电机组。对于直驱式风力发电机组而言,叶轮直接驱动发电机的转子,而转子在叶轮的带动下围绕被固定安装的发电机的定子旋转,由此产生电力。 As shown in Fig. 1 and Fig. 2, the wind turbine 100 according to the first embodiment of the present invention belongs to a direct-drive wind power generating set. For direct-drive wind turbines, the impeller directly drives the rotor of the generator, and the rotor is driven by the impeller to rotate around the stator of the fixed generator, thereby generating electricity. the
在本实施例中,风力涡轮机100主要包括叶轮10、主轴20、发电机30、主机架40、塔架60以及连接于主机架40和塔架60之间的偏航机构70。 In this embodiment, the wind turbine 100 mainly includes a rotor 10 , a main shaft 20 , a generator 30 , a main frame 40 , a tower 60 and a yaw mechanism 70 connected between the main frame 40 and the tower 60 . the
叶轮10被安装在主轴20上,并随风旋转,从而将风力传递到安装在主轴20上的发电机30,以将风力转化为电力。而主机架40大致上垂直于塔架60延伸,连接于塔架60和主轴20之间。主机架40不仅用于支撑主轴20和叶轮10以及叶轮10的旋转,而且还承受叶轮10和主轴20所产生的弯矩。 The impeller 10 is installed on the main shaft 20 and rotates with the wind so as to transmit the wind power to the generator 30 installed on the main shaft 20 to convert the wind power into electricity. The main frame 40 extends substantially perpendicular to the tower 60 and is connected between the tower 60 and the main shaft 20 . The main frame 40 not only supports the main shaft 20 and the impeller 10 and the rotation of the impeller 10 , but also bears the bending moment generated by the impeller 10 and the main shaft 20 . the
偏航机构70用于将主机架40与塔架60连接,并允许主机架40以及主 轴20和叶轮10绕风力涡轮机的塔架60的纵向轴线转动。通过设置偏航机构70,能够使叶轮10和主轴20跟踪风向的变化,以保持稳定的发电;而且当风力涡轮机100在机舱内引出的电缆发生缠绕时,利用偏航机构70可实现自动解缆。 The yaw mechanism 70 is used to connect the main frame 40 with the tower 60 and allows the main frame 40 as well as the main shaft 20 and the impeller 10 to rotate about the longitudinal axis of the tower 60 of the wind turbine. By setting the yaw mechanism 70, the impeller 10 and the main shaft 20 can track the change of the wind direction to maintain stable power generation; and when the cable drawn from the wind turbine 100 in the nacelle is entangled, the yaw mechanism 70 can be used to realize automatic untwisting . the
具体地讲,叶轮10包括三个彼此独立的叶片单元11,每个叶片单元11包括叶片15和轮架16。各个叶片单元11的轮架16互相连接而形成环形,由此相当于形成了叶轮10的轮毂。值得注意的是,虽然在此引入了叶轮的轮毂的概念,但是这只是功能上的称谓,从结构上看,各个叶片单元之间实际上并不固定连接,而是各自具有很大的独立性。如图1和图3所示,每个轮架16包括扇形的主体161以及从扇形主体的弧形外表面上突起的叶片安装部162,叶片15的根部通过变桨机构12安装在叶片安装部162。变桨机构12允许叶片15绕风力涡轮机100的叶片纵向轴线转动,由此调整叶片15的角度。通过控制叶片15的角度能够控制叶轮10的转速,进而控制风力涡轮机100的输出功率,并能够通过空气动力制动的方式使风力涡轮机100安全停机。 Specifically, the impeller 10 includes three blade units 11 that are independent of each other, and each blade unit 11 includes a blade 15 and a wheel frame 16 . The hub 16 of each blade unit 11 is connected to each other to form a ring shape, thereby forming a hub of the impeller 10 . It is worth noting that although the concept of the hub of the impeller is introduced here, this is only a functional name. From a structural point of view, the blade units are not actually fixedly connected, but each has great independence . As shown in FIGS. 1 and 3 , each wheel frame 16 includes a fan-shaped main body 161 and a blade mounting portion 162 protruding from the arc-shaped outer surface of the fan-shaped body. The root of the blade 15 is mounted on the blade mounting portion through the pitch mechanism 12 162. Pitch mechanism 12 allows blades 15 to rotate about the blade longitudinal axis of wind turbine 100 , thereby adjusting the angle of blades 15 . The rotation speed of the impeller 10 can be controlled by controlling the angle of the blade 15 , thereby controlling the output power of the wind turbine 100 , and the wind turbine 100 can be shut down safely through aerodynamic braking. the
如图1和图2所示,相邻的一对轮架16的连接部位处形成有彼此相对的凸耳163。具体地讲,凸耳163形成在扇形主体161的弧形外表面的两端处,这样当一对轮架16互相连接时,可通过连接彼此相对的凸耳163来进行连接。在每个凸耳163的中央可形成通孔,由此可借助如此结构的凸耳163柔性地连接相邻的轮架16,例如通过在彼此相对的凸耳163之间连接隔振阻尼器来实现上述柔性连接。通过将轮架16互相连接,在使叶片单元具有独立性的同时又使其具有了整体性,从而能够确保叶轮的正常的功能不受影响。在扇形主体161的弧形外表面的每一端,可仅形成一个凸耳163,也可形成更多个凸耳,例如3个。这样,彼此相邻的轮架16可通过一对或更多对凸耳163互相连接。此外,每个扇形的主体具有彼此相对的两侧,即,前侧和后侧。当各个叶片单元11的轮架16安装在主轴20上并且彼此连接时,轮架16(或者说轮毂)的前侧对应于叶轮10的迎风面,而轮架16(或者说轮毂)的后侧则与主机架40相对。由于主轴20的直径从前端向后端逐渐增大,因此,轮架16形成的轮毂的前侧的内直径小于后侧的内直径,以与主轴20的形状相匹配。 As shown in FIG. 1 and FIG. 2 , lugs 163 opposite to each other are formed at the connection positions of a pair of adjacent wheel frames 16 . Specifically, lugs 163 are formed at both ends of the arc-shaped outer surface of the fan-shaped body 161, so that when a pair of wheel frames 16 are connected to each other, they can be connected by connecting the lugs 163 opposite to each other. A through hole may be formed in the center of each lug 163, whereby adjacent wheel frames 16 may be flexibly connected by means of such structured lugs 163, for example by connecting vibration isolation dampers between the lugs 163 facing each other. Realize above-mentioned flexible connection. By connecting the wheel frames 16 to each other, the blade unit is independent and integrated, thereby ensuring that the normal function of the impeller is not affected. On each end of the arc-shaped outer surface of the fan-shaped main body 161, only one lug 163 may be formed, or more lugs, such as three, may be formed. In this way, wheel frames 16 adjacent to each other can be connected to each other by one or more pairs of lugs 163 . In addition, each fan-shaped body has two sides opposite to each other, namely, a front side and a rear side. When the wheel frame 16 of each blade unit 11 is installed on the main shaft 20 and connected to each other, the front side of the wheel frame 16 (or the hub) corresponds to the windward side of the impeller 10, and the rear side of the wheel frame 16 (or the wheel hub) Then it is opposite to the main frame 40 . Since the diameter of the main shaft 20 gradually increases from the front end to the rear end, the inner diameter of the front side of the hub formed by the wheel carrier 16 is smaller than the inner diameter of the rear side to match the shape of the main shaft 20 . the
在本发明的实施例中,以叶轮具有三个叶片单元为例进行了描述,因为 具有三个叶片的叶轮的风力涡轮机的发电效率相对较高,已经被普遍应用。然而,本发明不限于此,叶片单元11的数量不限于3个,也可以是2个或更多个。如图1所示,相邻的一对轮架16通过隔振阻尼器25连接(也可被称为摆振隔振阻尼器25)。具体地讲,隔振阻尼器25可沿着叶轮的周向布置,例如,可沿着叶轮(具体地讲,轮架16形成的轮毂部分)的外周表面布置。为了实现相邻轮架的连接,隔振阻尼器25的两端分别与相邻的一对轮架连接。然而,本发明不限于此,在空间条件允许的情况下,也可以将隔振阻尼器沿着叶轮10的所谓的轮毂部分的内周布置。如上所述,在轮架16的周向表面上形成凸耳163的情况下,隔振阻尼器25的两端分别与相邻的轮架16上的彼此相对的凸耳163连接。凸耳163是用于连接隔振阻尼器25的,其结构仅仅是一个示例,本发明并不限于此,只要能够使隔振阻尼器25连接于相邻的轮架16之间的任何结构都是可以的。 In the embodiment of the present invention, the description is made by taking the impeller with three blade units as an example, because the wind turbine with the impeller with three blades has relatively high power generation efficiency and has been widely used. However, the present invention is not limited thereto, and the number of blade units 11 is not limited to three, but may be two or more. As shown in FIG. 1 , a pair of adjacent wheel frames 16 are connected by a vibration isolation damper 25 (also referred to as a shimmy vibration isolation damper 25 ). Specifically, the vibration isolation damper 25 may be arranged along the circumferential direction of the impeller, for example, may be arranged along the outer peripheral surface of the impeller (specifically, the hub portion formed by the wheel frame 16 ). In order to realize the connection of adjacent wheel frames, the two ends of the vibration isolation damper 25 are respectively connected with a pair of adjacent wheel frames. However, the present invention is not limited thereto, and the vibration isolation damper may also be arranged along the inner circumference of the so-called hub portion of the impeller 10 if space conditions permit. As described above, in the case where the lugs 163 are formed on the circumferential surface of the wheel frame 16, both ends of the vibration isolation damper 25 are respectively connected with the mutually opposite lugs 163 on the adjacent wheel frame 16. The lug 163 is used to connect the vibration-isolation damper 25, and its structure is only an example, and the present invention is not limited thereto, as long as the vibration-isolation damper 25 can be connected to any structure between adjacent wheel frames 16. is allowed. the
如图2所示,由叶片单元11的轮架16互相连接而形成的叶轮10的轮毂,并且轮毂被安装在主轴20上。下面将参照图2详细描述根据本发明的实施例的风力涡轮机100的主轴20的具体结构及其与轮毂的连接结构。 As shown in FIG. 2 , the hub of the impeller 10 is formed by connecting the wheel frames 16 of the blade units 11 to each other, and the hub is installed on the main shaft 20 . The specific structure of the main shaft 20 of the wind turbine 100 according to the embodiment of the present invention and its connection structure with the hub will be described in detail below with reference to FIG. 2 . the
如图2所示,主轴20包括:中心轴21,与主机架40固定地连接,并基本上沿着垂直于塔架60的方向延伸,由此支撑叶轮10并提供叶轮10的旋转轴线;转轴22,套在中心轴21上并与叶轮10的轮毂连接;轴承23,安装在转轴22和中心轴21之间,以使转轴22和叶轮10能够绕着中心轴21旋转。通过主轴20的结构,允许风力涡轮机100的叶片单元10绕中心轴21的轴线方向转动,这里,中心轴21的轴线方向基本上垂直于塔架60的延伸方向。 As shown in Figure 2, the main shaft 20 includes: a central shaft 21, fixedly connected with the main frame 40, and extending substantially along a direction perpendicular to the tower 60, thereby supporting the impeller 10 and providing the rotational axis of the impeller 10; 22, sleeved on the central shaft 21 and connected to the hub of the impeller 10; bearing 23, installed between the rotating shaft 22 and the central shaft 21, so that the rotating shaft 22 and the impeller 10 can rotate around the central shaft 21. Through the structure of the main shaft 20 , the blade unit 10 of the wind turbine 100 is allowed to rotate around the axial direction of the central shaft 21 , where the axial direction of the central shaft 21 is substantially perpendicular to the extending direction of the tower 60 . the
此外,在中心轴21上还安装有发电机30的定子32,而转轴22与发电机31的转子31固定连接,并且转子31围绕定子32安装。这样,当叶轮10和转轴22绕着中心轴21旋转时,转子31能够绕着定子32旋转,由此发生电磁相互作用而产生电力。 In addition, a stator 32 of a generator 30 is installed on the central shaft 21 , and the rotating shaft 22 is fixedly connected with a rotor 31 of the generator 31 , and the rotor 31 is installed around the stator 32 . In this way, when the impeller 10 and the rotating shaft 22 rotate around the center shaft 21, the rotor 31 can rotate around the stator 32, whereby electromagnetic interaction occurs to generate electric power. the
更具体地讲,在转轴22的前端和后端处均由轴承23支撑,并且在转轴23的前端的外圆周表面上形成有前端凸缘,而在转轴23的后端的外圆周表面上形成有后端凸缘。优选地,前端凸缘和后端凸缘可形成环形形状。然而,本发明不限于此,前端凸缘和后端凸缘也可形成不连续的形状,例如,形成多个独立的凸耳。前端凸缘与轮毂的前侧连接,而后端凸缘与轮毂的后侧连接,从而将叶轮10与转轴22连接在一起。优选地,前端凸缘和后端凸缘分 别与轮毂的前侧和后侧柔性地连接,例如通过隔振阻尼器26连接(将在下面详细描述)。此外,在中心轴21的后端,即,在叶轮10和主机架40之间的位置处,还安装有发电机30的定子32。与轮毂的安装方式类似,定子32也通过形成在中心轴21的外圆周表面上的凸缘被安装到中心轴21上。而围绕定子32的转子31的一端则与转轴22的后端连接。这样,当叶轮10旋转时,转轴22与叶轮10一起旋转,从而将风力传递到发电机30的转子31,然后通过发电机30转换为电力。 More specifically, both the front end and the rear end of the rotary shaft 22 are supported by bearings 23, and a front flange is formed on the outer peripheral surface of the front end of the rotary shaft 23, and a flange is formed on the outer peripheral surface of the rear end of the rotary shaft 23. Rear flange. Preferably, the front end flange and the rear end flange may form a ring shape. However, the present invention is not limited thereto, and the front end flange and the rear end flange may also form a discontinuous shape, for example, form a plurality of independent lugs. The front end flange is connected to the front side of the hub, and the rear end flange is connected to the rear side of the hub, thereby connecting the impeller 10 and the rotating shaft 22 together. Preferably, the front end flange and the rear end flange are respectively flexibly connected with the front side and the rear side of the hub, for example connected by vibration isolation dampers 26 (will be described in detail below). In addition, at the rear end of the central shaft 21 , that is, at a position between the impeller 10 and the main frame 40 , a stator 32 of the generator 30 is also installed. The stator 32 is also mounted to the central shaft 21 by a flange formed on the outer circumferential surface of the central shaft 21 in a similar manner to the mounting of the hub. One end of the rotor 31 surrounding the stator 32 is connected to the rear end of the rotating shaft 22 . In this way, when the impeller 10 rotates, the rotating shaft 22 rotates together with the impeller 10 , so that the wind force is transmitted to the rotor 31 of the generator 30 , and then converted into electricity by the generator 30 . the
此外,叶轮10的轮毂和主轴20也可通过隔振阻尼器26连接。更具体地讲,隔振阻尼器26(也可被称为挥舞隔振阻尼器26)分别连接于前端凸缘与叶轮的轮毂的前侧(即,轮架的前侧)之间以及后端凸缘与轮毂的后侧(即,轮架的后侧)之间。由于隔振阻尼器26的两端分别连接至叶轮10的轮毂以及主轴20,从而将叶轮10安装至主轴20上。 In addition, the hub of the impeller 10 and the main shaft 20 may also be connected via a vibration isolation damper 26 . More specifically, vibration isolation dampers 26 (also referred to as flapping vibration isolation dampers 26 ) are connected between the front end flange and the front side of the hub of the impeller (ie, the front side of the wheel frame) and at the rear end, respectively. Between the flange and the rear side of the hub (that is, the rear side of the wheel frame). Since the two ends of the vibration isolation damper 26 are respectively connected to the hub of the impeller 10 and the main shaft 20 , the impeller 10 is installed on the main shaft 20 . the
在本申请中,虽然详细描述了主轴20借助凸缘与叶轮10的轮架16连接,然而本发明不限于此,本领域技术人员应当清楚的是,凸缘的作用是方便将隔振阻尼器26的一端连接至主轴20(具体地,转轴22),因此,凸缘这样的结构仅仅是一个示例,本发明并不限于此,只要能够使隔振阻尼器26连接于主轴20和轮架16之间的任何结构都是可以的。 In this application, although it has been described in detail that the main shaft 20 is connected to the wheel frame 16 of the impeller 10 by means of a flange, the present invention is not limited thereto. It should be clear to those skilled in the art that the function of the flange is to facilitate the installation of the vibration isolation damper. One end of 26 is connected to main shaft 20 (specifically, rotating shaft 22), therefore, the structure of flange is only an example, and the present invention is not limited thereto, as long as vibration isolation damper 26 can be connected to main shaft 20 and wheel carrier 16 Any structure in between is possible. the
摆振隔振阻尼器25与挥舞隔振阻尼器26可同时采用,也可单独采用摆振隔振阻尼器25实现摆振减振,或可单独采用挥舞隔振阻尼器26实现挥舞减振。优选地,隔振阻尼器25和26为具有足够刚度和适宜阻尼的复合结构,其刚度和阻尼的大小可以恒定不变。但是本发明不限于此,隔振阻尼器25和26的阻尼也可随阻尼器的工作状态发生改变或通过风力涡轮机动态工作特性主动控制其大小。也就是说,隔振阻尼器25和26可以是具有恒定阻尼系数的被动阻尼器、变阻尼系数的半主动阻尼器或具有可调整阻尼系数的主动阻尼器。不仅如此,根据需要,隔振阻尼器25和26还可以采用两种或者两种以上的阻尼器混合使用。 The shimmy vibration isolation damper 25 and the waving vibration isolation damper 26 can be adopted simultaneously, and the shimmy vibration isolation damper 25 can also be used alone to realize the shimmy vibration reduction, or the waving vibration isolation damper 26 can be used alone to realize the waving vibration reduction. Preferably, the vibration isolation dampers 25 and 26 are composite structures with sufficient rigidity and suitable damping, and the magnitudes of the rigidity and damping can be constant. But the present invention is not limited thereto, the damping of the vibration isolation dampers 25 and 26 can also be changed with the working state of the dampers or actively controlled by the dynamic working characteristics of the wind turbine. That is, the vibration isolation dampers 25 and 26 may be passive dampers with a constant damping coefficient, semi-active dampers with a variable damping coefficient, or active dampers with an adjustable damping coefficient. Not only that, as required, the vibration isolation dampers 25 and 26 can also be used in combination of two or more dampers. the
如前所述,隔振阻尼器25和26均可以是具有复合结构的阻尼器,该阻尼器应当具有足够的刚度和阻尼系数。本发明通过设置具有预定的刚度和预定的阻尼系数的隔振阻尼器25和26以简单的结构大大降低风力涡轮机100的整机振动。这是因为,对于风力涡轮机而言,由于风剪切、湍流、塔影等因素导致风力涡轮机的各个叶片15的载荷大小不同,且振动相位也不同。沿 风力涡轮机摆振方向各叶片单元相互必然发生挤压和拉伸相互作用,通过隔振阻尼器25(用作摆振隔振阻尼器)消耗振动能量,各叶片15能够自动达到动态平衡,有效降低了3P/6P气动谐波和1P/2P/4P/5P/7P/8P摆振谐波振动载荷,叶轮10的扭矩被平稳传递到风力涡轮机的发电机转子31上。此外,沿风力涡轮机100的挥舞方向,各叶片单元11通过轮架16与转轴22发生拉压相互作用,而通过隔振阻尼器26(用作挥舞隔振阻尼器)消耗振动能量,有效降低了1P/2P/4P/8P挥舞谐波振动载荷,使得叶轮的俯仰弯矩和和主机架40的偏航弯矩通过主轴承23、中心轴21、主机架40、偏航机构70被平稳传递到塔架60和风力涡轮机的基础。 As mentioned above, both vibration isolation dampers 25 and 26 can be dampers with a composite structure, and the dampers should have sufficient stiffness and damping coefficient. The present invention greatly reduces the overall vibration of the wind turbine 100 with a simple structure by arranging the vibration isolation dampers 25 and 26 with a predetermined stiffness and a predetermined damping coefficient. This is because, for a wind turbine, due to factors such as wind shear, turbulent flow, and tower shadow, the loads of the blades 15 of the wind turbine are different, and the vibration phases are also different. Each blade unit along the shimmy direction of the wind turbine must interact with each other in extrusion and stretching, and the vibration energy is consumed through the vibration isolation damper 25 (used as a shimmy vibration isolation damper), and each blade 15 can automatically achieve dynamic balance, effectively 3P/6P aerodynamic harmonics and 1P/2P/4P/5P/7P/8P shimmy harmonic vibration loads are reduced, and the torque of the impeller 10 is smoothly transmitted to the generator rotor 31 of the wind turbine. In addition, along the waving direction of the wind turbine 100, each blade unit 11 interacts in tension and pressure with the rotating shaft 22 through the wheel frame 16, and consumes vibration energy through the vibration isolation damper 26 (used as a waving vibration isolation damper), which effectively reduces 1P/2P/4P/8P wave the harmonic vibration load, so that the pitching moment of the impeller and the yaw bending moment of the main frame 40 are smoothly transmitted to the Tower 60 and the foundation of the wind turbine. the
在该实施例中,以叶轮10具有彼此独立的叶片单元11的结构进行了描述。本发明通过切分风力涡轮机的叶轮为相对独立的叶片单元,在每个叶片单元相互间和叶片单元与转动系之间安装隔振阻尼器,有效地消除叶轮系统各叶片单元的不一致载荷和振动,从根本上有效地减小叶轮系统传递到风力涡轮机主轴系统、发电机、机舱和塔架等部件和子系统的振动和疲劳,降低了成本,提高风力涡轮机的动态性能和可靠性。通过分离叶轮为相对独立的叶片单元,叶轮制造和装配更加灵活,大大降低了大功率风力涡轮机的制造和装配难度。 In this embodiment, description has been made with the impeller 10 having blade units 11 independent of each other. The invention divides the impeller of the wind turbine into relatively independent blade units, and installs vibration isolation dampers between each blade unit and between the blade unit and the rotating system to effectively eliminate the inconsistent load and vibration of each blade unit of the impeller system , fundamentally effectively reduce the vibration and fatigue transmitted from the impeller system to the main shaft system of the wind turbine, the generator, the nacelle and the tower and other components and subsystems, reduce the cost, and improve the dynamic performance and reliability of the wind turbine. By separating the impeller into relatively independent blade units, the manufacture and assembly of the impeller is more flexible, which greatly reduces the difficulty of manufacture and assembly of high-power wind turbines. the
然而,本发明不限于此,叶轮10也可以采用整体式结构。在这种情况下,通过在轮毂与主轴20之间设置的挥舞隔振阻尼器26同样能够消耗挥舞振动能量,由此降低被传递到主机架40和塔架60的振动。 However, the present invention is not limited thereto, and the impeller 10 may also adopt a monolithic structure. In this case, the flapping vibration energy can also be dissipated by the flapping vibration isolation damper 26 provided between the hub and the main shaft 20 , thereby reducing the vibration transmitted to the main frame 40 and the tower frame 60 . the
在上文中参照图1至图3描述了发电机30的转子31和定子32被设置在叶轮10的外侧的第一实施例,然而,本发明不限于此,即,发电机30的转子31和定子32还可被设置在叶轮10的内侧。下面将参照图4描述根据本发明的第二实施例的风力涡轮机200。 The first embodiment in which the rotor 31 and the stator 32 of the generator 30 are arranged outside the impeller 10 is described above with reference to FIGS. 1 to 3 , however, the present invention is not limited thereto, that is, the rotor 31 and the The stator 32 may also be disposed inside the impeller 10 . A wind turbine 200 according to a second embodiment of the invention will be described below with reference to FIG. 4 . the
图4是根据本发明的第二实施例的风力涡轮机200的结构示意图。在本实施例中,与第一实施例的风力涡轮机100的部件相似的部件由相同的标号表示,因此,将省略对相同部件的重复描述。 Fig. 4 is a schematic structural diagram of a wind turbine 200 according to a second embodiment of the present invention. In the present embodiment, components similar to those of the wind turbine 100 of the first embodiment are denoted by the same reference numerals, and therefore, repeated description of the same components will be omitted. the
根据本发明的第二实施例的风力涡轮机200与根据本发明的第一实施例的风力涡轮机100的不同之处仅在于转轴22的结构以及发电机30的定子32和转子31的安装位置。 The wind turbine 200 according to the second embodiment of the present invention differs from the wind turbine 100 according to the first embodiment of the present invention only in the structure of the rotating shaft 22 and the installation positions of the stator 32 and the rotor 31 of the generator 30 . the
在本实施例中,转轴22被分为彼此隔开预定距离的前端转轴22-1以及 后端转轴22-2。前端转轴22-1被安装在中心轴21的前端,在其外周表面上形成有前端凸缘,前端凸缘与轮毂的前侧连接;后端转轴22-2被安装在中心轴21的后端并且更为靠近主机架40,在后端转轴22-2的外周表面上形成有后端凸缘,后端凸缘与轮毂的后侧连接。与第一实施例类似,主轴20和叶轮10通过隔振阻尼器26互相连接。具体地讲,隔振阻尼器26设置在前端凸缘和轮毂的前侧之间以及后端凸缘和轮毂的后侧之间。隔振阻尼器26消耗了挥舞振动能量,有效降低了有效降低了1P/2P/4P/8P挥舞谐波振动载荷,使得叶轮10的俯仰弯矩和和主机架40的偏航弯矩通过主轴承23、中心轴21、主机架40、偏航机构70被平稳传递到塔架60和风力涡轮机的基础。 In this embodiment, the rotating shaft 22 is divided into a front rotating shaft 22-1 and a rear rotating shaft 22-2 which are spaced apart from each other by a predetermined distance. The front-end rotating shaft 22-1 is installed on the front end of the central shaft 21, and a front-end flange is formed on its outer peripheral surface, and the front-end flange is connected with the front side of the hub; the rear-end rotating shaft 22-2 is installed on the rear end of the central shaft 21 And closer to the main frame 40, a rear flange is formed on the outer peripheral surface of the rear rotating shaft 22-2, and the rear flange is connected to the rear side of the wheel hub. Similar to the first embodiment, the main shaft 20 and the impeller 10 are connected to each other through a vibration isolation damper 26 . Specifically, vibration isolation dampers 26 are provided between the front end flange and the front side of the hub and between the rear end flange and the rear side of the hub. The vibration isolation damper 26 consumes the wave vibration energy and effectively reduces the 1P/2P/4P/8P wave harmonic vibration load, so that the pitch bending moment of the impeller 10 and the yaw bending moment of the main frame 40 pass through the main bearing 23. The central shaft 21, the main frame 40, the yaw mechanism 70 are smoothly transferred to the tower 60 and the foundation of the wind turbine. the
此外,发电机30的定子32被固定连接至中心轴21的中部,即,在前端转轴22-1和后端转轴22-2之间。与第一实施例类似,定子32也可通过形成在中心轴21的外周表面上的凸缘与中心轴21固定连接。与此同时,叶轮的轮毂(或者说叶轮单元11的轮架16)可用作发电机的转子31。通过发电机30与叶轮10高度集成,不仅简化了风力涡轮机200的结构,而且简化了动力传递,有助于提高发电机30的发电效率。 In addition, the stator 32 of the generator 30 is fixedly connected to the middle of the center shaft 21, ie, between the front-end rotary shaft 22-1 and the rear-end rotary shaft 22-2. Similar to the first embodiment, the stator 32 may also be fixedly connected to the central shaft 21 through a flange formed on the outer peripheral surface of the central shaft 21 . At the same time, the hub of the impeller (or the wheel carrier 16 of the impeller unit 11 ) can be used as the rotor 31 of the generator. The high integration of the generator 30 and the impeller 10 not only simplifies the structure of the wind turbine 200 but also simplifies power transmission, which helps to improve the power generation efficiency of the generator 30 . the
此外,在叶轮10具有多个叶轮单元11的情况下,同样可在轮架16之间连接隔振阻尼器25,使叶轮10在工作中实现自平衡,以降低从各个叶片单元11传递到主轴20乃至塔架60和风机基础的振动。 In addition, in the case that the impeller 10 has a plurality of impeller units 11, the vibration isolation damper 25 can also be connected between the wheel frames 16, so that the impeller 10 can realize self-balancing during operation, so as to reduce the transmission from each blade unit 11 to the main shaft. 20 and even the vibration of the tower 60 and the foundation of the wind turbine. the
上面以直驱式风力涡轮机为例描述了根据本发明的实施例的风力涡轮机,然而,本发明不限于此,本发明也适用于双馈、中高速等各种类型的风力涡轮机。下面以中速风力涡轮机为例描述本发明的另一个实施例。 The wind turbine according to the embodiment of the present invention is described above by taking the direct-drive wind turbine as an example, however, the present invention is not limited thereto, and the present invention is also applicable to various types of wind turbines such as doubly-fed, medium-high speed, and the like. Another embodiment of the present invention will be described below by taking a medium-speed wind turbine as an example. the
图5是根据本发明的第三实施例的风力涡轮机300的结构示意图,其中,风力涡轮机300为中速风力涡轮机类型。 Fig. 5 is a schematic structural diagram of a wind turbine 300 according to a third embodiment of the present invention, wherein the wind turbine 300 is a medium-speed wind turbine type. the
与前两个实施例不同的是,风力涡轮机300的主轴20直接与叶轮10的轮毂连接,由此叶轮10和主轴20一起旋转,因此,在风力涡轮机300中,省略了转轴以及支撑转轴的轴承。具体地,如图5所示,在主轴20的前端和后端分别形成有前端凸缘和后端凸缘,叶轮10的轮毂的前侧和后侧分别与之连接。 Different from the previous two embodiments, the main shaft 20 of the wind turbine 300 is directly connected to the hub of the impeller 10, so that the impeller 10 and the main shaft 20 rotate together. Therefore, in the wind turbine 300, the rotating shaft and the bearings supporting the rotating shaft are omitted. . Specifically, as shown in FIG. 5 , front and rear flanges are respectively formed at the front and rear ends of the main shaft 20 , to which the front and rear sides of the hub of the impeller 10 are respectively connected. the
如本领域人员所公知的,主轴20通过增速齿轮箱(未示出)与发电机的转子(未示出)连接,以将风力传递到转子(未示出)。发电机的定子由主机架(未示出)支撑。通过发电机的转子和定子的相互作用,将风能转化为电 能。 As is well known to those skilled in the art, the main shaft 20 is connected with a rotor (not shown) of a generator through a speed-up gearbox (not shown), so as to transmit wind power to the rotor (not shown). The stator of the generator is supported by the main frame (not shown). Wind energy is converted into electrical energy through the interaction of the rotor and stator of the generator. the
与上面的实施例类似,叶轮10可由三个叶片单元11组成,叶片单元11的轮架16通过摆振隔振阻尼器25使叶轮10在周向上相互连接,通过挥舞隔振阻尼器26使叶轮10和主轴20在轴向上连接。叶轮的扭矩和弯矩都传递到主轴20,弯矩进一步通过主轴20被传递到主机架40,而扭矩通过增速齿轮箱传递到中速或高速发电机。 Similar to the above embodiment, the impeller 10 can be composed of three blade units 11, the wheel frame 16 of the blade unit 11 connects the impeller 10 to each other in the circumferential direction through the shimmy vibration isolation damper 25, and makes the impeller 10 and the main shaft 20 are connected in the axial direction. Both the torque and the bending moment of the impeller are transmitted to the main shaft 20, the bending moment is further transmitted to the main frame 40 through the main shaft 20, and the torque is transmitted to the medium-speed or high-speed generator through the step-up gearbox. the
然而,本发明不限于此,如前所述,叶轮10也可形成为整体式,这样,可省略摆振隔振阻尼器25。 However, the present invention is not limited thereto. As mentioned above, the impeller 10 may also be formed as a whole, so that the shimmy vibration isolation damper 25 can be omitted. the
通过上面的描述清楚的是,通过在叶轮或叶轮的叶片单元与主轴或另一叶片单元之间设置隔振阻尼器,可消耗风机工作过程中由叶轮所产生的振动能量,从而能够从源头上减少了被传递至塔架和基础的振动。此外,实现了动力的平稳传递。另外,针对现代风力涡轮机中叶片相对独立的固有特性,通过将叶轮按叶片数分离成相对独立的叶片单元,各叶片单元相互间在摆振方向采用隔振阻尼器连接,叶片单元与叶轮转动轴之间在挥舞方向(叶轮转动轴线方向)也采用隔振阻尼器连接,各叶片单元不再相对独立。由此,无论各叶片是同相位还是不同相位,相互间必然发生相对变形,在摆振和挥舞方向通过隔振阻尼器减小叶轮传递到风力涡轮机机体的振动载荷。因此,各叶片单元间通过隔振阻尼器连接后,能够达到实时自平衡,实现载荷从叶轮传递到风力涡轮机机体的平稳传递。 It is clear from the above description that by installing a vibration isolation damper between the impeller or the blade unit of the impeller and the main shaft or another blade unit, the vibration energy generated by the impeller during the operation of the fan can be consumed, so that the vibration energy generated by the impeller can be obtained from the source Reduced vibrations transmitted to the tower and foundation. In addition, smooth transmission of power is achieved. In addition, in view of the relatively independent inherent characteristics of the blades in modern wind turbines, the impeller is separated into relatively independent blade units according to the number of blades, and the blade units are connected to each other in the direction of shimmy vibration with vibration isolation dampers. In the swinging direction (the direction of the impeller rotation axis), the vibration isolation damper is also used to connect, and each blade unit is no longer relatively independent. Therefore, regardless of whether the blades are in the same phase or different phases, relative deformation must occur relative to each other, and the vibration load transmitted from the impeller to the body of the wind turbine is reduced through the vibration isolation damper in the shimmy and flapping directions. Therefore, after the blade units are connected through the vibration isolation damper, real-time self-balancing can be achieved, and the smooth transmission of the load from the impeller to the body of the wind turbine can be realized. the
上面的描述中提到了隔振阻尼器可以采用半主动阻尼器和主动阻尼器,通过对隔振阻尼器进行主动控制,可实现叶轮的最佳自平衡。下面将结合图6中所示出的根据本发明实施例的风力涡轮机100的监测控制系统进行解释和介绍。 It is mentioned in the above description that the vibration isolation damper can adopt semi-active damper and active damper, and the optimal self-balancing of the impeller can be realized through active control of the vibration isolation damper. The following will be explained and introduced in conjunction with the monitoring and control system of the wind turbine 100 according to the embodiment of the present invention shown in FIG. 6 . the
图6是根据本发明实施例的风力涡轮机的监测控制系统的示意图。 Fig. 6 is a schematic diagram of a monitoring and control system for a wind turbine according to an embodiment of the present invention. the
如图6所示,风力涡轮机100的监测控制系统主要包括:加速度传感器91、92和93,分别安装在每个叶片单元11的轮架16上,用于测量叶轮10在三个方向上的加速度;阻尼传感器97,分别设置在挥舞隔振阻尼器26和摆振隔振传感器25上,用于测量每个隔振阻尼器的工作状态;主控制器80,通过数据总线85与各个加速度传感器和阻尼传感器通信,并接收这些传感器的测量结果。加速度传感器91、92、93和阻尼器传感器的数据经数据总线85传输到主控制器80之后,主控制器80根据加速度传感器91、92、93和 阻尼传感器97的测试数据以及风力涡轮机的运行状态、风速等,计算隔振阻尼器合适的刚度和阻尼系数,然后通过与各个隔振阻尼器连接的阻尼控制器86控制每个隔振阻尼器的工作状态参数,实现风力涡轮机机体和叶片的振动控制和载荷控制。在此,也可将主控制器80和阻尼控制器86集成为一体,而将其统称为控制器。 As shown in Figure 6, the monitoring and control system of the wind turbine 100 mainly includes: acceleration sensors 91, 92 and 93, respectively installed on the wheel frame 16 of each blade unit 11, for measuring the acceleration of the impeller 10 in three directions The damping sensor 97 is respectively arranged on the waving vibration isolation damper 26 and the shimmy vibration isolation sensor 25, and is used to measure the working state of each vibration isolation damper; the main controller 80 communicates with each acceleration sensor and each acceleration sensor through the data bus 85 The damping sensors communicate and receive measurements from these sensors. After the data of the acceleration sensors 91, 92, 93 and the damper sensor are transmitted to the main controller 80 through the data bus 85, the main controller 80 is based on the test data of the acceleration sensors 91, 92, 93 and the damping sensor 97 and the operating state of the wind turbine. , wind speed, etc., calculate the appropriate stiffness and damping coefficient of the vibration isolation damper, and then control the working state parameters of each vibration isolation damper through the damping controller 86 connected with each vibration isolation damper, so as to realize the vibration of the wind turbine body and blades control and load control. Here, the main controller 80 and the damping controller 86 may also be integrated, and they are collectively referred to as controllers. the
在根据本发明的风力涡轮机中,通过采用半主动阻尼器和/或主动阻尼器,同时在风力涡轮机上需要安装一个或多个传感器,并根据传感器数据改变阻尼器的刚度和阻尼大小,能够实现叶轮各叶片单元的最佳自平衡效果。 In the wind turbine according to the present invention, by using a semi-active damper and/or an active damper, one or more sensors need to be installed on the wind turbine, and the stiffness and damping of the damper can be changed according to the sensor data. The best self-balancing effect of each blade unit of the impeller. the
图7A至图7C是示出根据本发明的实施例的风力涡轮机(具有隔振器)和现有技术的风力涡轮机(不具有隔振器)的塔架载荷和机舱加速度的图表,其中,图7A示出了根据本发明的实施例的风力涡轮机和现有技术的风力涡轮机的塔顶和塔基的受力载荷Fx和Fy的图表,图7B示出了根据本发明的实施例的风力涡轮机和现有技术的风力涡轮机的塔顶和塔基承受的弯矩载荷Mx和My的图表,图7C示出了根据本发明的实施例的风力涡轮机和现有技术的风力涡轮机的机舱(即,塔顶)加速度的图表。在图7A至图7C中,灰度小的图案部分所表示的是根据本发明的采用隔振阻尼器后风力涡轮机的塔架载荷和机舱加速度的示意图;而灰度大的图案部分所表示的是现有技术的未采用隔振阻尼器的风力涡轮机的塔架载荷和机舱加速度的示意图。通过对比可以看出,根据本发明的实施例的风力涡轮机与现有技术的风力涡轮机相比,加速度和载荷明显降低。 7A to 7C are graphs showing tower loads and nacelle accelerations for a wind turbine (with vibration isolators) and a prior art wind turbine (without vibration isolators) according to an embodiment of the invention, where Fig. 7A shows a graph of force loads Fx and Fy on the tower top and tower base of a wind turbine according to an embodiment of the present invention and a prior art wind turbine, and FIG. 7B shows a wind turbine according to an embodiment of the present invention 7C shows a wind turbine according to an embodiment of the present invention and a nacelle (i.e., A graph of the acceleration at the top of the tower. In Fig. 7A to Fig. 7C, what the pattern part with small grayscale represents is the schematic diagram of tower load and nacelle acceleration of wind turbine after adopting vibration isolation damper according to the present invention; And the pattern part with large grayscale represents is a schematic diagram of tower loads and nacelle accelerations for a prior art wind turbine without vibration isolation dampers. It can be seen from the comparison that the acceleration and load of the wind turbine according to the embodiment of the present invention are significantly reduced compared with the wind turbine of the prior art. the
总而言之,根据本发明的实施例的风力涡轮机通过在叶轮(或各个叶片单元)与其它部件(例如,相邻的叶片单元或主轴)之间通过隔振阻尼器(优选为主动式阻尼器)连接,至少可以实现如下有益的效果之一: In summary, a wind turbine according to an embodiment of the present invention is connected by a vibration isolation damper (preferably an active damper) between the impeller (or each blade unit) and other components (for example, adjacent blade units or the main shaft) , at least one of the following beneficial effects can be achieved:
1、构造出了一种具有自平衡叶轮的风力涡轮机,由此可明显减小叶片单元相互间因不同相位、不同载荷大小和不同振动大小而导致叶轮的振动和疲劳,实现叶轮载荷平稳传递到风力涡轮机机体,有效降低传动系、发电机、机舱、塔架、基础等部件的振动和疲劳,有利于提高整机系统的可靠性和动态性能,降低运行控制难度和成本。 1. A wind turbine with a self-balancing impeller is constructed, which can significantly reduce the vibration and fatigue of the impeller due to different phases, different loads and different vibrations between the blade units, and realize the smooth transfer of the impeller load to the The body of the wind turbine can effectively reduce the vibration and fatigue of the drive train, generator, nacelle, tower, foundation and other components, which is conducive to improving the reliability and dynamic performance of the whole machine system, and reducing the difficulty and cost of operation control. the
2、自平衡叶轮的风力涡轮机是从载荷和振动的源头实现风力涡轮机减振和降载控制,相对于在风力涡轮机中间部件进行减振控制和独立变桨控制等技术方案,自平衡叶轮的风力涡轮具有明显的技术和效能优势,且结构简单、 成本底、可靠性高。 2. The wind turbine with self-balancing impeller realizes the vibration reduction and load reduction control of the wind turbine from the source of load and vibration. Compared with the technical solutions such as vibration reduction control and independent pitch control in the middle part of the wind turbine, the wind power of the self-balancing impeller The turbine has obvious advantages in technology and efficiency, and is simple in structure, low in cost and high in reliability. the
3、风力涡轮机叶轮分离成相对简单的叶片单元,降低了大功率风力涡轮机的叶轮设计和制造难度,易装配。 3. The impeller of the wind turbine is separated into relatively simple blade units, which reduces the design and manufacturing difficulty of the impeller of the high-power wind turbine and is easy to assemble. the
4、使风力涡轮机的叶轮与主轴实现柔性连接,能降低叶片振动和叶片传递到转动轴的动态载荷,提高叶片运行可靠性。 4. The flexible connection between the impeller and the main shaft of the wind turbine can reduce the vibration of the blade and the dynamic load transmitted from the blade to the rotating shaft, and improve the operation reliability of the blade. the
上面对本发明的具体实施方式进行了详细描述,虽然已表示和描述了一些实施例,但本领域技术人员应该理解,在不脱离由权利要求及其等同物限定其范围的本发明的原理和精神的情况下,可以对这些实施例进行修改和完善,这些修改和完善也应在本发明的保护范围内。 The specific embodiments of the present invention have been described in detail above. Although some embodiments have been shown and described, those skilled in the art should understand that without departing from the principle and spirit of the present invention whose scope is defined by the claims and their equivalents Under the circumstances, these embodiments can be modified and improved, and these modifications and improvements should also be within the protection scope of the present invention. the
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