CN103519057B - 一种营养水磨糯米粉 - Google Patents
一种营养水磨糯米粉 Download PDFInfo
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- CN103519057B CN103519057B CN201310492272.3A CN201310492272A CN103519057B CN 103519057 B CN103519057 B CN 103519057B CN 201310492272 A CN201310492272 A CN 201310492272A CN 103519057 B CN103519057 B CN 103519057B
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- glutinous rice
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Abstract
本发明公开的一种营养水磨糯米粉,涉及食品加工技术领域;是由糯米、糙米、红薯、白芍、桃仁、土豆、茯苓、葛根、海带和山药制成,其制备过程包括:备料,糯米与糙米预处理,红薯预处理,白芍预处理,茯苓预处理,海带预处理,山药预处理,葛根预处理,土豆预处理,桃仁预处理,糯米粉合成;具有营养价值较高、适合制作各种食品、且适合各年龄层次人群食用,还具有养血柔肝、利水渗湿、健脾宁心、降糖降脂、补脾养胃、生津益肺、补肾涩精等保健功效;同时,用其制作的食品具有滋性适中、易食用、口感柔软爽滑、水煮不浑汤等特点,可用于制作汤圆、糯米糍、小圆子等食品,还可用于制作冰淇淋、水果羹等食品。
Description
技术领域
本发明涉及食品加工技术领域,特别是一种营养水磨糯米粉。
背景技术
糯米味甘、性温,入脾、胃、肺经,具有补中益气、健脾养胃、止虚汗等功效,对脾胃虚寒、食欲不佳、腹胀腹泻有缓解作用;同时,糯米含有蛋白质、脂肪、糖类、钙、磷、铁、维生素B1、维生索B2、烟酸及淀粉等,营养丰富;特别是由糯米加工而成的糯米粉,以柔软、韧滑、香糯而著称,是制作汤团、元宵之类食品和家庭小吃的上佳食料。但是,现有的糯米粉,大都采用糯米直接粉碎或采用水磨的方法加工而成,其滋性太强,不利于消化;且由于滋性过高,经常沾牙,食用时相当麻烦。同时,现有的糯米粉,大都采用单一的糯米加工而成,其营养比较单一。近些年出现了一些采用多种原料加工的糯米粉,如中国专利(专利申请号201210586205.3)“一种生津益血的糯米粉及制备方法”,包括红参超微粉、生地黄超微粉和糯米粉;其中红参超微粉的重量份为5~15,生地黄超微粉的重量份为10~20,糯米粉的重量份为65~85;本发明有益效果:清热凉血,养阴生津,益气摄血,生津益血,保持人体健康。又如中国专利(专利申请号201010590476.7)“一种高营养糯米粉的加工工艺”,选用黑糯米、黑香米、黑花生、黑芝麻、黑豆及核桃仁作为原料,按一定比例进行混合加工,并通过低温石碓磕制的方式,生产出易食用且营养价值高的糯米粉。本发明的一种高营养糯米粉的加工工艺通过低温石碓磕制的方式加工上述的原料,能够最大限度的保留其原料中的营养成分,通过该发明的一种高营养糯米粉的加工工艺所加工出来的糯米粉,不但不沾牙、米质纯,而且远离一切工业污染,煮不浑汤,清香可口,能迅速补充人体所需的微量元素。还有中国专利(专利申请号201010590488.X)“一种蔬菜糯米粉加工工艺”,是将糯米与多种蔬菜配比后,通过低温磕制得到一种新的糯米粉,不但制作工艺简单,利于推广,而且产品口味独特,营养价值高。
发明内容
本发明的目的在于提供一种营养价值较高、适合制作各种食品、且适合各年龄层次人群食用的糯米粉,具有养血柔肝、利水渗湿、健脾宁心、降糖降脂、补脾养胃、生津益肺、补肾涩精等保健功效;同时,用其制作的食品具有滋性适中、易食用、口感柔软爽滑、水煮不浑汤等特点。
本发明所采取的技术方案是发明一种营养水磨糯米粉,是由下列按重量份的原料制备而成:
糯米 70-80 糙米5-10 红薯2-4 白芍1-3
桃仁 1-3 土豆3-5 茯苓1-3 葛根1-3
海带 0.5-1 山药1-3;
其制备方法如下:
A、备料:按照上述重量份分别取各原料,备用;
B、糯米与糙米预处理:
a、糯米预处理:将备用的糯米,投入1-4倍重量的清水中,在10-25℃浸泡,使其膨化,过滤,得膨化糯米,备用;
b、糙米预处理:将备用的糙米,投入1-1.5倍重量、35-45℃的温水中浸泡5-10小时,使其颗粒膨化,过滤,得膨化糙米,备用;
c、混合:将备用的膨化糯米和膨化糙米投入混合机中混合,然后投入石碓中,在0-10℃下磕制30-60min,得到混合粗粉,备用;
C、红薯预处理:将备用的红薯除去表皮,投入煮沸的水中,煮至其全熟;然后,将全熟的红薯投入研磨机中处理,经80-120目筛网过滤,收集滤出的粉末,得红薯粉,备用;
D、白芍预处理:将备用的白芍,粉碎成20-40目的颗粒,置于提取罐中,再加入2-5倍重量、体积浓度为50-80%的食用乙醇,煮沸提取1-1.5小时,过滤,得白芍醇提液;再将白芍醇提液在50-65℃下浓缩至原体积的1/5-1/2,得白芍醇提浓缩液;接着向白芍醇提浓缩液中加入占其重量4.2-7.6%的硅胶,在温度为35-45℃、压力为0.04-0.1MPa的条件下处理30-45min,且全程按顺时针方向搅拌,然后经管式离心机过滤,收集白芍醇提离心液;再向白芍醇提离心液中加入占其重量10-15%的变性淀粉、10-15%的麦芽糊精、0.1-0.5%的甜菊糖,混合均匀,经喷雾干燥,得白芍干粉,备用;
E、茯苓预处理:将备用的茯苓,投入1-4倍重量的清水中,煮沸提取1-1.5小时,过滤,得一次水提液;再向余渣中加入同等重量的清水,煮沸提取0.5-1.0小时,过滤,得二次水提液;合并两次水提液,得茯苓水提液;再保持水提液温度为35-50℃,在常压下过葡聚糖凝胶柱,控制流速为25-30L/h,收集过葡聚糖凝胶柱的上柱液,备用;然后,将过葡聚糖凝胶柱的上柱液加热至45-50℃,在压力为1.5-3.0MPa压力下过酸性氧化铝柱,流速为30-45L/h,收集过酸性氧化铝柱的上柱液,备用;再将过酸性氧化铝柱的上柱液在2.5-4.0MPa压力下经膜孔径为1-10nm微滤膜过滤,收集滤液;然后,将滤液在真空条件下浓缩至原体积的1/5-1/2,得浓缩液;再向浓缩液中加入占其重量0.5-1.2%的碳酸氢钠粉末,拌匀,在常温常压下静置25-50min,然后经5000-10000转/min的高速离心机离心,收集离心液,即为茯苓液,备用;
F、海带预处理:将备用的海带投入1-2倍重量的植物油中,在80-110℃处理10-15min,过滤;再将海带沥干表面残留的植物油,放入干燥箱中,在60-80℃下干燥1-2小时,得处理海带,备用;
G、山药预处理:将备用的山药去除表皮,放入耐高压的容器中,同时加入占其重量30-45%的清水,在压力为1.5-2.0MPa、温度为45-75℃的条件下,处理15-20min,得处理山药,备用;
H、葛根预处理:将备用的葛根洗净,投入1-1.5倍重量的沸水中,煮至葛根熟透,过滤,收集葛根渣;再将葛根渣放入研磨机中处理,得葛根浆料;然后向葛根浆料中加入占其重量10-20%的蜂蜜,搅拌均匀,得葛根浆,备用;
I、土豆预处理:将备用的土豆放入沸水中,煮至土豆熟透,过滤,再将熟透的土豆粉碎,过60-100目网,得土豆泥;接着向土豆泥中加入占其重量35-50%的清水,同时加入占其重量0.1-0.25%的中性蛋白酶、0.2-0.4%的α-淀粉酶,混合均匀,在25-36℃下酶解1-5小时,得酶解土豆泥;然后再向酶解土豆泥中加入占其重量10-25%的清水,同时将其加热至70-100℃,恒温保持15-25min,得处理酶解土豆泥;再将处理酶解土豆泥在0.15-0.20MPa压力下经板框压滤机过滤,收集滤出的液体,得土豆浆,备用;
J、桃仁预处理:将备用的桃仁粉碎成40-60目颗粒,在1-5℃下经冷压榨处理,得桃仁液与桃仁渣;再将桃仁渣投入容器中,加入2-4倍重量、体积浓度50-75%的食用乙醇,煮沸提取0.5-1.5小时,过滤,得桃仁醇提液;将桃仁醇提液与桃仁液合并,一起投入混合机中混匀,得混合液;向混合液中加入占其重量0.2-1.2%的蔗糖酯,在30-50℃下搅拌2-3小时,接着将其在0-10℃放置2-4小时,得掺和液;再将掺和液在真空度0.04-0.07MPa、温度为45-70℃的浓缩器中浓缩至原体积的1/5-1/2,得浓缩液;再向浓缩液中加入占其重量15-25%的变性淀粉,搅拌均匀,再经喷雾干燥,得桃仁细粉,备用;
K、糯米粉合成:
a、初混粉碎:将备用的混合粗粉、红薯粉、处理海带、处理山药混合均匀,粉碎成80-120目的颗粒,得粗混料,备用;
b、水磨:在常温常压下,将备用的粗混料投入水磨机中处理,反复水磨2次,直到水液中的固形物含量在35-40%,得水磨浆液,备用;
c、压滤:将备用的水磨浆液在0.12-0.15MPa的压力下,经板框压滤机过滤,收集板结的块状物料,备用;
d、复混:将备用的块状物料、茯苓液、葛根浆、土豆浆、白芍干粉、桃仁细粉,混合均匀,得复混料,备用;
e、均质:将备用的复混料投入均质机中,进行均质、匀化处理,得均质料,备用;
f、干燥:将备用的均质料送入气流干燥设备中,进行循环干燥,得糯米干粉,备用;
g、粉碎:将备用的糯米干粉加入至振动研磨机中,控制频率为50-60Hz、振幅为10-15mm,研磨20-40min,收集滤出的粉末,即得营养水磨糯米粉。
本发明的营养水磨糯米粉,采用糯米作为主要原料,还添加了糙米、红薯、白芍、桃仁、土豆、茯苓、葛根、海带和山药。糙米中富含的维他命、矿物质、膳食纤维和直链淀粉,特别是大量的膳食纤维和直链淀粉,能改善糯米粉的韧性和降低糯米粉的粘性,使得糯米粉的滋性适中,从而使得应用该糯米粉制作的食品易食用、且久煮不糊,水煮不浑汤。红薯(sweet potato)含有丰富的淀粉、维生素、纤维素等人体必需的营养成分,还含有丰富的镁、磷、钙等矿物元素和亚油酸等;这些物质能保持血管弹性,对防治老年习惯性便秘十分有效;红薯是一种理想的减肥食品,它的热量只有大米的1/3,而且因其富含纤维素和果胶而具有阻止糖分转化为脂肪的特殊功能;红薯所富含的β-胡萝卜素是一种有效的抗氧化剂,有助于清除体内的自由基;红薯不仅是健康食品,还是祛病的良药,能补中、和血、暖胃、肥五脏。土豆中含有禾谷类粮食所没有的胡萝卜素和抗坏血酸以及多种有益的有机酸如柠檬酸、苹果酸、草酸、乳酸等,能全面均衡糯米粉的营养,同时有机酸能防止糯米粉在储存过程中出现老化与被氧化等现象,还能起到抗菌作用,延长糯米粉的保质期。同时,本发明的营养水磨糯米粉在加工时,通过低温石碓磕制糯米和糙米,能保其天然营养成分;土豆和红薯的加工也采用合理的加工方式,远离溶剂和工业等一切污染。因此,本发明的营养水磨糯米粉营养价值较高、适合制作各种食品、且适合各年龄层次人群食用的糯米粉;同时,用其制作的食品具有滋性适中、易食用、口感柔软爽滑、水煮不浑汤等特点。
此外,本发明所采用的白芍(Paeonia sterniana Fletcher in Journ.)入肝、脾经,能养血柔肝、缓中止痛、敛阴收汗,是传统的润泽皮肤、美白的药物。桃仁[Prunus persica(L.)Batsch或Prunus davidiana(Carr.)Franch.]归心、肝、大肠经,有活血祛瘀、润肠通便之功效。茯苓[Wolfiporia cocos(Schw.)Ryv.&Gibn]归心、肺、脾、肾经,能利水渗湿、健脾宁心。葛根(Puerariae Radix)内含12%的黄酮类化合物,如葛根素、大豆黄酮苷、花生素等营养成分,还有蛋白质、氨基酸、糖、和人体必需的铁、钙、铜、硒等矿物质,是老少皆宜的名贵滋补品,有“千年人参”之美誉;葛根能营养心肌,扩张血管,故可用防治心肌缺血,心肌梗死,心律失常,高血压,动脉硬化等病症;能解肌发表,常用于发热口渴,心烦不安等病症;能降糖降脂,用于治疗高血糖,高血脂病症,有显著疗效;有益智作用,可用于治疗老年性痴呆,智力障碍,记忆力差等病症;有升举阳气,升发脾胃清阳空气而止渴,止泻痢。海带[O.japonicus(L.f.)Ker-Gawl.]养阴生津,润肺清心。山药(Dioscorea opposita)补脾养胃,生津益肺,补肾涩精;常用于脾虚食少,久泻不止,肺虚喘咳,肾虚遗精,带下,尿频,虚热消渴诸症。使得本发明的营养水磨糯米粉,还具有养血柔肝、利水渗湿、健脾宁心、降糖降脂、补脾养胃、生津益肺、补肾涩精等保健功效。
具体实施方式
以下结合实施例,对本发明作进一步的说明。下面的说明是采用例举的方式,但本发明的保护范围不应局限于此。
实施例一:
本实施例的营养水磨糯米粉,是由下列按重量份的原料制备而成:
糯米 70 糙米 10 红薯4 白芍3
桃仁 2 土豆 3 茯苓2 葛根3
海带 1 山药 2;
其制备方法如下:
A、备料:按照上述重量份分别取各原料,备用;
B、糯米与糙米预处理:
a、糯米预处理:将备用的糯米,投入2倍重量的清水中,在15℃浸泡,使其膨化,过滤,得膨化糯米,备用;
b、糙米预处理:将备用的糙米,投入1.2倍重量、40℃的温水中浸泡8小时,使其颗粒膨化,过滤,得膨化糙米,备用;
c、混合:将备用的膨化糯米和膨化糙米投入混合机中混合,然后投入石碓中,在5℃下磕制45min,得到混合粗粉,备用;
C、红薯预处理:将备用的红薯洗净,除去表皮,投入煮沸的水中,煮至其全熟;然后,将全熟的红薯投入研磨机中处理,经100目筛网过滤,收集滤出的粉末,得红薯粉,备用;
D、白芍预处理:将备用的白芍,粉碎成30目的颗粒,置于提取罐中,再加入3倍重量、体积浓度为60%的食用乙醇,煮沸提取1.2小时,过滤,得白芍醇提液;再将白芍醇提液在60℃下浓缩至原体积的1/3,得白芍醇提浓缩液;接着向白芍醇提浓缩液中加入占其重量5%的硅胶,在温度为40℃、压力为0.08MPa的条件下处理40min,且全程按顺时针方向搅拌,然后经管式离心机过滤,收集白芍醇提离心液;再向白芍醇提离心液中加入占其重量12%的变性淀粉、12%的麦芽糊精、0.3%的甜菊糖,混合均匀,经喷雾干燥,得白芍干粉,备用;
E、茯苓预处理:将备用的茯苓,投入2倍重量的清水中,煮沸提取1.2小时,过滤,得一次水提液;再向余渣中加入同等重量的清水,煮沸提取0.8小时,过滤,得二次水提液;合并两次水提液,得茯苓水提液;再保持水提液温度为40℃,在常压下过葡聚糖凝胶柱,控制流速为28L/h,收集过葡聚糖凝胶柱的上柱液,备用;然后,将过葡聚糖凝胶柱的上柱液加热至50℃,在压力为2.0MPa压力下过酸性氧化铝柱,流速为40L/h,收集过酸性氧化铝柱的上柱液,备用;再将过酸性氧化铝柱的上柱液在3MPa压力下经膜孔径为5nm微滤膜过滤,收集滤液;然后,将滤液在真空条件下浓缩至原体积的1/3,得浓缩液;再向浓缩液中加入占其重量0.8%的碳酸氢钠粉末,拌匀,在常温常压下静置40min,然后经5000-10000转/min的高速离心机离心,收集离心液,即为茯苓液,备用;
F、海带预处理:将备用的海带投入1倍重量的植物油中,在100℃处理12min,过滤;将海带沥干表面残留的植物油,放入干燥箱中,在70℃下干燥1.5小时,得处理海带,备用;
G、山药预处理:将备用的山药去除表皮,放入耐高压的容器中,同时加入占其重量40%的清水,在压力为1.8MPa、温度为60℃的条件下,处理18min,得处理山药,备用;
H、葛根预处理:将备用的葛根洗净,投入1.2倍重量的沸水中,煮至葛根熟透,过滤,收集葛根渣;再将葛根渣放入研磨机中处理,得葛根浆料;然后向葛根浆料中加入占其重量15%的蜂蜜,搅拌均匀,得葛根浆,备用;
I、土豆预处理:将备用的土豆放入沸水中,煮至土豆熟透,过滤,再将熟化的土豆粉碎,过80目网,得土豆泥;接着向土豆泥中加入占其重量40%的清水,同时加入占其重量0.2%的中性蛋白酶、0.3%的α-淀粉酶,混合均匀,在30℃下酶解4小时,得酶解土豆泥;然后再向酶解土豆泥中加入占其重量20%的清水,同时将其加热至80℃,恒温保持20min,得处理酶解土豆泥;再将处理酶解土豆泥在0.18MPa压力下经板框压滤机过滤(孔径为800目),收集滤出的液体,得土豆浆,备用;
J、桃仁预处理:将备用的桃仁经粉碎成50目的颗粒,在3℃下经冷压榨处理,得桃仁液与桃仁渣;再将桃仁渣投入容器中,加入3倍重量、体积浓度60%的食用乙醇,煮沸提取1小时,过滤,得桃仁醇提液;将桃仁醇提液与桃仁液合并,一起投入混合机中混匀,得混合液;向混合液中加入占其重量0.8%的蔗糖酯,在40℃下搅拌3小时,接着将其在5℃放置3小时,得掺和液;再将掺和液在真空度0.05MPa、温度为60℃的浓缩器中浓缩至原体积的1/3,得浓缩液;再向浓缩液中加入占其重量20%的变性淀粉,搅拌均匀,再经喷雾干燥,得桃仁细粉,备用;
K、糯米粉合成:
a、初混粉碎:将备用的混合粗粉、红薯粉、处理海带、处理山药混合均匀,粉碎成100目的颗粒,得粗混料,备用;
b、水磨:在常温常压下,将备用的粗混料投入水磨机中处理,反复水磨2次,直到水液中的固形物含量在35-40%,得水磨浆液,备用;
c、压滤:将备用的水磨浆液在0.12MPa的压力下,经板框压滤机过滤(孔径为800目),收集板结的块状物料,备用;
d、复混:将备用的块状物料、茯苓液、葛根浆、土豆浆、白芍干粉、桃仁细粉,混合均匀,得复混料,备用;
e、均质:将备用的复混料投入均质机中,进行均质、匀化处理,得均质料,备用;
f、干燥:将备用的均质料送入气流干燥设备中,进行循环干燥,得糯米干粉,备用;
g、粉碎:将备用的糯米干粉加入至振动研磨机中,控制频率为60Hz、振幅为12mm,研磨30min,收集滤出的粉末,即得营养水磨糯米粉。
实施例二:
本实施例的营养水磨糯米粉,是由下列按重量份的原料制备而成:
糯米 80 糙米 8 红薯2 白芍1
桃仁 1 土豆 5 茯苓1 葛根1
海带 1 山药 1;
其制备方法与实施例一相同。
实施例三:
本实施例的营养水磨糯米粉,是由下列按重量份的原料制备而成:
糯米 75.5 糙米 5 红薯3 白芍2
桃仁 3 土豆 5 茯苓2 葛根2
海带 0.5 山药 2;
其制备方法与实施例一相同。
本发明的营养水磨糯米粉,可用于制作汤圆、糯米糍、小圆子等食品,还可用于制作冰淇淋、水果羹等食品。
Claims (1)
1.一种营养水磨糯米粉,其特征在于是由下列按重量份的原料制备而成:
糯米 70-80 糙米5-10 红薯2-4 白芍1-3
桃仁 1-3 土豆3-5 茯苓1-3 葛根1-3
海带 0.5-1 山药1-3;
其制备方法如下:
A、备料:按照上述重量份分别取各原料,备用;
B、糯米与糙米预处理:
a、糯米预处理:将备用的糯米,投入1-4倍重量的清水中,在10-25℃浸泡,使其膨化,过滤,得膨化糯米,备用;
b、糙米预处理:将备用的糙米,投入1-1.5倍重量、35-45℃的温水中浸泡5-10小时,使其颗粒膨化,过滤,得膨化糙米,备用;
c、混合:将备用的膨化糯米和膨化糙米投入混合机中混合,然后投入石碓中,在0-10℃下磕制30-60min,得到混合粗粉,备用;
C、红薯预处理:将备用的红薯除去表皮,投入煮沸的水中,煮至其全熟;然后,将全熟的红薯投入研磨机中处理,经80-120目筛网过滤,收集滤出的粉末,得红薯粉,备用;
D、白芍预处理:将备用的白芍,粉碎成20-40目的颗粒,置于提取罐中,再加入2-5倍重量、体积浓度为50-80%的食用乙醇,煮沸提取1-1.5小时,过滤,得白芍醇提液;再将白芍醇提液在50-65℃下浓缩至原体积的1/5-1/2,得白芍醇提浓缩液;接着向白芍醇提浓缩液中加入占其重量4.2-7.6%的硅胶,在温度为35-45℃、压力为0.04-0.1MPa的条件下处理30-45min,且全程按顺时针方向搅拌,然后经管式离心机过滤,收集白芍醇提离心液;再向白芍醇提离心液中加入占其重量10-15%的变性淀粉、10-15%的麦芽糊精、0.1-0.5%的甜菊糖,混合均匀,经喷雾干燥,得白芍干粉,备用;
E、茯苓预处理:将备用的茯苓,投入1-4倍重量的清水中,煮沸提取1-1.5小时,过滤,得一次水提液;再向余渣中加入同等重量的清水,煮沸提取0.5-1.0小时,过滤,得二次水提液;合并两次水提液,得茯苓水提液;再保持水提液温度为35-50℃,在常压下过葡聚糖凝胶柱,控制流速为25-30L/h,收集过葡聚糖凝胶柱的上柱液,备用;然后,将过葡聚糖凝胶柱的上柱液加热至45-50℃,在压力为1.5-3.0MPa压力下过酸性氧化铝柱,流速为30-45L/h,收集过酸性氧化铝柱的上柱液,备用;再将过酸性氧化铝柱的上柱液在2.5-4.0MPa压力下经膜孔径为1-10nm微滤膜过滤,收集滤液;然后,将滤液在真空条件下浓缩至原体积的1/5-1/2,得浓缩液;再向浓缩液中加入占其重量0.5-1.2%的碳酸氢钠粉末,拌匀,在常温常压下静置25-50min,然后经5000-10000转/min的高速离心机离心,收集离心液,即为茯苓液,备用;
F、海带预处理:将备用的海带投入1-2倍重量的植物油中,在80-110℃处理10-15min,过滤;再将海带沥干表面残留的植物油,放入干燥箱中,在60-80℃下干燥1-2小时,得处理海带,备用;
G、山药预处理:将备用的山药去除表皮,放入耐高压的容器中,同时加入占其重量30-45%的清水,在压力为1.5-2.0MPa、温度为45-75℃的条件下,处理15-20min,得处理山药,备用;
H、葛根预处理:将备用的葛根洗净,投入1-1.5倍重量的沸水中,煮至葛根熟透,过滤,收集葛根渣;再将葛根渣放入研磨机中处理,得葛根浆料;然后向葛根浆料中加入占其重量10-20%的蜂蜜,搅拌均匀,得葛根浆,备用;
I、土豆预处理:将备用的土豆放入沸水中,煮至土豆熟透,过滤,再将熟透的土豆粉碎,过60-100目网,得土豆泥;接着向土豆泥中加入占其重量35-50%的清水,同时加入占其重量0.1-0.25%的中性蛋白酶、0.2-0.4%的α-淀粉酶,混合均匀,在25-36℃下酶解1-5小时,得酶解土豆泥;然后再向酶解土豆泥中加入占其重量10-25%的清水,同时将其加热至70-100℃,恒温保持15-25min,得处理酶解土豆泥;再将处理酶解土豆泥在0.15-0.20MPa压力下经板框压滤机过滤,收集滤出的液体,得土豆浆,备用;
J、桃仁预处理:将备用的桃仁粉碎成40-60目颗粒,在1-5℃下经冷压榨处理,得桃仁液与桃仁渣;再将桃仁渣投入容器中,加入2-4倍重量、体积浓度50-75%的食用乙醇,煮沸提取0.5-1.5小时,过滤,得桃仁醇提液;将桃仁醇提液与桃仁液合并,一起投入混合机中混匀,得混合液;向混合液中加入占其重量0.2-1.2%的蔗糖酯,在30-50℃下搅拌2-3小时,接着将其在0-10℃放置2-4小时,得掺和液;再将掺和液在真空度0.04-0.07MPa、温度为45-70℃的浓缩器中浓缩至原体积的1/5-1/2,得浓缩液;再向浓缩液中加入占其重量15-25%的变性淀粉,搅拌均匀,再经喷雾干燥,得桃仁细粉,备用;
K、糯米粉合成:
a、初混粉碎:将备用的混合粗粉、红薯粉、处理海带、处理山药混合均匀,粉碎成80-120目的颗粒,得粗混料,备用;
b、水磨:在常温常压下,将备用的粗混料投入水磨机中处理,反复水磨2次,直到水液中的固形物含量在35-40%,得水磨浆液,备用;
c、压滤:将备用的水磨浆液在0.12-0.15MPa的压力下,经板框压滤机过滤,收集板结的块状物料,备用;
d、复混:将备用的块状物料、茯苓液、葛根浆、土豆浆、白芍干粉、桃仁细粉,混合均匀,得复混料,备用;
e、均质:将备用的复混料投入均质机中,进行均质、匀化处理,得均质料,备用;
f、干燥:将备用的均质料送入气流干燥设备中,进行循环干燥,得糯米干粉,备用;
g、粉碎:将备用的糯米干粉加入至振动研磨机中,控制频率为50-60Hz、振幅为10-15mm,研磨20-40min,收集滤出的粉末,即得营养水磨糯米粉。
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