CN103358388A - Method for producing graphite packing ring by aid of waste graphite in pressing mode - Google Patents
Method for producing graphite packing ring by aid of waste graphite in pressing mode Download PDFInfo
- Publication number
- CN103358388A CN103358388A CN2012100915270A CN201210091527A CN103358388A CN 103358388 A CN103358388 A CN 103358388A CN 2012100915270 A CN2012100915270 A CN 2012100915270A CN 201210091527 A CN201210091527 A CN 201210091527A CN 103358388 A CN103358388 A CN 103358388A
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- China
- Prior art keywords
- graphite
- packing ring
- waste
- product
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 78
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 56
- 239000010439 graphite Substances 0.000 title claims abstract description 56
- 238000012856 packing Methods 0.000 title claims abstract description 33
- 239000002699 waste material Substances 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title abstract description 11
- 238000003825 pressing Methods 0.000 title abstract 2
- 238000000034 method Methods 0.000 claims abstract description 8
- 229910052799 carbon Inorganic materials 0.000 claims description 20
- 238000002360 preparation method Methods 0.000 claims description 10
- 238000005303 weighing Methods 0.000 claims description 10
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000001953 sensory effect Effects 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 abstract 1
- 238000004134 energy conservation Methods 0.000 abstract 1
- 230000002045 lasting effect Effects 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 16
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000010298 pulverizing process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 206010006895 Cachexia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 208000016318 wasting Diseases 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
- Sealing Material Composition (AREA)
Abstract
The invention discloses a method for producing a graphite packing ring by aid of waste graphite in a pressing mode. The method includes steps: A selecting a forming mold and a hydraulic machine which are matched with products; B cutting graphite wastes to be appropriate graphite fragments; C weighting the cut graphite fragments; D filling the weighed graphite fragments into the hydraulic machine; E adjusting pressure of the hydraulic machine to be at 0.3-0.4 mpa lasting for 10-20 s, increasing the pressure to be 30-40 mpa at uniform velocity within 10 s, and removing the pressure after keeping the pressure at 30-40 mpa for 55-65s to form the graphite packing ring; F performing finish degree processing for the surface of the graphite packing ring formed in the step D. The method has the advantages that the graphite packing ring is produced by aid of the waste graphite through the hydraulic machine, the wastes are recycled, production cost of enterprises is reduced, material use ratio is improved, and the method accords with the energy conservation and environment protection concept.
Description
[technical field]
The present invention relates to the carbon packing ring manufacture craft, relate in particular to a kind of preparation method of waste and old graphite karbate impervious graphite packing ring.
[background technology]
Known carbon packing ring is a kind of oil that is applied to, chemical industry, carry out a kind of seal that mechanical seal is used in the industries such as generating, in the sealed product manufacturing, graphite is a kind of raw material of indispensability, utilize very extensive, in some industrial production that graphite is used, tend to the waste and old graphite of generating portion, so-called waste and old graphite, it is exactly the remaining tailing of industrial production, the part that residue is chipped etc. and can't be used, past, these remainders can only abandon, not only contaminated environment but also caused a large amount of wastings of resources had been run counter to " energy-saving and emission-reduction, low-carbon environment-friendly " theory that we pursue; In the sealed product manufacturing, graphite is a kind of raw material of indispensability, utilize very extensive, in the production in the past, remaining leftover pieces account for about 20-30%, this being wasted in the long-term production process is quite surprising, therefore, becomes in the industry problem demanding prompt solution based on the utilization of this part waste and old graphite.
[summary of the invention]
The object of the invention is to effectively overcome the deficiency of above-mentioned technology, a kind of preparation method of utilizing waste and old graphite to make the waste and old graphite karbate impervious graphite packing ring of carbon packing ring is provided.
Technical scheme of the present invention is achieved in that it may further comprise the steps:
The mould that A, selection and product are supporting and hydraulic press, the tolerance of its mould should meet the requirement of GB/T1804;
B, the graphite waste material is carried out cleaning, the graphite waste material that will carry out after the cleaning is tailored into suitable graphite scrap;
C, the usefulness instrument of weighing are weighed to the graphite block after tailoring, and its quality is pressed M=ρ ∏ (D
2-d
2) H/4 calculating, make it satisfy the requirement of density among the JB/T6370-92;
Wherein: ρ: the density of product during temperature t ℃, unit is g/cm
3
M: the quality of product, unit is g;
D: the external diameter of product, unit are cm;
D: the internal diameter of product, unit are cm;
H: the average height of product, unit is cm;
D, the graphite scrap after will weighing add hydraulic press;
E, adjust hydraulic press pressure to 0.3 to 0.4mpa, keep 10 to 20s, in 10s, at the uniform velocity be loaded on 30mpa to 40mpa, unload after keeping 55-65s, form carbon packing ring;
F, fineness is carried out on the surface of the carbon packing ring that forms among the step D process, with the coefficient of reducing friction, strengthen sensory effects.
Preferably, the pressure of forcing press is adjusted to 0.35mpa among the described step D, keep 15s after, in 10s, at the uniform velocity be loaded on 35mpa, unload after keeping 60s, form carbon packing ring.
Preferably, the instrument of weighing that uses among the described step C is the balance of sensibility reciprocal as 0.001g.
Beneficial effect of the present invention is: one, the present invention utilize waste and old graphite to make carbon packing ring by hydraulic press, tailing and residue after the monoblock graphite cake processing can be chipped (20-30% that is approximately whole graphite cake) etc. collect, make carbon packing ring by preparation method of the present invention again, waste material is carried out recycling, reduce enterprise's production cost, improve stock utilization, meet the theory of energy-conserving and environment-protective; Two, product quality has obtained corresponding raising, because waste and old graphite has re-started combination processing after pulverizing, make the density of packing ring more evenly moderate, thereby obtained more suitable compression ratio, and can arbitrarily adjust, made it satisfy actual requirement, rebound degree is greatly improved, adopt simultaneously supporting with it process for treating surface, made the coefficient of friction obtain corresponding reduction, reached better sealing effectiveness.
[specific embodiment]
The invention will be further described below in conjunction with embodiment.
What the present invention disclosed is a kind of preparation method of waste and old graphite karbate impervious graphite packing ring, by this preparation method, carbon packing ring can be recycled and made to waste and old graphite; It may further comprise the steps:
The mould that A, selection and product are supporting and hydraulic press, the tolerance of its mould should meet the requirement of GB/T1804, and the tolerance of the carbon packing ring after the assurance moulding meets GB/T1804.
B, the graphite waste material is carried out cleaning, such as removing impurity, dust etc., the graphite waste material that will carry out after the cleaning is tailored into suitable graphite scrap, is convenient to add hydraulic press get final product;
C, the usefulness instrument of weighing are weighed to the graphite block after tailoring, and its quality is pressed M=ρ ∏ (D
2-d
2) H/4 calculating, make it satisfy the requirement of density among the JB/T6370-92;
Wherein: ρ: the density of product during temperature t ℃, unit is g/cm
3
M: the quality of product, unit is g;
D: the external diameter of product, unit are cm;
D: the internal diameter of product, unit are cm;
H: the average height of product, unit is cm;
In this step of weighing, according to the size requirements of concrete production carbon packing ring, calculate the quality of producing required waste and old graphite, thereby so that the carbon packing ring of final molding satisfies the requirement of density among the JB/T6370-92; In addition, better, the instrument of weighing that uses in this step is the balance of sensibility reciprocal as 0.001g.
D, the graphite scrap after will weighing add hydraulic press, utilize hydraulic press that waste and old graphite is suppressed;
E, adjust hydraulic press pressure to 0.35mpa, keep 15s after, in 10s, at the uniform velocity be loaded on 35mpa, unload after keeping 60s, form carbon packing ring;
F, fineness is carried out on the surface of the carbon packing ring that forms among the step D process, with the coefficient of reducing friction, strengthen sensory effects.
The present invention utilizes waste and old graphite to make carbon packing ring by hydraulic press, tailing and residue after the monoblock graphite cake processing can be chipped (20-30% that is approximately whole graphite cake) etc. collect, make carbon packing ring by preparation method of the present invention again, waste material is carried out recycling, reduce enterprise's production cost, improve stock utilization, meet the theory of energy-conserving and environment-protective; Secondly, product quality has obtained corresponding raising, because waste and old graphite has re-started combination processing after pulverizing, make the density of packing ring more evenly moderate, thereby obtained more suitable compression ratio, and can arbitrarily adjust, made it satisfy actual requirement, rebound degree is greatly improved, adopt simultaneously supporting with it process for treating surface, made the coefficient of friction obtain corresponding reduction, reached better sealing effectiveness.
Described above only is preferred embodiment of the present invention, and above-mentioned specific embodiment is not limitation of the present invention.In technological thought category of the present invention, various distortion and modification can appear, and the retouching that all those of ordinary skill in the art make according to above description, revise or be equal to replacement, all belong to the scope that the present invention protects.
Claims (3)
1. the preparation method of a waste and old graphite karbate impervious graphite packing ring is characterized in that it may further comprise the steps:
The mould that A, selection and product are supporting and hydraulic press, the tolerance of its mould should meet the requirement of GB/T1804;
B, the graphite waste material is carried out cleaning, the graphite waste material that will carry out after the cleaning is tailored into suitable graphite scrap;
C, the usefulness instrument of weighing are weighed to the graphite block after tailoring, and its quality is pressed M=ρ ∏ (D
2-d
2) H/4 calculating, make it satisfy the requirement of density among the JB/T6370-92;
Wherein: ρ: the density of product during temperature t ℃, unit is g/cm
3
M: the quality of product, unit is g;
D: the external diameter of product, unit are cm;
D: the internal diameter of product, unit are cm;
H: the average height of product, unit is cm;
D, the graphite scrap after will weighing add hydraulic press;
E, adjust hydraulic press pressure to 0.3 to 0.4mpa, keep 10 to 20s, in 10s, at the uniform velocity be loaded on 30mpa to 40mpa, unload after keeping 55-65s, form carbon packing ring;
F, fineness is carried out on the surface of the carbon packing ring that forms in the step e process, with the coefficient of reducing friction, strengthen sensory effects.
2. the preparation method of waste and old graphite karbate impervious graphite packing ring according to claim 1, it is characterized in that: the pressure of forcing press is adjusted to 0.35mpa among the described step D, keep 15s after, in 10s, at the uniform velocity be loaded on 35mpa, unload after keeping 60s, form carbon packing ring.
3. the preparation method of waste and old graphite karbate impervious graphite packing ring according to claim 1, it is characterized in that: the instrument of weighing that uses among the described step C is the balance of sensibility reciprocal as 0.001g.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201210091527.0A CN103358388B (en) | 2012-03-30 | 2012-03-30 | The preparation method of waste and old graphite karbate impervious graphite packing ring |
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CN201210091527.0A CN103358388B (en) | 2012-03-30 | 2012-03-30 | The preparation method of waste and old graphite karbate impervious graphite packing ring |
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CN103358388A true CN103358388A (en) | 2013-10-23 |
CN103358388B CN103358388B (en) | 2016-10-05 |
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CN201210091527.0A Expired - Fee Related CN103358388B (en) | 2012-03-30 | 2012-03-30 | The preparation method of waste and old graphite karbate impervious graphite packing ring |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104154243A (en) * | 2014-06-19 | 2014-11-19 | 宁波天生密封件有限公司 | Sealing method of compression padding with density gradient and compression padding produced according to method |
CN106495696A (en) * | 2016-10-24 | 2017-03-15 | 黑龙江奥星能源科技有限公司 | Graphite cake, the leftover bits recoverying and utilizing method of paper |
CN114702316A (en) * | 2022-03-23 | 2022-07-05 | 湖南大学 | Preparation method and application of low-cost high-purity graphite material |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1309149A (en) * | 2000-02-15 | 2001-08-22 | 吉林市江北石墨防腐设备厂 | Special high-density graphite board and its preparing process |
WO2004031624A2 (en) * | 2002-10-03 | 2004-04-15 | Avco Jsc | Reinforced stuffing pack |
CN101481505A (en) * | 2009-01-13 | 2009-07-15 | 宁波东联密封件有限公司 | Molding sintering graphite sealed ring and manufacturing method thereof |
-
2012
- 2012-03-30 CN CN201210091527.0A patent/CN103358388B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1309149A (en) * | 2000-02-15 | 2001-08-22 | 吉林市江北石墨防腐设备厂 | Special high-density graphite board and its preparing process |
WO2004031624A2 (en) * | 2002-10-03 | 2004-04-15 | Avco Jsc | Reinforced stuffing pack |
CN101481505A (en) * | 2009-01-13 | 2009-07-15 | 宁波东联密封件有限公司 | Molding sintering graphite sealed ring and manufacturing method thereof |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104154243A (en) * | 2014-06-19 | 2014-11-19 | 宁波天生密封件有限公司 | Sealing method of compression padding with density gradient and compression padding produced according to method |
CN106495696A (en) * | 2016-10-24 | 2017-03-15 | 黑龙江奥星能源科技有限公司 | Graphite cake, the leftover bits recoverying and utilizing method of paper |
CN106495696B (en) * | 2016-10-24 | 2019-04-19 | 黑龙江奥星能源科技有限公司 | The leftover bits recoverying and utilizing method of graphite plate, paper |
CN114702316A (en) * | 2022-03-23 | 2022-07-05 | 湖南大学 | Preparation method and application of low-cost high-purity graphite material |
CN114702316B (en) * | 2022-03-23 | 2023-05-30 | 湖南大学 | Preparation method and application of low-cost high-purity graphite material |
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CN103358388B (en) | 2016-10-05 |
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Effective date of registration: 20180521 Address after: 113000 1 Shuang Mian Road, Haixin Industrial Park, Dongzhou District, Fushun, Liaoning Patentee after: Fushun Huaxin Petroleum Machinery Manufacturing Co., Ltd. Address before: 113000 402 unit 4, 7 Suihua Road, Dongzhou District, Fushun, Liaoning. Patentee before: Liu Kai |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20161005 Termination date: 20200330 |