The preparation method of guide rail for a kind of automobile side window glass lifting
Technical field
The invention belongs to vehicle body field, refer to vehicle window guide rail field, specifically refer to the preparation method of the single-curvature face of cylinder formula guide rail of helix for a kind of automobile side window glass lifting.
Background technology
The form of the side window glass of car, due to the demand of moulding, adopts the hyperbolicity shape faces such as anchor ring or circle drum surface mostly at present.But hyperboloid, because of its essential feature, cannot be made the helix on the face of cylinder in single-curvature shape face and for side window glass, realize the lifting of glass.Therefore, when design side window glass guide rail, often to rely on the hyperbolicity glass surface that moulding provides according to moulding constraint, to simulate again the face of cylinder of a single-curvature again, thus required helix while trying to achieve side window glass lifting, i.e. side window glass guide rail.
As shown in Figure 1 to Figure 3, existing technology is the side window glass guide rail according to moulding, fromer rail 21 and rear rail 22 are projected in a plane, then adjust the position of plane, fromer rail projection 23 and rear rail projection 24 are coincided together as much as possible, then according to the track fitting overlapping, become a circle
Again by the normal direction of the plane face of cylinder that stretches, thereby in the face of cylinder 26, draw the helix 25 fitting with fromer rail and rear rail.The main points of making are, take fitting circle the end of as, and the normal of plane of take is the high face of cylinder.
The shortcoming of existing technology is:
1. after the projection of front and back guide rail, can not well overlap, tend to intersect, cause the face of cylinder of matching inaccurate.
2. the adjustment of plane does not have adjustment guiding that can reference, not only consuming time, and optimal case is difficult to obtain.
3. the fromer rail in moulding stage and rear rail, can not the actual jacking condition of actual response glass, and resulting scheme also will be revised repeatedly.For example two guide rails are not parallel, and its shape will be similar trapezoidal, be not up-narrow and down-wide be exactly wide at the top and narrow at the bottom, glass can, at loose place getaway, lose efficacy guide rail.
Another kind of situation is, according to B post (pillar in the middle of car door), simulates a helix, adjust glass in lifting process with the position of original hyperbolicity face, make the site error of glass and hyperbolicity face as far as possible little.Main points during making are, 1, and one side of glass and the helix simulating be laminating as far as possible, and relies on this helix to complete elevating movement; 2, glass is in elevating movement, with the laminating as far as possible of original hyperbolicity face.
The shortcoming of this technical scheme is:
Only guaranteed that glass fits with guide rail on one side, glass another side cannot guarantee, glass groove excessive wear in lifting process that can cause another side glass to match, affect glass lifting motion, reduce glass speed, even glass is toppled over or clamping stagnation, shortens the glass lifter motor life-span, and increases the other problem of glass lifting system.
The third situation is: adjust glass in lifting process with the position of original hyperbolicity face, as shown in Figure 4, in this process, make glass fit with hyperbolicity face as far as possible as far as possible, then draw up the track of glass two borders in motion process, this track is glass guide-rail.The main points of this technical scheme are, 1, first have the movement position of glass, and hyperbolicity face guarantees to fit in glass motion process as far as possible; 2, according to motion fitting, go out the movement locus of Glazed fence.
The shortcoming of this technical scheme is:
Because the guiderail track simulating is not helix, can make lifting irregularity, cause Glazed fence and groove to cross quick-wearing.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, propose to adopt the face of cylinder of single-curvature and the shape face of hyperbolicity are intersected, find out two intersecting lenses of optimum, i.e. guide rail, then obtains the helix of guide rail again according to the optimum face of cylinder.
The present invention is achieved by the following technical solutions:
A preparation method for guide rail for automobile side window glass lifting,
Choosing glass to be applied, matches with vehicle body appropriate section shape in four limits of described glass, and two limits that the glass of take matches with body movement direction are virtual fromer rail and rear rail;
The section that the mid point being connected with arbitrfary point on rear rail with virtual fromer rail is done glass;
According to the B column moulding of vehicle body, extract the characteristic curve of B post;
In section, take mid point as initial point and within the scope of section connection features line in line, and in midpoint, do the normal plane of described straight line;
The projection on normal plane of the characteristic curve of B post obtains a projection line, selects for a post 3 of meanings and does circle, and take this circle as profile on described projection line, take straight line as guide line, does a face of cylinder;
By changing section mid point and the straight line of characteristic curve and the angle of characteristic curve, can change the face of cylinder of formation and intersection position and the shape of glass surface, make as far as possible the fit characteristic curve of a glass border dummy guideway relative with B post of intersection, determine shape and the position on the face of cylinder now, make the helix of laminating B post characteristic curve;
According to the helix of B post characteristic curve, make the helix of the same pitch on the border that glass is relative with B post, these two helixes are the advance decline line of glass;
According to advance decline line, produce glass lifting guide rail.
Described glass is hyperbolicity glass.
Utilize survey tool to measure an intersection laminating glass boundary characteristic relative with B post.
The length of the characteristic curve of the border dummy guideway that intersection laminating glass is relative with B post is at least greater than 2 times of glass height.
The invention has the beneficial effects as follows:
1. the technical program be take the track of B post place guide rail and is basis, and do circle, and go to overlap with the track of another guide rail, easy standard, and purpose is strong, as long as meeting the requirement of glass lifting, the crossover track of two curved surfaces and the length that overlaps of another guide rail highly can meet design requirement.
2. the technical program does not need projection, does a single-curvature face of cylinder, and regulate the relative position relation of the glass of this face of cylinder and hyperbolicity but utilize existing condition to ask, and reliability is high.
3. the single-curvature face of cylinder that the technical program is done and the crossing situation position of hyperbolicity glass surface can intuitively find out from three-dimensional software (CATIA etc.), is convenient to regulate the angle of the guiding curve on the face of cylinder, directionality and workable.
4. the technical program can not only be made the required single-curvature face of cylinder of glass lifting helix fast, and accurate also very high.With existing technical scheme, compare, the precision improvement at Qianmen is about 10 times, and the precision improvement at back door is about 20 times.Both the track that had guaranteed forward and backward guide rail is helix, make glass lifting process steady, guarantee again glass in lifting process with hyperbolicity face laminating degree, the ultimate range of helix and hyperbolicity face is no more than 0.05mm, side window glass is in lifting process, and the ultimate range of side window glass and hyperbolicity face is no more than 0.4mm.
Accompanying drawing explanation
Fig. 1 is the preparation method schematic diagram of prior art scheme;
Fig. 2 is fromer rail and the rear rail perspective view of Fig. 1 in prior art;
The face of cylinder and helix schematic diagram that Fig. 3 simulates for the projection according to Fig. 2;
Fig. 4 is five position views in the glass lifting process in existing technology;
Fig. 5 is the structural representation of preparation method of the present invention;
Fig. 6 is schematic diagram of the present invention.
The specific embodiment
Describe by the following examples technical scheme of the present invention in detail, following embodiment is only exemplary, only can be used for explaining and technical scheme of the present invention being described, and can not to be interpreted as is the restriction to technical solution of the present invention.
In the present invention, single-curvature face, is the face that only has curvature to form in finger-type face, such as cylinder etc.
Hyperbolicity face refers to the face being comprised of two curvature in shape face, such as annulus, circle drum or ball etc.
Helix refers to as the screw thread on screw, bolt, and face of cylinder institute is peculiar.
Guide rail refers in glass lifting process, glass is played to the parts of guiding position-limiting action.
Groove refers to and is contained on guide rail, coordinates waterproof, windproof rubber strip with glass.
Below to take the glass of front door of automobile to describe as example, identical for the glass preparation method of tail gate with front door, therefore description thereof is omitted.
As shown in Figure 5 and Figure 6, the preparation method of guide rail for a kind of automobile side window glass lifting,
Choose glass 13 to be applied, described glass is hyperbolicity glass, matches with vehicle body appropriate section shape in four limits of described glass 13, and two limits that the glass of take matches with body movement direction are virtual fromer rail and virtual rear rail;
The section 2 that the mid point 1 being connected with arbitrfary point on virtual rear rail with virtual fromer rail is done glass surface 11;
According to the B column moulding of vehicle body, extract the characteristic curve 3 of B post;
In section 2, take mid point 1 as initial point and in 2 scopes of section with arbitrarily angled connection features line 3 in line 4, and at mid point 1 place, do the normal plane 5 of described straight line 4;
The projection on normal plane 5 of the characteristic curve 3 of B post obtains a projection line 6, selecting for a post 3 of meanings and doing circularly 7 on described projection line 6, and to take this circle 7 be profile, take straight line 4 as guide line, does a face of cylinder 8;
By changing the straight line 4 of section mid point and characteristic curve and the angle of characteristic curve 3, can change the face of cylinder 8 of formation and intersection position and the shape of glass surface 11, make as far as possible the fit characteristic curve of a glass border dummy guideway relative with B post of intersection, determine shape and the position on the face of cylinder now, make the helix 9 of laminating B post characteristic curve 3; Utilize survey tool to measure an intersection 14 laminating glass boundary characteristic relative with B post.
According to the helix 9 of B post characteristic curve, make the helix 10 of the same pitch on the border that glass is relative with B post, these two helixes (9,10) are the advance decline line of glass;
According to advance decline line, produce glass lifting guide rail.
The length of the characteristic curve of the border dummy guideway that intersection 14 laminating glass are relative with B post will meet the requirement height of glass lifting.
The technical program utilizes the face of cylinder of single-curvature and hyperbolicity glass surface in the high feature of regional area 12 registrations, can make the face of cylinder substitute hyperbolicity glass surface and make the helix that automobile side window glass lifting is used.The guide line of adjusting the face of cylinder can make the face of cylinder and hyperbolicity glass surface have two intersections, and wherein one is limited, and with the laminating of B post characteristic curve, only need to make another border of another intersection and glass overlap.Utilize the face of cylinder now, can show that two with the hyperbola of pitch, i.e. automobile side window glass guide rail trace.
Before and after glass lifting, guiderail track is all helix, and the ultimate range of helix and hyperbolicity face is no more than 0.05mm, and side window glass is in lifting process, and the ultimate range of side window glass and hyperbolicity face is no more than 0.4mm.
Although illustrated and described embodiments of the invention, for the ordinary skill in the art, be appreciated that without departing from the principles and spirit of the present invention and can carry out multiple variation, modification, replacement and modification to these embodiment, scope of the present invention is by claims and be equal to and limit.