Plate ear apparatus for shaping is born on a kind of limit
Technical field
The present invention relates to battery and manufacture field, especially relate to a kind of limit and bear plate ear apparatus for shaping.
Background technology
At present, all have employed machine cast welding in storage battery production process to replace original artificial cast welding.But in process of production, because the assembling pressure of single lattice cluster there are differences, single lattice Inner footpath of cast welding shape-setting clamp deforms because of Long-Time Service, cannot meet the requirement of technique, there is limit and bear plate failure welding (rosin joint, fall sheet) hidden danger in cast welding process.Plate welding quality is born in order to effectively improve limit, assembling employee bears plate to the limit of each cluster when cluster enters groove and inwardly gently pinches certain angle, due to gimmick weight, the gimmick mode difference of each employee, easily produce the short circuit phenomenon such as lug bottom frame active material is loose, baffle-plate penetrating when pinching lug and being overweight, badly influence the quality of product.
Summary of the invention
The present invention is the above-mentioned deficiency in order to overcome prior art, provides a kind of opposite side and bears plate ear shaping dynamics, angle unanimously, effectively solves manual limit of pinching lug generation short circuit hidden danger of quality and bears plate ear apparatus for shaping.
To achieve these goals, the present invention is by the following technical solutions:
Plate ear apparatus for shaping is born on a kind of limit of the present invention, comprise base plate, described base plate is provided with some locating dowels, the shaping template that described locating dowel is provided with guide post and can slides up and down along guide post, described guide post top is fixed with panel, described lower panels is provided with the actuating mechanism that shaping template can be made to press down, described guide post is arranged with return spring between shaping template and locating dowel, described shaping template is provided with some rectangular shaping holes, the inwall in described shaping hole is centroclinal to shaping hole from down to up, also be provided with in described shaping hole and act on rolling mechanism inside lug by contact roller.Battery is positioned at below shaping template, and after shaping template presses down, the shaping hole opposite side in shaping template bears the inside shaping of plate ear.In reforming process, the disposable inside shaping of plate ear is born on the limit of shaping template to all clusters of battery, and active force limit being born to plate ear is consistent with effect angle, not only increases production efficiency, and ensure that shaping quality.
As preferably, described rolling mechanism comprises contact roller, contact roller support and the slide block that is positioned at above shaping template, contact roller can be driven to move in the horizontal direction arranged along shaping hole Central Symmetry, described slide block is provided with pilot hole centroclinal to shaping hole from down to up, described panel is fixed with the Angle Pin that can coordinate with pilot hole.When shaping template presses down, shaping template is gradually away from panel, and now slide block is because Angle Pin effect is to two Slideslips, drives the inwall of contact roller near shaping hole, thus makes limit bear plate ear and shaping hole inwall is more fitted, and shaping angle is comparatively accurate.
As preferably, be rotationally connected between described contact roller support and slide block, between described contact roller support and slide block, be provided with torsion spring.Such contact roller support opposing slider has certain elasticity, better to the protected effect of lug.
As preferably, described actuating mechanism comprises the action bars between panel and shaping template, and one end of described action bars is fixed with handle, action bars is fixed with the briquetting that two act on shaping template, the relative edge of described panel is respectively equipped with hangers, and described action bars and hangers are rotationally connected.By handle rotating operation bar, thus drive briquetting to press down shaping template, make shaping template opposite side bear plate ear and carry out shaping, it is comparatively convenient to operate.
As preferably, movable retaining mechanism is provided with between described action bars and hangers, comprise inner conical cover and locking spring, described hangers is provided with the through hole coordinated with action bars, one end of described through hole is provided with defining flange, place, the hole end face that in described inner conical cover, diameter is less and defining flange recline, described action bars is provided with the ball that the inner conical surface that overlaps with inner conical contacts, the other end of described through hole is provided with spacing lid, action bars is provided with locating flange, and locking spring is arranged between locating flange and spacing lid.Such action bars, when rotating, can, at arbitrarily angled auto lock, facilitate staff to carry out debugging and safeguarding.When locating batteries, can avoid touching handle or shaping template by mistake and cause shaping template to press down destroying limit bearing plate ear.
As preferably, the angle of inclination of described shaping hole inwall is less than or equal to 15 degree.
As preferably, described base plate is provided with some battery positioning strips.Such convenience positions battery.
As preferably, the end of described briquetting is provided with roller, the rotating shaft of described roller and the shaft parallel of action bars.Briquetting arranges roller, reduces the frictional resistance between briquetting and shaping template and wearing and tearing, more laborsaving during operation.
As preferably, described briquetting is provided with limited block at roller away from shaping template side.When briquetting turns to limited block and shaping template contacts, increase because limited block effect makes to rotate required moment, operating personnel are recognized, and shaping template has moved downwardly to bottom, and now rotating backward handle can by sizing die sheet reset.When can guarantee each shaping like this, shaping template can drop to bottom, ensures that shaping angle is accurately consistent.
Therefore, the present invention has following beneficial effect: (1) avoids the quality problems produced because pinching lug by hand, improves yields; (2) easy to operate, alleviate the labour intensity of workman; (3) the opposite side active force of bearing plate ear is consistent with effect angle, and shaping efficiency is higher; (4) opposite side bears outside shaping in plate ear simultaneously, and shaping quality is higher.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is the front view of Fig. 1 of the present invention;
Fig. 3 is the structural representation of rolling mechanism in the present invention;
Fig. 4 is the structural representation of retaining mechanism in the present invention.
In figure, guide post 1, return spring 2, shaping template 3, shaping hole 301, locating dowel 4, base plate 5, panel 6, action bars 7, locating flange 701, hangers 8, defining flange 801, handle 9, briquetting 10, limited block 11, roller 12, battery positioning strip 13, slide block 14, long vertical section 14a, short vertical section 14b, horizontal segment 14c, Angle Pin 15, contact roller support 16, contact roller 17, spacing lid 18, locking spring 19, inner conical cover 20, ball 21.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
In embodiment as shown in Figure 1, plate ear apparatus for shaping is born on a kind of limit, comprises base plate 5, shaping template 3 and panel 6.Wherein, the corner of base plate 5 is respectively equipped with locating dowel 4, and locating dowel 4 top is provided with vertical guide post 1, and guide post 1 top is fixed with panel 6, and panel 6 is parallel with base plate 5.Guide post 1 is provided with the shaping template 3 that can slide up and down along guide post 1, and guide post 1 is arranged with return spring 2 between shaping template 3 and locating dowel 4.Shaping template 3 is provided with some rectangular shaping holes 301, in the present embodiment, is arranged in two rows in the middle part of shaping template 3, has often arranged six shaping holes 301.
As shown in Figure 2, base plate 5 is provided with some battery positioning strips 13, comprises two long positioning strips and a short positioning strip, base plate 5 forms U-shaped location structure, battery can enter until contact with short positioning strip from the opening part of U-shaped location structure, thus is positioned by battery easily.The actuating mechanism that shaping template 3 can be made to press down is provided with below panel 6, shown in composition graphs 1, Fig. 2, comprise the action bars 7 between panel 6 and shaping template 3, the relative edge of panel 6 is respectively equipped with hangers 8, action bars 7 runs through the hangers 8 on both sides respectively, and is rotationally connected between hangers 8.One end of action bars 7 is provided with handle 9, is fixedly connected with between action bars 7 and handle 9 by alignment pin.Action bars 7 is fixed with the briquetting 10 that two act on shaping template 3, the position of briquetting 10 is near hangers 8, and when action bars 7 rotates, two briquettings 10 can act on shaping template 3 simultaneously like this.In addition the end of briquetting 10 is provided with roller 12, and the rotating shaft of roller 12 and the shaft parallel of action bars 7, briquetting 10 is also provided with limited block 11 at roller 12 away from shaping template 3 side.
As shown in Figure 3, the inwall in shaping hole 301 is centroclinal to shaping hole 301 from down to up, in the present embodiment, the angle of inclination of shaping hole 301 inwall is 15 degree, thus, on vertical section, shaping hole 301, in trapezoidal, can certainly determine angular dimension according to actual requirement.Also be provided with in shaping hole 301 and act on rolling mechanism inside lug by contact roller 17, comprise contact roller 17, contact roller support 16 and the slide block 14 that is positioned at above shaping template 3, contact roller 17 can be driven to move in the horizontal direction arranged along shaping hole 301 Central Symmetry.Slide block 14 is made up of three parts, comprise horizontal segment 14c, short vertical section 14b and long vertical section 14a, short vertical section 14b and long vertical section 14a is each positioned at horizontal segment 14c one end, make the vertical section of slide block 14 in falling " J " shape, the lower end of short vertical section 14b is provided with the guide pad of swallow-tail form, shaping template 3 is provided with the dovetail groove matched with guide pad, thus limits the translation direction of slide block 14.The horizontal segment 14c of slide block 14 is provided with pilot hole centroclinal to shaping hole 301 from down to up, panel 6 is fixed with the Angle Pin 15 that can coordinate with pilot hole.Long vertical section 14a stretches in shaping hole 301 downwards, its lower end is provided with the contact roller support 16 be rotationally connected, contact roller support 16 is for positioning compression wheel 17, the pivot center of contact roller 17 is parallel with action bars 7 pivot center, is provided with torsion spring between the vertical section 14a of length of contact roller support 16 and slide block 14.In addition, contact roller support 16 and horizontal plane relative tilt, to ensure that contact roller 17 can smooth rotation.In the present embodiment, wherein a row shaping hole is arranged two shaping holes corresponding in shaping hole with another and is shared same group of slide block, to reduce slide block usage quantity.
As shown in Figure 4, movable retaining mechanism is provided with between action bars 7 and hangers 8, comprise inner conical cover 20 and locking spring 19, hangers 8 is provided with the through hole coordinated with action bars 7, one end of through hole is provided with defining flange 801, place, the hole end face that in inner conical cover 20, diameter is less and defining flange 801 recline, action bars 7 is provided with the ball 21 that the inner conical surface that overlaps 20 with inner conical contacts, the other end of through hole is provided with spacing lid 18, action bars 7 is provided with locating flange 701, and locking spring 19 is arranged between locating flange 701 and spacing lid 18.In the present embodiment, defining flange 801 is positioned at outside, therefore in actual mechanical process, needs to utilize handle 9 to promote after action bars 7 moves axially, after the inner conical surface that ball 21 and inner conical overlaps 20 departs from, and ability rotating operation bar 7.
In actual use, first need to be utilized by battery battery positioning strip 13 to position, after location completes, axis along action bars 7 promotes handle 9, make action bars 7 contact locking state can freely rotate, handle 9 can be rotated afterwards, two briquettings 10 on action bars 7 promote shaping template 3 simultaneously and press down, plate ear contact outside is born on the inwall in shaping hole 301 and underlying battery limit, make lug along the inner wall deformation in shaping hole 301, meanwhile, slide block 14 also moves horizontally to both sides under Angle Pin 15 acts on, contact roller 17 contact edge is driven to bear the inner side of plate ear.When shaping template 3 moves to bottom, opposite side is born the shaping of plate ear and is completed, now rotate backward handle 9, briquetting 10 disappears for the active force of shaping template 3, shaping template 3 moves upward under return spring 2 acts on, shaping hole 301 inwall and limit are born outside plate ear and are separated, simultaneously slide block 14 under Angle Pin 15 acts on to shaping hole 301 central motion, contact roller 17 and limit are born inside plate ear and are separated, when shaping template 3 is returned to initial position, can battery be taken out, thus carry out the shaping operation of next battery.