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CN103724780B - Eva film of a kind of solar cell package and preparation method thereof - Google Patents

Eva film of a kind of solar cell package and preparation method thereof Download PDF

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Publication number
CN103724780B
CN103724780B CN201310646618.0A CN201310646618A CN103724780B CN 103724780 B CN103724780 B CN 103724780B CN 201310646618 A CN201310646618 A CN 201310646618A CN 103724780 B CN103724780 B CN 103724780B
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solar cell
butyl
tert
vinyl acetate
cell package
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CN103724780A (en
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顾正忠
陈忠斌
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Boao Zongheng Network Technology Co ltd
Hangzhou Xin Zi Electro Optical Technology Inc Us 62 Martin Road Concord Massachusetts 017
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SUZHOU TECHNIQUE SOLAR FILM MATERIAL CO Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/04Particle-shaped
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/14Peroxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • B29C48/405Intermeshing co-rotating screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/92Measuring, controlling or regulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • C08K5/134Phenols containing ester groups
    • C08K5/1345Carboxylic esters of phenolcarboxylic acids
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • C08K5/544Silicon-containing compounds containing nitrogen
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/08Copolymers of ethene
    • C09J123/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C09J123/0853Vinylacetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • H01L31/0481Encapsulation of modules characterised by the composition of the encapsulation material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92504Controlled parameter
    • B29C2948/92704Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92876Feeding, melting, plasticising or pumping zones, e.g. the melt itself
    • B29C2948/92895Barrel or housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2948/00Indexing scheme relating to extrusion moulding
    • B29C2948/92Measuring, controlling or regulating
    • B29C2948/92819Location or phase of control
    • B29C2948/92857Extrusion unit
    • B29C2948/92904Die; Nozzle zone
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04Homopolymers or copolymers of ethene
    • C08J2323/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/16Applications used for films
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08L2203/00Applications
    • C08L2203/20Applications use in electrical or conductive gadgets
    • C08L2203/204Applications use in electrical or conductive gadgets use in solar cells
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    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/322Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of solar panels
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    • C09J2423/00Presence of polyolefin
    • C09J2423/04Presence of homo or copolymers of ethene
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The present invention relates to eva film of a kind of solar cell package and preparation method thereof, composed of the following components according to mass percent: ethylene-vinyl acetate base co-polymer 80 ~ 90%, peroxidized t-butyl perbenzoate 1 ~ 2%, 3-aminopropyl trimethoxysilane 0.5 ~ 1%, three (nonyl phenyl) phosphorous acid ester 0.05 ~ 2%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.5 ~ 1%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 1 ~ 3%, surplus is organic solvent.The eva film of this solar cell package, high volume specific resistance, high permeability, low xanthate ratio can be had, improve the photoelectric conversion rate of series of cells simultaneously, and a kind of technique is simple, easy to operate, and the preparation method of the eva film of the solar cell package that good dispersity, binding property are good, stability is high.

Description

Eva film of a kind of solar cell package and preparation method thereof
Technical field
The present invention relates to eva film of a kind of solar cell package and preparation method thereof, belong to technical field of organic chemistry.
Background technology
Under the situation of global warming, human ecological environment deterioration, conventional energy resources shortage, the strategy of sustainable development is accepted by countries in the world.Sun power has the advantages such as spatter property, security, resource abundance, is 21st century one of most important new forms of energy, is subject to attention and the support of national governments.Photovoltaic market sharply expanded in recent years, and supply falls short of demand for photovoltaic products.
Along with the development of photovoltaic module science and technology and some problems of discovery in using, namely assembly is for a long time under action of high voltage, make to there is leakage current between glass, packaged material, a large amount of accumulation is on cell piece surface, the passivation effect of battery surface is worsened, cause FF, Jsc, Voc to reduce, make assembly property lower than standard.In 2010, NREL and Solon confirmed the p-type crystal-silicon battery slice no matter which kind of technology assembly adopts, and assembly has the risk of PID under negative bias.In view of the raising that development and the photovoltaic plant of current photovoltaic industry science and technology require photovoltaic module, photovoltaic module manufacturing enterprise all adds tight requirement to product quality, using PID test passes as the qualified additional index of photovoltaic module.About causing PID to test the reason do not met the demands, now more consistent understanding is as follows: external cause: in high temperature, humidity and the serious corrosion of the photovoltaic module that causes due to photovoltaic DC-to-AC converter array ground mode and decline; Internal cause: system, assembly and cell piece three aspects all can cause PID phenomenon.
In assembly, the packaged material adopting performance good is one of approach preventing PID from occurring, and wherein the volume specific resistance of packaged material (being generally EVA adhesive film) wishes to be not less than 1 × 10 15Ω cm.External photovoltaic module is produced, and strict for various raw-material control, do not use defective starting material, therefore the PID of photovoltaic module can meet the demands substantially.Wherein EVA glue film for photovoltaic component is without particular requirement, and volume specific resistance is 1 × 10 14the EVA adhesive film of Ω cm can meet the demands, but the volume specific resistance of external a lot of EVA adhesive film all reaches 1 × 10 15Ω cm is even higher.According to the situation of domestic relative photo photovoltaic assembly manufacturing enterprise reflection, the photovoltaic module adopting Monocrystalline silicon cell piece to produce, adopts existing EVA adhesive film can meet PID test request.Adopt the photovoltaic module that polycrystalline silicon battery plate is produced, if when polycrystal silicon cell tablet quality is good, adopt existing EVA adhesive film also can meet PID test request, according to polycrystalline silicon battery plate more of poor quality, adopt existing EVA adhesive film can not meet PID test request, after PID test, the generated output of photovoltaic module reduces a lot, substantially exceeds the limit value of 5%.Make a general survey of domestic existing EVA adhesive film, volume specific resistance is all lower.
Summary of the invention
The technical problem that the present invention solves is: the eva film proposing a kind of solar cell package, high volume specific resistance, high permeability, low xanthate ratio can be had, improve the photoelectric conversion rate of series of cells simultaneously, and a kind of technique is simple, easy to operate, and the preparation method of the eva film of the solar cell package that good dispersity, binding property are good, stability is high.
The technical scheme proposed to solve one of them technical problem above-mentioned is: ethylene-vinyl acetate base co-polymer 80 ~ 90%, peroxidized t-butyl perbenzoate 1 ~ 2%, 3-aminopropyl trimethoxysilane 0.5 ~ 1%, three (nonyl phenyl) phosphorous acid ester 0.05 ~ 2%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.5 ~ 1%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 1 ~ 3%, surplus is organic solvent;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.4 ~ 29.7%;
Described peroxidized t-butyl perbenzoate is crosslinking and curing agent;
Described 3-aminopropyl trimethoxysilane is silane coupling agent;
Described three (nonyl phenyl) phosphorous acid ester is antioxidant;
Described tert-butyl hydroperoxide 2-ethylhexyl carbonate is crosslinking and curing agent;
Described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters are uv-absorbing agent.
A kind of preferred technical scheme is: in described ethylene-vinyl acetate base co-polymer, the mass percent of vinyl acetate is 29.5%.
A kind of preferred technical scheme is: the mass percent of described peroxidized t-butyl perbenzoate is 1.6 ~ 1.8%.
A kind of preferred technical scheme is: the mass ratio of described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters is 2%.
A kind of preferred technical scheme is: in order to make the eva film stability of this solar cell package better, described organic solvent is propyl alcohol or Virahol.
The present invention is the technical scheme solving another technical problem above-mentioned proposition: a kind of preparation method of eva film of solar cell package, comprises the following steps:
A. prepare burden: take raw material, the eva film of described solar cell package is made up of following according to mass percent: ethylene-vinyl acetate base co-polymer 80 ~ 90%, peroxidized t-butyl perbenzoate 1 ~ 2%, 3-aminopropyl trimethoxysilane 0.5 ~ 1%, three (nonyl phenyl) phosphorous acid ester 0.05 ~ 2%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.5 ~ 1%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 1 ~ 3%, surplus is organic solvent;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.4 ~ 29.7%;
Described peroxidized t-butyl perbenzoate is crosslinking and curing agent;
Described 3-aminopropyl trimethoxysilane is silane coupling agent;
Described three (nonyl phenyl) phosphorous acid ester is antioxidant;
Described tert-butyl hydroperoxide 2-ethylhexyl carbonate is crosslinking and curing agent;
Described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters are uv-absorbing agent.
B. mix: add ethylene-vinyl acetate base co-polymer, peroxidized t-butyl perbenzoate, 3-aminopropyl trimethoxysilane, three (nonyl phenyl) phosphorous acid ester, tert-butyl hydroperoxide 2-ethylhexyl carbonate, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester, organic solvent, fully mix;
C. extrude: pour step B gained mixture in double-screw extruding pelletizing machine mixing granulator, twin screw extruder is divided into three sections, i.e. entrance, interlude and outlet section, and its temperature is controlled as: 82 DEG C, 91 DEG C, 87 DEG C;
D. film forming: the particulate matter after granulation can obtain the eva film of solar cell package through film-forming system.
A kind of preferred technical scheme is: in described ethylene-vinyl acetate base co-polymer, the mass percent of vinyl acetate is 29.5%.
A kind of preferred technical scheme is: the mass percent of described peroxidized t-butyl perbenzoate is 1.6 ~ 1.8%.
A kind of preferred technical scheme is: the mass ratio of described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters is 2%.
A kind of preferred technical scheme is: in order to make the eva film stability of this solar cell package better, described organic solvent is propyl alcohol or Virahol.
Beneficial effect of the present invention is as follows:
(1) described 3 are comprised in the eva film of solar cell package of the present invention, 5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester is uv-absorbing agent, make eva film have lower ultraviolet cut-on wavelength, increase the power stage of assembly, improve the photoelectric conversion rate of series of cells.
(2) in the eva film of solar cell package of the present invention, in ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29 ~ 31%, if vinyl acetate content is few in raw material, then good heat resistance, but cohesiveness and low-temperature flexibility type poor; Vinyl acetate content is more, then there are good low temperature flexibility and cohesiveness, in traditional technology, the massfraction of vinyl acetate is generally 28 ~ 33%, but contriver is by repeatedly testing, find when in ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.4 ~ 29.7%, the eva film of obtained solar cell package can obtain higher volume specific resistance, optimizes the anti-PID ability of eva film.
(3) eva film of solar cell package of the present invention selects appropriate peroxidized t-butyl perbenzoate to be crosslinking and curing agent; 3-aminopropyl trimethoxysilane is silane coupling agent; Three (nonyl phenyl) phosphorous acid ester is antioxidant; Tert-butyl hydroperoxide 2-ethylhexyl carbonate is crosslinking and curing agent, can make that the good dispersity of the eva film of solar cell package, binding property are good, stability is high.
(4) preparation method of the eva film of solar cell package of the present invention is first by ethylene-vinyl acetate base co-polymer, peroxidized t-butyl perbenzoate, 3-aminopropyl trimethoxysilane, three (nonyl phenyl) phosphorous acid ester, tert-butyl hydroperoxide 2-ethylhexyl carbonate, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester, organic solvent, fully mix; Pour gained mixture in double-screw extruding pelletizing machine mixing granulator, twin screw extruder is divided into three sections, i.e. entrance, interlude and outlet section, and its temperature is controlled as: 82 DEG C, 91 DEG C, 87 DEG C; Particulate matter after granulation can obtain solar cell through film-forming system and turn light EVA adhesive film.This preparation method's technique is simple, easy and simple to handle, and eva film good dispersity, the binding property of obtained solar cell package are good, stability is high.
Embodiment
Embodiment 1
The eva film of the solar cell package of the present embodiment, configures according to following mass percent:
Ethylene-vinyl acetate base co-polymer 80%, peroxidized t-butyl perbenzoate 1%, 3-aminopropyl trimethoxysilane 0.5%, three (nonyl phenyl) phosphorous acid ester 0.05%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.5%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 1%, surplus is propyl alcohol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.4%;
Described peroxidized t-butyl perbenzoate is crosslinking and curing agent;
Described 3-aminopropyl trimethoxysilane is silane coupling agent;
Described three (nonyl phenyl) phosphorous acid ester is antioxidant;
Described tert-butyl hydroperoxide 2-ethylhexyl carbonate is crosslinking and curing agent;
Described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters are uv-absorbing agent.
The preparation method of the eva film of the solar cell package of the present embodiment, comprises following concrete steps:
A. prepare burden: take appropriate ethylene-vinyl acetate base co-polymer according to above-mentioned formula consumption, peroxidized t-butyl perbenzoate, 3-aminopropyl trimethoxysilane, three (nonyl phenyl) phosphorous acid ester, tert-butyl hydroperoxide 2-ethylhexyl carbonate, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester, surplus is propyl alcohol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.4%;
B. mix: add ethylene-vinyl acetate base co-polymer, peroxidized t-butyl perbenzoate, 3-aminopropyl trimethoxysilane, three (nonyl phenyl) phosphorous acid ester, tert-butyl hydroperoxide 2-ethylhexyl carbonate, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester, propyl alcohol, fully mix;
C. extrude: pour step B gained mixture in double-screw extruding pelletizing machine mixing granulator, twin screw extruder is divided into three sections, i.e. entrance, interlude and outlet section, and its temperature is controlled as: 82 DEG C, 91 DEG C, 87 DEG C;
D. film forming: the particulate matter after granulation can obtain the eva film of solar cell package through film-forming system.
Embodiment 2
The rest part of the eva film of the solar cell package of the present embodiment is identical with embodiment 1, and difference is:
The eva film of the present embodiment solar cell package, composed of the following components:
Ethylene-vinyl acetate base co-polymer 90%, peroxidized t-butyl perbenzoate 2%, 3-aminopropyl trimethoxysilane 1%, three (nonyl phenyl) phosphorous acid ester 2%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 1%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 3%, surplus is Virahol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.7%;
Embodiment 3
The rest part of the eva film of the solar cell package of the present embodiment is identical with embodiment 1, and difference is:
The eva film of the present embodiment solar cell package, composed of the following components:
Ethylene-vinyl acetate base co-polymer 89%, peroxidized t-butyl perbenzoate 1.8%, 3-aminopropyl trimethoxysilane 0.9%, three (nonyl phenyl) phosphorous acid ester 2%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 1%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 2%, surplus is Virahol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.5%;
Embodiment 4
The rest part of the eva film of the solar cell package of the present embodiment is identical with embodiment 1, and difference is:
The eva film of the present embodiment solar cell package, composed of the following components:
Ethylene-vinyl acetate base co-polymer 88%, peroxidized t-butyl perbenzoate 1.7%, 3-aminopropyl trimethoxysilane 0.7%, three (nonyl phenyl) phosphorous acid ester 1.8%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.9%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 2.5%, surplus is propyl alcohol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.5%;
Embodiment 5
The rest part of the eva film of the solar cell package of the present embodiment is identical with embodiment 1, and difference is:
The eva film of the present embodiment solar cell package, composed of the following components:
Ethylene-vinyl acetate base co-polymer 85%, peroxidized t-butyl perbenzoate 1.5%, 3-aminopropyl trimethoxysilane 0.8%, three (nonyl phenyl) phosphorous acid ester 1.5%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.7%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 2%, surplus is Virahol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.6%;
The concrete technical scheme be not limited to described in above-described embodiment of the present invention, all employings are equal to replaces the protection domain that the technical scheme formed is application claims.
(comparative example 1)
The eva film of the present embodiment solar cell package, composed of the following components:
Ethylene-vinyl acetate base co-polymer 85%, peroxidized t-butyl perbenzoate 1.5%, 3-aminopropyl trimethoxysilane 0.8%, three (nonyl phenyl) phosphorous acid ester 1.5%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.7%, surplus is Virahol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 28%.
The preparation method of the eva film of the solar cell package of the present embodiment is identical with embodiment 1.
(comparative example 2)
The eva film of the present embodiment solar cell package, composed of the following components:
Ethylene-vinyl acetate base co-polymer 85%, peroxidized t-butyl perbenzoate 1.5%, 3-aminopropyl trimethoxysilane 0.8%, three (nonyl phenyl) phosphorous acid ester 1.5%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.7%, surplus is Virahol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 33%.
The preparation method of the eva film of the solar cell package of the present embodiment is identical with embodiment 1.
(comparative example 3)
The eva film of the present embodiment solar cell package, composed of the following components:
Ethylene-vinyl acetate base co-polymer 85%, peroxidized t-butyl perbenzoate 1.5%, 3-aminopropyl trimethoxysilane 0.8%, three (nonyl phenyl) phosphorous acid ester 1.5%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.7%, surplus is Virahol;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 33%.
The preparation method of the eva film of the solar cell package of the present embodiment is identical with embodiment 1.
The property indices of the eva film of the solar cell package of the various embodiments described above and comparative example is measured by the following method:
1, resistance to ultraviolet(ray) radiation energy
Test sample book is the glued membrane multi-disc of 0.5mm.Uv-radiation ageing testing method is International Electrotechnical Commission IEC61345 standard, and test condition is: temperature 60 ± 5 DEG C, wavelength 200 ~ 400nm, irradiation intensity 15KWh/m2.Determination of light transmittance presses GB/T2410 standard, its printing opacity conservation rate=(sample mean transmittance after irradiation/pre-irradiation sample mean transmittance) × 100%.Yellowness index is analyzed according to GB2409-80.
2, wet and heat ageing resistant performance
Wet and heat ageing resistant testing method presses GB/T2423.3 standard, and test condition is: temperature 85 DEG C, relative humidity 85%, time 2000h.Determination of light transmittance presses GB/T2410 standard, its printing opacity conservation rate=(sample mean transmittance after irradiation/pre-irradiation sample mean transmittance) × 100%.Yellowness index is analyzed according to GB2409-80.
Above-mentioned test result is as shown in the table:
The test-results of the sample of each embodiment of table 1 and comparative example
It is known that comparative example and each embodiment carry out contrast, and when in ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 28% or 33%, the volume specific resistance of the eva film of solar cell package is 1.61 × 10 14Ω cm -1, compared with each embodiment, the requirement of the volume specific resistance of higher eva film can not be met; And when in embodiment employing ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.4 ~ 29.7%, the volume specific resistance of the eva film of solar cell package is 1.21 × 10 15Ω cm -1, the volume specific resistance of higher eva film can be met.
It is known that comparative example and each embodiment carry out contrast, select appropriate 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester is uv-absorbing agent, peroxidized t-butyl perbenzoate is crosslinking and curing agent, 3-aminopropyl trimethoxysilane is silane coupling agent, three (nonyl phenyl) phosphorous acid ester is antioxidant, tert-butyl hydroperoxide 2-ethylhexyl carbonate is crosslinking and curing agent, the stripping strength result of the printing opacity conservation rate of gained embodiment 1 to 5, photoelectric conversion rate and glass thereof is obviously better than comparative example, shows the superiority of formula.
Eva film of solar cell package of the present invention and preparation method thereof is not limited to the various embodiments described above, and above-described embodiment is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.And these belong to spirit institute's apparent change of extending out of the present invention or change and are still among protection scope of the present invention.

Claims (10)

1. an eva film for solar cell package, is characterized in that: composed of the following components according to mass percent:
Ethylene-vinyl acetate base co-polymer 80 ~ 90%, peroxidized t-butyl perbenzoate 1 ~ 2%, 3-aminopropyl trimethoxysilane 0.5 ~ 1%, three (nonyl phenyl) phosphorous acid ester 0.05 ~ 2%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.5 ~ 1%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 1 ~ 3%, surplus is organic solvent;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.4 ~ 29.7%;
Described peroxidized t-butyl perbenzoate is crosslinking and curing agent;
Described 3-aminopropyl trimethoxysilane is silane coupling agent;
Described three (nonyl phenyl) phosphorous acid ester is antioxidant;
Described tert-butyl hydroperoxide 2-ethylhexyl carbonate is crosslinking and curing agent;
Described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters are uv-absorbing agent.
2. the eva film of solar cell package according to claim 1, is characterized in that: in described ethylene-vinyl acetate base co-polymer, the mass percent of vinyl acetate is 29.5%.
3. the eva film of solar cell package according to claim 1, is characterized in that: the mass percent of described peroxidized t-butyl perbenzoate is 1.6 ~ 1.8%.
4. the eva film of solar cell package according to claim 1, is characterized in that: the mass ratio of described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters is 2%.
5. the eva film of solar cell package according to claim 1, is characterized in that: described organic solvent is propyl alcohol or Virahol.
6. a preparation method for the eva film of solar cell package, is characterized in that: comprise the following steps:
A. prepare burden: take raw material, the eva film of described solar cell package is made up of following according to mass percent: ethylene-vinyl acetate base co-polymer 80 ~ 90%, peroxidized t-butyl perbenzoate 1 ~ 2%, 3-aminopropyl trimethoxysilane 0.5 ~ 1%, three (nonyl phenyl) phosphorous acid ester 0.05 ~ 2%, tert-butyl hydroperoxide 2-ethylhexyl carbonate 0.5 ~ 1%, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester 1 ~ 3%, surplus is organic solvent;
In described ethylene-vinyl acetate base co-polymer, the massfraction of vinyl acetate is 29.4 ~ 29.7%;
Described peroxidized t-butyl perbenzoate is crosslinking and curing agent;
Described 3-aminopropyl trimethoxysilane is silane coupling agent;
Described three (nonyl phenyl) phosphorous acid ester is antioxidant;
Described tert-butyl hydroperoxide 2-ethylhexyl carbonate is crosslinking and curing agent;
Described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters are uv-absorbing agent;
B. mix: add ethylene-vinyl acetate base co-polymer, peroxidized t-butyl perbenzoate, 3-aminopropyl trimethoxysilane, three (nonyl phenyl) phosphorous acid ester, tert-butyl hydroperoxide 2-ethylhexyl carbonate, 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl ester, organic solvent, fully mix;
C. extrude: pour step B gained mixture in double-screw extruding pelletizing machine mixing granulator, twin screw extruder is divided into three sections, i.e. entrance, interlude and outlet section, and its temperature is controlled as: 82 DEG C, 91 DEG C, 87 DEG C;
D. film forming: the particulate matter after granulation can obtain the eva film of solar cell package through film-forming system.
7. the preparation method of the eva film of solar cell package according to claim 6, is characterized in that: in described ethylene-vinyl acetate base co-polymer, the mass percent of vinyl acetate is 29.5%.
8. the preparation method of the eva film of solar cell package according to claim 6, is characterized in that: the mass percent of described peroxidized t-butyl perbenzoate is 1.6 ~ 1.8%.
9. the preparation method of the eva film of solar cell package according to claim 6, is characterized in that: the mass ratio of described 3,5-di-tert-butyl-4-hydroxybenzoic acid cetyl esters is 2%.
10. the preparation method of the eva film of solar cell package according to claim 6, is characterized in that: described organic solvent is propyl alcohol or Virahol.
CN201310646618.0A 2013-12-04 2013-12-04 Eva film of a kind of solar cell package and preparation method thereof Active CN103724780B (en)

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CN101921425A (en) * 2010-08-30 2010-12-22 苏州度辰新材料有限公司 Ethylene vinyl acetate adhesive film and solar battery assembly
CN102304332A (en) * 2011-08-25 2012-01-04 詹显光 Ultraviolet-ray-blocking and anti-aging ethylene-vinyl acetate (EVA) adhesive film and preparation method thereof
CN102504714A (en) * 2011-11-29 2012-06-20 浙江帝龙光电材料有限公司 Solar cell packaging glue film

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CN101353558A (en) * 2008-09-04 2009-01-28 杭州福斯特热熔胶膜有限公司 Novel EVA adhesive film
CN101921425A (en) * 2010-08-30 2010-12-22 苏州度辰新材料有限公司 Ethylene vinyl acetate adhesive film and solar battery assembly
CN102304332A (en) * 2011-08-25 2012-01-04 詹显光 Ultraviolet-ray-blocking and anti-aging ethylene-vinyl acetate (EVA) adhesive film and preparation method thereof
CN102504714A (en) * 2011-11-29 2012-06-20 浙江帝龙光电材料有限公司 Solar cell packaging glue film

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