CN103643319B - Spinning technology of high-speed spinning machine provided with through shaft passive winding device - Google Patents
Spinning technology of high-speed spinning machine provided with through shaft passive winding device Download PDFInfo
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- CN103643319B CN103643319B CN201310639789.0A CN201310639789A CN103643319B CN 103643319 B CN103643319 B CN 103643319B CN 201310639789 A CN201310639789 A CN 201310639789A CN 103643319 B CN103643319 B CN 103643319B
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- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
Abstract
The invention relates to a spinning process of a high-speed spinning machine with a through shaft passive winding device. The spinning device in spinning comprises at least one group of spinning rollers, each group of spinning rollers comprises an upper spinning roller and a lower spinning roller which are responsible for drafting, the forming part of the winding device is positioned on the outer side of the area between the wall plates on the two sides of the rack and the other side opposite to the spinning surface, and the winding device is a through shaft passive winding device.
Description
Technical field
The present invention relates to a kind of spinning technique, more particularly, the present invention relates to a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis, belong to spining technology field.
Background technology
Extract pure methylcellulose by cellulosic material, be called pulp.With caustic soda, carbon disulfide process, obtain orange-yellow sodium cellulose xanthate, then be dissolved in diluted sodium hydroxide solution, become the spinning solution of thickness, be called viscose glue.Viscose glue after filtration, maturation, after deaeration, carry out wet spinning, coagulating bath is made up of sulfuric acid, sodium sulphate and zinc sulfate.Sodium cellulose xanthate in viscose glue and the effect of sulfuric acid in coagulating bath and decompose, cellulose regenerated and separate out, gained cellulose fibre becomes viscose after washing, desulfurization, bleaching, drying.The one of viscose filament yarn and viscose is also obtained by above-mentioned technique.
In spinning and spinning last handling process, the selection of spinning machine has semicontinuous weaving loom and continuous weaving loom, and from technology and equipment two aspect, these two kinds of spinning machines exist following difference:
1, from the angle of production technology, semi-continuous spinning machine is separated with post processing (post processing comprises washing, oven dry, becomes the steps such as cylinder) spinning, completes separately, semi-continuous spinning machine primary responsibility spinning portion; And continuous spinning machine is that spinning is concentrated in together completed continuously with post processing (post processing comprises washing, oven dry, becomes the steps such as cylinder) operation, continuous spinning be responsible for from spinning to post processing institute in steps.
2, from the angle of device structure, semi-continuous spinning machine comprises glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism and winding mechanism, and the product obtained is the spinning cake falling into centrifugal cylinder; And continuous spinning machine has glue feed mechanism, thread spraying structure, strand shaping mechanism, spinning roller mechanism, wiper mechanism, do not have winding mechanism, strand directly enters the mechanism such as drip washing, oven dry, finally obtains the silk cylinder of coiling and molding.
Based on the difference of above two kinds of spinning machines, its respective pluses and minuses are as follows:
1, semi-continuous spinning machine (as shown in Figure 1-Figure 3):
Advantage: owing to there being the post-processing step carried out separately, and the process also having low-temp desulfurization, low temperature long time drying in post-processing step, product has that intensity is high, whiteness is high, the feature that strand is soft beautiful;
Shortcoming: spin speed low, post processing costly, increases production cost.
2, continuous spinning machine:
Advantage: spin speed high, output increased; Spinning and post processing concentrate in together to be carried out, and production cost reduces;
Shortcoming: because strand namely washes namely to dry, strand intensity is low, and whiteness is low, and strand is coarse, quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost; High to raw material (viscose glue) quality requirement.
In prior art modal semi-continuous spinning machine be R535 semi-continuous spinning machine (as shown in Figure 1-Figure 3, comprise frame 1, glue feeder 2, strand shaped device 3, device for spinning 4 and coiler device 5, in device for spinning 4, spinning roller is relative to spinning the operating surface 102 in face 101 for longitudinally arranging), the main flow of its spinning is:
Viscose glue is shaped to strand by spraying in acid bath groove with spinning head after frit through reaction, strand by the drawing-off of drawing-off dish to solidifying roller, strand after the distance of solidifying a fixing turn that roller reels carries out the reaction of a period of time again lifting head to the face of sth. made by twisting acid removing roller, the mode of drip washing of dripping is adopted to carry out disacidify washing to strand above acid removing roller, reel on the acid removing roller distance of a fixing turn of strand imports centrifugal cylinder again, finally obtains spinning cake.
Wherein, spinning roll body is mainly divided into acid removing roller and solidifies roller, each ingot position of spinning machine uses respectively solidifies roller and a pair acid removing roller for a pair, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviate from, the fixed form of roll body is one end and fixes, and the operating surface position that installation direction spins face relative to spinning machine becomes longitudinally installation.Three cylinder air drafts of another now R535 tri-cylinder yarn spinning machine adopt three cylinders with duct exhaust air mode.
Its strand moulding section of existing R535A semi-continuous spinning machine and spinning roll structure and mounting means cannot carry out high speed spinning, and its spinning spins speed at about 70-90m/min.Simultaneously its device structure and mounting means etc. cause that spinning machine equipment floor space is large, energy consumption is high, technological process is complicated, maintenance point is many, the shortcomings such as accessory consumption is large, product cost is high.Three cylinder three cylinders of another R535 tri-cylinder silk mutually form interference with duct exhaust air mode in air draft process, cause exhaust effect poor.
The continuous spinning machine of the Soviet Union improves for spinning roller segment, but producing what obtain due to it is tow, can not obtain spinning cake, so can not directly be applied in semi-continuous spinning machine.
In prior art, modal continuous spinning machine structure as Figure 4-Figure 6, and its first half comprises frame 1, glue feeder 2, strand shaped device 3 and device for spinning 4, and in device for spinning 4, spinning roller is relative to spinning the operating surface 102 in face 101 also for longitudinally arranging.
It is CN1356409 that State Intellectual Property Office discloses a publication number in 2000.12.6, name is called the patent of invention of " single channel multifibres is centrifugal to be spun and semi-continuous spinning machine and rayon spinning technique thereof ", a kind of centrifugal semi-continuous spinning machine of this disclosure of the invention, it comprises viscose glue induction system, swing tube assembly, scrape acid, drawing-off dish, solidify roller, acid removing roller, crane and funnel, centrifugal cylinder and electric ingot system, and viscose glue induction system enters the multichannel viscose glue pipe of glue by head and tail two ends simultaneously and supporting mechanism forms; Swing tube assembly by the multi-channel parallel be connected in series with multichannel sebific duct measuring pump, consider overlap, curved tube and shower nozzle form; The acid removing roller assembly be made up of two acid removing rollers above roller, strand walking path being provided with and installing up and down is solidified two; On machine crane, the funnel of device and the same number of synchronization action of strand; Its centrifugal cylinder, electric ingot Operation system setting become the many centrifugal cylinders of every ingot and the electric ingot supporting with it and controlling organization.
Foregoing invention can produce multi-filament simultaneously, increase substantially the output of viscose filament yarn, but this invention solidifies roller and a pair acid removing roller for a pair because each ingot position of its spinning machine uses respectively, solidify roller and be arranged on the face of spinning, acid removing roller is arranged on sth. made by twisting face, mutually deviate from, the fixed form of roll body is one end and fixes, and installation direction becomes relative to spinning machine operating surface position longitudinally to be installed.The problem that said structure brings is as follows:
1, said structure limits the length of roller, the time that viscose filament yarn is walked on roller is short, and viscose filament yarn curring time is short, if will carry high-speed spinning, the viscose filament yarn reaction time will inevitably be caused to reduce product quality not, so adopt traditional semi-continuous spinning machine efficiency to reduce;
2, in order to raise the efficiency, usually can process multi-filament bar simultaneously, but easy hank knotting again when many viscose filament yarns are wrapped on existing spinning roller, cause viscose filament yarn to rupture, affect the product quality of viscose filament yarn;
3, in addition, the fixed form of described spinning roller is that one end is fixed, and such fixed form is cantilevered, when spinning roller rotates, is in a kind of unsure state, easily breaks down;
4, all spinning rollers are all that one end is fixed, the rotation of spinning roller certainly will be driven by the extremely complicated transmission mechanism of Structure of need, so also can the rising of causing trouble rate, and in replacing silk thread kind, when changing velocity of rotation, need to stop, then carry out the replacing of transmission system middle gear, make production efficiency reduce like this, production cost increases.
It is CN2292097 that State Intellectual Property Office discloses a publication number in 1998.9.23, name is called the utility model patent of " viscose filament continuous spinning machine ", this patent relates to a kind of viscose filament continuous spinning machine, spinning, washing can be completed continuously, dry, oil, winding etc., it spins scooter 120m/min, the utility model arranges viscose filtration device before spinning machine board, spinning machine pump shaft is utilized to drive measuring pump running, its structure is simple, clean easy to maintenance, effectively filtered the impurity in viscose glue; In spinning bath box, spinning head is placed in swing pipe end, ensure that the concentricity of spinning head and glass tube, can avoid producing lousiness, flexible operation, work efficiency is high; Glass tube exit adopts strand twin-steer, reduces the frictional force between strand and godet roller, and draw ratio is distributed rationally, becomes yarn quality high.
Above-mentioned due to strand be namely wash namely to dry, strand intensity is low, and whiteness is low, and strand is coarse, and quality is not as the product of semi-continuous spinning machine; For increasing strand obvolvent starching, during floss silk dyeing, slurry needs to remove, and increases downstream product production cost; High to raw material (viscose glue) quality requirement.In addition, the spinning roller of above-mentioned continuous spinning machine is still longitudinally arrange relative to operative region, fixes, or there is the problem in first section of prior art patent so its mounting means is also one end.
It is CN201089811 that State Intellectual Property Office discloses a publication number in 2008.7.23, name is called " viscose rayon deep spinning-bathing continuous spinning machine ", which disclose a kind of viscose rayon deep spinning-bathing continuous spinning machine, solve the high problem brought of the esterified degree of existing continuous spinning machine strand residue.The scheme that the utility model adopts is provided with acid bath groove between formed pipe and spinning pony roll, the strand stretched out from formed pipe fall into acid solution is housed acid bath groove in walk to spinning pony roll again after dipping bath.The utility model increases dark bath and spins, and strengthens the extent of reaction of strand, reduces the esterified degree of residue, guarantor's silk quality, and is applicable to the production of floss silk.
This technique belongs to " secondary bath " technique, and secondary bath acid is dense, acid temperature is lower than one bathing, therefore needs to increase a set of independent acid bath system, increases acid station input cost.In addition, the spinning roller of above-mentioned continuous spinning machine is still longitudinally arrange relative to operative region, fixes, or there is the problem in first section of prior art patent so its mounting means is also one end.
It is CN2721660 that State Intellectual Property Office discloses a publication number in 2005.8.31, name is called the utility model patent of " being applicable to the Semi-continuous centrifugal spinning machine that viscose filament yarn one ingot position spins three simultaneously ", the utility model discloses a kind of continuous centrifugal spinning machine being applicable to simultaneously spin three rhizoid bars on an ingot position of Semi-continuous centrifugal spinning machine, the spinning machine of 18 spinning cakes in the often joint of this Semi-continuous centrifugal spinning machine, can be produced simultaneously.By the parts often saving installation 18 electric ingots, 18 centrifugal cylinders at Semi-continuous centrifugal spinning machine, can when do not increase equipment number of units, public operating cost, floor space and investment, save the maintenance time of spinning machine, reduce the production cost of single spinning cake, improve the utilization rate of spinning machine, and plant maintenance and easy to operate, after system equipment improves, make its production capacity reach former designed capacity reach 18 spinning cakes from original often joint 6 spinning cakes or 12 spinning cakes; Meet quality of production requirement simultaneously.
Although the output that unit often saves owing to increasing electric ingot, centrifugal cylinder device can improve output, this spinning machine spin speed appoint so do not improve, spin speed if improve, insufficient quality affecting final products can be reacted because of strand again.In addition, the spinning roller of above-mentioned semi-continuous spinning machine is still longitudinally arrange relative to operative region, fixes, or there is the problem in first section of prior art patent so its mounting means is also one end.
As number of patent application be CN201220210782.8, the applying date is 2012.5.11, name is called the utility model patent of " a kind of adjustable speed-changing active winding device ", its technical scheme is as follows: a kind of adjustable speed-changing active winding device, and it comprises support body, motor, the first driving belt, active winding roller, flat belt, expansion tightening wheel, regulating handle, godet roller and the second driving belt; Wherein, described first driving belt connects described motor and active winding roller, makes motor drive active winding roller to rotate; On described active winding roller and support body, be respectively equipped with the first tapering wheel and the second tapering wheel, described flat belt is connected on first, second tapering wheel; Described second driving belt connects described second tapering wheel and godet roller and drive godet roller to rotate; Described regulating handle is arranged on support body, and its one end is provided with described expansion tightening wheel; Described expansion tightening wheel is connected on flat belt.Above-mentioned active winding device includes regulating handle, the adjustment of regulating handle by regulating the position of expansion tightening wheel and belt to realize speed, but this structure is in practice, and structure is comparatively loaded down with trivial details, winding weak effect and fault rate is higher.
And for example application number is 200920297370.0, the applying date is 2009-12-18, name is called " continuous spinning machine for viscose coarse denier flat filament ", its technical scheme is: the utility model discloses a kind of continuous spinning machine for viscose glue heavy denier yarn flat filament, comprise viscose glue measure and shape equipment, washing facility, drying plant and become cylinder device, the shaped device of viscose glue measure and shape equipment is glass ware forming pipe, washing facility is made up of multistage sink, and the shaping strand of glass ware forming Guan Guanzhong is drawn in sink by the hold-down roller of multistage sink; The downstream plant of multistage sink is drying plant, and drying plant is conveyer belt and steam drying machine, and the strand of multistage sink end is drawn to steam drying machine by hold-down roller, and steam drying machine is descending to be connected with becoming cylinder device.Above-mentioned utility model is continuous spinning machine, be provided with drying plant, and the strand after drying directly becomes cylinder, it becomes cylinder device to be positioned at the outside of drying plant, but owing to spinning roller being integrated with drawing-off, washing disacidify, oven dry and upper wet goods structure, make complete machine structure complicated, add energy consumption.
In sum, in existing spinning technique, the coiler device of semi-continuous spinning machine is positioned at below spinning roller, owing to spinning roller having water and acid solution drippage, so can cause coiler device easily by problem that water that spinning roller drips and acid solution pollute; And existing employing continuous spinning machine carries out in the technique of spinning, in order to finally obtain into the shredded dried bean curd bar of cylinder, spinning roller is integrated with drawing-off, washing disacidify, oven dry and upper wet goods structure, and existing spinning machine at least has four spinning rollers could realize the basic function of spinning, make complete machine structure complicated, add the energy consumption in spinning process.
Summary of the invention
The present invention is intended to solve above-mentioned the problems of the prior art, a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis is provided, make strand can not be subject to the pollution of residual liquid on spinning roller when reeling, simplify the structure of spinning machine, spinning machine complete machine energy consumption in spinning process reduces, and can obtain faintly acid as required and to wet strand.
To achieve these goals, concrete scheme of the present invention is as follows:
A kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand is shaping, spinning and winding, described is completed by glue feeder for glue, described strand is shaping to be completed by strand shaped device, described spinning is completed by device for spinning, described winding is completed by coiler device, it is characterized in that: described glue feeder is connected with strand shaped device, described device for spinning is arranged in frame, described device for spinning one end arranges described strand shaped device, the described device for spinning other end is provided with described coiler device, described device for spinning comprises at least one group of spinning roller, often organize spinning roller and comprise the upper spinning roller of responsible drawing-off and lower spinning roller, the two ends of described upper spinning roller and lower spinning roller are fixed, upper spinning roller and lower spinning roller are by Timing Belt driven rotary, described Timing Belt is connected with spinning motor by frequency converter, at two spinning roller axial directions, and water washing device is provided with between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller is provided with oiling device, the outside of shaped portion region between the wallboard of frame both sides of described coiler device, the opposite side relative with face of spinning, and described glue feeder and coiler device lay respectively at the outside of described wallboard, described face of spinning refers to outside frame plate, be provided with the region of strand shaped device, the opposite side relative with described region is called winding face, described coiler device is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand, neutralization chamber, support, metal pipe and groove drum, a left side on described winding stand, right both sides are provided with the support of more than three, a described left side, right both sides are respectively arranged with a transverse link, described transverse link is connected with support, described two transverse links are connected to a cross motor, described each support two ends are provided with, described two take over a business between be provided with metal pipe, groove drum is provided with below described each metal pipe, each groove drum is other is provided with passive tooth, the groove drum of described homonymy and passive tooth are all arranged on same driven shaft, driving tooth is provided with below passive tooth, passive tooth engages with driving tooth, each driving tooth center of described homonymy is run through and is provided with same driving shaft, described driving shaft is connected with electric rotating machine, a described left side, neutralization chamber is provided with between the groove drum on right both sides, described cross motor drives transverse link to carry out horizontal cross motion, transverse link drives the metal pipe on support to carry out horizontal cross motion, electric rotating machine simultaneously drives driving shaft to rotate, driving shaft drives driving tooth to rotate, driving tooth drives passive tooth to rotate, passive tooth drives driven shaft to rotate, thus drive groove drum to rotate, groove drum and metal pipe friction, metal pipe is driven to rotate, through supplying glue, after the wet strand obtained after the shaping and spinning process of strand enters and neutralizes in described neutralization chamber, run to groove drum to reel, in the process of metal pipe motion, wet strand is evenly wound up on metal pipe from groove drum again, obtain the wound packages silk of hygrometric state.
Described hygrometric state refers to that the moisture content of strand is at 30-200%, wherein when the moisture content of strand is 30-80%, can be directly used in twisting process.
The speed of winding of the present invention is identical with spinning speed.
The support on left and right both sides of the present invention is for being oppositely arranged.
Neutralization chamber of the present invention is positioned in the middle part of winding stand, and preset in described neutralization chamber and ensure that strand is for neutral or weakly alkaline finish, described finish is in alkalescence.
It is of the present invention that for glue, strand, shaping and spinning process is specially:
Rayon spinning stoste controls flow through measuring pump, through supplying glue for sebific duct, spinning head is entered again by filter, strand is sprayed by the spinnerets on spinning head, strand to enter in pipe shaped device or bath shaped device after coagulation shaping, shaping strand runs to spinning roller, strand is around spinning roller, under spinning roller rotates, complete the drawing-off in spinning process, solidify and disacidify, in described drawing-off, solidifying with disacidify process, strand is also washed through water washing device, oils through oiling device, obtains wet strand.
Upper spinning roller leading portion of the present invention is provided with step, and the diameter of described step is less than the diameter of spinning roller remainder.
The diameter of step of the present invention and the different diameters 10-25% of upper spinning roller remainder.
Upper spinning roller of the present invention is for being horizontally disposed with, and lower spinning roller is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Upper spinning roller of the present invention is for being obliquely installed, and lower spinning roller is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Upper spinning roller of the present invention and lower spinning roller are and are obliquely installed, and are not parallel to each other mutually, and upper spinning roller and lower spinning roller form angle, and described angle forms acute angle in winding direction, face.
Angle of the present invention is that acute angle refers to that angle is 1-45 degree.
High-speed spinning machine of the present invention spin speed for 100m/min time, spinning roller length is 1000mm, and spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm; When spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; When spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
Be provided with the water washing device spraying mode above at least one spinning roller stage casing of device for spinning of the present invention, be provided with above at least one spinning roller back segment to spray or the oiling device of laminating type.
Water washing device of the present invention comprises the spray equipment be arranged between two spinning rollers, and water inlet pipe is provided with outside frame, described spray equipment comprises shower and mozzle, described shower is provided with spray apertures or nozzle, one end of described mozzle is fixed on shower, and be connected with spray apertures or nozzle, the other end is water side, described water side is positioned at above lower spinning roller, described water side is also provided with diversion screen, the water of spray apertures or nozzle ejection is sprayed on lower spinning roller by diversion screen, the sieve screen apertures diameter of diversion screen of the present invention is 5-10mm.
Water washing device of the present invention comprises the spray equipment be arranged between two spinning rollers, described spray equipment comprises shower, described shower is provided with spray apertures or nozzle, also comprise deflector, one end of described deflector is fixed on shower, the other end is water conservancy diversion end, described water conservancy diversion end is positioned at the top of lower spinning roller, the water of described spray apertures or nozzle ejection directly sprays on lower spinning roller by deflector, the angle of described deflector and described spinning roller place horizontal plane is 30-60 degree, the water side of described deflector is provided with flow-stopping plate, described flow-stopping plate is provided with overflow seam, clean water stitches jet flow on lower spinning roller by overflow, described deflector is vertically provided with guiding gutter, described guiding gutter is vertically arranged, the water of described spray apertures or nozzle ejection imports flow-stopping plate by guiding gutter, the width of described overflow seam is 5-10mm.
Spinning machine of the present invention spin speed for 80-100m/min time, the spray flux of described water washing device is 100-120ml/min; Described spinning machine spin speed for 100-120m/min time, the spray flux of described water washing device is 140-160ml/min; Described spinning machine spin speed for 120-140m/min time, the spray flux of described water washing device is 200-260ml/min, and the water that described water washing device sprays out is vertical with described spinning roller, and spray length is 100-500mm.
Oiling device of the present invention is arranged in the frame of spinning machine, described oiling device comprises oil groove, the both sides of the upper limb of described oil groove are respectively arranged with godet roller and drawing roller, bottom in described oil groove is provided with oil tanker, the madial wall of described oil groove is provided with sponge adsorbent equipment, the bottom that strand imports oil groove through godet roller is walked around oil tanker and is immersed in the oil of bottom, then by the oil suction of sponge adsorbent equipment, then draws through drawing roller and enter next procedure.
Oiling device of the present invention is arranged in the frame of spinning machine, described oiling device comprises oil tanker, spray bar, oil pump, oil storage tank and sponge adsorbent equipment, described spray bar is located at the top of oil tanker, spray bar is provided with for the nozzle opening to oil tanker oil spout, described oil storage tank is arranged on the below of oil tanker, described spray bar is connected with oil storage tank by oil pump, and described sponge adsorbent equipment is arranged on the sidewall of oil storage tank.
Sponge adsorbent equipment of the present invention is horizontally installed on the inwall of oil storage tank, sponge adsorbent equipment is vertically provided with through hole, strand is passed by described through hole, described oiling device also comprises oil wiper, described oil wiper is arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperatively interact scrape oil tanker.
Spinning machine of the present invention spin speed for 100m/min time, the finish amount of described oiling device is 5-20ml/min; Described spinning machine spin speed for 120m/min time, the finish amount of described oiling device is 5-35ml/min; Described spinning machine spin speed for 160m/min time, the finish amount of described oiling device is 5-50ml/min.
Frame of the present invention comprises two columns, described wallboard is arranged on column respectively, the column of described side, winding face is provided with guide wire apparatus, described guide wire apparatus comprises thread guide support and thread guide, described thread guide is arranged on thread guide support one end, and the described thread guide support other end is connected with described column; Wet strand from spinning roller out, by guide wire apparatus seal wire to coiler device, described wet strand is from spinning roller to the process of guide wire apparatus, the angle of wet strand and horizontal plane is 15-60 degree, described wet strand is by guide wire apparatus seal wire in the process of coiler device, and the angle of wet strand and horizontal plane is 30-90 degree.
The Advantageous Effects that the present invention brings:
1, external due to coiler device of the present invention, therefore under sour environment, little to the corrosivity of strand, winding apparatus and control system thereof, be convenient to maintenance and operative, because existing centrifugal cylinder needs High Rotation Speed, so energy consumption is high, and the speed of a coiler device of the present invention demand fulfillment spinning roller, without other energy consumptions, so complete machine power is little; And glue feeder of the present invention and coiler device are positioned at the outside of wallboard, so the quantity of glue feeder and coiler device can be expanded according to different need of productions, and the normal work of device for spinning can not be had influence on, also improve the production capacity of spinning machine greatly.
2, existing semi-continuous spinning machine and continuous spinning machine excessively can not carry high-speed spinning, because after the rotating speed of spinning roller improves, the speed improving elevating mechanism is also needed to match, and elevating mechanism speed improves limited, the rotating speed of centrifugal cylinder also needs to match simultaneously, but its rotating speed is too high, stability reduces, and causes spinning cake shaping bad.And the present invention is owing to adopting multiple winding method, rotating speed can significantly improve, and present invention eliminates elevating mechanism, therefore changes the mode that strand is shaping, after the speed of spinning roller improves, only needs the speed of corresponding raising coiler device.
3, water washing device of the present invention is between upper and lower spinning roller, and water inlet pipe is had outside frame, communicate with the spray equipment in water washing device, spray equipment comprises shower and deflector, shower has spray apertures or nozzle, and deflector makes water spray uniformly on lower spinning roller, avoid splashing, make the flowing of water on lower spinning roller surface more evenly and form moisture film, make strand be immersed in moisture film, water washing effect is better.
4, due to existing semicontinuous rotation speed change of being taken turns adjustment and control spinning roller by multiple sets of teeth, only have specific rotating speed, cannot realize infinitely variable speeds and control, also cannot adjust at any time, needs just can carry out gearshift and control after shutting down; Existingly to spin continuously as infinitely variable speeds, but owing to need drive oven dry part simultaneously, so energy consumption is higher.Each group spinning roller of the present invention separately by Electric Machine Control, and can set up frequency converter, realizes controlling, so that at any time with the adjustment of the kind and specification of changing strand, meet production requirement the infinitely variable speeds of spinning roller rotating speed.
5, device for spinning of the present invention only has upper spinning roller and lower spinning roller two spinning rollers, enormously simplify the structure of the device for spinning of existing spinning machine, eliminate independent drawing roller and drawing-off dish, two spinning machines are only utilized just to achieve the basic functions such as the drawing-off of strand, washing, disacidify, reduce the cost of spinning machine, while simplifying structure, reduce the fault rate of spinning machine.
6, owing to often organizing spinning roller and coiler device can form independently spinning system, therefore many group spinning rollers can be set up in parallel, and form spinning array, so floor space is little, namely least unit is taken up an area little, invests little, effectively utilize limited space, realize maximum throughput.
7, the upper spinning roller of device for spinning of the present invention is provided with step, described step can play the effect of drawing-off strand, specifically, namely when upper spinning roller and lower spinning roller are by same Electric Machine Control, both rotating speeds are identical, but because the diameter of upper spinning roller tables exponent part is less than the diameter of upper spinning roller remainder, and the diameter of the remainder of upper spinning roller is identical with the diameter of lower spinning roller, so cause the linear velocity of the linear velocity of spinning roller tables exponent part and lower spinning roller different, so the effect of strand drawing-off just can be played.
8, angle is formed between the upper spinning roller of device for spinning of the present invention and lower spinning roller, the strand formed on two spinning rollers after angle can be wrapped on spinning roller more smoothly, and the angle due to two spinning rollers is acute angle to be arranged, so strand can the more natural back segment moving to spinning roller from spinning roller leading portion, stagnation can not be produced on spinning roller.
9, the present invention can realize spinning speed and reaches more than 140 ms/min, because the spinning roller two ends of device for spinning are all fixing, so the rotating speed of spinning roller can be more unsettled than existing spinning machine spinning roller rotating speed promote more, and it is more stable, spinning roller can not be caused to wave at high speeds, reduce fault rate during spinning machine high speed spinning.
10, compact conformation of the present invention, floor space is little.
11, the present invention is easy to operate, and is convenient to the quality control under high speed spinning.
12, the first water washing device of the present invention comprises for the mozzle of cleaning fluid spray on lower spinning roller by spray apertures or nozzle ejection, the mouth of pipe of described mozzle is square, described mozzle one end is fixed on shower, and the water of spray apertures or nozzle ejection is sprayed directly on on lower spinning roller by mozzle.The rinse water sprayed by spray apertures or nozzle before changing directly is sprayed washes strand, and the present invention by mozzle by cleaning the direct water conservancy diversion of water on lower spinning roller, one prevents rinse water splashes, it two makes rinse water form moisture film on lower spinning roller, the moisture film that strand is immersed in lower spinning roller embathes, thus improves cleaning performance.
13, in the first water washing device of the present invention, the mozzle other end is provided with diversion screen, described diversion screen is grid-like, the grid aperture of diversion screen is 5-10mm, the rinse water of spray apertures or nozzle ejection is by the diversion screen of mozzle with its water side, rinse water is sprayed uniformly on lower spinning roller, therefore descend the uniform moisture film that spinning roller is more easily formed, strand embathe evenly.
14, in the second water washing device of the present invention, spray equipment comprises shower and deflector, described water inlet pipe communicates with shower, described shower is provided with spray apertures or nozzle, one end of described deflector is fixed on shower, the other end of deflector is water side, described water side is positioned at the top of lower spinning roller, and the water of described spray apertures or nozzle ejection through deflector, and is directly sprayed on lower spinning roller by water side.And the water in shower is directly led on lower spinning roller by deflector by the present invention, the water of spray forms moisture film on lower spinning roller, then strand leaching is walked and is cleaned on the lower spinning roller that periphery forms moisture film, and its cleaning performance more, avoids the water splashes of cleaning strand simultaneously.
15, in the second water washing device of the present invention, the water side of deflector is provided with flow-stopping plate, described flow-stopping plate is provided with overflow seam, clean water pools together the larger water yield of formation by flow-stopping plate, by overflow seam jet flow on lower spinning roller, formed like the same current of waterfall compared with the rinse water of big yield by overflow seam, spray is on lower spinning roller, and the moisture film on lower spinning roller is formed more even, improves the cleaning performance of strand.
15, the second water washing device deflector of the present invention is vertically provided with guiding gutter, described guiding gutter is vertically arranged, the water of described spray apertures or nozzle ejection imports flow-stopping plate by guiding gutter, the water of spray apertures or nozzle ejection can not form diffusing on deflector, and therefore rinse water is easier forms uniform moisture film on lower spinning roller.
17, the first oiling device of the present invention comprises oil wiper, and described oil wiper is arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperatively interact scrape oil tanker.Strand after oiling, first carries out by the oil wiper of two frizing wheel compositions the oil removing strand excess surface, ensures the adsorption effect of follow-up oil.
18, the second oiling device of the present invention comprises oil tanker, spray bar, oil pump, oil storage tank and sponge adsorbent equipment, described spray bar is located at the top of oil tanker, spray bar is provided with for the nozzle opening to oil tanker oil spout, described oil storage tank is arranged on the below of oil tanker, described spray bar is connected with oil storage tank by oil pump, and described sponge adsorbent equipment is arranged on the sidewall of oil storage tank; Strand godet roller and drawing-off wheel driving under, walk around oil tanker, oil in spray bar is sprayed on oil tanker by the nozzle opening on it, oil forms oil film on oil tanker, strand soaks in the oil film walking to be formed on oil tanker, strand oils full, even, thus improve the oil applying rate of strand, strand after oiling is through sponge adsorption device adsorbs and strike off the oil of its excess surface, these oil all flow in oil storage tank, oil in oil storage tank is constantly extracted in spray bar by oil pump, is oiled to strand by nozzle opening.Both significantly improve the oil applying rate of strand, and the excess oil on strand can not pollute work top, excess oil falls into oil storage tank automatically, avoids the waste of oil.
19, the sponge adsorbent equipment of the second oiling device of the present invention is horizontally installed on the inwall of oil storage tank, sponge adsorbent equipment is vertically provided with through hole, strand is passed by described through hole, and the oil avoided on strand throws away oil groove, pollutes workbench and causes oily waste.
20, the second oiling device of the present invention comprises oil wiper, and described oil wiper is arranged on the lower surface of sponge adsorbent equipment, described oil wiper be two cooperatively interact scrape oil tanker.Strand after oiling, first carries out by the oil wiper of two frizing wheel compositions the oil removing strand excess surface, ensures the adsorption effect of excess oil.
21, the passive coiler device structure of axis that the spinning machine in spinning technique of the present invention adopts is simple, failure rate is low, comprise winding stand, neutralization chamber, support, metal pipe and groove drum, each support two ends are provided with, each groove drum is other is provided with passive tooth, the groove drum of described homonymy and passive tooth are all arranged on same driven shaft, be provided with driving tooth below passive tooth, passive tooth engages with driving tooth, and each driving tooth center of described homonymy is run through and is provided with same driving shaft; Described multiple groove drum is connected with an electric rotating machine, metal pipe is driven rotation by the rotation of groove drum, and groove drum drives rotation by electric rotating machine, doing so avoids electric rotating machine to be directly connected with metal pipe, thus cause metal pipe due to electric rotating machine power excessive and produce the fixed situation of rotary speed unstabilization, groove drum utilizes frictional force to drive metal pipe to rotate, due to revolving force by groove drum transition once, so make to drive the dynamics of metal pipe rotation more steady, rotating speed generation saltus step can not be made; And what the utility model adopted is the transmission that the mode of gears meshing carries out power, namely the form of the engagement of driving tooth and passive tooth is adopted to carry out the transmission of power, this structure makes power more stable when transmitting, when turning cylinder beat or velocity jump time, due to employing is multi-gear engagement, so the negative effect that the unstable situation effectively can eliminating these bursts is brought, make strand more stable, even in winding process; Strand middle acid substance can neutralize by neutralization chamber, makes strand keep faintly acid or keep neutrality etc. according to demand, is conducive to the process of next step operation; And each groove drum is connected with an electric rotating machine separately, like this when multiple groove drum works together, independent adjustment can be carried out to the electric rotating machine corresponding to each groove drum, to be suitable for different demands, also independent maintenance or replacing can be carried out to each groove drum and the metal pipe corresponding with it more easily.
The support of the passive coiler device of axis that the spinning machine 22, in spinning technique of the present invention adopts is connected with transverse link, transverse link is connected with cross motor, so transverse electric chance drives support to do the transverse movement of left and right, the metal pipe of transverse movement can avoid strand be deposited in the two ends of metal pipe thus cause the situation of the strand skewness on metal pipe, and the strand on metal pipe is uniformly distributed according to the shape of metal pipe.
23, have left and right both sides to be oppositely arranged in the passive coiler device of axis that spinning machine in spinning technique of the present invention adopts support, the distributed architecture of support can enable at least two group strands reel in side simultaneously, and these two groups of strands can share a neutralization chamber, also save space, the position shared by the passive coiler device of single ingot can be reduced to greatest extent, inside limited space, place the passive coiler device of more axis.
Accompanying drawing explanation
The side view of the existing Semi-continuous centrifugal spinning machine of Fig. 1.
The front view of the existing Semi-continuous centrifugal spinning machine of Fig. 2.
The existing Semi-continuous centrifugal spinning machine of Fig. 3 spins the top view in face.
The front view in the face of spinning of the existing continuous centrifugal spinning machine of Fig. 4.
The front view of the existing continuous centrifugal spinning machine of Fig. 5.
The existing continuous centrifugal spinning machine of Fig. 6 spins the top view in face.
The structural representation of the side-looking of Fig. 7 spinning machine of the present invention.
The structural representation that the master of Fig. 8 spinning machine of the present invention looks.
The structural representation overlooked of Fig. 9 spinning machine of the present invention.
The structural representation of Figure 10 one-in-and-two-out measuring pump of the present invention.
Figure 11 of the present invention one enters the structural representation that three go out measuring pump.
The structural representation of Figure 12 bath of the present invention.
Structural representation shaping in Figure 13 pipe of the present invention.
The structural representation of Figure 14 shower nozzle of the present invention.
Figure 15 is upper spinning roll structure schematic diagram of the present invention.
Figure 16 is the structural representation of upper spinning roller of the present invention and lower the first position relationship of spinning roller.
Figure 17 is the structural representation of upper spinning roller of the present invention and lower spinning roller the second position relationship.
Figure 18 is the structural representation of upper spinning roller of the present invention and lower the third position relationship of spinning roller.
Figure 19 is the structural representation that upper spinning roller of the present invention and lower spinning roller are rotated by spinning driven by motor.
Figure 20 is the structural representation of guide wire apparatus of the present invention.
Figure 21 is the schematic diagram of the first structure of water washing device of the present invention.
Figure 22 is the A-A view of the first structure of water washing device of the present invention.
Figure 23 is the top view of the first structure of water washing device of the present invention.
Figure 24 is the schematic diagram of water washing device the second structure of the present invention.
Figure 25 is the A-A view of water washing device the second structure of the present invention.
Figure 26 is the top view of water washing device the second of the present invention.
Figure 27 is the schematic diagram of the first structure of oiling device of the present invention.
Figure 28 is the side view of the first structure of oiling device of the present invention.
Figure 29 is the schematic diagram of oiling device the second structure of the present invention.
Figure 30 is the side view of oiling device the second structure of the present invention.
Figure 31 is the schematic diagram of the passive coiler device of axis of the present invention.
Figure 32 is the top view of the passive coiler device of axis of the present invention.
In accompanying drawing:
Frame 1, glue feeder 2, strand shaped device 3, device for spinning 4, coiler device 5, wallboard 6, winding face 7.
Water washing device 41, oiling device 42, hygrometric state cake dress coiler device 51, hygrometric state wound packages coiler device 52, hygrometric state strand dress coiler device 53.
Spin face 101, column 1101, guide wire apparatus 1102, thread guide support 1103, thread guide 1104.
Measuring pump 201, for sebific duct 202, filter 203.
Spinning head 301, bath shaped device 302, shaped device 303 in pipe, reaction cup 304, formed pipe 305, thread guide 306, dividing plate 307, cup 308.
Upper spinning roller 401, lower spinning roller 402, Timing Belt 403, step 405, spinning motor 4011, frequency converter 4012.
Shower 4101, spray apertures or nozzle 4102, mozzle 4103, diversion screen 4104, screen cloth 4105, deflector 4106, flow-stopping plate 4107, overflow seam 4108, guiding gutter 4109.
Oil groove 4201, godet roller 4202, drawing roller 4203, oil tanker 4204, oil 4205, sponge adsorbent equipment 4206, through hole 4207, scrape oil tanker 4208, strand 4209, oil pump 4210, spray bar 4211, nozzle opening 4212, oil storage tank 4213.
Winding stand 5201, support 5202, metal pipe 5203, transverse link 5204, cross motor 5205, electric rotating machine 5206, neutralization chamber 5211, take over a business 5212, groove drum 5213, passive tooth 5217, driven shaft 5218, driving tooth 5219, driving shaft 5220.
Detailed description of the invention
embodiment 1
A kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand is shaping, spinning and winding, described is completed by glue feeder 2 for glue, described strand is shaping to be completed by strand shaped device 3, described spinning is completed by device for spinning 4, described winding is completed by coiler device 5, described glue feeder 2 is connected with strand shaped device 3, described device for spinning 4 is arranged in frame 1, described device for spinning 4 one end arranges described strand shaped device 3, described device for spinning 4 other end is provided with described coiler device 5, described device for spinning 4 comprises at least one group of spinning roller, often organize spinning roller and comprise the upper spinning roller 401 of responsible drawing-off and lower spinning roller 402, the two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed, upper spinning roller 401 and lower spinning roller 402 are by Timing Belt 403 driven rotary, described Timing Belt 403 is connected with spinning motor 4011 by frequency converter 4012, at two spinning roller axial directions, and water washing device 41 is provided with between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller 402 is provided with oiling device 42, the outside of shaped portion region between frame 1 both sides wallboard 6 of described coiler device 5, the opposite side relative with spinning face 101, and described glue feeder 2 and coiler device 5 lay respectively at the outside of described wallboard 6, described face 101 of spinning refers to outside frame 1 wallboard 6, be provided with the region of strand shaped device 3, the opposite side relative with described region is called winding face 7, described coiler device 5 is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand 5201, neutralization chamber 5211, support 5202, metal pipe 5203 and groove drum 5213, a left side on described winding stand 5201, right both sides are provided with the support 5202 of more than three, a described left side, right both sides are respectively arranged with a transverse link 5204, described transverse link 5204 is connected with support 5202, described two transverse links 5204 are connected to a cross motor 5205, described each support 5202 two ends are provided with 5212, described two take over a business 5212 between be provided with metal pipe 5203, groove drum 5213 is provided with below described each metal pipe 5203, each groove drum 5213 is other is provided with passive tooth 5217, the groove drum 5213 of described homonymy and passive tooth 5217 are all arranged on same driven shaft 5218, driving tooth 5219 is provided with below passive tooth 5217, passive tooth 5217 engages with driving tooth 5219, each driving tooth 5219 center of described homonymy is run through and is provided with same driving shaft 5220, described driving shaft 5220 is connected with electric rotating machine 5206, a described left side, neutralization chamber 5211 is provided with between the groove drum 5213 on right both sides, described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion, transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion, electric rotating machine 5206 simultaneously drives driving shaft 5220 to rotate, driving shaft 5220 drives driving tooth 5219 to rotate, driving tooth 5219 drives passive tooth 5217 to rotate, passive tooth 5217 drives driven shaft 5218 to rotate, thus drive groove drum 5213 to rotate, groove drum 5213 and metal pipe 5203 rub, metal pipe 5203 is driven to rotate, through supplying glue, after the wet strand obtained after the shaping and spinning process of strand enters and neutralizes in described neutralization chamber 5211, run to groove drum 5213 to reel, in the process that metal pipe 5203 moves, wet strand is evenly wound up on metal pipe 5203 again from groove drum 5213, obtain the wound packages silk of hygrometric state.
embodiment 2
A kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand is shaping, spinning and winding, described is completed by glue feeder 2 for glue, described strand is shaping to be completed by strand shaped device 3, described spinning is completed by device for spinning 4, described winding is completed by coiler device 5, described glue feeder 2 is connected with strand shaped device 3, described device for spinning 4 is arranged in frame 1, described device for spinning 4 one end arranges described strand shaped device 3, described device for spinning 4 other end is provided with described coiler device 5, described device for spinning 4 comprises at least one group of spinning roller, often organize spinning roller and comprise the upper spinning roller 401 of responsible drawing-off and lower spinning roller 402, the two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed, upper spinning roller 401 and lower spinning roller 402 are by Timing Belt 403 driven rotary, described Timing Belt 403 is connected with spinning motor 4011 by frequency converter 4012, at two spinning roller axial directions, and water washing device 41 is provided with between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller 402 is provided with oiling device 42, the outside of shaped portion region between frame 1 both sides wallboard 6 of described coiler device 5, the opposite side relative with spinning face 101, and described glue feeder 2 and coiler device 5 lay respectively at the outside of described wallboard 6, described face 101 of spinning refers to outside frame 1 wallboard 6, be provided with the region of strand shaped device 3, the opposite side relative with described region is called winding face 7, described coiler device 5 is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand 5201, neutralization chamber 5211, support 5202, metal pipe 5203 and groove drum 5213, a left side on described winding stand 5201, right both sides are provided with the support 5202 of more than three, a described left side, right both sides are respectively arranged with a transverse link 5204, described transverse link 5204 is connected with support 5202, described two transverse links 5204 are connected to a cross motor 5205, described each support 5202 two ends are provided with 5212, described two take over a business 5212 between be provided with metal pipe 5203, groove drum 5213 is provided with below described each metal pipe 5203, each groove drum 5213 is other is provided with passive tooth 5217, the groove drum 5213 of described homonymy and passive tooth 5217 are all arranged on same driven shaft 5218, driving tooth 5219 is provided with below passive tooth 5217, passive tooth 5217 engages with driving tooth 5219, each driving tooth 5219 center of described homonymy is run through and is provided with same driving shaft 5220, described driving shaft 5220 is connected with electric rotating machine 5206, a described left side, neutralization chamber 5211 is provided with between the groove drum 5213 on right both sides, described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion, transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion, electric rotating machine 5206 simultaneously drives driving shaft 5220 to rotate, driving shaft 5220 drives driving tooth 5219 to rotate, driving tooth 5219 drives passive tooth 5217 to rotate, passive tooth 5217 drives driven shaft 5218 to rotate, thus drive groove drum 5213 to rotate, groove drum 5213 and metal pipe 5203 rub, metal pipe 5203 is driven to rotate, through supplying glue, after the wet strand obtained after the shaping and spinning process of strand enters and neutralizes in described neutralization chamber 5211, run to groove drum 5213 to reel, in the process that metal pipe 5203 moves, wet strand is evenly wound up on metal pipe 5203 again from groove drum 5213, obtain the wound packages silk of hygrometric state.
The moulding section of described coiler device 5 is metal pipe 5203 structure of coiler device 5.
Described frame 1 comprises at least two columns 1101, and described wallboard 6 is arranged on column 1101 respectively.
Glue is delivered to strand shaped device 3 by glue feeder 2, glue is made strand by strand shaped device 3, strand after shaping carries out after the process such as drawing-off and washing disacidify through the upper spinning roller 401 of device for spinning 4 and lower spinning roller 402, enters to coiler device 5 and carries out reeling and form the finished product of hygrometric state.
Coiler device 5 is set to hygrometric state cake dress coiler device 51 and/or hygrometric state wound packages coiler device 52 and/or hygrometric state strand and fills coiler device 53, can make strand after the processing of spinning machine, be met the wet strand of follow-up twisting technique, and avoid and directly adopt spinning roller to carry out the mode of drying, save energy consumption.And coiler device 5 of the present invention is positioned at the outside of wallboard 6, breach traditional spinning machine coiler device 5 moulding section and be positioned at structure inside wallboard 6, this set can effectively avoid device for spinning 4 on the impact of coiler device 5, and also can expand coiler device 5 according to the real space size of placing spinning machine.
Each group spinning roller of the present invention separately by Electric Machine Control, and can set up frequency converter 4012, realizes controlling, so that at any time with the adjustment of the kind and specification of changing strand, meet production requirement the infinitely variable speeds of spinning roller rotating speed.Many groups spinning roller can be set up in parallel, and forms spinning array, so floor space is little, namely least unit is taken up an area little, invests little, effectively utilizes limited space, realize maximum throughput.
embodiment 3
A kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand is shaping, spinning and winding, described is completed by glue feeder 2 for glue, described strand is shaping to be completed by strand shaped device 3, described spinning is completed by device for spinning 4, described winding is completed by coiler device 5, described glue feeder 2 is connected with strand shaped device 3, described device for spinning 4 is arranged in frame 1, described device for spinning 4 one end arranges described strand shaped device 3, described device for spinning 4 other end is provided with described coiler device 5, described device for spinning 4 comprises at least one group of spinning roller, often organize spinning roller and comprise the upper spinning roller 401 of responsible drawing-off and lower spinning roller 402, the two ends of described upper spinning roller 401 and lower spinning roller 402 are fixed, upper spinning roller 401 and lower spinning roller 402 are by Timing Belt 403 driven rotary, described Timing Belt 403 is connected with spinning motor 4011 by frequency converter 4012, at two spinning roller axial directions, and water washing device 41 is provided with between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller 402 is provided with oiling device 42, the outside of shaped portion region between frame 1 both sides wallboard 6 of described coiler device 5, the opposite side relative with spinning face 101, and described glue feeder 2 and coiler device 5 lay respectively at the outside of described wallboard 6, described face 101 of spinning refers to outside frame 1 wallboard 6, be provided with the region of strand shaped device 3, the opposite side relative with described region is called winding face 7, described coiler device 5 is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand 5201, neutralization chamber 5211, support 5202, metal pipe 5203 and groove drum 5213, a left side on described winding stand 5201, right both sides are provided with the support 5202 of more than three, a described left side, right both sides are respectively arranged with a transverse link 5204, described transverse link 5204 is connected with support 5202, described two transverse links 5204 are connected to a cross motor 5205, described each support 5202 two ends are provided with 5212, described two take over a business 5212 between be provided with metal pipe 5203, groove drum 5213 is provided with below described each metal pipe 5203, each groove drum 5213 is other is provided with passive tooth 5217, the groove drum 5213 of described homonymy and passive tooth 5217 are all arranged on same driven shaft 5218, driving tooth 5219 is provided with below passive tooth 5217, passive tooth 5217 engages with driving tooth 5219, each driving tooth 5219 center of described homonymy is run through and is provided with same driving shaft 5220, described driving shaft 5220 is connected with electric rotating machine 5206, a described left side, neutralization chamber 5211 is provided with between the groove drum 5213 on right both sides, described cross motor 5205 drives transverse link 5204 to carry out horizontal cross motion, transverse link 5204 drives the metal pipe 5203 on support 5202 to carry out horizontal cross motion, electric rotating machine 5206 simultaneously drives driving shaft 5220 to rotate, driving shaft 5220 drives driving tooth 5219 to rotate, driving tooth 5219 drives passive tooth 5217 to rotate, passive tooth 5217 drives driven shaft 5218 to rotate, thus drive groove drum 5213 to rotate, groove drum 5213 and metal pipe 5203 rub, metal pipe 5203 is driven to rotate, through supplying glue, after the wet strand obtained after the shaping and spinning process of strand enters and neutralizes in described neutralization chamber 5211, run to groove drum 5213 to reel, in the process that metal pipe 5203 moves, wet strand is evenly wound up on metal pipe 5203 again from groove drum 5213, obtain the wound packages silk of hygrometric state.
The moulding section of described coiler device 5 is metal pipe 5203 structure of coiler device 5.
Metal pipe 5203 shape of described coiler device 5 comprises paralleling tube, cone, pineapple cylinder or spindle cylinder.Coiler device 5 is positioned at the end face of described two spinning rollers and is positioned at the outside of frame 1.Strand is shaped to the wound packages silk meeting and directly apply to the hygrometric state of twisting machine package requirement through described coiler device 5.Described frame 1 comprises at least two columns 1101, and described wallboard 6 is arranged on column 1101 respectively.
Glue is delivered to strand shaped device 3 by glue feeder 2, glue is made strand by strand shaped device 3, strand after shaping carries out after the process such as drawing-off and washing disacidify through the upper spinning roller 401 of device for spinning 4 and lower spinning roller 402, enters to coiler device 5 and carries out reeling and form the finished product of hygrometric state.
Coiler device 5 is set to hygrometric state cake dress coiler device 51 and/or hygrometric state wound packages coiler device 52 and/or hygrometric state strand and fills coiler device 53, can make strand after the processing of spinning machine, be met the wet strand of follow-up twisting technique, and avoid and directly adopt spinning roller to carry out the mode of drying, save energy consumption.And coiler device 5 of the present invention is positioned at the outside of wallboard 6, breach traditional spinning machine coiler device 5 moulding section and be positioned at structure inside wallboard 6, this set can effectively avoid device for spinning 4 on the impact of coiler device 5, and also can expand coiler device 5 according to the real space size of placing spinning machine.
Each group spinning roller of the present invention separately by Electric Machine Control, and can set up frequency converter 4012, realizes controlling, so that at any time with the adjustment of the kind and specification of changing strand, meet production requirement the infinitely variable speeds of spinning roller rotating speed.Many groups spinning roller can be set up in parallel, and forms spinning array, so floor space is little, namely least unit is taken up an area little, invests little, effectively utilizes limited space, realize maximum throughput.
embodiment 4
On the basis of embodiment 1-3: preferred:
The speed of described winding is identical with spinning speed.
The support 5202 on described left and right both sides is for being oppositely arranged.
Described neutralization chamber 5211 is positioned in the middle part of winding stand 5201, and preset in described neutralization chamber 5211 and ensure that strand is for neutral or weakly alkaline finish, described finish is in alkalescence.
embodiment 5
Described supplies glue, strand is shaping to be specially with spinning process: rayon spinning stoste controls flow through measuring pump 201, through supplying glue for sebific duct 202, spinning head 301 is entered again by filter 203, strand is sprayed by the spinnerets on spinning head 301, strand to enter in pipe shaped device 303 or bath shaped device 302 after coagulation shaping, shaping strand runs to spinning roller, strand is around spinning roller, the drawing-off in spinning process is completed under spinning roller rotates, solidify and disacidify, in described drawing-off, solidify in the process with disacidify, strand is also washed through water washing device 41, carry out oiling 4205 through oiling device 42, obtain wet strand.
embodiment 6
On the basis of embodiment 5:
Described measuring pump 201 is single pump of one-in-and-one-out, the double pump of one-in-and-two-out or a pump entering to have more.
The spinneret orifice diameter of described spinning head 301 is 0.05mm.
Described spinning head 301 in " one " font, fan-shaped or circular.
Described filter 203 is arranged between measuring pump 201 and spinning head 301.
In described pipe, shaped device 303 comprises reaction cup 304, formed pipe 305 and thread guide 306; Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, strand is sprayed into formed pipe 305, and thread guide 307 is positioned at formed pipe 305 other end.
Further:
In described pipe, the reaction cup 304 of shaped device 303 comprises cup 308 and dividing plate 307, and described dividing plate 307 is positioned at cup 308, and described dividing plate 307 is at least one, and cup 308 is isolated at least two separate space by described dividing plate 307.
Described formed pipe 305 internal diameter Φ is 4mm, and length is 800mm.
embodiment 7
On the basis of embodiment 5:
Described measuring pump 201 is single pump of one-in-and-one-out, the double pump of one-in-and-two-out or a pump entering to have more.
The spinneret orifice diameter of described spinning head 301 is 0.10mm.
Described spinning head 301 in " one " font, fan-shaped or circular.
Described filter 203 is arranged between measuring pump 201 and spinning head 301.
In described pipe, shaped device 303 comprises reaction cup 304, formed pipe 305 and thread guide 306; Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, strand is sprayed into formed pipe 305, and thread guide 307 is positioned at formed pipe 305 other end.
Further:
In described pipe, the reaction cup 304 of shaped device 303 comprises cup 308 and dividing plate 307, and described dividing plate 307 is positioned at cup 308, and described dividing plate 307 is at least one, and cup 308 is isolated at least two separate space by described dividing plate 307.
Described formed pipe 305 internal diameter Φ is 15mm, and length is 2000mm.
embodiment 8
On the basis of embodiment 5:
Described measuring pump 201 is single pump of one-in-and-one-out, the double pump of one-in-and-two-out or a pump entering to have more.
The spinneret orifice diameter of described spinning head 301 is 0.075mm.
Described spinning head 301 in " one " font, fan-shaped or circular.
Described filter 203 is arranged between measuring pump 201 and spinning head 301.
In described pipe, shaped device 303 comprises reaction cup 304, formed pipe 305 and thread guide 306; Described spinning head 301 and one end of formed pipe 305 are placed in reaction cup 304, and spinning head 301 is corresponding with formed pipe 305, strand is sprayed into formed pipe 305, and thread guide 307 is positioned at formed pipe 305 other end.
Further:
In described pipe, the reaction cup 304 of shaped device 303 comprises cup 308 and dividing plate 307, and described dividing plate 307 is positioned at cup 308, and described dividing plate 307 is at least one, and cup 308 is isolated at least two separate space by described dividing plate 307.
Described formed pipe 305 internal diameter Φ is 9.5mm, and length is 1400mm.
embodiment 9
Described upper spinning roller 401 leading portion is provided with step 405, and the diameter of described step 405 is less than the diameter of spinning roller 401 remainder.
The diameter of described step 405 and the different diameters 10% of upper spinning roller 401 remainder.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other mutually, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in winding direction, face 7.
Preferably, described angle is that acute angle refers to that angle is 1 degree.
Described high-speed spinning machine spin speed for 100m/min time, spinning roller length is 1000mm, and spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm; When spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; When spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
embodiment 10
Described upper spinning roller 401 leading portion is provided with step 405, and the diameter of described step 405 is less than the diameter of spinning roller 401 remainder.
The diameter of described step 405 and the different diameters 25% of upper spinning roller 401 remainder.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other mutually, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in winding direction, face 7.
Preferably, described angle is that acute angle refers to that angle is 45 degree.
Described high-speed spinning machine spin speed for 100m/min time, spinning roller length is 1000mm, and spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm; When spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; When spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
embodiment 11
Described upper spinning roller 401 leading portion is provided with step 405, and the diameter of described step 405 is less than the diameter of spinning roller 401 remainder.
The diameter of described step 405 and the different diameters 17.5% of upper spinning roller 401 remainder.
Described upper spinning roller 401 is for being horizontally disposed with, and lower spinning roller 402 is for being obliquely installed, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 is for being obliquely installed, and lower spinning roller 402 is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
Described upper spinning roller 401 and lower spinning roller 402 are and are obliquely installed, and are not parallel to each other mutually, and upper spinning roller 402 and lower spinning roller form angle, and described angle forms acute angle in winding direction, face 7.
Preferably, described angle is that acute angle refers to that angle is 23 degree.
Described high-speed spinning machine spin speed for 100m/min time, spinning roller length is 1000mm, and spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm; When spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; When spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
embodiment 12
Be provided with the water washing device 41 of the mode that sprays above at least one spinning roller stage casing of described device for spinning 4, be provided with above at least one spinning roller back segment to spray or the oiling device 42 of laminating type.
embodiment 13
The first structure of water washing device 41 is as follows: water washing device 41 comprises the spray equipment be arranged between two spinning rollers, and water inlet pipe is provided with outside frame 1, described water inlet pipe is connected with spray equipment, described spray equipment comprises shower 4101 and mozzle 4103, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described mozzle 4103 is fixed on shower 4101, and be connected with spray apertures or nozzle 4102, the other end is water side, described water side is positioned at the top of lower spinning roller 402, the water that spray apertures or nozzle 4102 spray is directly sprayed on lower spinning roller 402 by water side.
By mozzle 4103 by cleaning the direct water conservancy diversion of water on lower spinning roller 402, one prevents rinse water splashes, it two makes rinse water form moisture film on lower spinning roller 402, and strand leaching is walked to embathe on the moisture film of lower spinning roller 402, thus improves cleaning performance.
Moisture film can better be formed on lower spinning roller 402 for making rinse water further, described water side is also provided with diversion screen 4104, the water that spray apertures or nozzle 4102 spray sprays on lower spinning roller 402 by diversion screen 4104, and the sieve screen apertures diameter of described diversion screen is 10mm.
embodiment 14
The first structure of water washing device 41 is as follows: water washing device 41 comprises the spray equipment be arranged between two spinning rollers, and water inlet pipe is provided with outside frame 1, described water inlet pipe is connected with spray equipment, described spray equipment comprises shower 4101 and mozzle 4103, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described mozzle 4103 is fixed on shower 4101, and be connected with spray apertures or nozzle 4102, the other end is water side, described water side is positioned at the top of lower spinning roller 402, the water that spray apertures or nozzle 4102 spray is directly sprayed on lower spinning roller 402 by water side.
By mozzle 4103 by cleaning the direct water conservancy diversion of water on lower spinning roller 402, one prevents rinse water splashes, it two makes rinse water form moisture film on lower spinning roller 402, and strand leaching is walked to embathe on the moisture film of lower spinning roller 402, thus improves cleaning performance.
Moisture film can better be formed on lower spinning roller 402 for making rinse water further, described water side is also provided with diversion screen 4104, the water that spray apertures or nozzle 4102 spray sprays on lower spinning roller 402 by diversion screen 4104, and the sieve screen apertures diameter of described diversion screen is 5mm.
embodiment 15
The first structure of water washing device 41 is as follows: water washing device 41 comprises the spray equipment be arranged between two spinning rollers, and water inlet pipe is provided with outside frame 1, described water inlet pipe is connected with spray equipment, described spray equipment comprises shower 4101 and mozzle 4103, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described mozzle 4103 is fixed on shower 4101, and be connected with spray apertures or nozzle 4102, the other end is water side, described water side is positioned at the top of lower spinning roller 402, the water that spray apertures or nozzle 4102 spray is directly sprayed on lower spinning roller 402 by water side.By mozzle 4103 by cleaning the direct water conservancy diversion of water on lower spinning roller 402, one prevents rinse water splashes, it two makes rinse water form moisture film on lower spinning roller 402, and strand leaching is walked to embathe on the moisture film of lower spinning roller 402, thus improves cleaning performance.
Moisture film can better be formed on lower spinning roller 402 for making rinse water further, described water side is also provided with diversion screen 4104, the water that spray apertures or nozzle 4102 spray sprays on lower spinning roller 402 by diversion screen 4104, and the sieve screen apertures diameter of described diversion screen is 8mm.
embodiment 16
Water washing device 41 the second structure is as follows: described water washing device 41 comprises the spray equipment be arranged between two spinning rollers, spray equipment is provided with between the spinning roller of described device for spinning 4, and be provided with water inlet pipe in the outside of frame 11, described water inlet pipe is connected with spray equipment, described spray equipment comprises shower 4101 and deflector 4106, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described deflector 4106 is fixed on shower 4101, the other end of deflector 4106 is water side, described water side is positioned at the top of lower spinning roller 402, the water that described spray apertures or nozzle 4102 spray is through deflector 4106, and directly sprayed on lower spinning roller 402 by water side.The water that spray apertures or nozzle 4102 spray directly is led on lower spinning roller 402 by deflector 4106, the water of spray forms moisture film on lower spinning roller 402, then strand leaching is walked and is embathed on the lower spinning roller 402 that its periphery forms moisture film, its cleaning performance more, avoids the water splashes of cleaning strand simultaneously.
Further, flow-stopping plate 4107 is provided with in the water side of described deflector 4106, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water stitches 4108 jet flows on lower spinning roller 402 by overflow, clean water pools together the larger water yield of formation by flow-stopping plate 4107,4108 jet flows are stitched on lower spinning roller 402 by overflow, formed like the same current of waterfall compared with the rinse water of big yield by overflow seam 4108, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 is formed more even, improves the cleaning performance of strand.
Further, described deflector 4106 is vertically provided with guiding gutter 4109, described guiding gutter 4109 is vertically arranged, the water that described spray apertures or nozzle 4102 spray imports flow-stopping plate 4107 by guiding gutter 4109, the water that spray apertures or nozzle 4102 spray can not form diffusing on deflector 4107, and therefore rinse water is easier forms uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 10 millimeters.
Described deflector 4106 is 30 degree with the angle of described spinning roller place horizontal plane.
embodiment 17
Water washing device 41 the second structure is as follows: described water washing device 41 comprises the spray equipment be arranged between two spinning rollers, spray equipment is provided with between the spinning roller of described device for spinning 4, and be provided with water inlet pipe in the outside of frame 11, described water inlet pipe is connected with spray equipment, described spray equipment comprises shower 4101 and deflector 4106, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described deflector 4106 is fixed on shower 4101, the other end of deflector 4106 is water side, described water side is positioned at the top of lower spinning roller 402, the water that described spray apertures or nozzle 4102 spray is through deflector 4106, and directly sprayed on lower spinning roller 402 by water side.The water that spray apertures or nozzle 4102 spray directly is led on lower spinning roller 402 by deflector 4106, the water of spray forms moisture film on lower spinning roller 402, then strand leaching is walked and is embathed on the lower spinning roller 402 that its periphery forms moisture film, its cleaning performance more, avoids the water splashes of cleaning strand simultaneously.
Further, flow-stopping plate 4107 is provided with in the water side of described deflector 4106, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water stitches 4108 jet flows on lower spinning roller 402 by overflow, clean water pools together the larger water yield of formation by flow-stopping plate 4107,4108 jet flows are stitched on lower spinning roller 402 by overflow, formed like the same current of waterfall compared with the rinse water of big yield by overflow seam 4108, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 is formed more even, improves the cleaning performance of strand.
Further, described deflector 4106 is vertically provided with guiding gutter 4109, described guiding gutter 4109 is vertically arranged, the water that described spray apertures or nozzle 4102 spray imports flow-stopping plate 4107 by guiding gutter 4109, the water that spray apertures or nozzle 4102 spray can not form diffusing on deflector 4107, and therefore rinse water is easier forms uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 5 millimeters.
Described deflector 4106 is 60 degree with the angle of described spinning roller place horizontal plane.
embodiment 18
Water washing device 41 the second structure is as follows: described water washing device 41 comprises the spray equipment be arranged between two spinning rollers, spray equipment is provided with between the spinning roller of described device for spinning 4, and be provided with water inlet pipe in the outside of frame 11, described water inlet pipe is connected with spray equipment, described spray equipment comprises shower 4101 and deflector 4106, described water inlet pipe communicates with shower 4101, described shower 4101 is provided with spray apertures or nozzle 4102, one end of described deflector 4106 is fixed on shower 4101, the other end of deflector 4106 is water side, described water side is positioned at the top of lower spinning roller 402, the water that described spray apertures or nozzle 4102 spray is through deflector 4106, and directly sprayed on lower spinning roller 402 by water side.The water that spray apertures or nozzle 4102 spray directly is led on lower spinning roller 402 by deflector 4106, the water of spray forms moisture film on lower spinning roller 402, then strand leaching is walked and is embathed on the lower spinning roller 402 that its periphery forms moisture film, its cleaning performance more, avoids the water splashes of cleaning strand simultaneously.
Further, flow-stopping plate 4107 is provided with in the water side of described deflector 4106, described flow-stopping plate 4107 is provided with overflow seam 4108, clean water stitches 4108 jet flows on lower spinning roller 402 by overflow, clean water pools together the larger water yield of formation by flow-stopping plate 4107,4108 jet flows are stitched on lower spinning roller 402 by overflow, formed like the same current of waterfall compared with the rinse water of big yield by overflow seam 4108, spray is on lower spinning roller 402, moisture film on lower spinning roller 402 is formed more even, improves the cleaning performance of strand.
Further, described deflector 4106 is vertically provided with guiding gutter 4109, described guiding gutter 4109 is vertically arranged, the water that described spray apertures or nozzle 4102 spray imports flow-stopping plate 4107 by guiding gutter 4109, the water that spray apertures or nozzle 4102 spray can not form diffusing on deflector 4107, and therefore rinse water is easier forms uniform moisture film on lower spinning roller 402.
The width of described overflow seam is 7 millimeters.
Described deflector 4106 is 45 degree with the angle of described spinning roller place horizontal plane.
embodiment 19
Described spinning machine spin speed for 80m/min time, the spray flux of described water washing device 41 is 100ml/min; Described spinning machine spin speed for 100m/min time, the spray flux of described water washing device 41 is 140ml/min; Described spinning machine spin speed for 120m/min time, the spray flux of described water washing device 41 is 200ml/min.
The water that described water washing device 41 sprays out is vertical with described spinning roller, and spray length is 100mm.
embodiment 20
Described spinning machine spin speed for 100m/min time, the spray flux of described water washing device 41 is 120ml/min; Described spinning machine spin speed for 120m/min time, the spray flux of described water washing device 41 is 160ml/min; Described spinning machine spin speed for 140m/min time, the spray flux of described water washing device 41 is 260ml/min.
The water that described water washing device 41 sprays out is vertical with described spinning roller, and spray length is 500mm.
embodiment 21
Described spinning machine spin speed for 90m/min time, the spray flux of described water washing device 41 is 110ml/min; Described spinning machine spin speed for 110m/min time, the spray flux of described water washing device 41 is 150ml/min; Described spinning machine spin speed for 130m/min time, the spray flux of described water washing device 41 is 230ml/min.
The water that described water washing device 41 sprays out is vertical with described spinning roller, and spray length is 300mm.
embodiment 22
The first structure of oiling device 42 is as follows: oiling device 42 is arranged in the frame 1 of high-speed spinning machine, described oiling device 42 comprises oil groove 4201, godet roller 4202, drawing roller 4203, oil tanker 4204 and sponge adsorbent equipment 4206, the oil 4205 on needed for strand is marked with in oil groove 4201, the both sides of the upper limb of described oil groove 4201 are respectively arranged with godet roller 4202 and drawing roller 4203, described oil tanker 4205 is arranged on the bottom of oil groove 4201, the madial wall of oil groove 4201 is provided with sponge adsorbent equipment 4206, the bottom that strand 4209 imports oil groove 4201 through godet roller 4202 is walked around oil tanker 4204 and is immersed in the oil 4205 of bottom, again by sponge adsorbent equipment 4206 oil suction, then draw through drawing roller 4203 and enter next procedure, the curled hair bar carrying out next operation as coiler device 5 around.Strand 4209 oil and de-oiling all complete in oil groove 4201, namely the oil 4205 for oiling to strand is filled in the bottom of oil groove 4201, oil tanker 4204 is arranged on the bottom of oil groove 4201, strand 4209 imports in the oil 4205 bottom oil groove 4201 through godet roller 4202, and be pressed in oil 4205 by oil tanker 4204, complete and oil, because strand is immersed in oil completely, therefore strand oils full, even, improves the oil applying rate of strand 4209.The madial wall of oil groove 4201 is provided with sponge adsorbent equipment 4206 simultaneously, after strand 4209 oils, in the effect of godet roller 4202 and drawing roller 4203, the strand 4209 oiled is through sponge adsorbent equipment 4206, oil more than strand 4209 rich surface is adsorbed and is fallen into oil groove 4201, prevent the oil pollution working environment of on strand 4209, decrease the waste of oil simultaneously.
Further, be horizontally installed on the inwall of oil groove 4201 at described sponge adsorbent equipment 4206, sponge adsorbent equipment 4206 is vertically provided with through hole 4207, strand 4209 is passed by described through hole 4207, the oil which obviated on strand 4209 throws away oil groove 4201, pollutes workbench and causes oily waste.
Further, also oil wiper is comprised in said apparatus, described oil wiper is arranged on the bottom of sponge adsorbent equipment 4206, oil wiper be two cooperatively interact scrape oil tanker 4208, strand 4209 is scraped oil tanker 4208 through two, passed through sponge adsorbent equipment 4206 again and removed unnecessary oil, and improved oil applying rate and prevent oily waste.
embodiment 23
Oiling device 42 the second structure is as follows: oiling device 42 comprises oil tanker 4204, spray bar 4211, oil pump 4210, oil storage tank 4213 and sponge adsorbent equipment 4206, described spray bar 4211 is located at the top of oil tanker 4204, spray bar 4211 is provided with for the nozzle opening 4212 to oil tanker 4204 oil spout, described oil storage tank 4213 is arranged on the below of oil tanker 4204, described spray bar 4211 is connected with oil storage tank 4213 by oil pump 4210, and described sponge adsorbent equipment 4206 is arranged on the sidewall of oil storage tank 4213.Described frame 11 is also provided with godet roller 4202 and drawing roller 4203, strand 4209 is under the driving of godet roller 4202, walk around oil tanker 4204, spray bar 4211 is sprayed by nozzle opening 4212 disposed thereon and is sprayed on oil tanker 4204 by oil, oil 4205 forms oil film on oil tanker 4204, strand 4209 soaks in the oil film walking to be formed on oil tanker 4204, therefore strand 4209 oils full, evenly, thus improve the oil applying rate of strand, strand 4209 after oiling adsorbs through sponge adsorbent equipment 4206 and strikes off the oil 4205 of its excess surface, these oil 4205 all flow in oil storage tank 4213 and collect, oil 4205 in oil storage tank 4213 is constantly extracted in spray bar 4211 by oil pump 4210, oiled by nozzle opening 4212 pairs of strands 4209, periodic duty.Both significantly improve the oil applying rate of strand 4209, and the excess oil on strand 4209 can not pollute work top, excess oil falls into oil storage tank 4213 automatically, avoids the waste of oil.
Further, described sponge adsorbent equipment 4206 is horizontally installed on the inwall of oil storage tank 4213, and sponge adsorbent equipment 4206 is vertically provided with through hole 4207, and strand 4209 is passed by described through hole 4207, the oil avoided on strand throws away oil groove, pollutes workbench and causes oily waste.
Further, can be eliminated to make the excess oil on the strand after oiling, also comprise oil wiper, described oil wiper is arranged on the bottom of sponge adsorbent equipment 4206, described oil wiper be two cooperatively interact scrape oil tanker 4208, strand is scraped oil tanker 4208 through two, again through sponge adsorbent equipment 4206, strand 4209 after oiling, first scrapes by two the oil that oil wiper that oil tanker 4208 forms carries out removing strand 4206 excess surface, ensures the adsorption effect of excess oil.
embodiment 24
Described spinning machine spin speed for 100m/min time, the finish amount of described oiling device 42 is 5ml/min; Described spinning machine spin speed for 120m/min time, the finish amount of described oiling device 42 is 5ml/min; Described spinning machine spin speed for 160m/min time, the finish amount of described oiling device 42 is 5ml/min.
embodiment 25
Described spinning machine spin speed for 100m/min time, the finish amount of described oiling device 42 is 20ml/min; Described spinning machine spin speed for 120m/min time, the finish amount of described oiling device 42 is 35ml/min; Described spinning machine spin speed for 160m/min time, the finish amount of described oiling device 42 is 50ml/min.
embodiment 26
Described spinning machine spin speed for 100m/min time, the finish amount of described oiling device 42 is 12.5ml/min; Described spinning machine spin speed for 120m/min time, the finish amount of described oiling device 42 is 20ml/min; Described spinning machine spin speed for 160m/min time, the finish amount of described oiling device 42 is 27.5ml/min.
embodiment 27
Drip washing in different spinning speed and different cultivars spinning technique and oiling:
embodiment 28
The column 1101 of side, winding face 7 is provided with guide wire apparatus 1102, described guide wire apparatus 1102 comprises thread guide support 1103 and thread guide 1104, described thread guide 1104 is arranged on thread guide support 1103 one end, and described thread guide support 1103 other end is connected with described column 1101; Wet strand from spinning roller out, by guide wire apparatus 1102 seal wire to coiler device 5.
Further:
Described wet strand from spinning roller to the process of guide wire apparatus 1102, the angle of wet strand and horizontal plane is 15 degree.
Described wet strand is by guide wire apparatus 1102 seal wire in the process of coiler device 5, and the angle of wet strand and horizontal plane is 30 degree.
embodiment 29
The column 1101 of side, winding face 7 is provided with guide wire apparatus 1102, described guide wire apparatus 1102 comprises thread guide support 1103 and thread guide 1104, described thread guide 1104 is arranged on thread guide support 1103 one end, and described thread guide support 1103 other end is connected with described column 1101; Wet strand from spinning roller out, by guide wire apparatus 1102 seal wire to coiler device 5.
Further:
Described wet strand from spinning roller to the process of guide wire apparatus 1102, the angle of wet strand and horizontal plane is 60 degree.
Described wet strand is by guide wire apparatus 1102 seal wire in the process of coiler device 5, and the angle of wet strand and horizontal plane is 90 degree.
embodiment 30
The column 1101 of side, winding face 7 is provided with guide wire apparatus 1102, described guide wire apparatus 1102 comprises thread guide support 1103 and thread guide 1104, described thread guide 1104 is arranged on thread guide support 1103 one end, and described thread guide support 1103 other end is connected with described column 1101; Wet strand from spinning roller out, by guide wire apparatus 1102 seal wire to coiler device 5.
Further:
Described wet strand from spinning roller to the process of guide wire apparatus 1102, the angle of wet strand and horizontal plane is 38 degree.
Described wet strand is by guide wire apparatus 1102 seal wire in the process of coiler device 5, and the angle of wet strand and horizontal plane is 60 degree.
Claims (21)
1. one kind is provided with the spinning technique of the high-speed spinning machine of the passive coiler device of axis, comprise for glue, strand is shaping, spinning and winding, described is completed by glue feeder (2) for glue, described strand is shaping to be completed by strand shaped device (3), described spinning is completed by device for spinning (4), described winding is completed by coiler device (5), it is characterized in that: described glue feeder (2) is connected with strand shaped device (3), described device for spinning (4) is arranged in frame (1), described device for spinning (4) one end arranges described strand shaped device (3), described device for spinning (4) other end is provided with described coiler device (5), described device for spinning (4) comprises at least one group of spinning roller, often organize upper spinning roller (401) and lower spinning roller (402) that spinning roller comprises responsible drawing-off, the two ends of described upper spinning roller (401) and lower spinning roller (402) are fixed, upper spinning roller (401) and lower spinning roller (402) are by Timing Belt (403) driven rotary, described Timing Belt (403) is connected with spinning motor (4011) by frequency converter (4012), at two spinning roller axial directions, and water washing device (41) is provided with between two spinning rollers, between two spinning rollers, the back segment of lower spinning roller (402) is provided with oiling device, the shaped portion of described coiler device (5) is positioned at the outside of region between frame (1) both sides wallboard (6), the opposite side relative with spinning face (101), and described glue feeder (2) and coiler device (5) lay respectively at the outside of described wallboard (6), described face (101) of spinning refers in frame (1) wallboard (6) outside, be provided with the region of strand shaped device (3), the opposite side relative with described region is called winding face (7), described coiler device (5) is the passive coiler device of axis, the passive coiler device of described axis comprises winding stand (5201), neutralization chamber (5211), support (5202), metal pipe (5203) and groove drum (5213), a left side on described winding stand (5201), right both sides are provided with the support (5202) of more than three, a described left side, right both sides are respectively arranged with a transverse link (5204), described transverse link (5204) is connected with support (5202), described two transverse links (5204) are connected to a cross motor (5205), described each support (5202) two ends are provided with (5212), described two take over a business between (5212) to be provided with metal pipe (5203), described each metal pipe (5203) below is provided with groove drum (5213), each groove drum (5213) is other is provided with passive tooth (5217), the groove drum (5213) of homonymy and passive tooth (5217) are all arranged on same driven shaft (5218), passive tooth (5217) below is provided with driving tooth (5219), passive tooth (5217) engages with driving tooth (5219), each driving tooth (5219) center of described homonymy is run through and is provided with same driving shaft (5220), described driving shaft (5220) is connected with electric rotating machine (5206), a described left side, neutralization chamber (5211) is provided with between the groove drum (5213) on right both sides, described cross motor (5205) drives transverse link (5204) to carry out horizontal cross motion, transverse link (5204) drives the metal pipe (5203) on support (5202) to carry out horizontal cross motion, electric rotating machine (5206) simultaneously drives driving shaft (5220) to rotate, driving shaft (5220) drives driving tooth (5219) to rotate, driving tooth (5219) drives passive tooth (5217) to rotate, passive tooth (5217) drives driven shaft (5218) to rotate, thus drive groove drum (5213) to rotate, groove drum (5213) and metal pipe (5203) rub, metal pipe (5203) is driven to rotate, through supplying glue, after the wet strand obtained after the shaping and spinning process of strand enters and neutralizes in described neutralization chamber (5211), run to groove drum (5213) to reel, in the process that metal pipe (5203) moves, wet strand is evenly wound up on metal pipe (5203) again from groove drum (5213), obtain the wound packages silk of hygrometric state.
2. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, is characterized in that: the speed of described winding is identical with spinning speed.
3. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, is characterized in that: the support (5202) on described left and right both sides is for being oppositely arranged.
4. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described neutralization chamber (5211) is positioned at winding stand (5201) middle part, preset in described neutralization chamber (5211) and ensure that strand is for neutral or weakly alkaline finish, described finish is in alkalescence.
5. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described supplies glue, strand is shaping to be specially with spinning process: rayon spinning stoste controls flow through measuring pump (201), through supplying glue for sebific duct (202), spinning head (301) is entered again by filter (203), strand is sprayed by the spinnerets on spinning head (301), strand enters shaped device in pipe (303) or bath shaped device (302) after coagulation is shaping, shaping strand runs to spinning roller (401) and lower spinning roller (402), strand is around upper spinning roller (401) and lower spinning roller (402), the drawing-off in spinning process is completed under upper spinning roller (401) and lower spinning roller (402) are rotated, solidify and disacidify, in described drawing-off, solidify in the process with disacidify, strand is also washed through water washing device (41), carry out oil (4205) through oiling device, obtain wet strand.
6. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described upper spinning roller (401) leading portion is provided with step (405), and the diameter of described step (405) is less than the diameter of spinning roller (401) remainder.
7. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 6, is characterized in that: the diameter of described step (405) and the different diameters 10-25% of upper spinning roller (401) remainder.
8. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described upper spinning roller (401) is for being horizontally disposed with, lower spinning roller (402) is for being obliquely installed, and the angle of two spinning rollers is acute angle.
9. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described upper spinning roller (401) is for being obliquely installed, lower spinning roller (402) is for being horizontally disposed with, and the angle of two spinning rollers is acute angle.
10. a kind of spinning technique being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described upper spinning roller (401) and lower spinning roller (402) are and are obliquely installed, and be not parallel to each other mutually, upper spinning roller (401) and lower spinning roller (402) form angle, and described angle forms acute angle in winding face (7) direction.
11. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to Claim 8 in-10 described in any one, is characterized in that: described angle is that acute angle refers to that angle is 1-45 degree.
12. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described high-speed spinning machine spin speed for 100m/min time, spinning roller length is 1000mm, and spinning roller diameter is 120mm, and spinning roller centre-to-centre spacing is 400mm; When spinning speed for 120m/min, spinning roller length is 1200mm, and spinning roller diameter is 150mm, and spinning roller centre-to-centre spacing is 600mm; When spinning speed for 160m/min, spinning roller length is 1500mm, and spinning roller diameter is 180mm, and spinning roller centre-to-centre spacing is 800mm.
13. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: the water washing device (41) being provided with to spray mode above at least one spinning roller stage casing of described device for spinning (4), be provided with above at least one spinning roller back segment to spray or the oiling device of laminating type.
14. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, it is characterized in that: described water washing device (41) comprises the spray equipment be arranged between two spinning rollers, and be provided with water inlet pipe in frame (1) outside, described spray equipment comprises shower (4101) and mozzle (4103), described shower (4101) is provided with spray apertures or nozzle (4102), one end of described mozzle (4103) is fixed on shower (4101), and be connected with spray apertures or nozzle (4102), the other end is water side, described water side is positioned at above lower spinning roller, described water side is also provided with diversion screen (4104), the water that spray apertures or nozzle (4102) spray is sprayed on lower spinning roller by diversion screen (4104), screen cloth (4105) bore dia of described diversion screen (4104) is 5-10mm.
15. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, it is characterized in that: described water washing device (41) comprises the spray equipment be arranged between two spinning rollers, described spray equipment comprises shower (4101), described shower (4101) is provided with spray apertures or nozzle (4102), also comprise deflector (4106), one end of described deflector (4106) is fixed on shower (4101), the other end is water conservancy diversion end, described water conservancy diversion end is positioned at the top of lower spinning roller, the water that described spray apertures or nozzle (4102) spray directly sprays on lower spinning roller by deflector (4106), described deflector (4106) is 30-60 degree with the angle of described spinning roller place horizontal plane, the water side of described deflector is provided with flow-stopping plate (4107), described flow-stopping plate (4107) is provided with overflow seam (4108), clean water stitches (4108) jet flow on lower spinning roller by overflow, described deflector is vertically provided with guiding gutter (4109), described guiding gutter (4109) is vertically arranged, the water of described spray apertures or nozzle ejection imports flow-stopping plate (4107) by guiding gutter (4109), the width of described overflow seam (4108) is 5-10mm.
16. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, is characterized in that: described spinning machine spin speed for 80-100m/min time, the spray flux of described water washing device is 100-120ml/min; Described spinning machine spin speed for 100-120m/min time, the spray flux of described water washing device (41) is 140-160ml/min; Described spinning machine spin speed for 120-140m/min time, the spray flux of described water washing device (41) is 200-260ml/min, and described water washing device (41) spray water is out vertical with described spinning roller, and spray length is 100-500mm.
17. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, it is characterized in that: described oiling device is arranged in the frame of high-speed spinning machine (1), described oiling device comprises oil groove (4201), the both sides of the upper limb of described oil groove (4201) are respectively arranged with godet roller (4202) and drawing roller (4203), bottom in described oil groove (4201) is provided with oil tanker (4204), the madial wall of described oil groove (4201) is provided with sponge adsorbent equipment (4206), the bottom that strand (4209) imports oil groove (4201) through godet roller (4202) is walked around oil tanker (4204) and is immersed in the oil (4205) of bottom, again by sponge adsorbent equipment (4206) oil suction (4205), then draw through drawing roller (4203) and enter next procedure.
18. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, it is characterized in that: described oiling device is arranged in the frame (1) of high-speed spinning machine, described oiling device comprises oil tanker (4204), spray bar (4211), oil pump (4210), oil storage tank (4213) and sponge adsorbent equipment (4206), described spray bar (4211) is located at the top of oil tanker (4204), spray bar (4211) is provided with for the nozzle opening (4212) to oil tanker (4204) oil spout (4205), described oil storage tank (4213) is arranged on the below of oil tanker (4204), described spray bar (4211) is connected with oil storage tank (4213) by oil pump (4210), described sponge adsorbent equipment (4206) is arranged on the sidewall of oil storage tank (4213).
19. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 17 or 18, it is characterized in that: described sponge adsorbent equipment (4206) is horizontally installed on the inwall of oil storage tank (4213), sponge adsorbent equipment (4206) is vertically provided with through hole (4207), strand (4209) is passed by described through hole (4207), described oiling device also comprises oil wiper, described oil wiper is arranged on the lower surface of sponge adsorbent equipment (4206), described oil wiper be two cooperatively interact scrape oil tanker (4208).
20. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 13, is characterized in that: described spinning machine spin speed for 100m/min time, the finish amount of described oiling device is 5-20ml/min; Described spinning machine spin speed for 120m/min time, the finish amount of described oiling device is 5-35ml/min; Described spinning machine spin speed for 160m/min time, the finish amount of described oiling device is 5-50ml/min.
21. a kind of spinning techniques being provided with the high-speed spinning machine of the passive coiler device of axis according to claim 1, it is characterized in that: described frame (1) comprises two columns (1101), described wallboard (6) is arranged on column (1101) respectively, the column (1101) of described winding face (7) side is provided with guide wire apparatus (1102), described guide wire apparatus (1102) comprises thread guide support (1103) and thread guide (1104), described thread guide (1104) is arranged on thread guide support (1103) one end, described thread guide support (1103) other end is connected with described column (1101), wet strand from spinning roller out, by guide wire apparatus (1102) seal wire to coiler device (5), described wet strand from spinning roller to the process of guide wire apparatus (1102), the angle of wet strand and horizontal plane is 15-60 degree, described wet strand is by guide wire apparatus (1102) seal wire in the process of coiler device (5), and the angle of wet strand and horizontal plane is 30-90 degree.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310639789.0A CN103643319B (en) | 2013-12-04 | 2013-12-04 | Spinning technology of high-speed spinning machine provided with through shaft passive winding device |
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| CN201310639789.0A CN103643319B (en) | 2013-12-04 | 2013-12-04 | Spinning technology of high-speed spinning machine provided with through shaft passive winding device |
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| CN103643319A CN103643319A (en) | 2014-03-19 |
| CN103643319B true CN103643319B (en) | 2016-02-10 |
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| CN2292097Y (en) * | 1997-03-08 | 1998-09-23 | 经纬纺织机械股份有限公司 | Viscose filament continuous spinning machine |
| DE10045473A1 (en) * | 2000-09-14 | 2002-03-28 | Barmag Barmer Maschf | Melt spinning assembly, comprises has filament winders matching the spinning stations, arranged in pairs back to back closely together to leave servicing passages between the pairs |
| CN2595821Y (en) * | 2002-12-12 | 2003-12-31 | 邯郸纺织机械有限公司 | Viscose filament yarn continuous spinming machine |
| JP2007512443A (en) * | 2003-11-27 | 2007-05-17 | ザウラー ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Equipment for melt spinning multiple yarns |
| CN201089811Y (en) * | 2007-09-24 | 2008-07-23 | 宜宾海丝特纤维有限责任公司 | Viscose rayon deep spinning-bathing continuous spinning machine |
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- 2013-12-04 CN CN201310639789.0A patent/CN103643319B/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2292097Y (en) * | 1997-03-08 | 1998-09-23 | 经纬纺织机械股份有限公司 | Viscose filament continuous spinning machine |
| DE10045473A1 (en) * | 2000-09-14 | 2002-03-28 | Barmag Barmer Maschf | Melt spinning assembly, comprises has filament winders matching the spinning stations, arranged in pairs back to back closely together to leave servicing passages between the pairs |
| CN2595821Y (en) * | 2002-12-12 | 2003-12-31 | 邯郸纺织机械有限公司 | Viscose filament yarn continuous spinming machine |
| JP2007512443A (en) * | 2003-11-27 | 2007-05-17 | ザウラー ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト | Equipment for melt spinning multiple yarns |
| CN201089811Y (en) * | 2007-09-24 | 2008-07-23 | 宜宾海丝特纤维有限责任公司 | Viscose rayon deep spinning-bathing continuous spinning machine |
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