CN103647006B - A kind of LED-COB light source and preparation method thereof - Google Patents
A kind of LED-COB light source and preparation method thereof Download PDFInfo
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- CN103647006B CN103647006B CN201310693538.0A CN201310693538A CN103647006B CN 103647006 B CN103647006 B CN 103647006B CN 201310693538 A CN201310693538 A CN 201310693538A CN 103647006 B CN103647006 B CN 103647006B
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/647—Heat extraction or cooling elements the elements conducting electric current to or from the semiconductor body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/64—Heat extraction or cooling elements
- H01L33/644—Heat extraction or cooling elements in intimate contact or integrated with parts of the device other than the semiconductor body
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48135—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip
- H01L2224/48137—Connecting between different semiconductor or solid-state bodies, i.e. chip-to-chip the bodies being arranged next to each other, e.g. on a common substrate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
- H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/0001—Technical content checked by a classifier
- H01L2924/0002—Not covered by any one of groups H01L24/00, H01L24/00 and H01L2224/00
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
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- H01L2933/0033—Processes relating to semiconductor body packages
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2933/00—Details relating to devices covered by the group H01L33/00 but not provided for in its subgroups
- H01L2933/0008—Processes
- H01L2933/0033—Processes relating to semiconductor body packages
- H01L2933/0075—Processes relating to semiconductor body packages relating to heat extraction or cooling elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
- H01L33/60—Reflective elements
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Led Device Packages (AREA)
Abstract
The invention discloses a kind of LED-COB light source, comprise chip cooling stand, in being wholely set with it, be packaged with reflector or the reflective groove of at least one LEDs chip. Its preparation method is: on chip cooling stand, stamp out reflector or reflective groove, and silver-plated, place LED chip therein, with being connected with electrode after wire connection in series-parallel; Electrode is connected with cooling stand electric insulation with plastic packaging glue; First with or be coated on LED chip baking and curing, then apply an epoxy resin cap or silicon rubber cup, baking and curing on LED chip without phosphor gel; Electrode and chip cooling stand coupling part stamping-out are fallen. The present invention is simple in structure, heat radiation is good, serviceability is good, is applied to LED light fixture, does not need additionally to arrange radiator structure again, effectively reduces production costs, economizes on resources.
Description
Technical field
The present invention relates to a kind of light source, be specifically related to a kind of LED-COB light source and preparation method thereof.
Background technology
LED-COB is chiponboard, exactly bare chip is sticked on interconnect substrates by conduction or non-conductive adhesive, then carries out Bonding and realizes its electrical connection. Along with the progress of LED encapsulation technology, COB lamp pearl becomes the main flow of LED light source, the stage that direct insertion LED lamp pearl has been faded out gradually LED illumination and shown because of shortcomings such as its thermal resistance are large, light decay is fast, the life-span is short, this makes the production equipment of direct insertion LED lamp pearl much all leave unused, and causes the wasting of resources.
In addition, the lamp pearl chip direct package of traditional LED-COB light source is on aluminium base, and the caloric value of chip is considerably beyond the heat-sinking capability of aluminium base, radiating effect is poor, must carry out outside heat dissipation design, this has just increased the design cost of LED light fixture again, the LED fitting structure complexity of making.
Summary of the invention
Task of the present invention be to provide a kind of simple in structure, heat radiation is good, can effectively reduce production costs, economize on resources, well behaved LED-COB light source, and prepares the method for this LED-COB light source.
The present invention realizes by following technical proposals:
A kind of LED-COB light source, comprises LED chip and electrode, and LED chip is electrically connected with electrode, it is characterized in that: described LED-COB light source also comprises chip cooling stand, is arranged at reflector or reflective groove on chip cooling stand; Reflector or reflective groove and chip cooling stand are structure as a whole; The quantity of described LED chip is at least one, is packaged in reflector or reflective groove; Described electrode is arranged on chip cooling stand; Chip cooling stand is metallic support, and reflector or reflective groove are reflector or the reflective groove being directly stamped to form on chip cooling stand one side; Described electrode comprises positive electrode and negative electrode, and electrode is the sheet metal that on chip cooling stand, directly stamping-out goes out, and electrode is connected with chip cooling stand electric insulation by plastic packaging glue.
The further improvement project of the present invention comprises:
Described reflective groove is bottom indent and the open slot of strip opened the both sides outside.
Inner surface at described reflector or reflective groove is silver coated; Between described LED chip, be electrically connected and be connected into LED chip group with wire, positive pole, the negative pole of LED chip group are connected with described positive electrode, described negative electrode respectively.
On described LED chip, be coated with epoxy resin cap or silicon rubber cup.
On described LED chip, be coated with phosphor gel, in phosphor gel, be coated with epoxy resin cap or silicon rubber cup.
Described chip cooling stand is aluminium, copper, retort stand.
A preparation method for LED-COB light source, is characterized in that: comprise the following steps:
A, on chip cooling stand, directly stamping-out goes out sheet metal, and the sheet metal that this stamping-out goes out is electrode;
B, stamp out the reflector of separate type or the reflective groove of strip in the side of chip cooling stand;
C, electrode is connected with chip cooling stand electric insulation;
D, in reflector or reflective groove, place a LEDs chip, its positive pole, negative pole are connected with positive electrode, negative electrode on chip cooling stand respectively; Or place plurality of LEDs chip in reflector or reflective groove, and and with wire, plurality of LEDs chip is connected and/or in parallel, form LED chip group, then the positive pole of LED chip group, negative pole are connected on positive electrode on chip cooling stand, negative electrode;
E, on LED chip, apply an epoxy resin cap or silicon rubber cup, baking and curing; Or be first coated on LED chip by phosphor gel, baking and curing, then on fluorescent powder colloid, apply an epoxy resin cap or silicon rubber cup, baking and curing;
F, electrode is dismissed with the metal part being connected of chip cooling stand.
Described step b also comprises the step that reflector or reflective groove are carried out to silver-plated processing; Electrode in described step c is connected by plastic packaging glue electric insulation with chip cooling stand; In described step f, electrode falls by rushing pin machine stamping-out with the metal part being connected of chip cooling stand.
The present invention has the following advantages: simple in structure, heat radiation is good, serviceability is good, be applied to LED light fixture, do not need additionally to arrange again radiator structure, effectively reduce production costs, economize on resources, and can again the production equipment of direct insertion LED lamp pearl be used.
Brief description of the drawings
Fig. 1 is the cutaway view of a kind of LED-COB light source of the present invention;
Fig. 2 is the schematic diagram of chip cooling stand before the reflective groove of punching press in the present invention;
Fig. 3 is the schematic diagram of chip cooling stand after the reflective groove of punching press in the present invention;
Fig. 4 is the A place partial enlarged drawing of Fig. 1
Wherein: 1-electrode, 2-chip cooling stand, the reflective groove of 3-, 4-LED chip, 5-plastic packaging glue, 6-wire, 7-epoxy resin cap or silicon rubber cup, 8-phosphor gel.
Detailed description of the invention
Below in conjunction with accompanying drawing, a kind of LED-COB light source of the present invention and preparation method thereof is further described:
Embodiment 1:
A kind of LED-COB light source, comprises LED chip 4 and electrode 1, and LED chip 4 is electrically connected with electrode 1. This LED-COB light source also comprises chip cooling stand 2, is arranged at reflector or reflective groove 3 on chip cooling stand 2; Reflector or reflective groove 3 are structure as a whole with chip cooling stand 2; LED chip 4 comprises at least one, is packaged in reflector or reflective groove 3; Electrode 1 is arranged on chip cooling stand 2. Wherein chip cooling stand is preferably metallic support, and more preferably it is the good materials of heat conduction such as aluminium flake, copper sheet, iron plate.
Wherein reflector or reflective groove 3 are directly stamped to form (as shown in Figure 3) on chip cooling stand 2 one sides, and preferably this rammed reflective groove 3 is the open slot of the strip of outside indent both sides, bottom; The side of chip cooling stand 2 refers to the surface of its thickness direction; The structure setting of this kind of mode, makes the radiating effect of this kind of LED-COB light source be far superior to traditional light source that LED chip is encapsulated in to aluminium base front.
Wherein electrode 1 comprises positive electrode 1 and negative electrode 1, and it is the sheet metal that on chip cooling stand 2, directly stamping-out goes out; Electrode 1 is connected with chip cooling stand 2 electric insulations by plastic packaging glue 5. The making flow process of electrode is as follows: first determine sheet metal in chip cooling stand 2 upper punches, this sheet metal is as electrode (as shown in Figure 2), again positive electrode is connected with chip cooling stand 2 by plastic packaging glue 5 with negative electrode, with rushing pin machine, electrode 1 is fallen with the metal part stamping-out being connected of chip cooling stand 2 again, realize electric insulation between electrode 1 and chip cooling stand 2 and be connected.
Preferably silver coated at the inner surface of reflector or reflective groove 3, this kind of structure can strengthen heat-conducting effect. LED chip 4 comprises multiple, between them, is electrically connected and is connected into LED chip group with wire 6, and positive pole, the negative pole of LED chip group are connected with positive electrode 1, negative electrode 1 respectively, and wire is preferably gold thread, copper cash, aluminum steel or alloy wire.
Wherein the encapsulation of LED chip can with or without phosphor gel. As without phosphor gel, directly on LED chip 4, applying epoxy resin or silica gel, baking and curing, forms epoxy resin cap or silicon rubber cup 7. If by phosphor gel, first on LED chip 4, apply after phosphor gel 8, baking and curing, then in phosphor gel, apply epoxy resin or silica gel, after baking and curing, form epoxy resin cap or silicon rubber cup 7.
This LED-COB light source can be applied to various LED light fixtures, includes but not limited to bulb lamp, Down lamp, desk lamp, Projecting Lamp, undercut lamp etc.
The preparation method of above-mentioned LED-COB light source is as follows:
Comprise the following steps:
A, on chip cooling stand 2, directly stamping-out goes out sheet metal, and the sheet metal that this stamping-out goes out is electrode;
B, stamp out the reflector of separate type or the reflective groove 3 of strip in the side of chip cooling stand 2;
C, electrode 1 is connected with chip cooling stand 2 electric insulations;
D, at reflector or the interior placement one LEDs chip 4 of reflective groove 3, its positive pole, negative pole are connected with positive electrode, negative electrode on chip cooling stand 2 respectively; Or at reflector or the interior placement plurality of LEDs of reflective groove 3 chip 4, and with wire 6, plurality of LEDs chip 4 is connected and/or in parallel, form LED chip group, then the positive pole of LED chip group, negative pole are connected on positive electrode on chip cooling stand 2, negative electrode;
E, on LED chip 4, apply an epoxy resin cap or silicon rubber cup 7, baking and curing; Or be first coated on LED chip 4 by phosphor gel 8, baking and curing, then on fluorescent powder colloid, apply an epoxy resin cap or silicon rubber cup 7, baking and curing;
F, electrode 1 is dismissed with the metal part being connected of chip cooling stand 2.
Preferred steps b also comprises the step that reflector or reflective groove 3 are carried out to silver-plated processing; Electrode 1 in step c is connected by plastic packaging glue 5 electric insulations with chip cooling stand 2; In step f, electrode 1 falls by rushing pin machine stamping-out with the metal part being connected of chip cooling stand 2;
Wherein the step of the method for the above-mentioned LED-COB of preparation light source is not defined as unique sequencing, can adjust as required, as long as can make LED-COB light source of the present invention all in protection scope of the present invention.
The present invention describes a kind of embodiment and accompanying drawing thereof in detail; but the invention is not restricted to this embodiment and accompanying drawing thereof; those of ordinary skill in the art are according to the present invention; do not pay creative work; it is modified, is equal to replacement, improvement etc. and other embodiments and the accompanying drawing thereof that obtain, all in protection scope of the present invention.
Claims (8)
1. a LED-COB light source, comprise LED chip (4) and electrode (1), LED chip (4) is electrically connected with electrode (1), it is characterized in that: described LED-COB light source also comprises chip cooling stand (2), is arranged at reflector or reflective groove (3) on chip cooling stand (2); Reflector or reflective groove (3) are structure as a whole with chip cooling stand (2); LED-COB light source comprises at least one described LED chip (4), and LED chip (4) is packaged in reflector or reflective groove (3); Described electrode (1) is arranged on chip cooling stand (2); Chip cooling stand (2) is metallic support, reflector or reflective groove (3) reflector or the reflective groove (3) for being directly stamped to form on chip cooling stand (2) one sides; Electrode (1) comprises positive electrode and negative electrode, the sheet metal that electrode (1) goes out for the upper direct stamping-out of chip cooling stand (2); Electrode (1) is connected with chip cooling stand (2) electric insulation by plastic packaging glue (5).
2. LED-COB light source according to claim 1, is characterized in that: described reflective groove (3) is the open slot of the strip of outside indent both sides, bottom.
3. LED-COB light source according to claim 1, is characterized in that: the inner surface at described reflector or reflective groove (3) is silver coated; Between described LED chip (4), be electrically connected and be connected into LED chip group with wire (6), positive pole, the negative pole of LED chip group are connected with described positive electrode, described negative electrode respectively.
4. LED-COB light source according to claim 3, is characterized in that: on described LED chip (4), be coated with epoxy resin cap or silicon rubber cup (7).
5. LED-COB light source according to claim 3, is characterized in that: on described LED chip (4), be coated with phosphor gel (8), be coated with epoxy resin cap or silicon rubber cup (7) in phosphor gel.
6. LED-COB light source according to claim 1, is characterized in that: described chip cooling stand (2) is aluminium, copper, retort stand.
7. a preparation method for LED-COB light source, is characterized in that: comprise the following steps:
A, go out sheet metal at the upper direct stamping-out of chip cooling stand (2), the sheet metal that this stamping-out goes out is electrode;
B, stamp out the reflector of separate type or the reflective groove (3) of strip in the side of chip cooling stand (2);
C, electrode (1) is connected with chip cooling stand (2) electric insulation;
D, in reflector or reflective groove (3) place a LEDs chip (4), its positive pole, negative pole are connected with positive electrode, negative electrode on chip cooling stand (2) respectively; Or in reflector or reflective groove (3) place plurality of LEDs chip (4), and with wire (6), plurality of LEDs chip (4) is connected and/or parallel connection, form LED chip group, then the positive pole of LED chip group, negative pole are connected on positive electrode on chip cooling stand (2), negative electrode;
E, in a upper epoxy resin cap or silicon rubber cup (7), the baking and curing of applying of LED chip (4); Or it is upper first to use phosphor gel (8) to be coated in LED chip (4), baking and curing, then on fluorescent powder colloid, apply an epoxy resin cap or silicon rubber cup (7), baking and curing;
F, electrode (1) is dismissed with the metal part being connected of chip cooling stand (2).
8. the preparation method of LED-COB light source according to claim 7, is characterized in that: described step b also comprises the step that reflector or reflective groove (3) are carried out to silver-plated processing; Electrode (1) in described step c is connected by plastic packaging glue (5) electric insulation with chip cooling stand (2); Electrode in described step f (1) falls by rushing pin machine stamping-out with the metal part being connected of chip cooling stand (2).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310693538.0A CN103647006B (en) | 2013-09-09 | 2013-12-18 | A kind of LED-COB light source and preparation method thereof |
| PCT/CN2014/079362 WO2015032226A1 (en) | 2013-09-09 | 2014-06-06 | Led-cob light source and preparation method therefor |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310405975 | 2013-09-09 | ||
| CN201310405975.8 | 2013-09-09 | ||
| CN2013104059758 | 2013-09-09 | ||
| CN201310693538.0A CN103647006B (en) | 2013-09-09 | 2013-12-18 | A kind of LED-COB light source and preparation method thereof |
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| Publication Number | Publication Date |
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| CN103647006A CN103647006A (en) | 2014-03-19 |
| CN103647006B true CN103647006B (en) | 2016-05-18 |
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| WO (1) | WO2015032226A1 (en) |
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| CN103647006B (en) * | 2013-09-09 | 2016-05-18 | 吴懿平 | A kind of LED-COB light source and preparation method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101135431A (en) * | 2006-12-26 | 2008-03-05 | 鹤山丽得电子实业有限公司 | LED lamp based on COA technology |
| CN201576680U (en) * | 2009-11-06 | 2010-09-08 | 陈涛 | Electrode support extended heat radiation type array LED diode |
| CN202871854U (en) * | 2012-09-13 | 2013-04-10 | 江门市华恒灯饰有限公司 | LED substrate structure |
| CN203131498U (en) * | 2013-01-28 | 2013-08-14 | 深圳市安普光光电科技有限公司 | Light emitting diode (LED) lamp source based on chip on board (COB) substrate |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10158057B2 (en) * | 2010-10-28 | 2018-12-18 | Corning Incorporated | LED lighting devices |
| CN203596351U (en) * | 2013-09-09 | 2014-05-14 | 吴懿平 | LED-COB (chip on board) light source |
| CN103647006B (en) * | 2013-09-09 | 2016-05-18 | 吴懿平 | A kind of LED-COB light source and preparation method thereof |
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2013
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101135431A (en) * | 2006-12-26 | 2008-03-05 | 鹤山丽得电子实业有限公司 | LED lamp based on COA technology |
| CN201576680U (en) * | 2009-11-06 | 2010-09-08 | 陈涛 | Electrode support extended heat radiation type array LED diode |
| CN202871854U (en) * | 2012-09-13 | 2013-04-10 | 江门市华恒灯饰有限公司 | LED substrate structure |
| CN203131498U (en) * | 2013-01-28 | 2013-08-14 | 深圳市安普光光电科技有限公司 | Light emitting diode (LED) lamp source based on chip on board (COB) substrate |
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| CN103647006A (en) | 2014-03-19 |
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