CN103595290B - Modularized electronic switch for high-voltage oscillation wave generator - Google Patents
Modularized electronic switch for high-voltage oscillation wave generator Download PDFInfo
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Abstract
本发明公开了一种高压振荡波发生器用模块化电子开关,主要包括以IGBT开关串联结构为主体的圆盘式印制电路板、相应的多路输出穿心式隔离供电电源和光纤控制单元。本发明将IGBT开关单元排绕成圆盘式串联结构,实现了多个IGBT开关单元之间的电压均分和同步导通,解决了传统高压开关动作速度不够快,功率等级不够高的问题。所述多路输出隔离供电结构,在不降低功率等级和动作速度的情况下实现了多路隔离供电,提高了开关的集成度,优化了开关的结构,还可通过简单的级联,用于更高电压等级的场合。具有使用灵活、轻便,易于检修和维护的特点,特别适用于电力企业开展配电电缆绝缘状态的高压振荡波测试试验中。
The invention discloses a modularized electronic switch for a high-voltage oscillating wave generator, which mainly includes a disc-type printed circuit board with an IGBT switch series structure as the main body, a corresponding multi-channel output through-core isolated power supply and an optical fiber control unit. The invention arranges and winds the IGBT switch units into a disk-type series structure, realizes voltage equalization and synchronous conduction among a plurality of IGBT switch units, and solves the problems that the traditional high-voltage switch action speed is not fast enough and the power level is not high enough. The multi-channel output isolated power supply structure realizes multi-channel isolated power supply without reducing the power level and operating speed, improves the integration degree of the switch, optimizes the structure of the switch, and can also be used for occasions with higher voltage levels. It has the characteristics of flexible use, portability, and easy repair and maintenance. It is especially suitable for power companies to carry out high-voltage oscillatory wave test tests on the insulation state of distribution cables.
Description
技术领域technical field
本发明涉及电力设备的局部放电监测技术及其应用领域,涉及一种专门应用于电力电缆弱阻尼振荡波测试系统的装置,特别涉及一种高压振荡波发生器用模块化电子开关。The invention relates to the partial discharge monitoring technology of electric power equipment and its application field, relates to a device specially used in a power cable weakly damped oscillatory wave test system, and in particular to a modular electronic switch for a high-voltage oscillatory wave generator.
背景技术Background technique
交流电力电缆的预防性试验是保证电网可靠运行的一项重要内容。如果进行传统的工频耐压试验,其变压器的体积和重量将变得非常大,难以满足现场测试需求。近年来,一种先进的阻尼交流电压测试技术因其与交流耐压试验等效性好,且体积小,操作简单,得到了国内外电力企业的密切关注。目前国内已有很多电缆运行、试验单位利用基于该技术的高压振荡波测试系统对配网电缆开展了实际应用,现场发现并解剖验证了电缆中各类缺陷,取得了不错的效果。The preventive test of AC power cables is an important content to ensure the reliable operation of the power grid. If the traditional power frequency withstand voltage test is carried out, the volume and weight of the transformer will become very large, which is difficult to meet the needs of on-site testing. In recent years, an advanced damped AC voltage test technology has been paid close attention by domestic and foreign power companies because of its good equivalence to the AC withstand voltage test, small size, and simple operation. At present, many cable operation and test units in China have used the high-voltage oscillatory wave test system based on this technology to carry out practical applications on distribution network cables. Various defects in cables have been discovered and dissected and verified on site, and good results have been achieved.
高压振荡波测试系统最核心的部分——高压开关模块传统的是使用气隙以获得足够的耐压和通流能力,但气隙具有放电分散性大,放电时机不易控制,寿命短,噪声大,存在空气污染等缺点,现在已逐渐被半导体开关所替代。但是,实际应用中还存在若干技术问题尚待解决,比如:1)传统的半导体器件如晶闸管、MOSFET等都具有各自的不足之处,如晶闸管的动作速度过慢,MOSFET的耐高压能力差,而传统的IGBT模块成本高,体积大,迫切需要综合性能更强的器件来构建开关模块;2)按照传统的半导体制造业工艺水平,很难仅使用单一的器件就满足高电压试验所需的几十甚至几百千伏的电压等级要求,所以多个半导体功率器件的串联使用是无法避免的。而串联使用多个器件需要解决各个器件之间的电压均分问题和同步触发问题;3)多个半导体功率器件之间的电压往往相差数千伏以上,所以其各自的供电模块之间要考虑高电压隔离,而传统的隔离变压器结构使得开关系统体积庞大,笨重不易运输,所以需要一套更加轻便简洁,且能满足高电压隔离要求的多路输出隔离供电系统;4)单一的高压开关只能适用于一种电压等级下的试验环境,所以需要考虑高压开关模块化问题,使得仅通过数个模块的级联即可实现电压等级的提升。The core part of the high-voltage oscillatory wave test system - the high-voltage switch module traditionally uses an air gap to obtain sufficient withstand voltage and flow capacity, but the air gap has a large discharge dispersion, the discharge timing is not easy to control, the life is short, and the noise is large , has disadvantages such as air pollution, and has been gradually replaced by semiconductor switches. However, there are still some technical problems to be solved in practical applications, such as: 1) Traditional semiconductor devices such as thyristors, MOSFETs, etc. have their own shortcomings, such as the slow operation speed of thyristors, poor high voltage resistance of MOSFETs, However, traditional IGBT modules are costly and bulky, and there is an urgent need for devices with stronger comprehensive performance to build switch modules; 2) According to the traditional semiconductor manufacturing process level, it is difficult to use only a single device to meet the requirements for high-voltage tests. The voltage level requirements of tens or even hundreds of kilovolts, so the series use of multiple semiconductor power devices is unavoidable. The use of multiple devices in series needs to solve the problem of voltage equalization and synchronous triggering among the devices; 3) The voltages between multiple semiconductor power devices often differ by more than thousands of volts, so the respective power supply modules must be considered High-voltage isolation, and the traditional isolation transformer structure makes the switch system bulky, heavy and difficult to transport, so a more portable and simple multi-output isolated power supply system that can meet the requirements of high-voltage isolation is needed; 4) A single high-voltage switch only It can be applied to the test environment at one voltage level, so it is necessary to consider the modularization of high-voltage switches, so that the voltage level can be improved only by cascading several modules.
因此,如何设计一套模块化电子开关,使其在满足高电压、大电流要求的同时具有使用安全及便携、可拓展等的特点,实属当前电力设备研究设计领域中的一个重要课题。Therefore, how to design a set of modular electronic switches to meet the requirements of high voltage and high current while having the characteristics of safety, portability, and expandability is an important topic in the field of current power equipment research and design.
发明内容Contents of the invention
本发明提供了一种高压振荡波发生器用模块化电子开关,解决了现有的振荡波测试系统用高压开关功率密度小,寿命短,动作速度慢,开关损耗大的技术困难,提升了相关领域的技术水平,优化了振荡波测试系统的传统结构和布局,具有结构简单,易拓展成各种电压等级,外形轻便等特点。The invention provides a modular electronic switch for a high-voltage oscillatory wave generator, which solves the technical difficulties of low power density, short life, slow action speed, and large switching loss of the existing high-voltage switch for an oscillatory wave test system, and improves the related field. It optimizes the traditional structure and layout of the oscillatory wave test system. It has the characteristics of simple structure, easy expansion to various voltage levels, and light appearance.
本发明所采用的技术方案如下:The technical scheme adopted in the present invention is as follows:
一种高压振荡波发生器用模块化电子开关,包括多个开关单元、为多个开关单元供电的供电单元,以及控制多个开关单元开断状态的控制单元,所述多个开关单元互相串联连接,开关单元的接地端与高压振荡波发生器的接地端相连,开关单元的高压端与高压振荡波发生器的直流高压端相连;所述每一个开关单元均包括有控制IGBT的芯片以及连接在芯片触发信号输入端的光纤接收器;所述控制单元包括供电电源、触发开关、连接在触发开关输出端的电流放大单元,以及光纤发射器组,光纤发射器组通过光纤与开关单元的光纤接收器相连,所述控制单元通过触发开关是否被触发而控制开关单元的开断。A modular electronic switch for a high-voltage oscillatory wave generator, comprising a plurality of switch units, a power supply unit for supplying power to the plurality of switch units, and a control unit for controlling the off-state of the plurality of switch units, the plurality of switch units are connected in series , the ground terminal of the switch unit is connected to the ground terminal of the high-voltage oscillating wave generator, and the high-voltage terminal of the switch unit is connected to the DC high-voltage terminal of the high-voltage oscillating wave generator; each of the switch units includes a chip for controlling the IGBT and is connected to the The optical fiber receiver at the input end of the chip trigger signal; the control unit includes a power supply, a trigger switch, a current amplification unit connected to the output end of the trigger switch, and an optical fiber transmitter group, which is connected to the optical fiber receiver of the switch unit through an optical fiber , the control unit controls the opening and closing of the switch unit according to whether the trigger switch is triggered.
作为本发明的优选实施例,所述供电单元采用反激式PFC电源拓扑结构实现多路IGBT的隔离供电,主要包括依次连接的耦合变压器、整流桥,以及PFC变换器,所述供电单元进一步包括有半导体开关、磁芯、整流二极管、滤波电容,以及缠绕在磁芯上的一次侧线圈和二次侧线圈组;其中,所述PFC变换器的输出端连接半导体开关的栅极G,所述整流二极管和滤波电容串联后连接在二次侧线圈的两端,一次侧线圈的两端分别与半导体开关的源极S和PFC变换器的另外一支输出端相连,所述半导体开关的漏极D接地。As a preferred embodiment of the present invention, the power supply unit adopts a flyback PFC power supply topology to realize the isolated power supply of multiple IGBTs, mainly including coupling transformers, rectifier bridges, and PFC converters connected in sequence, and the power supply unit further includes There are semiconductor switches, magnetic cores, rectifier diodes, filter capacitors, and primary side coils and secondary side coil groups wound on the magnetic cores; wherein, the output end of the PFC converter is connected to the gate G of the semiconductor switch, and the The rectifier diode and the filter capacitor are connected in series to both ends of the secondary side coil, and the two ends of the primary side coil are respectively connected to the source S of the semiconductor switch and the other output terminal of the PFC converter, and the drain of the semiconductor switch D is grounded.
作为本发明的优选实施例,所述耦合变压器为降压变压器,采用220VAC输入、36VAC输出的环形变压器;所述整流桥和PFC变换器串联后形成整流和功率因数校正单元,该整流和功率因数校正单元采用不小于15A通流能力的整流桥和功率因数校正芯片UC3845级联。As a preferred embodiment of the present invention, the coupling transformer is a step-down transformer, which adopts a toroidal transformer with 220VAC input and 36VAC output; the rectifier bridge and the PFC converter are connected in series to form a rectification and power factor correction unit. The correction unit is cascaded with a rectifier bridge with a flow capacity of not less than 15A and a power factor correction chip UC3845.
作为本发明的优选实施例,所述一次侧线圈不大于两匝,二次侧线圈组仅一匝以防止磁芯饱和;半导体开关为耐压100V以上、通流能力20A以上的低开通电阻MOSFET。As a preferred embodiment of the present invention, the primary side coil is no more than two turns, and the secondary side coil group has only one turn to prevent magnetic core saturation; the semiconductor switch is a low on-resistance MOSFET with a withstand voltage of more than 100V and a current capacity of more than 20A .
作为本发明的优选实施例,所述磁芯的相对磁导率不小于2000、饱和磁感应强度不小于0.5T、剩余磁感应强度不大于0.2T;所述整流二极管为通流能力不小于3A的快恢复二极管;滤波电容的容值不小于4700uF;开关单元拓扑结构相同,串联后辐辏形组合成圆盘印制电路板,与供电单元在圆盘中心一一相连。As a preferred embodiment of the present invention, the relative magnetic permeability of the magnetic core is not less than 2000, the saturation magnetic induction is not less than 0.5T, and the residual magnetic induction is not greater than 0.2T; The recovery diode; the capacitance value of the filter capacitor is not less than 4700uF; the topology of the switching units is the same, and after series connection, they are combined into a disc printed circuit board in a convergent shape, and connected to the power supply unit one by one at the center of the disc.
作为本发明的优选实施例,所述每个开关单元进一步包括调压电路、驱动电路、IGBT半导体器件,以及均压电路;其中,驱动电路包括芯片,功率放大单元以及短路保护单元,调压电路与供电单元相连,所述调压电路的输出端与芯片的输入端相连,芯片的输出端与功率放大单元相连,;所述功率放大单元的输出端有两支,其中一支通过门极电阻连接在IGBT的g端,功率放大单元的另外一支直接连接在IGBT的e端,另外,在门极电阻和IGBT的e端之间连接有反串联的稳压管,所述短路保护单元的另外一端连接在IGBT的c端,最后,在IGBT的c端和e端之间进一步连接有均压电路。As a preferred embodiment of the present invention, each switch unit further includes a voltage regulating circuit, a driving circuit, an IGBT semiconductor device, and a voltage equalizing circuit; wherein, the driving circuit includes a chip, a power amplification unit and a short circuit protection unit, and the voltage regulating circuit It is connected to the power supply unit, the output end of the voltage regulating circuit is connected to the input end of the chip, and the output end of the chip is connected to the power amplification unit; there are two output ends of the power amplification unit, one of which passes through the gate resistor Connected to the g terminal of the IGBT, the other branch of the power amplification unit is directly connected to the e terminal of the IGBT, in addition, an anti-series regulator tube is connected between the gate resistor and the e terminal of the IGBT, and the short circuit protection unit The other end is connected to the c-terminal of the IGBT, and finally, a voltage equalizing circuit is further connected between the c-terminal and the e-terminal of the IGBT.
作为本发明的优选实施例,所述调压电路调节使得驱动电路的输入电压不大于12V;所述驱动电路的开通速度小于500ns,输出峰值电流大于3A;所述IGBT半导体器件满足耐压不低于2.52.5kV,通流能力不低于50A。As a preferred embodiment of the present invention, the voltage regulating circuit adjusts so that the input voltage of the drive circuit is not greater than 12V; the turn-on speed of the drive circuit is less than 500ns, and the output peak current is greater than 3A; the IGBT semiconductor device meets the requirements of the withstand voltage is not low At 2.52.5kV, the flow capacity is not less than 50A.
作为本发明的优选实施例,所述控制单元的供电电源采用5V的开关电源,触发开关采用拨动机械开关串联防抖电路。As a preferred embodiment of the present invention, the power supply of the control unit is a 5V switching power supply, and the trigger switch is a toggle mechanical switch connected in series with an anti-shake circuit.
作为本发明的优选实施例,所述开关单元辐辏形排列组合形成圆盘形印制电路板,其中,位于首位和末尾的开关单元之间开设有扇形口,以保证二者之间充分的高电压绝缘距离。As a preferred embodiment of the present invention, the switch units are arranged and combined in a converging form to form a disc-shaped printed circuit board, wherein fan-shaped openings are opened between the first and last switch units to ensure sufficient height between them. Voltage insulation distance.
作为本发明的优选实施例,所述开关单元之间通过耐压50kVDC的硅橡胶绝缘线串联;所述控制单元集成在控制电路板上并通过光纤与开关单元相连。As a preferred embodiment of the present invention, the switch units are connected in series through silicon rubber insulated wires with a withstand voltage of 50kVDC; the control unit is integrated on the control circuit board and connected to the switch units through optical fibers.
与现有技术相比,本发明高压振荡波发生器用模块化电子开关至少具有以下有益效果:本发明将多个开关单元串联连接,增大了高压开关的适用功率,耐压达到20kV,通流能力达到50A,特别是可以通过多个本发明级联的形式实现电压加倍,提高了本电子开关的适用性和可拓展性;另外,本发明未使用隔离变压器实现了开关单元和供电单元以及供电单元之间几十千伏的电压隔离,设备的结构更加合理。Compared with the prior art, the modularized electronic switch for the high-voltage oscillating wave generator of the present invention has at least the following beneficial effects: the present invention connects a plurality of switch units in series, increases the applicable power of the high-voltage switch, and the withstand voltage reaches 20kV, and the current flow The capacity reaches 50A, especially the doubled voltage can be realized by cascading multiple forms of the present invention, which improves the applicability and expandability of the electronic switch; in addition, the present invention realizes the switch unit, the power supply unit and the power supply without using the isolation transformer The voltage isolation of tens of kilovolts between units makes the structure of the equipment more reasonable.
附图说明Description of drawings
上述仅是本发明技术方案的概述,为了能够更清楚了解本发明的技术手段,以下结合附图和具体实施方式对本发明作进一步的详细说明。The above is only an overview of the technical solution of the present invention. In order to better understand the technical means of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1是本发明一种高压振荡波发生器用模块化电子开关的组成示意图。Fig. 1 is a schematic diagram of the composition of a modular electronic switch for a high-voltage oscillatory wave generator of the present invention.
图2是本发明一种高压振荡波发生器用模块化电子开关的供电单元的基本结构示意图。Fig. 2 is a schematic diagram of the basic structure of a power supply unit of a modular electronic switch for a high-voltage oscillatory wave generator according to the present invention.
图3是本发明一种高压振荡波发生器用模块化电子开关的一个开关单元的电路示意图。Fig. 3 is a schematic circuit diagram of a switch unit of a modular electronic switch for a high-voltage oscillatory wave generator according to the present invention.
图4是本发明一种高压振荡波发生器用模块化电子开关的控制单元的电路示意图。Fig. 4 is a schematic circuit diagram of a control unit of a modular electronic switch for a high-voltage oscillatory wave generator according to the present invention.
图5是本发明一种高压振荡波发生器用模块化电子开关的总体外观结构示意图。Fig. 5 is a schematic diagram of the overall appearance and structure of a modular electronic switch for a high-voltage oscillatory wave generator according to the present invention.
具体实施方式detailed description
请参阅图1及图5所示,在电路结构上,本发明主要由供电单元11,开关单元12、13、…111,控制单元112组成。所述供电单元11和控制单元112分别与开关单元相连。Please refer to FIG. 1 and FIG. 5 , in terms of circuit structure, the present invention is mainly composed of a power supply unit 11 , switch units 12 , 13 , . . . 111 , and a control unit 112 . The power supply unit 11 and the control unit 112 are respectively connected to the switch unit.
请特别参阅图3所示,所述开关单元12~111拓扑结构相同,每个开关单元分别包括调压电路31、驱动电路32、BIMOSFET工艺的IGBT半导体器件33、均压电路34、光纤接收器35。其中,驱动电路32包括芯片、功率放大单元以及短路保护单元;调压电路与供电单元11的供电输出端相连,所述调压电路31的输出端与芯片的输入端相连,芯片的输出端与功率放大单元相连,光纤接收器35连接在芯片的触发信号输入端,短路保护单元连接在芯片的使能端;所述功率放大单元的输出端有两支,其中一支通过门极电阻连接在IGBT33的g端,功率放大单元的另外一支直接连接在IGBT33的e端,另外,在门极电阻和IGBT33的e端之间连接有反串联的稳压管,所述短路保护单元的另外一端连接在IGBT33的c端,最后,在IGBT33的c端和e端之间进一步连接有均压电路34。开关单元12~111互相串联,开关单元12的地端接大地,开关单元111的高压端接振荡波测试系统的高压输出端;光纤接收器35接收触发的光信号并转化为电信号控制IGBT动作;均压电路实现每个开关单元之间的电压均分。Please refer to FIG. 3 in particular. The switch units 12-111 have the same topological structure, and each switch unit includes a voltage regulating circuit 31, a drive circuit 32, an IGBT semiconductor device 33 of BIMOSFET technology, a voltage equalizing circuit 34, and an optical fiber receiver. 35. Wherein, the driving circuit 32 includes a chip, a power amplification unit and a short circuit protection unit; the voltage regulating circuit is connected to the power supply output end of the power supply unit 11, the output end of the voltage regulating circuit 31 is connected to the input end of the chip, and the output end of the chip is connected to the input end of the chip. The power amplifying unit is connected, the optical fiber receiver 35 is connected to the trigger signal input end of the chip, and the short circuit protection unit is connected to the enabling end of the chip; there are two output ends of the power amplifying unit, one of which is connected to the The g terminal of the IGBT33, the other branch of the power amplification unit is directly connected to the e terminal of the IGBT33, in addition, an anti-series regulator tube is connected between the gate resistor and the e terminal of the IGBT33, and the other end of the short circuit protection unit It is connected to the c terminal of the IGBT33, and finally, a voltage equalizing circuit 34 is further connected between the c terminal and the e terminal of the IGBT33. The switch units 12-111 are connected in series, the ground terminal of the switch unit 12 is connected to the ground, the high voltage terminal of the switch unit 111 is connected to the high voltage output terminal of the oscillatory wave test system; the optical fiber receiver 35 receives the triggered optical signal and converts it into an electrical signal to control the IGBT action ; The voltage equalizing circuit realizes equal voltage sharing between each switching unit.
所述调压电路31调节使得驱动电路的输入电压不大于12V,本发明使用了线性稳压芯片7812,再通过芯片QQ04将单路+12V供电转化为+15V、-8V双路供电。驱动电路32为保证可靠驱动IGBT,应满足开通速度小于500ns,输出峰值电流大于3A,优选的,本发明使用TD350芯片外接功率放大器TIP41C进行驱动。IGBT半导体器件33要有足够的功率等级,应满足耐压不低于2.5kV,通流能力不低于50A,优选的,本发明使用BIMOSFET工艺的IXB86N300芯片,耐压3kV,通流能力86A。均压电路34使用5MΩ高压无感电阻。光纤接收器35为AVAGO公司的HFBR2522。The voltage regulating circuit 31 adjusts so that the input voltage of the drive circuit is not greater than 12V. The present invention uses a linear voltage regulator chip 7812, and then converts the single +12V power supply into +15V, -8V dual power supply through the chip QQ04. In order to ensure reliable driving of the IGBT, the driving circuit 32 should meet the requirement that the turn-on speed is less than 500 ns, and the output peak current is greater than 3 A. Preferably, the present invention uses the external power amplifier TIP41C of the TD350 chip for driving. The IGBT semiconductor device 33 should have a sufficient power level, and should satisfy a withstand voltage of not less than 2.5kV and a flow capacity of not less than 50A. Preferably, the present invention uses the IXB86N300 chip of the BIMOSFET process, with a withstand voltage of 3kV and a flow capacity of 86A. The voltage equalizing circuit 34 uses a 5MΩ high voltage non-inductive resistor. The optical fiber receiver 35 is HFBR2522 of AVAGO Company.
请特别参阅图2所示,所述供电单元11采用反激式PFC电源拓扑结构,实现十路IGBT单元的隔离供电,主要包括耦合变压器21、整流桥、PFC变换器(即功率因数校正变换器)、MOSFET半导体开关214、磁芯215、整流二极管216~225、滤波电容226~235,以及缠绕在磁芯215上的一次侧线圈23和二次侧线圈组24-213。其中,耦合变压器21的输入端为市电,耦合变压器21的输出端连接所述整流桥的输入端,所述整流桥的输出端连接PFC变换器的输入端,所述PFC变换器的输出端连接MOSFET半导体开关的栅极G,所述整流二极管216-226和滤波电容226-235串联后连接在二次侧线圈的两端,二次侧线圈为一匝,一次侧线圈为两匝,两匝一次侧线圈的两端分别与MOSFET半导体开关的源极S和PFC变换器的另外一支输出端相连,所述MOSFET半导体开关的漏极D接地。所述整流二极管和滤波电容串联后形成整个供电单元的供电输出端,当PFC变换器控制MOSFET半导体开关导通时,磁芯215的一次侧线圈开始储能,此时,通过耦合变压器21对开关单元供电;当PFC变换器控制MOSFET半导体开关关断时,磁芯215的一次侧线圈释放能量到二次侧线圈,以便对开关单元供电。Please refer to FIG. 2 in particular. The power supply unit 11 adopts a flyback PFC power supply topology to realize isolated power supply of ten IGBT units, and mainly includes a coupling transformer 21, a rectifier bridge, and a PFC converter (that is, a power factor correction converter ), MOSFET semiconductor switch 214, magnetic core 215, rectifier diodes 216-225, filter capacitors 226-235, primary side coil 23 and secondary side coil group 24-213 wound on the magnetic core 215. Wherein, the input end of coupling transformer 21 is mains, the output end of coupling transformer 21 is connected the input end of described rectifier bridge, the output end of described rectifier bridge is connected the input end of PFC converter, the output end of described PFC converter Connect the gate G of the MOSFET semiconductor switch, the rectifier diodes 216-226 and filter capacitors 226-235 are connected in series to both ends of the secondary side coil, the secondary side coil has one turn, the primary side coil has two turns, and the two The two ends of the turn primary side coil are respectively connected with the source S of the MOSFET semiconductor switch and the other output terminal of the PFC converter, and the drain D of the MOSFET semiconductor switch is grounded. The rectifier diode and the filter capacitor are connected in series to form the power supply output end of the entire power supply unit. When the PFC converter controls the MOSFET semiconductor switch to be turned on, the primary side coil of the magnetic core 215 starts to store energy. At this time, the coupling transformer 21 couples the switch Unit power supply; when the PFC converter controls the MOSFET semiconductor switch to turn off, the primary side coil of the magnetic core 215 releases energy to the secondary side coil, so as to supply power to the switch unit.
所述耦合变压器21为降压变压器,采用220VAC输入、36VAC输出。整流桥和PFC变换器串联后形成整流和功率因数校正单元22,该整流和功率因数校正单元22采用不小于15A通流能力的整流桥和功率因数校正芯片UC3845级联。一次侧线圈23不大于两匝,二次侧线圈组24~213仅一匝以防止磁芯215饱和。MOSFET半导体开关214应使用耐压100V以上、通流能力20A以上的低开通电阻MOSFET,优选的,本发明采用的MOSFET型号为IRFP260。磁芯215须满足相对磁导率不小于2000、饱和磁感应强度不小于0.5T、剩余磁感应强度不大于0.2T,优选的,本发明使用的磁芯为外径102mm,内径85mm,高度2mm的铁氧体磁芯,初始相对磁导率为2500,饱和磁感应强度为0.54T,剩余磁感应强度为0.2T。整流二极管216~225应使用通流能力不小于3A的快恢复二极管,优选的,本发明使用型号为BYV36C的二极管。滤波电容226~235容值不小于4700uF,优选的,本发明使用容值6800uF,耐压50V的铝电解电容。The coupling transformer 21 is a step-down transformer, which adopts 220VAC input and 36VAC output. The rectification bridge and the PFC converter are connected in series to form a rectification and power factor correction unit 22. The rectification and power factor correction unit 22 adopts a rectification bridge with a flow capacity of not less than 15A and a power factor correction chip UC3845 to be cascaded. The primary side coil 23 has no more than two turns, and the secondary side coil groups 24 - 213 have only one turn to prevent the magnetic core 215 from being saturated. The MOSFET semiconductor switch 214 should use a low on-resistance MOSFET with a withstand voltage of more than 100V and a flow capacity of more than 20A. Preferably, the type of MOSFET used in the present invention is IRFP260. The magnetic core 215 must meet the requirements that the relative permeability is not less than 2000, the saturation magnetic induction is not less than 0.5T, and the residual magnetic induction is not greater than 0.2T. Preferably, the magnetic core used in the present invention is an iron core with an outer diameter of 102mm, an inner diameter of 85mm, and a height of 2mm. The oxygen core has an initial relative permeability of 2500, a saturation magnetic induction of 0.54T, and a residual magnetic induction of 0.2T. The rectifier diodes 216-225 should use fast recovery diodes with a flow capacity not less than 3A. Preferably, the present invention uses a diode with a model number of BYV36C. The capacitance of the filter capacitors 226-235 is not less than 4700uF. Preferably, the present invention uses aluminum electrolytic capacitors with a capacitance of 6800uF and a withstand voltage of 50V.
所述控制单元112主要由供电电源41、触发开关42、电流放大单元43、光纤发射器组44~53组成。其中,所述光纤发射器组通过光纤分别与对应的开关单元的光纤接收器35连接。所述控制单元112通过触发开关42是否被触发而控制开关单元的关断状态。The control unit 112 is mainly composed of a power supply 41 , a trigger switch 42 , a current amplification unit 43 , and an optical fiber transmitter group 44 - 53 . Wherein, the optical fiber transmitter groups are respectively connected to the optical fiber receivers 35 of the corresponding switch units through optical fibers. The control unit 112 controls the off state of the switch unit according to whether the trigger switch 42 is triggered.
所述供电电源41采用5V的开关电源,触发开关42采用拨动机械开关串联防抖电路,电流放大单元43采用NPN三极管FJD3076,光纤发射器组44~53采用AVAGO公司的HFBR1522。所述的光纤长度为2m。The power supply 41 uses a 5V switching power supply, the trigger switch 42 uses a toggle mechanical switch series anti-shake circuit, the current amplifying unit 43 uses an NPN transistor FJD3076, and the fiber optic transmitter group 44-53 uses HFBR1522 from AVAGO Company. The length of the optical fiber is 2m.
在具体外观上,本发明主要由一块圆盘形印制电路板51,一块供电板电路板52,一块控制电路板53,光纤54~513构成。In terms of specific appearance, the present invention mainly consists of a disc-shaped printed circuit board 51, a power supply board circuit board 52, a control circuit board 53, and optical fibers 54-513.
所述圆盘形印制电路板51主要由开关单元12、13、…111辐辏形排列组合而成。在圆盘形印制电路板51上,开关单元12、13、…、111之间通过耐压50kVDC的硅橡胶绝缘线串联,连接方式为螺栓固定。同时,在圆盘形印制电路板51上还做了如下集成:The disc-shaped printed circuit board 51 is mainly composed of switch units 12 , 13 , . . . 111 arranged in a convergent shape. On the disc-shaped printed circuit board 51 , the switch units 12 , 13 , . Simultaneously, the following integration has also been done on the disc-shaped printed circuit board 51:
1)中心集成了磁芯215;2)开关单元12~111前端分别集成了整流二极管216~225,电容226~235,二次侧线圈组24~213,每个二次侧线圈和相应开关单元间通过螺栓相连,开关单元与控制电路板53之间通过光纤相连;3)圆盘中心穿孔,供一次侧线圈23绕过磁芯215用;4)圆盘在开关单元12和开关单元111之间开扇形口,以保证二者之间充分的高电压绝缘距离。1) The core 215 is integrated in the center; 2) The front ends of the switch units 12-111 are respectively integrated with rectifier diodes 216-225, capacitors 226-235, secondary side coil groups 24-213, each secondary side coil and the corresponding switch unit The switch unit and the control circuit board 53 are connected by optical fibers; 3) The center of the disc is perforated for the primary side coil 23 to bypass the magnetic core 215; 4) The disc is connected between the switch unit 12 and the switch unit 111 Open fan-shaped openings to ensure sufficient high-voltage insulation distance between the two.
所述供电单元11通过绕于磁芯215上的一次侧线圈23和圆盘形印制电路板51耦合,为其提供能量。The power supply unit 11 is coupled to the disc-shaped printed circuit board 51 through the primary side coil 23 wound on the magnetic core 215 to provide energy thereto.
所述供电电路板52集成了供电单元11中除圆盘上已集成器件外的所有元素。The power supply circuit board 52 integrates all elements in the power supply unit 11 except the components integrated on the disk.
所述控制电路板53集成了控制单元112中的所有元素。The control circuit board 53 integrates all elements in the control unit 112 .
本发明是作为高压振荡波发生器的高压开关部分,在振荡波发生器施加高电压之后通过本发明提供的模块化电子开关的快速导通产生弱阻尼LC谐振振荡波。具体实施方式分为一个模块化电子开关产生20kV等级振荡波和拓展为两个模块化电子开关级联产生40kV等级振荡波两种。下面对两种具体实施方式分别加以说明:The present invention is used as a high-voltage switch part of a high-voltage oscillatory wave generator. After the oscillatory wave generator applies a high voltage, the weakly damped LC resonant oscillatory wave is generated through the rapid conduction of the modularized electronic switch provided by the present invention. The specific implementation method is divided into two types: one modular electronic switch generates 20kV level oscillating wave and expands to two modular electronic switches cascaded to generate 40kV level oscillating wave. Two specific implementation methods are described respectively below:
1)单一模块化电子开关产生20kV等级振荡波。开关单元12的低压端与高压振荡波发生器的低压端相连,开关单元111的高压端与高压振荡波发生器的直流高压端相连。具体的过程是,供电单元11通电后,在高压振荡波发生器线性加压阶段,控制单元112控制开关单元12~111呈关断状态;加压完成后,控制单元112的触发开关导通,控制开关单元12~111同时导通并维持于导通状态,导通速度为500ns。高压开关导通后,试品C和电感L及电感L的内阻R形成LCR阻尼谐振回路,在试品C上产生最高20kV的弱阻尼LC串联谐振振荡波。1) A single modular electronic switch generates 20kV level oscillating waves. The low-voltage end of the switch unit 12 is connected to the low-voltage end of the high-voltage oscillatory wave generator, and the high-voltage end of the switch unit 111 is connected to the DC high-voltage end of the high-voltage oscillatory wave generator. The specific process is that after the power supply unit 11 is powered on, the control unit 112 controls the switch units 12-111 to be in the off state during the linear pressurization stage of the high-voltage oscillatory wave generator; after the pressurization is completed, the trigger switch of the control unit 112 is turned on, The control switch units 12 to 111 are simultaneously turned on and maintained in a turned-on state, and the turn-on speed is 500 ns. After the high-voltage switch is turned on, the sample C, the inductor L and the internal resistance R of the inductor L form an LCR damping resonant circuit, and a weakly damped LC series resonant oscillation wave of up to 20kV is generated on the sample C.
2)两个模块化电子开关级联产生40kV等级振荡波。将本发明中的两个圆盘形印制电路板单元51叠在一起后串联使用,一次侧线圈23从两圆盘圆心穿过,控制电路板53中再拓展出10路光纤控制信号接入另一个圆盘形印制电路板即可。具体接入高压振荡波发生器时,将上方圆盘的开关单元111的高压端接在高压振荡波发生器的高压端,将下方圆盘的开关单元12的低压端接入高压振荡波发生器的低压端,按照1)中同样的实施方式,即可产生40kV等级的振荡波。2) Two modular electronic switches are cascaded to generate 40kV level oscillating waves. The two disk-shaped printed circuit board units 51 in the present invention are stacked together and used in series, the primary side coil 23 passes through the center of the two disks, and 10 optical fiber control signal access channels are expanded in the control circuit board 53 Another disc-shaped printed circuit board will do. When specifically connecting to the high-voltage oscillatory wave generator, connect the high-voltage end of the switch unit 111 of the upper disc to the high-voltage end of the high-voltage oscillatory wave generator, and connect the low-voltage end of the switch unit 12 of the lower disc to the high-voltage oscillatory wave generator According to the same implementation method in 1), a 40kV level oscillation wave can be generated.
采用以上的设计后,本发明至少具有如下优点:After adopting above design, the present invention has following advantage at least:
1、本发明使用新型的BIMOSFET工艺的IGBT芯片取代了传统的IGBT模块,在耐受电压等级不变的情况下缩小了器件体积,提高了开关的动作速度,降低了成本;1. The present invention uses a new type of BIMOSFET process IGBT chip to replace the traditional IGBT module, which reduces the size of the device while maintaining the same withstand voltage level, improves the operating speed of the switch, and reduces the cost;
2、本发明对串联开关单元进行了电压均分,从而使得各个开关单元的电压分布更加均匀;使用相同长度的光纤控制模块化电子开关的动作,实现了各个开关单元之间的同步触发,避免了电子开关在动作过程中因开关速度不一产生故障,提高了设备的可靠性;同时,光纤触发方式实现了控制模块的高电压隔离,使得操作者人身安全得到更好的保障;2. The present invention divides the voltage of the series switch units evenly, so that the voltage distribution of each switch unit is more uniform; using the same length of optical fiber to control the action of the modular electronic switch realizes the synchronous triggering between each switch unit, avoiding It prevents the failure of the electronic switch due to the different switching speed during the action process, which improves the reliability of the equipment; at the same time, the optical fiber trigger method realizes the high voltage isolation of the control module, so that the personal safety of the operator is better guaranteed;
3、本发明采用了一种新型的供电方式,提高了供电功率,使得更多级的开关单元的串联得以实现,增大了高压开关的适用功率等级,最终的耐压达到20kV,通流能力达到50A;特别是可以通过多个本发明级联的形式实现电压加倍,提高了本电子开关的适用性和可拓展性;3. The present invention adopts a new type of power supply mode, which improves the power supply, realizes the series connection of more switch units, increases the applicable power level of the high-voltage switch, and the final withstand voltage reaches 20kV, and the current flow capacity Reaching 50A; in particular, the voltage can be doubled by cascading multiple forms of the present invention, which improves the applicability and expandability of the electronic switch;
4、本发明未使用隔离变压器就实现了开关单元与供电单元之间、供电单元互相之间几十千伏的电压隔离,设备的结构更加合理,大大缩减了模块化电子开关的体积和重量,便于运输和携带。4. The present invention realizes tens of kilovolts of voltage isolation between the switch unit and the power supply unit, and between the power supply units without using an isolation transformer. The structure of the equipment is more reasonable, and the volume and weight of the modular electronic switch are greatly reduced. Easy to transport and carry.
5、本发明将IGBT开关单元排绕成圆盘式串联结构,实现了多个IGBT开关单元之间的电压均分和同步导通,解决了传统高压开关动作速度不够快,功率等级不够高的问题。所述多路输出隔离供电结构,在不降低功率等级和动作速度的情况下实现了多路隔离供电,提高了开关的集成度,优化了开关的结构,还可通过简单的级联,用于更高电压等级的场合。具有使用灵活、轻便,易于检修和维护的特点,特别适用于电力企业开展配电电缆绝缘状态的高压振荡波测试试验中。5. The present invention winds the IGBT switch units into a disk-type series structure, realizes voltage sharing and synchronous conduction among multiple IGBT switch units, and solves the problem that the traditional high-voltage switch action speed is not fast enough and the power level is not high enough question. The multi-channel output isolated power supply structure realizes multi-channel isolated power supply without reducing the power level and operation speed, improves the integration degree of the switch, optimizes the structure of the switch, and can also be used for occasions with higher voltage levels. It has the characteristics of flexible use, portability, and easy repair and maintenance. It is especially suitable for power companies to carry out high-voltage oscillatory wave test tests on the insulation state of distribution cables.
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,本领域技术人员利用上述揭示的技术内容做出些许简单修改、等同变化或修饰,均落在本发明的保护范围内。The above is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Those skilled in the art make some simple modifications, equivalent changes or modifications by using the technical content disclosed above, all of which fall within the scope of the present invention. within the scope of protection of the invention.
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