CN103258955A - Encapsulation method of organic electronic device - Google Patents
Encapsulation method of organic electronic device Download PDFInfo
- Publication number
- CN103258955A CN103258955A CN2012100404152A CN201210040415A CN103258955A CN 103258955 A CN103258955 A CN 103258955A CN 2012100404152 A CN2012100404152 A CN 2012100404152A CN 201210040415 A CN201210040415 A CN 201210040415A CN 103258955 A CN103258955 A CN 103258955A
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- Prior art keywords
- electronic device
- organic
- organic electronic
- layer
- film
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Links
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000005538 encapsulation Methods 0.000 title description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 18
- 239000001301 oxygen Substances 0.000 claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 11
- 238000000151 deposition Methods 0.000 claims abstract description 9
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 7
- 239000004033 plastic Substances 0.000 claims abstract description 6
- 229920003023 plastic Polymers 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims description 42
- 150000001875 compounds Chemical class 0.000 claims description 15
- 238000012856 packing Methods 0.000 claims description 13
- 239000012044 organic layer Substances 0.000 claims description 11
- 239000004743 Polypropylene Substances 0.000 claims description 7
- 230000008021 deposition Effects 0.000 claims description 7
- 229920001155 polypropylene Polymers 0.000 claims description 7
- 239000004411 aluminium Substances 0.000 claims description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 6
- 238000005229 chemical vapour deposition Methods 0.000 claims description 5
- 229920000620 organic polymer Polymers 0.000 claims description 5
- -1 polypropylene Polymers 0.000 claims description 5
- 229920000058 polyacrylate Polymers 0.000 claims description 4
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 3
- 230000002968 anti-fracture Effects 0.000 claims description 3
- 229920000052 poly(p-xylylene) Polymers 0.000 claims description 3
- 229920000642 polymer Polymers 0.000 claims description 3
- 239000002131 composite material Substances 0.000 abstract description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 239000000758 substrate Substances 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000005452 bending Methods 0.000 abstract 1
- 238000012858 packaging process Methods 0.000 abstract 1
- 239000010408 film Substances 0.000 description 25
- 238000005516 engineering process Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 238000000623 plasma-assisted chemical vapour deposition Methods 0.000 description 2
- 230000003252 repetitive effect Effects 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 239000002253 acid Substances 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000002860 competitive effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003487 electrochemical reaction Methods 0.000 description 1
- 238000004100 electronic packaging Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 229920002457 flexible plastic Polymers 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000002631 hypothermal effect Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000001755 magnetron sputter deposition Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
Disclosed is a method of encapsulating an organic electronic device, comprising: before manufacturing an electronic device, depositing a multilayer composite film on the back of a substrate material; and after the electronic device is manufactured, depositing a multilayer composite film on the surface of the organic electronic device. The packaging method of the organic electronic device provided by the invention adopts a chip-level packaging method, integrates the packaging process into the device manufacturing process, and replaces the traditional mode of firstly manufacturing the device on a wafer and then independently packaging the device after cutting. The invention adopts organic/inorganic composite multilayer film package to isolate water and oxygen, thus greatly improving the service life of the organic electronic device, realizing flexible package and retaining the folding and bending performance of the organic electronic device to the maximum extent. Finally, the invention can realize film formation at low temperature below 120 ℃, and reduces the heat damage to devices and plastic substrates.
Description
Technical field
The present invention relates to the Electronic Packaging field, particularly a kind of method for packing of organic electronic device.
Background technology
The organic optoelectronic device recent two decades develops rapidly, and organic light emission two machine pipes (OLED) especially have low, the frivolous series of advantages such as gentle of luminous efficiency height, operating voltage, and its correlation technique and industry obtain extensive concern.OLED shows that annual value of production surpasses 1,000,000,000 dollars at present, and product relates to TV, MP3, mobile phone, vehicle audio etc.The numerous and confused huge fund of tradition such as OSRAM, GE, Philips whole world illumination giant marches the OLED lighting field and began to release Related product in 2009, according to the NanoMarkets of professional institution market analysis address prediction, OLED shows and illumination market will reach 10,900,000,000 dollars in 2012, reaches 15,500,000,000 dollars in 2014.In China, in the Tenth Five-Year Plan (2001-2005) was listed the OLED Display Technique by the Department of Science and Technology in 2005; Again semiconductor lighting products such as OLED are clearly classified as in the National Program for Medium-to Long-term Scientific and Technological Development in 2006 " major fields and first develop theme ", company such as global, Shanghai heavenly steed of China's Visionox, Sichuan Changhong, SVA, Jilin has established the OLED production line one after another in recent years.
Aspect organic solar batteries (OPV), OPV is considered to and can realizes cheap electric energy with rational efficient and cheap cost, thereby becomes competitive third generation solar energy generation technology.The organic solar batteries energy conversion efficiency is the highest at present surpasses 8%, close on the extensive industrialization stage, European Union and the U.S. etc. all supports the research and development of organic solar batteries energetically, Heliatek, Solarmer, and many companies such as Plextronics have also begun the organic solar batteries of going into operation.Also pay much attention to the development of organic solar technology in China, and how tame school and research institute are arranged in the correlative study of being engaged in material and device.
Usually contain active metal electrode in OLED, OPV and the printing electronic device, the partial function material of device is also comparatively responsive to water oxygen, and water oxygen accelerates device aging by electrochemical reaction when device is worked, reduce device lifetime.Thereby above-mentioned device encapsulated, each functional layer of device and the steam in the atmosphere, oxygen composition are isolated, most important to improving device stability and working life.
Traditional rigidity OLED, the encapsulation of OPV device generally are to caps such as device usefulness epoxy resin cure glass in glove box, and be used in combination drying sheet encapsulation, yet the rigidity encapsulation can't be satisfied the encapsulation requirement of flexible device, and the water oxygen permeability of flexible plastic substrate itself also is higher than 10-5g/m
2/ day, this just requires that flexible substrate is carried out water oxygen and stops isolation processing.
Summary of the invention
The objective of the invention is, provide a kind of and have flexible structure and outstanding water oxygen permeation barrier performance is arranged, can reduce the method for packing to the organic electronic device of the damage of device and plastic.
The method for packing of a kind of organic electronic device provided by the invention comprises:
Before making electronic device, at backing material back side deposit multi-layer compound film;
After electronic device completes, at organic electronic device surface deposition multi-layer compound film.
Further, described multi-layer compound film comprises:
The stack layer that some layers of organic layer and inorganic layer replace;
Described organic layer is prepared from by organic polymer, is used for isolated water, oxygen;
Described inorganic layer is prepared from by inorganic matter, for increasing flexible, flexible, anti-fracture.
Further, described organic polymer comprises:
Parylene, polypropylene, polyacrylate or organosilicon commissure body polymer SiO
xC
yH
z
Further, described inorganic matter comprises: SiN
x, SiO
y, TiO
2, Ta
2O
3Or aluminium.
Further, described is to adopt plasma reinforced chemical vapour deposition method growing film at the backing material back side and organic electronic device surface deposition multi-layer compound film, guarantee film formation at low temp, reduce the fire damage to electronic device and plastic as far as possible, film growth rate is moderate simultaneously.
Further, the temperature of described film formation at low temp is below 120 ℃.
The method for packing of a kind of organic electronic device provided by the invention adopts chip-scale packaging method, and encapsulation process is integrated in the device making technics process, has replaced elder generation in the past and has made device at wafer, and the cutting back is the mode of encapsulation separately.The benefit of doing like this is, raise the efficiency, reduce cost, the present invention has simultaneously adopted organic/inorganic composite multi-layer thin-film package with innovating, both can isolated water, oxygen, thereby greatly improve the useful life of organic electronic device, can realize flexible package again, at utmost remain with collapsible, the crooked performance of organic electronic device.At last, this invention can realize film formation at low temp below 120 ℃, has reduced the fire damage to device and plastic.
Description of drawings
Fig. 1 is the encapsulating structure schematic diagram of a kind of organic electronic device of providing of the embodiment of the invention.
Embodiment
As shown in Figure 1, operation and back two steps of operation before the method for packing of organic electronic device provided by the invention is divided into.
Preceding operation is before being manufactured with organic electronic device 2, at first at substrate 1 material back side deposit multi-layer compound film 3.Be deposited with multi-layer compound film 3 with plasma reinforced chemical vapour deposition method (hereinafter to be referred as the PECVD method).The stack layer that multi-layer compound film 3 is replaced by some layers of organic layer and inorganic layer.Organic layer is prepared from by organic polymer, comprising: Parylene, polypropylene, polyacrylate or organosilicon commissure body polymer SiO
xC
yH
zBe used for isolated water, oxygen; Inorganic layer is inorganic matter, for increasing flexible, flexible, anti-fracture.Inorganic layer is prepared from by inorganic matter, comprising: SiN
x, SiO
y, TiO
2, Ta
2O
3Or aluminium.The stack layer that each organic matter layer and inorganic layer the replace use of can arranging in pairs or groups, as: polypropylene/aluminium, polyacrylate/aluminium, polypropylene/polypropylene acid fat/aluminium/polypropylene etc.Experiment showed, that the organic/inorganic composite bed has coordinating effect, than the better effects if of multiple organic layer repeatedly stacking isolated water, oxygen; The superiors of composite bed adopt organic substance, further improve isolated water, oxygen ability.The inorganic layer effectively block water oxygen infiltration of this organic-inorganic multi-layer film structure because containing fine and close free of pinholes, the thickness of single inorganic layer is in a hundred or so nanometer scale, all contain the hundreds of nanometer between the inorganic layer to the organic layer of number micron thickness, multi-layer compound film 3 structures generally contain the repetitive of 2-10 this organic layer/inorganic layer, and multi-layer compound film 3 still is flexible generally.The water oxygen blocking capability of this encapsulating film depends on the compactness extent of individual layer inoranic membrane, the repetitive number, and in addition, thereby the organic layer material can further increase water oxygen blocking capability to the repair of inoranic membrane defective and the passage that prolonged the infiltration of water oxygen.On the other hand, the selection of organic layer and inorganic layer materials will determine parameters such as the stress, adhesion between film and the film, thereby stability and anti-the rubbing around effect of encapsulating structure had material impact.
The PECVD method can realize fine and close free of pinholes film growth film, and deposition velocity can reach the hundreds of nm/minute.Compare the SiO of methods such as physical vapor deposition (PVD), chemical vapor deposition (CVD), high vacuum heat deposition, magnetron sputtering growth
xOr SiN
xFilm or second-rate, or need higher temperature, generally more than 150 ℃; Ald (ALD) system can prepare very fine and close inorganic layer, but the ALD system hypothermia speed of growth is extremely slow, as 80 ℃ of Al that grow down
2O
3Film, every growth 1 nanometer needs about 5 minutes.
Back operation is after organic electronic device 2 completes, at organic electronic device 2 surface deposition multi-layer compound films 3 encapsulated layers.Multi-layer compound film 3 structures are same as above.Afterwards, again wafer is cut into a plurality of individual chips.
The method for packing of a kind of organic electronic device provided by the invention adopts chip-scale packaging method, and encapsulation process is integrated in the device making technics process, has replaced elder generation in the past and has made device at wafer, and the cutting back is the mode of encapsulation separately.The benefit of doing like this is, raise the efficiency, reduce cost, the present invention has simultaneously adopted organic/inorganic composite multi-layer thin-film package with innovating, both can isolated water, oxygen, thereby greatly improve the useful life of organic electronic device, can realize flexible package again, at utmost remain with collapsible, the crooked performance of organic electronic device.At last, this invention can realize film formation at low temp below 120 ℃, has reduced the fire damage to device and plastic.
Above-described embodiment is preferred implementation of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under spiritual essence of the present invention and the principle, substitutes, combination, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.
Claims (6)
1. the method for packing of an organic electronic device is characterized in that, comprising:
Before making electronic device, at backing material back side deposit multi-layer compound film;
After electronic device completes, at organic electronic device surface deposition multi-layer compound film.
2. the method for packing of organic electronic device as claimed in claim 1 is characterized in that, described multi-layer compound film comprises:
The stack layer that some layers of organic layer and inorganic layer replace;
Described organic layer is prepared from by organic polymer, for increasing flexible, flexible, anti-fracture;
Described inorganic layer is prepared from by inorganic matter, is used for isolated water, oxygen.
3. the method for packing of organic electronic device as claimed in claim 2 is characterized in that, described organic polymer comprises:
Parylene, polypropylene, polyacrylate or organosilicon commissure body polymer SiO
xC
yH
z
4. the method for packing of organic electronic device as claimed in claim 3 is characterized in that, described inorganic matter comprises:
SiN
x, SiO
y, TiO
2, Ta
2O
3Or aluminium.
5. the method for packing of organic electronic device as claimed in claim 1 is characterized in that:
Described is to adopt plasma reinforced chemical vapour deposition method growing film at the backing material back side and organic electronic device surface deposition multi-layer compound film, guarantee film formation at low temp, reduce the fire damage to electronic device and plastic, film growth rate is moderate simultaneously as far as possible.
6. the method for packing of organic electronic device as claimed in claim 5 is characterized in that:
The temperature of described film formation at low temp is below 120 ℃.
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CN201210040415.2A CN103258955B (en) | 2012-02-20 | 2012-02-20 | Encapsulation method of organic electronic device |
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CN201210040415.2A CN103258955B (en) | 2012-02-20 | 2012-02-20 | Encapsulation method of organic electronic device |
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CN103258955A true CN103258955A (en) | 2013-08-21 |
CN103258955B CN103258955B (en) | 2016-02-03 |
Family
ID=48962764
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Cited By (13)
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CN103715366A (en) * | 2013-12-20 | 2014-04-09 | 京东方科技集团股份有限公司 | OLED film packaging structure, OLED device and display apparatus |
CN104752634A (en) * | 2013-12-31 | 2015-07-01 | 中国科学院微电子研究所 | Processing method of alternate structure thin film packaging layer interface |
CN104752633A (en) * | 2013-12-31 | 2015-07-01 | 中国科学院微电子研究所 | Thin film packaging method |
CN104900812A (en) * | 2015-04-23 | 2015-09-09 | 京东方科技集团股份有限公司 | Film packaging structure, manufacture method thereof and display device |
WO2015158011A1 (en) * | 2014-04-18 | 2015-10-22 | 深圳市华星光电技术有限公司 | Oled component and manufacturing method therefor |
CN105390621A (en) * | 2014-08-21 | 2016-03-09 | 环球展览公司 | Thin film permeation barrier system for substrates and devices and method of making the same |
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WO2016180103A1 (en) * | 2015-05-14 | 2016-11-17 | 京东方科技集团股份有限公司 | Thin-film packaging structure, manufacturing method therefor, and display device |
CN108666421A (en) * | 2018-05-23 | 2018-10-16 | 京东方科技集团股份有限公司 | Flexible substrates, organic electroluminescent LED display base plate and display device |
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CN109279180B (en) * | 2017-07-21 | 2020-06-16 | 深圳市中科先见医疗科技有限公司 | Medical implant component with an encapsulation layer and method for encapsulating a medical implant component |
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CN104752633A (en) * | 2013-12-31 | 2015-07-01 | 中国科学院微电子研究所 | Thin film packaging method |
WO2015158011A1 (en) * | 2014-04-18 | 2015-10-22 | 深圳市华星光电技术有限公司 | Oled component and manufacturing method therefor |
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CN105789473A (en) * | 2014-12-22 | 2016-07-20 | 昆山国显光电有限公司 | Flexible substrate and preparation method thereof |
CN104900812A (en) * | 2015-04-23 | 2015-09-09 | 京东方科技集团股份有限公司 | Film packaging structure, manufacture method thereof and display device |
US10090487B2 (en) | 2015-04-23 | 2018-10-02 | Boe Technology Group Co., Ltd. | Thin film packaging structure, method for fabrication thereof and display device |
WO2016180103A1 (en) * | 2015-05-14 | 2016-11-17 | 京东方科技集团股份有限公司 | Thin-film packaging structure, manufacturing method therefor, and display device |
CN105514274B (en) * | 2016-01-08 | 2019-10-01 | 中国计量学院 | It is a kind of based on lithium fluoride/polyvinyl alcohol alternate thin films organic semiconductor device thin film encapsulation technology |
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