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CN103662732A - Conveyor belt breakage prevention device of belt conveyor - Google Patents

Conveyor belt breakage prevention device of belt conveyor Download PDF

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Publication number
CN103662732A
CN103662732A CN201310742734.2A CN201310742734A CN103662732A CN 103662732 A CN103662732 A CN 103662732A CN 201310742734 A CN201310742734 A CN 201310742734A CN 103662732 A CN103662732 A CN 103662732A
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China
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brake block
support
belt
upper brake
motor
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CN201310742734.2A
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CN103662732B (en
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张建辉
韩波
梁瑞
雷春光
檀润华
王尧
马福有
耿世均
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Hebei University of Technology
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Hebei University of Technology
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Abstract

本发明公开一种带式输送机的输送带断带保护装置,主要由托辊支撑系统、抓捕系统、断带检测系统和控制系统组成,其特征在于抓捕系统主要由中心托辊机构、上闸块机构、下闸块、电机驱动系统及支撑机构组成;支撑机构由底座、中心托辊支座、支座、导向支架和上支架组成;上闸块机构主要由电磁铁、圆导轨、上闸块、上闸块套和导向槽组成;电机驱动系统主要由电机、联轴器和双向螺纹丝杠组成;断带检测系统主要由调节螺栓、检测装置支撑块、强力弹簧、后滑块、前滑块、轴承支座、滚子轴、轴承和梯形导轨组成;控制系统包括PLC、断带信号检测接近开关、上、下闸块接近开关、上闸块行程开关、上闸块套行程开关、电机驱动器和电磁铁驱动器。

Figure 201310742734

The invention discloses a broken belt protection device for a belt conveyor, which is mainly composed of an idler support system, a capture system, a broken belt detection system and a control system, and is characterized in that the capture system is mainly composed of a central idler mechanism, The upper brake block mechanism, the lower brake block, the motor drive system and the support mechanism; the support mechanism is composed of the base, the center idler support, the support, the guide bracket and the upper bracket; the upper brake block mechanism is mainly composed of electromagnets, circular guide rails, The upper brake block, the upper brake block cover and the guide groove; the motor drive system is mainly composed of a motor, a coupling and a two-way threaded screw; the broken belt detection system is mainly composed of an adjusting bolt, a detection device support block, a strong spring, and a rear slider. , front slider, bearing support, roller shaft, bearing and trapezoidal guide rail; the control system includes PLC, broken belt signal detection proximity switch, upper and lower brake block proximity switches, upper brake block travel switch, upper brake block sleeve travel Switches, motor drivers, and solenoid drivers.

Figure 201310742734

Description

A kind of conveyor belt breakage fender guard of belt conveyer
Technical field
The present invention relates to mine mechanism technology, be specially a kind of conveyor belt breakage fender guard of belt conveyer.This belt break protection device is driven by motor, and two brake shoes up and down of design can compress load-transfer device simultaneously, thereby broken belt protector is provided.
Background technology
Belt conveyer is very general a kind of continuous transport equipment in producing, and in all departments such as coal, metallurgy, building materials, is widely used.It has the advantages such as transport capacity is strong, working resistance is little, consumption of current is little, transportation range is long, long service life.
Existing belt of belt conveyor belt break protection device, because brake shoe on it has sponson, has inhibition to the conveying of the ores such as coal, even can cause danger.For this reason, someone has studied a kind of " the upper openable wedge type belt type conveyer broken-belt protecting device of brake shoe " (referring to ZL200620170965.6), on it, the brake control lever of brake shoe is connected with the turning cylinder in axle sleeve on upper brake shoe fixed mount, and pull brake control lever by torsion spring, " L " shape position-limited lever is enclosed within on turning cylinder, vertical rod partly limits brake control lever, the swing of the upper brake shoe of cross bar restriction; When broken belt occurs, the wedge shape brake shoe upward movement of below, makes cross bar discharge upper brake shoe, and torsion spring drives upper brake shoe to swing to belt top, together with the wedge shape brake shoe rising, broken belt is clamped.But still there are some shortcomings in this belt break protection device: although 1. upper brake shoe swing position is made to restriction, its swing still has impact load, has potential safety hazard; 2. trigger process is that the process that flip flop equipment initiation screw and spacing steel plate depart from has certain uncertainty, and sensitivity is lower, and needs often to safeguard; 3. the friction between belt conveyor and lower wedge block can reduce the service life of load-transfer device.
Summary of the invention
For the deficiencies in the prior art, the technical matters that quasi-solution of the present invention is determined is: the conveyor belt breakage fender guard that a kind of belt conveyer is provided.It is high that this device has automatic controlling level, regulates processing speed fast, and working stability is reliable, and structure is relatively simple, and save electric energy, the features such as low-carbon environment-friendly.
The technical scheme that the present invention solve the technical problem is: design a kind of conveyor belt breakage fender guard of belt conveyer, this belt break protection device is mainly by capturing system, broken belt checking system and composition of the control system;
Described capturing system is mainly comprised of central idler mechanism, brake application block mechanism, lower brake shoe, motor driven systems and supporting mechanism;
Described supporting mechanism is comprised of arresting agency base, central idler bearing, arresting agency bearing, guiding trestle and upper bracket; Described arresting agency base and central idler bearing and existing mechanism similar (referring to patent ZL200720041149.X); One end of described central idler bearing and arresting agency bearing is bolted and is installed on arresting agency base; Described arresting agency bearing and arresting agency base tilt certain angle and angle identical; The other end of described arresting agency bearing is fixedly connected with upright support mechanism; Described upright support mechanism is vertical with base, and the other end is fixed by bolt and base; Described guiding trestle inside is dovetail slideway; Described guiding trestle is bolted and is installed on arresting agency bearing; Described upper bracket is fixedly connected with guiding trestle;
Described brake application block mechanism is mainly comprised of electromagnet, round guide, upper brake shoe, upper brake shoe cover and dovetail form guide groove; Described upper brake shoe end is dovetail form, and there is through hole at the center in dovetail cross section; Described upper brake shoe front portion is rectangle, intermediate rectangular groove, and rectangular channel end is semicircle, and its size is slightly large compared with bidirectional helical leading screw diameter, and described round guide is placed in brake shoe through hole; Described upper brake shoe cover is inner to be coordinated with upper brake shoe, and outside coordinates with guiding trestle guide rail; Described electromagnet is reciprocating sliding formula electromagnet, is bolted on upper bracket; Described guiding trestle is fixedly installed on arresting agency bearing with certain angle of inclination by bolt; Described lower brake shoe is comprised of lower brake shoe front portion, middle part, afterbody; Lower brake shoe front portion is cuboid brake shoe, and its height dimension is larger than middle part and afterbody, so as with the good grip belts of upper brake shoe; There is tapped bore at lower brake shoe middle part, coordinates with bidirectional helical leading screw bottom; Lower brake shoe afterbody is dovetail form, matches with the dovetail slideway of guiding trestle, and lower brake shoe afterbody center is hollow structure, to alleviate its weight;
Described motor driven systems is mainly comprised of motor, coupler and bidirectional helical leading screw; Described motor is the motor with retarder; Between described motor and bidirectional helical leading screw, by coupler, be connected; Described bidirectional helical leading screw is for process the axle of two kinds of rotation direction screw threads on same axle, the pitch of described two kinds of screw threads can be identical also can be different, to regulate the distance between upper and lower brake shoe and belt conveyor; The positive rotation direction screw thread in described bidirectional helical leading screw bottom coordinates with lower brake shoe, and top derotation coordinates with upper brake shoe cover to screw thread;
Described broken belt checking system is mainly comprised of adjusting bolt, detecting device back-up block, brute spring, rear slider, front-slider, bearing brackett, Roller Shaft, bearing and trapezoidal rails; The bracing or strutting arrangement that described detecting device back-up block is checking system, its end is fixedly installed in the head and end of belt conveyor support; Described adjusting bolt is installed on rear slider end, for regulating and the fixing position of rear slider; Described brute spring is installed on the front end of rear slider; There is trapezoidal rails described detecting device back-up block inside, so that front-slider slides thereon; The front end of described brute spring gos deep in the end blind hole of front-slider, guarantees the stability of spring stress; Described bearing brackett is installed on the front end of front-slider, and bearing is equipped with in inside, the rotation of bearings roller axle;
Described control system is to take the control system that PLC is core.Described control system comprises that PLC, broken belt signal detection approach switch, upper and lower brake shoe approach switch, upper brake shoe travel switch, upper brake shoe cover travel switch, motor driver and magnet driver form; Described broken belt signal detection approach switch is installed on the rear slider end of broken belt signal detection system; It is anterior that described upper and lower brake shoe approach switch is installed on lower brake shoe; Described upper brake shoe travel switch is installed on brake shoe cover inside and upper brake shoe cooperation place; Described upper brake shoe cover travel switch is installed on the extreme position of the upper brake shoe cover on arresting agency bearing; Described motor driver and magnet driver are installed in PLC control housing;
In PLC, write pre-set programs, during start, first PLC is carried out to power-on self-test and initialization, then enter mode of operation.When there is no the input of broken belt signal, PLC controls capturing system and keeps current state; When broken belt occurs, broken belt signal detection approach switch is inputted PLC by signal, and PLC controls and sends alerting signal, controls magnet driver drive magnetic simultaneously and carries out the action that the upper brake shoe of promotion moves downward; When upper brake shoe touches brake shoe travel switch, motor driver drive motor rotates, and drives upper and lower brake shoe move toward one another, and when its spacing arrives approach switch setting space, motor driver drive motor stops operating; Unload the material on load-transfer device, close the reversion of annunciator motor driver drive motor simultaneously, to repair or change load-transfer device; When turning to upper brake shoe cover and touch upper brake shoe cover travel switch, the stall of motor driver drive motor; Magnet driver drive magnetic is carried out and is pulled brake shoe action; Capturing system restPoses, and continues to detect broken belt signal; PLC connects upper computer, detects the state of each sensor, after processing, the running state of load-transfer device is shown.
Compared with prior art, the beneficial effect of belt break protection device of the present invention is:
1, degree of automation is high, and the present invention adopts belt break protection device PLC electrical control, when broken belt detecting device detects broken belt signal, rapidly this signal is flowed to PLC, in PLC, pre-set programs starts corresponding actions, regulates in time processing, speed is fast, and the degree of automatically controlling is high;
2, accuracy improves, the signal supervisory instrument of belt break protection device of the present invention is simple in structure and reliable and stable, the generation of broken belt signal can accurately be detected, the shutdown that can also avoid maloperation to bring, reduce unnecessary economic loss, in magnet control, brake shoe enters in brake shoe cover, and it is all the transmission with certain precision that PLC controls electric machine rotation, and accuracy is higher;
3, save electric energy, low-carbon environment-friendly, in opposite directions or reverse motions, is a kind of advanced person's type of drive when motor driven systems of the present invention adopts a set of electric system to control upper and lower brake shoe, compared with other modes, saves a large amount of electric energy.
Accompanying drawing explanation
Fig. 1 is the overall installation structural representation of a kind of embodiment of belt break protection device of the present invention;
Fig. 2 is the capturing system structural representation of a kind of embodiment of belt break protection device of the present invention;
Fig. 3 is that the A of brake application block mechanism of a kind of embodiment of belt break protection device of the present invention (in Fig. 2) is to structural representation;
Fig. 4 is that the upper brake shoe of a kind of embodiment of belt break protection device of the present invention coordinates the structural representation of section with upper brake shoe cover;
Fig. 5 is that the B of arresting agency of a kind of embodiment of belt break protection device of the present invention (in Fig. 2) is to structural representation;
Fig. 6 is the brake application block structure schematic diagram of a kind of embodiment of belt break protection device of the present invention;
Fig. 7 is the upper brake shoe nested structure schematic diagram of a kind of embodiment of belt break protection device of the present invention;
Fig. 8 is the lower brake shoe structural representation of a kind of embodiment of belt break protection device of the present invention;
Fig. 9 is the broken belt structure of the detecting device schematic diagram of a kind of embodiment of belt break protection device of the present invention;
Figure 10 is the C-C cross-sectional view of a kind of embodiment of belt break protection device of the present invention (in Fig. 9) broken belt detecting device;
Figure 11 is composition of the control system structure and the principle of work schematic diagram of a kind of embodiment of belt break protection device of the present invention;
Figure 12 is the control system schematic flow sheet of a kind of embodiment of belt break protection device of the present invention.
The specific embodiment
Below in conjunction with embodiment and accompanying drawing, further narrate the present invention, specific embodiment only, for describing the present invention in detail, does not limit the protection domain of the application's claim.The different specific embodiment that simultaneously all reference prior aries produce are the specific embodiment of the present invention.
The load-transfer device of the belt conveyer of the present invention's design or belt conveyor belt break protection device (being called for short belt break protection device, referring to Fig. 1-12), adopt modular design, mainly carrying roller support system 1, capturing system 2, broken belt checking system 3 and control system 4, consists of.Capturing system 2, broken belt checking system 3 and control system 4 are the design's core content; Carrying roller support system 1 is the existing mechanism of belt conveyer itself, and it is used for supporting the load-transfer device (referring to Fig. 1) of conveyer;
Described capturing system 2 is comprised of central idler mechanism 2.1, brake application block mechanism 2.2, lower brake shoe 2.3, motor driven systems 2.5 and supporting mechanism 2.6.
Described supporting mechanism 2.6 is comprised of arresting agency base 2.6.1, central idler bearing 2.6.2, arresting agency bearing 2.6.3, guiding trestle 2.6.4 and upper bracket 2.6.5; Described arresting agency base 2.6.1 and central idler bearing 2.6.2 and existing mechanism similar (referring to patent ZL200720041149.X); One end of described central idler bearing 2.6.2 and arresting agency bearing 2.6.3 is bolted and is installed on arresting agency base 2.6.1; Described arresting agency bearing 2.6.3 and the arresting agency base 2.6.1 suitable angle angle that tilts, and angle angle is identical; The other end of described arresting agency bearing 2.6.3 is fixedly connected with upright support mechanism; Described upright support mechanism is vertical with arresting agency base 2.6.1, and the other end is fixed by bolt and arresting agency base 2.6.1; Described guiding trestle 2.6.4 inside is dovetail slideway 2.6.4.1; Described guiding trestle 2.6.4 is bolted and is installed on arresting agency bearing 2.6.3; Described upper bracket 2.6.5 is fixedly connected with (referring to Fig. 2) with guiding trestle 2.6.4.
Described brake application block mechanism 2.2 forms (referring to Fig. 2,3) by electromagnet 2.2.1, round guide 2.2.2, upper brake shoe 2.2.3, upper brake shoe cover 2.2.4 and dovetail form guide groove 2.2.5; Described upper brake shoe 2.2.3 end 2.2.3.1 is dovetail form, and there is through hole 2.2.3.2(at the center in dovetail cross section referring to Fig. 6); The anterior 2.2.3.3 of described upper brake shoe is rectangle, intermediate rectangular groove 2.2.3.4, rectangular channel end is semicircle 2.2.3.5, its size is slightly large compared with bidirectional helical leading screw 2.5.3 diameter, described round guide 2.2.2 is placed in brake shoe through hole 2.2.3.2, is convenient to brake shoe 2.2.3 crank motion (referring to Fig. 3,5,6); The inner 2.2.4.3 of described upper brake shoe cover 2.2.4 coordinates with upper brake shoe 2.2.3, outside 2.2.4.2 coordinates with guiding trestle guide rail 2.6.4, tapped bore 2.2.4.1 coordinates with bidirectional helical leading screw 2.5.3 top, can slide up and down along with the rotation of bidirectional helical leading screw 2.5.3 (referring to Fig. 4,5,7); Described electromagnet 2.2.1 is reciprocating sliding formula electromagnet, be bolted on upper bracket 2.6.5, when switching on, electromagnet 2.2.1 attracts the top of upper brake shoe 2.2.3 in upper bracket 2.6.5, when electromagnet 2.2.1 dead electricity, upper brake shoe 2.2.3 slides down in upper brake shoe cover 2.2.4 along round guide 2.2.2 and dovetail form guide groove 2.2.5 by self gravitation; (referring to Fig. 3) described guiding trestle 2.6.4 is fixedly installed on arresting agency bearing 2.6.3 with certain angle of inclination by bolt; Described lower brake shoe 2.3 is comprised of lower brake shoe anterior 2.3.1, middle part 2.3.2, afterbody 2.3.3; The anterior 2.3.1 of lower brake shoe is cuboid brake shoe, and its height dimension is larger than middle part and afterbody, so as with the good grip belts of upper brake shoe; Lower brake shoe middle part 2.3.2 has tapped bore 2.3.5, coordinates with bidirectional helical leading screw 2.5.3 bottom; Lower brake shoe afterbody 2.3.3 is dovetail form, matches with the dovetail slideway 2.6.4.1 of guiding trestle 2.6.4.For alleviating its weight, the lower brake shoe afterbody Center of belt break protection device of the present invention is that hollow structure 2.3.4(is referring to Fig. 5,8).
Described motor driven systems 2.5 is comprised of motor 2.5.1, coupler 2.5.2 and bidirectional helical leading screw 2.5.3; Described motor 2.5.1 is the motor with retarder; Between described motor 2.5.1 and bidirectional helical leading screw 2.5.3, by coupler 2.5.2, be connected; Described bidirectional helical leading screw 2.5.3 is for process the axle of two kinds of rotation direction screw threads on same axle, the pitch of described two kinds of screw threads can be identical also can be different, to regulate the distance between upper and lower brake shoe and belt conveyor; The positive rotation direction screw thread in described bidirectional helical leading screw 2.5.3 bottom coordinates with lower brake shoe 2.3, and top derotation coordinates (referring to Fig. 2,5) to screw thread with upper brake shoe cover 2.2.4.
Described broken belt checking system 3 forms (referring to Fig. 9) by adjusting bolt 3.1, detecting device back-up block 3.2, brute spring 3.4, rear slider 3.5, front-slider 3.6, bearing brackett 3.7, Roller Shaft 3.8, bearing 3.9 and trapezoidal rails 3.10; Described detecting device back-up block 3.2 is the bracing or strutting arrangement of checking system 3, and its end is fixedly installed in the head and end (referring to Fig. 1) of belt conveyor support; Described adjusting bolt 3.1 is installed on rear slider 3.5 ends, for regulating and the fixing position of rear slider 3.5; Described brute spring 3.4 is installed on the front end of rear slider 3.5; There is trapezoidal rails 3.10 described detecting device back-up block 3.2 inside, so that front-slider 3.6 slides thereon (referring to Figure 10); The front end of described brute spring 3.4 gos deep in the end blind hole of front-slider 3.6, guarantees the stability of spring stress; Described bearing brackett 3.7 is installed on the front end of front-slider 3.6, and bearing 3.9 is equipped with in inside, the rotation of bearing 3.9 support rollers axles 3.8.
Described control system 4 is to take the control system (with reference to Figure 11) that PLC is core.Described control system 4 comprises PLC, broken belt signal detection approach switch 4.1, upper and lower brake shoe approach switch 4.2, upper brake shoe travel switch 4.3, upper brake shoe cover travel switch 4.4, motor driver and magnet driver; Described broken belt signal detection approach switch 4.1 is installed on rear slider 3.5 ends of broken belt signal detection system 3; Described upper and lower brake shoe approach switch 4.2 is installed on the anterior 2.3.1 of lower brake shoe; Described upper brake shoe travel switch 4.3 is installed on the inner 2.2.4.3 of brake shoe cover 2.2.4 and upper brake shoe 2.2.3 cooperation place; Described upper brake shoe cover travel switch 4.4 is installed on the extreme position of the upper brake shoe cover 2.2.4 on arresting agency bearing 2.6.3; Described motor driver and magnet driver are installed in PLC control housing.
In control system PLC, write pre-set programs (with reference to Figure 12), during start, first PLC is carried out to power-on self-test and initialization, then enter mode of operation.When there is no the input of broken belt signal, PLC controls capturing system 2 and keeps current state; When broken belt occurs, broken belt signal detection approach switch 4.1 is inputted PLC by signal, and PLC controls and sends alerting signal, controls magnet driver drive magnetic 2.2.1 simultaneously and carries out the action that the upper brake shoe 2.2.3 of promotion moves downward; When upper brake shoe 2.2.3 touches brake shoe travel switch 4.3, motor driver drive motor 2.5.1 rotates, drive upper and lower brake shoe 2.2.3,2.3 move toward one another, when its spacing arrives approach switch 4.2 setting space, motor driver drive motor 2.5.1 stops operating; Unload the material on load-transfer device, close annunciator motor driver drive motor 2.5.1 reversion simultaneously, to repair or change load-transfer device; When turning to upper brake shoe cover 2.2.4 and touch upper brake shoe cover travel switch 4.4, motor driver drive motor 2.5.1 stall; Magnet driver drive magnetic is carried out and is pulled brake shoe 2.2.3 action; Capturing system 2 restPoses, and continues to detect to have or not broken belt signal; PLC connects upper computer, detects the state of each sensor, after processing, the running state of load-transfer device is shown.
Principle of work and the process of belt break protection device of the present invention are as follows:
When belt conveyor normally moves, Roller Shaft 3.8 is subject to the pressure of belt conveyor and compresses brute spring 3.4, and broken belt signal detection approach switch 4.1 detects front-slider 3.6 position signals for normal, therefore arresting agency 2 keeps this state, guarantees the normal operation of belt conveyor;
When broken belt accident occurs, belt conveyor weakens or disappears the power of Roller Shaft 3.8, front-slider 3.6 and Roller Shaft 3.8 are along trapezoidal rails 3.10 to front slide under the thrust of brute spring 3.4, and broken belt signal detection approach switch 4.1 detects the backward control system 4 of change in location of front-slider 3.6 and sends broken belt signal;
Control system 4 receives after broken belt signal, in electromagnet 2.2.1 promotion on PLC control upper bracket 2.6.5, brake shoe 2.2.3 is along round guide 2.2.2 and dovetail form guide groove 2.2.5 down sliding, enter (referring to Fig. 3,4) in brake shoe cover 2.2.4 and touch upper brake shoe travel switch 4.3, PLC controls motor 2.5.1 rotation subsequently, under the connection of coupler 2.5.2, bidirectional helical leading screw 2.5.3 rotates, brake shoe cover 2.2.4 and 2.3 while of lower brake shoe move toward one another (referring to Fig. 5) in drive, fast the belt conveyor of fracture is clamped, stop its downglide motion.
For avoiding pushing load-transfer device, cause secondary breakdown, the further feature of belt break protection device of the present invention is: between upper brake shoe cover 2.2.4 and lower brake shoe 2.3, be provided with upper and lower brake shoe approach switch 4.2.When clamping broken belt, the distance of upper brake shoe cover 2.2.4 and lower brake shoe 2.3 is within setpoint distance time, and upper and lower brake shoe approach switch 4.2 sends signal to PLC, controls motor 2.5.1 stall, and staff carries out settlement of accident, the material on unloading load-transfer device.
After material completion of discharge on load-transfer device, manually, to a reset switch signal of control system 4 inputs, PLC controls motor 2.5.1 reversion, and upper and lower brake shoe 2.2.3,2.3 is returned, and repairs simultaneously or change load-transfer device; When upper brake shoe cover 2.2.4 gets back to initial position, touch brake shoe cover travel switch 4.4, PLC controls motor 2.5.1 stall, controls electromagnet 2.2.1 and pulls brake shoe 2.2.3 along round guide 2.2.2 and dovetail form guide groove 2.2.5 upward movement to terminal; Described belt break protection device capturing system 2 turns back to initial condition.
Belt conveyor is repaired complete, during normal operation, and under the pressure of belt conveyor, forward and backward slide block 3.6, the 3.5 compression brute springs 3.4 of broken belt checking system 3, its spacing diminishes, and broken belt signal detection approach switch 4.1 detects load-transfer device for normal work; Control system 4 continues the operation conditions of monitor conveyor belts.
Obviously, conveyor belt breakage fender guard of the present invention can be exclusively used on belt conveyer on the one hand, to improve its work efficiency and safety; Though conveyor belt breakage fender guard of the present invention aims at the conveyor belt breakage of belt conveyer and designs on the other hand, it is applicable to other completely has in the similar machinery and equipment that has load-transfer device or a belt conveyor.
The present invention does not address part and is applicable to prior art.

Claims (4)

1.一种带式输送机的输送带断带保护装置,该断带保护装置主要由托辊支撑系统、抓捕系统、断带检测系统和控制系统组成,其特征在于所述抓捕系统主要由中心托辊机构、上闸块机构、下闸块、电机驱动系统及支撑机构组成; 1. A broken belt protection device for a belt conveyor, the broken belt protection device is mainly composed of an idler support system, a catch system, a broken belt detection system and a control system, and is characterized in that the catch system mainly It consists of a center roller mechanism, an upper brake block mechanism, a lower brake block, a motor drive system and a supporting mechanism; 所述支撑机构由抓捕机构底座、中心托辊支座、抓捕机构支座、导向支架和上支架组成;所述中心托辊支座与抓捕机构支座的一端通过螺栓固定安装于抓捕机构底座上;所述抓捕机构支座与抓捕机构底座倾斜适当夹角,且角度相同;抓捕机构支座的另一端与直立支撑机构固定连接;所述直立支撑机构与抓捕机构底座垂直,另一端通过螺栓与抓捕机构底座固定;所述导向支架内部为燕尾形导轨;所述导向支架通过螺栓固定安装于抓捕机构支座上;所述上支架与导向支架固定连接; The support mechanism is composed of a catch mechanism base, a central idler support, a catch mechanism support, a guide bracket and an upper support; one end of the center idler support and the catch mechanism support is fixed on the catch mechanism by bolts. On the base of the catch mechanism; the support of the catch mechanism and the base of the catch mechanism are inclined at an appropriate angle, and the angle is the same; the other end of the support of the catch mechanism is fixedly connected with the upright support mechanism; the upright support mechanism and the catch mechanism The base is vertical, and the other end is fixed to the catch mechanism base by bolts; the inside of the guide bracket is a dovetail guide rail; the guide bracket is fixed on the catch mechanism support by bolts; the upper bracket is fixedly connected to the guide bracket; 所述上闸块机构主要由电磁铁、圆导轨、上闸块、上闸块套和燕尾形导向槽组成;所述上闸块末端为燕尾形,燕尾截面的中心有通孔;上闸块前部为矩形,中间矩形槽,矩形槽末端为半圆形,其尺寸较双向螺纹丝杠直径稍大,所述圆导轨置于上闸块的通孔中;所述上闸块套内部与上闸块配合,外部与导向支架导轨配合;所述电磁铁为往复推拉式电磁铁,由螺栓固定于上支架上;所述导向支架由螺栓以一定倾斜角度固定安装于抓捕机构支座上;所述下闸块的前部为长方体,其高度尺寸比下闸块的中部和尾部略大;下闸块的中部有螺纹孔,可与电机驱动系统的双向螺纹丝杠下部配合;下闸块尾部为燕尾形,与导向支架的燕尾形导轨相配合; The upper brake block mechanism is mainly composed of an electromagnet, a circular guide rail, an upper brake block, an upper brake block cover and a dovetail-shaped guide groove; The front part is rectangular, the middle rectangular groove, and the end of the rectangular groove is semicircular, and its size is slightly larger than the diameter of the two-way threaded screw. The circular guide rail is placed in the through hole of the upper brake block; The upper brake block is matched, and the outside is matched with the guide rail of the guide bracket; the electromagnet is a reciprocating push-pull electromagnet, which is fixed on the upper bracket by bolts; the guide bracket is fixed and installed on the arresting mechanism support by bolts at a certain inclination angle The front part of the lower brake block is a cuboid, and its height dimension is slightly larger than the middle and tail parts of the lower brake block; the middle part of the lower brake block has a threaded hole, which can cooperate with the lower part of the two-way screw screw of the motor drive system; The tail of the block is dovetail-shaped, matching with the dovetail-shaped guide rail of the guide bracket; 所述电机驱动系统主要由电机、联轴器和双向螺纹丝杠组成;所述电机带有减速器;电机与双向螺纹丝杠之间通过联轴器连接;所述双向螺纹丝杠为在同一轴上加工两种旋向螺纹的轴,两种螺纹的螺距可相同也可以不同,以调节上下闸块与传送带间的距离;双向螺纹丝杠下部的正旋向螺纹与下闸块配合,上部的反旋向螺纹与上闸块套配合; The motor drive system is mainly composed of a motor, a shaft coupling and a two-way threaded screw; the motor has a reducer; the motor and the two-way threaded screw are connected by a coupling; the two-way threaded screw is on the same Two kinds of helical threads are processed on the shaft. The pitches of the two threads can be the same or different to adjust the distance between the upper and lower brake blocks and the conveyor belt; The anti-rotation thread of the anti-rotation is matched with the upper brake block sleeve; 所述断带检测系统主要由调节螺栓、检测装置支撑块、强力弹簧、后滑块、前滑块、轴承支座、滚子轴、轴承和梯形导轨组成;所述检测装置支撑块为检测系统的支撑装置,其末端固定安装于传送带支架的首末两端;调节螺栓安装于后滑块末端,用于调节和固定后滑块的位置;强力弹簧安装于后滑块的前端;所述检测装置支撑块内部有梯形导轨,以便于前滑块在其上滑动;所述强力弹簧的前端深入前滑块的末端盲孔中;轴承支座安装于前滑块的前端,内部装有轴承,轴承支撑辊子轴的转动; The broken belt detection system is mainly composed of an adjusting bolt, a detection device support block, a strong spring, a rear slider, a front slider, a bearing support, a roller shaft, a bearing and a trapezoidal guide rail; the detection device support block is a detection system The supporting device, the end of which is fixedly installed at the first and last ends of the conveyor belt bracket; the adjusting bolt is installed at the end of the rear slider for adjusting and fixing the position of the rear slider; the strong spring is installed at the front end of the rear slider; the detection There is a trapezoidal guide rail inside the support block of the device, so that the front slider slides on it; the front end of the strong spring goes deep into the blind hole at the end of the front slider; the bearing support is installed on the front end of the front slider, and the bearing is installed inside. The bearing supports the rotation of the roller shaft; 所述控制系统是以PLC为核心的控制系统,包括PLC、断带信号检测接近开关、上、下闸块接近开关、上闸块行程开关、上闸块套行程开关、电机驱动器和电磁铁驱动器;所述断带信号检测接近开关安装于断带信号检测系统的后滑块末端;上、下闸块接近开关安装于下闸块前部;上闸块行程开关安装于上闸块套内部与上闸块配合处;上闸块套行程开关安装于抓捕机构支座上的上闸块套的极限位置处;电机驱动器和电磁铁驱动器安装于PLC控制柜中; The control system is a control system with PLC as the core, including PLC, broken belt signal detection proximity switch, upper and lower brake block proximity switches, upper brake block travel switch, upper brake block cover travel switch, motor driver and electromagnet driver The broken belt signal detection proximity switch is installed at the end of the rear slider of the broken belt signal detection system; the upper and lower brake block proximity switches are installed at the front of the lower brake block; the upper brake block travel switch is installed inside the upper brake block cover and The matching place of the upper brake block; the travel switch of the upper brake block cover is installed at the limit position of the upper brake block cover on the support of the arresting mechanism; the motor driver and the electromagnet driver are installed in the PLC control cabinet; 在控制系统PLC中写入预设程序:开机时,先对PLC进行上电自检和初始化,再进入工作状态;当没有断带信号输入时,PLC控制抓捕系统保持当前状态;断带发生时,断带信号检测接近开关将信号输入PLC,PLC控制发出报警信号,同时控制电磁铁驱动器驱动电磁铁执行推动上闸块向下运动的动作;上闸块碰触到上闸块行程开关时,电机驱动器驱动电机转动,带动上下闸块相向运动,当其间距到达接近开关设置间距时,电机驱动器驱动电机停止转动;卸下输送带上的物料,同时关闭报警器电机驱动器驱动电机反转,以便修理或更换输送带;当转动到上闸块套碰触上闸块套行程开关时,电机驱动器驱动电机停转;电磁铁驱动器驱动电磁铁执行拉动上闸块动作;抓捕系统恢复初始状态,继续检测断带信号;PLC连接上位机,检测各传感器的状态,处理后将输送带的运行状态显示出来。 Write the preset program in the control system PLC: when starting up, the PLC will be powered on, self-checked and initialized first, and then enter the working state; when there is no broken belt signal input, the PLC controls the capture system to maintain the current state; broken belt occurs When the broken belt signal is detected, the proximity switch will input the signal to the PLC, and the PLC will control and send out an alarm signal, and at the same time control the electromagnet driver to drive the electromagnet to perform the action of pushing the upper brake block down; when the upper brake block touches the upper brake block travel switch , the motor driver drives the motor to rotate, driving the upper and lower brake blocks to move towards each other. When the distance between them reaches the distance set by the proximity switch, the motor driver drives the motor to stop rotating; unload the material on the conveyor belt, and at the same time turn off the alarm. The motor driver drives the motor to reverse, In order to repair or replace the conveyor belt; when the upper brake block sleeve touches the travel switch of the upper brake block sleeve, the motor driver drives the motor to stop; the electromagnet driver drives the electromagnet to perform the action of pulling the upper brake block; the arresting system returns to the initial state , continue to detect the broken belt signal; the PLC is connected to the host computer to detect the status of each sensor, and display the running status of the conveyor belt after processing. 2. 根据权利要求1所述带式输送机的输送带断带保护装置,其特征在于所述下闸块尾部中心为空心结构。 2. The broken belt protection device of the belt conveyor according to claim 1, wherein the center of the tail of the lower brake block is a hollow structure. 3.根据权利要求1所述带式输送机的输送带断带保护装置,其特征在于在所述上闸块套和下闸块之间设有上、下闸块接近开关。 3. The broken belt protection device of the belt conveyor according to claim 1, characterized in that an upper and lower brake block proximity switch is provided between the upper brake block cover and the lower brake block. 4.一种带式输送机,其特征在于该输送机安装有权利要求1、2或3所述的带式输送机的输送带断带保护装置。 4. A belt conveyor, characterized in that the conveyor is equipped with the broken belt protection device of the belt conveyor according to claim 1, 2 or 3.
CN201310742734.2A 2013-12-24 2013-12-24 A kind of conveyor belt breakage fender guard of belt conveyer Expired - Fee Related CN103662732B (en)

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CN107214557A (en) * 2017-07-03 2017-09-29 成都智宸科技有限公司 A kind of feeder
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CN112551085A (en) * 2020-12-01 2021-03-26 余松磊 Longitudinal fracture protection device for conveyor belt

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CN111907337A (en) * 2015-05-29 2020-11-10 株式会社安川电机 Conveying system and control method of conveying system
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CN112551085A (en) * 2020-12-01 2021-03-26 余松磊 Longitudinal fracture protection device for conveyor belt

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