CN103628253A - Preparation method of functionalized tobacco shred bundles for filter stick and application of preparation method - Google Patents
Preparation method of functionalized tobacco shred bundles for filter stick and application of preparation method Download PDFInfo
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- CN103628253A CN103628253A CN201310577049.9A CN201310577049A CN103628253A CN 103628253 A CN103628253 A CN 103628253A CN 201310577049 A CN201310577049 A CN 201310577049A CN 103628253 A CN103628253 A CN 103628253A
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Abstract
The invention discloses a preparation method of functionalized tobacco shred bundles for a filter stick and application of the preparation method. The preparation method of the functionalized tobacco shred bundles includes the steps of dissolving polymer raw materials in a solution to prepare a spinning solution, and placing the spinning solution into a solution storage device; adjusting an electrostatic spinning voltage, continuously supplying the spinning solution in the solution storage device to a shred spraying nozzle connected with the solution storage device through a micro-pump; spraying the spinning solution on surfaces of continuously-moving tobacco shred bundles through the shred spraying nozzle to form nanometer fiber membranes, thereby obtaining the functionalized tobacco shred bundles. The preparation method is simple, continuous industrial production can be achieved, and the prepared functionalized shred bundles are used for preparing the cigarette filter stick which effectively reduces the releasing amount of tar, nitrosamine and HCN in cigarette main stream smoke and does not influence the cigarette smoking quality.
Description
Technical field
The present invention relates to preparation method and the application thereof of functionalization tow for a kind of filter stick, belong to tobacco filtering material Application Areas.
Background technology
Filter tip is as the bridge between smoker and main flume, part harmful components in can not only filtering flue gas, and on cigarette, be hinged with filter tip, total particulate matter in can effectively catching cigarette mainstream flue gas, reduce tar content, reducing the harm of flue gas to health and environment, is means the most directly and the most intuitively in Tar technology.At present, countries in the world are more and more paid attention to the exploitation of filter stick for cigarettes material and plug configuration, use functional form filter stick to be the trend of tobacco business reducing tar and reducing harm from now on.Domestic each tobacco enterprise generally adopts the common filter tip of acetate fiber or propionic acid fiber, and there is selective height, function fiber tow filter rods application study that absorption property is good is less.
Along with growing to even greater heights and the generally enhancing of consumer to smoking and health problem concern of world's Anti-smoking activity, market is more and more higher to the requirement of cigarette, the pressure that tobacco faces is increasing, and some countries have required to mark or reduce harmful substance listed in Hoffmann list especially in recent years.How making tar and the harmful components burst size thereof of cigarette reduce, keep again cigarette odor-absorbing to make consumer obtain physiology simultaneously and meet, is the ultimate challenge that Cigarette design faces, and common filter tip still can not meet the requirement of this respect at present.
Electrostatic spinning is to utilize the stretching of high-pressure electrostatic to make polymer solution or burning melt liquid formation injection thread and spray and formation polymer nanofiber process from spinneret orifice.Electrostatic spinning technique principle is referring to accompanying drawing 1, the spinning solution thread flowing out from shower nozzle pore, accelerated motion division and form thread bunch under electrostatic force are condensed or are cured as microfilament after solvent evaporation or melt cooling, with the form of nonwoven fabric, are deposited on receiving system.Spinning solution is connected with the positive pole of high-voltage D.C. generator, and receiving system is negative pole ground connection.
By changing the composition of electrostatic spinning nano fiber, can obtain the fiber of different physicochemical properties.This can realize by add various ingredients in spinning solution, and every kind of component of adding can make product have a kind of specific ideal performance; Also can pass through from the spinning of plurality of raw materials liquid, thereby make to deposit formation dressing containing the fiber of heterogeneity simultaneously, the dressing of formation has also just comprised the fiber of different materials.Electrostatic spinning nano fiber has special structure and performance, as the fibre weight of: formation is light, good penetrability, specific area is large, porosity is high, the connectedness of internal voids is good, easily combine with nano level chemical substance or functional materials etc., and its filter efficiency is improved greatly than conventional filtration material.
Summary of the invention
The object of the invention is to be to provide the preparation method of filter stick with functionalization tow, this preparation method is simple, and raw material is cheap, can be continuously produced, and the functionalization tow surface making has the tar in flue gas, nitrosamine and HCN are had to special Selective adsorption.
Another object of the present invention is to be to provide the application of described filter stick with functionalization tow, described filter stick is applied to preparation with functionalization tow and can effectively reduces tar in cigarette mainstream flue gas, nitrosamine and HCN, and do not affect the cigarette filter rod of smoking property of cigarette quality.
The invention provides the preparation method of functionalization tow for a kind of filter stick, this preparation method is dissolved in solvent by polymer raw material to be made into after spinning solution, is placed in device for storing liquid; After regulating electrostatic spinning voltage to be 15~30KV, the spinning solution in device for storing liquid is supplied with to the connected spinning head of device for storing liquid continuously by micro pump; By spinning head, the speed with 1.0~5.0mL/h sprays to apart from spinning head 5~25cm described spinning solution, and the tow matrix surface of continuous moving formation nano fibrous membrane, obtains functionalization tow;
Described device for storing liquid is connected with 2~4 groups of spinning heads, and every group is 3~5 spinning heads;
Described polymer raw material and the mass ratio of solvent are 5~15:95~85;
Described polymer raw material is one or more of polyvinyl butyral, cellulose acetate, hydroxyethylcellulose, polyurethane, polyureas, polymine, gelatin, poly-hydroxysuccinic acid valerate, polyaniline, poly terephthalic acid phenylenediamine.
Described solvent is correspondingly selected according to the dissolubility of polymer raw material can the required solvent of solvent polymerization raw material.
Described solvent comprises one or more in ethanol, acetone, water, formic acid, trifluoroethanol, carrene, acetic acid, trifluoroacetic acid, oxolane, dimethyl formamide, triethanolamine; Described solvent, preparing the volatilization of electrospun fibers process, obtains nanofiber.
In described nano fibrous membrane, nanofiber diameter is 500nm~3 μ m.
Described tow matrix is 40~180m/min through the speed of receiving system.
Described nano fibrous membrane is 1/500~1/100 of tow quality in the amount of spraying of tow matrix surface.
Described tow is placed on receiving system as receiving matrix by shredding; Described tow comprises acetate silk or polypropylene fiber.
The application of the functionalization tow that the method described in the present invention also provides makes, this application is that described functionalization tow is applied to the cigarette filter rod that preparation reduces tar, nitrosamine and HCN burst size in cigarette mainstream flue gas.
Described electric spinning device mainly comprises device for storing liquid, high voltage source and the receiving system that is connected with spinning head.
Spinning technique process of the present invention: by after the abundant shredding of tow base material, the electrostatic spinning chamber arranging between entering continuously before plasticizer bringing device, electrostatic spinning apparatus principle as shown in Figure 1, spinning solution joins in the device for storing liquid of the many group spinning heads of being connected with of electrostatic spinning apparatus, spinning solution is connected with the positive pole of power supply, the negative pole of power supply is connected with dash receiver, regulate the distance between spinning head and dash receiver, open high voltage source, the fltting speed of regulating power source voltage and spinning solution, carry out electrostatic spinning, tow after shredding enters continuously electrostatic spinning chamber and receives electrostatic spinning nano fiber through dash receiver, at tow matrix surface, spray one deck nano fibrous membrane, obtain functionalization tow.
Beneficial effect of the present invention: first passage electrostatic spinning technique of the present invention evenly sprays the nanofiber making on tow surface, the functionalization tow obtaining has the nano fibrous membrane of ultra-thin and even thickness, and nanometer film has special hole series structure, to the selective adsorption effect of the tar in flue gas, nitrosamine and HCN, by the functionalization tow that has sprayed nano fibrous membrane for the preparation of filter stick, can not affect under the prerequisite of smoking property of cigarette quality, effectively reduce the burst size of tar in cigarette mainstream flue gas, nitrosamine and HCN.The present invention is by selecting suitable polymer raw material and properly mixed spinning solution, combining the nanofiber diameter that preparation method's of the present invention technological parameter prepares is generally evenly distributed between the μ m of 500nm~3 again, and intricate the spraying on the tow matrix surface of shredding of nanofiber is built into even thickness, and there is the pore structure of certain hole, research finds that these pore structures are to tar, nitrosamine and HCN have good physical absorption ability, can be to tar in flue gas after the polymer raw material spinning simultaneously adopting, nitrosamine and HCN produce good intermolecular force, greatly increased the tar in flue gas, the selective adsorption capacity of nitrosamine and HCN, and on smoking property of cigarette quality without impact, preparation method of the present invention is simple, can carry out serialization industrial production.Experimental result shows: compare with general fibre filter stick control sample, the standby filter tip of functionalization tow preparing of the present invention can reduce tarry matters in smoke 0.9~1.6mg/ and prop up, also can reduce harmful ingredients in flue gas nitrosamine 29~36% simultaneously, reduce harmful ingredients in flue gas HCN16~23%, Sensory Quality of Cigarette evaluation result shows that the inherent sucking quality of flue gas is not had to significant negative effect.
Accompanying drawing explanation
[Fig. 1] is electrostatic spinning apparatus figure of the present invention: 1 is electrospinning chamber; 2 is electrospinning shower nozzle; 3 is the tow moving ahead continuously; 4 is dash receiver; 5 is high voltage source.
The specific embodiment
Following examples are to further illustrate of the present invention, rather than limit the scope of the invention.
Embodiment 1
Separately polyvinyl butyral (PVB) solution is carried out to spinning.Polyvinyl butyral (PVB) is dissolved in to ethanol and is prepared into 10%(W/W) solution, be placed in storage tank, by micro pump, with the speed of each pump 5mL/h, to 12 electrospinning shower nozzles, carry out feed liquid supply respectively, electrospinning voltage is 25KV, between shower nozzle and paper substrate, distance is 15cm, every group of electrospinning shower nozzle is 4 shower nozzles, the acetate silk (speed is 50m/min) of advancing continuously of take receives polyvinyl butyral nanofiber online as matrix, on acetate silk, spray the white nanofiber that one deck diameter is about 500nm, the nano fibrous membrane spraying and tow mass ratio are that 1:100. sprays online acetate tow after modification and enters plasticizer bringing device and then carry out filter stick formation.One end, electrospinning chamber passes into air continuously, and the other end carries out solvent recovery by the air that is mixed with solvent from discharge electrospinning chamber.Then function filter stick carries out the cigarette of cigarette on cigarette assembler, and equipment operating is normal.The cigarette rolling is carried out flue gas analysis and harmful components analysis, compare with common cellulose acetate filter rod control sample, by online method of electrostatic spinning, on tow, spray function fiber tow filter rods cigarette prepared by one deck nanofiber, can reduce tarry matters in smoke 0.97mg/ props up, also can reduce harmful ingredients in flue gas nitrosamine 29.69% simultaneously, reduce harmful ingredients in flue gas HCN16.78%.Sensory Quality of Cigarette evaluation result shows that the inherent sucking quality of cigarette is not had to obvious negative effect.
Embodiment 2
Dichlorodiphenyl Acetate fiber solution carries out spinning separately.Acetate fiber is dissolved in to acetone and is prepared into 6%(V/V) solution, be placed in storage tank, by micro pump, with the speed of each pump 3mL/h, carry out feed liquid supply respectively to 8 electrospinning shower nozzles, electrospinning voltage is 20KV, between shower nozzle and paper substrate, distance is 18cm, and every group of electrospinning shower nozzle is 4 shower nozzles.Take the polypropylene fiber (speed is 100m/min) of advancing continuously as matrix receives acetate fiber nanofiber online, and on polypropylene fiber, spraying one deck diameter is the white nanofiber of 900nm left and right, and the nano fibrous membrane spraying and tow mass ratio are 1:300.Spraying online polypropylene fiber after modification enters plasticizer bringing device and then carries out filter stick formation.One end, electrospinning chamber passes into air continuously, and the other end carries out solvent recovery by the air that is mixed with solvent from discharge electrospinning chamber., then function filter stick carries out the cigarette of cigarette on cigarette assembler, and equipment operating is normal.The cigarette rolling is carried out flue gas analysis and harmful components analysis, compare with common cellulose acetate filter rod control sample, by online method of electrostatic spinning, on tow, spray function fiber tow filter rods cigarette prepared by one deck nanofiber, can reduce tarry matters in smoke 1.5mg/ props up, also can reduce harmful ingredients in flue gas nitrosamine 35.6% simultaneously, reduce harmful ingredients in flue gas HCN20.58%, and the inherent sucking quality of cigarette is not had to obvious negative effect.
Embodiment 3
Polymine and gelatin are carried out to blend spinning.Polymine is dissolved in to ethanol and is prepared into 7%(V/V) solution, gelatin is dissolved in to trifluoroethanol and is prepared into 10%(V/V) solution, with 60:40 mass ratio, mix two kinds of solution, be placed in storage tank, by micro pump, with the speed of each pump 3mL/h, to 8 electrospinning shower nozzles, carry out feed liquid supply respectively, electrospinning voltage is 25KV, and between shower nozzle and paper substrate, distance is 15cm, and every group of electrospinning shower nozzle is 4 shower nozzles.The polypropylene fiber (speed is 80m/min) of advancing continuously of take receives the nanofiber of polymine and gelatin online as matrix, on polypropylene fiber, spraying one deck diameter is the white nanofiber of 3 μ m left and right, and the nano fibrous membrane spraying and tow mass ratio are 1:200.Spraying online polypropylene fiber after modification enters plasticizer bringing device and then carries out filter stick formation.One end, electrospinning chamber passes into air continuously, and the other end carries out solvent recovery by the air that is mixed with solvent from discharge electrospinning chamber.Then function filter stick carries out the cigarette of cigarette on cigarette assembler, and equipment operating is normal.The cigarette rolling is carried out flue gas analysis and harmful components analysis, compare with common cellulose acetate filter rod control sample, by online method of electrostatic spinning, on tow, spray function fiber tow filter rods cigarette prepared by one deck nanofiber, can reduce tarry matters in smoke 1.4mg/ props up, also can reduce harmful ingredients in flue gas nitrosamine 35.6% simultaneously, reduce harmful ingredients in flue gas HCN22.78%, and cigarette smoke evaluation and analysis is not had to obvious negative effect.
Embodiment 4
Polyurethane is carried out to spinning.Oxolane and dimethyl formamide are made into mixed solution with mass ratio 1:1, polyurethane is dissolved in and in mixed solution, is prepared into 10%(W/W) spinning solution, be placed in storage tank, by micro pump, with the speed of each pump 2mL/h, to 4 electrospinning shower nozzles, carry out feed liquid supply respectively, electrospinning voltage is 30KV, between shower nozzle and paper substrate, distance is 25cm, every group of electrospinning shower nozzle is 4 shower nozzles, the diacetate fiber (speed is 120m/min) of advancing continuously of take receives the nanofiber of polyurethane online as matrix, on diacetate fiber, spray the white nanofiber that one deck diameter is about 1 μ m, the nano fibrous membrane spraying and tow mass ratio are that 1:400. sprays online diacetate fiber after modification and enters plasticizer bringing device and then carry out filter stick formation.One end, electrospinning chamber passes into air continuously, and the other end carries out solvent recovery by the air that is mixed with solvent from discharge electrospinning chamber., then function filter stick carries out the cigarette of cigarette on cigarette assembler, and equipment operating is normal.The cigarette rolling is carried out flue gas analysis and harmful components analysis, compare with common cellulose acetate filter rod control sample, by online method of electrostatic spinning, on tow, spray function fiber tow filter rods cigarette prepared by one deck nanofiber, can reduce tarry matters in smoke 1.6mg/ props up, also can reduce harmful ingredients in flue gas nitrosamine 31.36% simultaneously, reduce harmful ingredients in flue gas HCN18.98%, Sensory Quality of Cigarette evaluation result shows that the inherent sucking quality of flue gas is not had to significant negative effect.
Claims (8)
1. a preparation method for functionalization tow for filter stick, is characterized in that, polymer raw material is dissolved in to solvent and is made into after spinning solution, is placed in device for storing liquid; After regulating electrostatic spinning voltage to be 15~30KV, the spinning solution in device for storing liquid is supplied with to the connected spinning head of device for storing liquid continuously by micro pump; By spinning head, the speed with 1.0~5.0mL/h sprays to apart from spinning head 5~25cm described spinning solution, and the tow matrix surface of continuous moving formation nano fibrous membrane, obtains functionalization tow;
Described device for storing liquid is connected with 2~4 groups of spinning heads, and every group is 3~5 spinning heads;
Described polymer raw material and the mass ratio of solvent are 5~15:95~85;
Described polymer raw material is one or more of polyvinyl butyral, cellulose acetate, hydroxyethylcellulose, polyurethane, polyureas, polymine, gelatin, poly-hydroxysuccinic acid valerate, polyaniline, poly terephthalic acid phenylenediamine.
2. preparation method as claimed in claim 1, is characterized in that, described solvent is correspondingly selected according to the dissolubility of polymer raw material can the required solvent of solvent polymerization raw material.
3. preparation method as claimed in claim 2, is characterized in that, described solvent comprises one or more in ethanol, acetone, water, formic acid, trifluoroethanol, carrene, acetic acid, trifluoroacetic acid, oxolane, dimethyl formamide, triethanolamine.
4. preparation method as claimed in claim 1, is characterized in that, in described nano fibrous membrane, nanofiber diameter is 500nm~3 μ m.
5. preparation method as claimed in claim 1, is characterized in that, described tow matrix is 40~180m/min through the speed of receiving system.
6. preparation method as claimed in claim 1, is characterized in that, described nano fibrous membrane is 1/500~1/100 of tow quality in the amount of spraying of tow matrix surface.
7. preparation method as claimed in claim 1, is characterized in that, described tow is placed on receiving system as receiving matrix by shredding.
8. the application of the functionalization tow that the method described in claim 1~7 any one makes, is characterized in that, described functionalization tow is applied to the cigarette filter rod that preparation reduces tar, nitrosamine and HCN burst size in cigarette mainstream flue gas.
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CN104923183A (en) * | 2015-05-27 | 2015-09-23 | 河南中烟工业有限责任公司 | Adsorbent for reducing release amount of HCN (hydrogen cyanide) in mainstream smoke of cigarette |
CN105002587A (en) * | 2015-08-04 | 2015-10-28 | 浙江中烟工业有限责任公司 | Organic-inorganic nanofibers composite tow and preparation method and application thereof |
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CN105146753A (en) * | 2015-08-04 | 2015-12-16 | 浙江中烟工业有限责任公司 | Composite tow for reducing crotonaldehyde in smoke as well as preparation method and application of composite tow |
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CN105887331A (en) * | 2015-01-26 | 2016-08-24 | 重庆联佰博超医疗器械有限公司 | Preparation method for hydroxyethyl cellulose hemostatic gauze |
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CN105146753A (en) * | 2015-08-04 | 2015-12-16 | 浙江中烟工业有限责任公司 | Composite tow for reducing crotonaldehyde in smoke as well as preparation method and application of composite tow |
CN105167189A (en) * | 2015-08-04 | 2015-12-23 | 浙江中烟工业有限责任公司 | Molecularly imprinted nanofiber composite tow and production method and application thereof |
CN105088376A (en) * | 2015-08-04 | 2015-11-25 | 浙江中烟工业有限责任公司 | High interface adhesion strength nanofiber composite filament bundle and preparation method and application thereof |
CN105002587A (en) * | 2015-08-04 | 2015-10-28 | 浙江中烟工业有限责任公司 | Organic-inorganic nanofibers composite tow and preparation method and application thereof |
CN105088376B (en) * | 2015-08-04 | 2017-11-17 | 浙江中烟工业有限责任公司 | High compound tow of interfacial-adhesion strength nanofiber and its preparation method and application |
CN105167189B (en) * | 2015-08-04 | 2019-02-12 | 浙江中烟工业有限责任公司 | A kind of compound tow of molecular engram nanofiber and its preparation method and application |
CN105146753B (en) * | 2015-08-04 | 2019-02-15 | 浙江中烟工业有限责任公司 | The compound tow and its preparation method and application of crotonaldehyde in a kind of reduction flue gas |
CN111155358A (en) * | 2018-11-08 | 2020-05-15 | 湖南中烟工业有限责任公司 | Superfine fiber functional paper filter stick base material with fragrance and function of selectively reducing phenol content in smoke and preparation and application thereof |
CN111150094A (en) * | 2018-11-08 | 2020-05-15 | 湖南中烟工业有限责任公司 | Superfine fiber functional filter stick tow with fragrance carrying and smoke phenol content selectively reducing functions and preparation and application thereof |
CN111155357A (en) * | 2018-11-08 | 2020-05-15 | 湖南中烟工业有限责任公司 | Superfine fiber functionalized cellulose forming paper with fragrance carrying and smoke phenol content selectively reducing functions and preparation and application thereof |
CN111155357B (en) * | 2018-11-08 | 2022-07-12 | 湖南中烟工业有限责任公司 | Superfine fiber functionalized cellulose forming paper with fragrance carrying and smoke phenol content selectively reducing functions and preparation and application thereof |
CN111155358B (en) * | 2018-11-08 | 2022-07-12 | 湖南中烟工业有限责任公司 | Superfine fiber functional paper filter stick base material with fragrance and function of selectively reducing phenol content in smoke and preparation and application thereof |
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