CN103161015A - Intelligent temperature-adjustment comfortable knitting fabric and weaving method thereof - Google Patents
Intelligent temperature-adjustment comfortable knitting fabric and weaving method thereof Download PDFInfo
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- CN103161015A CN103161015A CN2013101118650A CN201310111865A CN103161015A CN 103161015 A CN103161015 A CN 103161015A CN 2013101118650 A CN2013101118650 A CN 2013101118650A CN 201310111865 A CN201310111865 A CN 201310111865A CN 103161015 A CN103161015 A CN 103161015A
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Abstract
The invention provides intelligent temperature-adjustment comfortable knitting fabric and a weaving method of the intelligent temperature-adjustment comfortable knitting fabric. The weaving method of the intelligent temperature-adjustment comfortable knitting fabric is characterized in that jacquard weave threading is combined with compound texture of variable ribbing and variable plain stitch for weaving, variable ribbing texture adopts phase change mucilage glue/ fine denier mucilage glue/ fine denier double-resistant acrylon blended yarns for alternate weaving, and variable plain stitch texture adopts fine denier mucilage glue yarns and spandex silks for weaving. Floating point lines of phase change blended yarns in the jacquard weave texture on the front surface of the fabric are symmetrically complementary in a staggered mode, and floating points of phase change blended yarns on the back surface of the fabric is more than fine denier mucilage glue yarn floating points, and is evenly distributed in a variable plain stitch mode along with the fine denier mucilage glue yarn floating points. The intelligent temperature-adjustment comfortable knitting fabric has the effects of being effect-reinforced, temperature-adjustable, fine and smooth, attached to skin, soft, warm and comfortable. Through material selection, a reasonable texture structure and weaving process routes, comfortable and temperature-adjustable functions of balance and effect reinforcement are achieved, the functions of heat storage and heat release of the knitting fabric are enabled to obviously improved at room temperature or in a variation range comfortable for human body temperature.
Description
Technical field
The invention belongs to the textile product technical field, relate to the improvement of knit goods and weaving method, is a kind of intelligent thermoregulating comfortableness knit goods and weaving method thereof specifically.
Background technology
Phase-change energy-storage fibre American Space General Administration the earliest is that Lunar Probe Project is researched and developed; be applied at first the aspects such as astronaut's clothes and the accurate laboratory apparatus of protection space; the appearance of this textiles turns to heating method of temperature control on one's own initiative with the warming mode of passive type defence of people's quasi-tradition first; the situation demand that has adapted to current energy crisis has been most important comfortable textile product in two more than ten years since waterproof moisture permeating fabric.
And in the phase-change energy-storage fibre of different carriers, especially be suitable for most making knitted anderwear fabric next to the skin with the phase-change accumulation energy viscose glue.The phase-change accumulation energy viscose can be controlled the micro climate temperature of product, is suitable for the heat requirement of all day comfort, has the flexibility of cotton or silk, and is comfortable with skin contact, and good thermoregulatory effect is arranged; Have high-hygroscopicity and antistatic behaviour; Easy dyeing has good bright-colored degree, drapability; It is high that two anti-acrylic fibers of thin dawn have intensity, and gloss is soft, and bulkiness, colour rendering are good, and feel is soft, and the advantages such as high resilience have ANTIPILLING, insulation, suction, waterproof, antifouling, antistatics etc. are functional, its fabric has the natural feel of real silk, frivolous softness, the plurality of advantages such as the gas permeability draping property is good.
At present, more about the research of heating, the functional fabric such as warming and yarn both at home and abroad, but many research all just adopts the phase-change accumulation energy viscose to carry out blending with other ordinary chemical fibers, cotton etc. respectively.Therefore how to utilize phase-change accumulation energy viscose and other fibers reasonably combined, adopt new reasonable fabric tissue, study and improve ripe weaving process, different fibers are had complementary advantages, reach intelligent thermoregulating and frivolous comfortable combination, satisfy the demand of taking of appropriate self-temperature-regulating synergy.This is the technical problem that needs to be resolved hurrily at present.
Summary of the invention
The present invention is for after solving phase-change accumulation energy viscose and other chemical fibre blended unions, its temperature adjustment function is unconspicuous technical problem often, and provide a kind of intelligent thermoregulating comfortableness knit goods and weaving method thereof, by selection, collocation and institutional framework and the weaving process route reasonable in design of raw material, knit goods is obviously improved in room temperature or accumulation of heat in the excursion of body temperature comfortableness, heat release self-temperature-regulating function.Its process route is simple, reasonable.
The objective of the invention is to be achieved through the following technical solutions: a kind of intelligent thermoregulating comfortableness knit goods, it is characterized in that: described knit goods is that jacquard weave is entried in conjunction with changing rib-loop and the complex tissue that changes flat pin, change rib stitch and adopt phase transformation viscose glue/fine denier viscose/alternately braiding of two anti-Nitrilon cospinning yarns of thin dawn, change plain stitch and adopt spun rayon and spandex thread braiding; The floating-point striped of the phase transformation viscose blended yarn in the fabric face figured texture weave is the dislocation symmetrical complement, and fabric backing phase transformation viscose blended yarn floating-point is more than fine denier viscose yarn floating-point, and is evenly in the mode that changes flat pin with fine denier viscose yarn floating-point and arranges.Can reach the synergy temperature adjustment, the fine and smooth skin that pastes, gentle warm suitable effect.
To improvement of the technical scheme: described blended yarn is phase transformation viscose glue/fine denier viscose/two anti-acrylic fibers 30/30/4014.8tex blended yarns of thin dawn, described phase transformation viscose glue is the phase-change accumulation energy viscose that contains weight 21% microcapsules, described spun rayon is 14.8tex fine denier viscose yarn, and described spandex thread is the 40D spandex thread.
a kind of weaving method of intelligent thermoregulating comfortableness knit goods, it is characterized in that: entry with jacquard weave and weave with the complex tissue that changes flat pin in conjunction with changing rib-loop, change rib stitch and adopt phase transformation viscose glue/fine denier viscose/two anti-Nitrilon cospinning yarns of thin dawn and the alternately braiding of fine denier viscose yarn, changing plain stitch adopts spun rayon and spandex thread to weave at dials, the floating-point striped of the phase transformation viscose blended yarn in the fabric face figured texture weave is the dislocation symmetrical complement, fabric backing phase transformation viscose blended yarn floating-point is more than fine denier viscose yarn floating-point, and be evenly in the mode that changes flat pin with fine denier viscose yarn floating-point and arrange.
To improvement of the technical scheme: described blended yarn is phase transformation viscose glue/fine denier viscose/two anti-acrylic fibers 30/30/4014.8tex blended yarns of thin dawn, described phase transformation viscose glue is the phase-change accumulation energy viscose that contains weight 21% microcapsules, described spun rayon is 14.8tex fine denier viscose yarn, and described spandex thread is the 40D spandex thread.Namely under the prerequisite that fine denier viscose, the soft close skinfeel of two anti-acrylic fibers of thin dawn are given prominence to, fabric has elastomeric property, gives full play to accumulation of heat, the heat release effect of phase change fiber, plays the balanced synergistic effect of comfortableization temperature adjustment.
To further improvement in the technical proposal: adopt the direct needle selection braiding of the two-sided floral disc jacquard knitting machine of F-Y gear type floral disc steel rice, entry mode: 1F, 4F road penetrates 14.8tex phase transformation viscose glue/fine denier viscose/two anti-Nitrilon cospinning yarns of thin dawn, and loop length is the 230mm/100 pin; 2F, 5F road penetrates 14.8tex fine denier viscose yarn, and loop length is the 400mm/100 pin; On 3F, 6F road, pin adds the 40D spandex thread, and loop length is the 95mm/100 pin, and 3F, 6F road penetrates 14.8tex phase transformation viscose glue/fine denier viscose/two anti-Nitrilon cospinning yarns of thin dawn, and loop length is the 220mm/100 pin.
To further improvement in the technical proposal: yarn tension 5.0-6.9cN, blank grammes per square metre: 230g/m
2, density: horizontal close 33 stringers/25.4mm, vertical close 31 lines/25.4mm, lower machine fabric width: double width 85cm ± 5cm.
The present invention compared with prior art has the following advantages and good effect: by selection and rational institutional framework and the weaving process route of raw material, adopt phase-change accumulation energy viscose, fine denier viscose, the two organic collocation blending of anti-acrylic fibers of thin dawn, interweave with fine denier viscose yarn, spandex thread again
Make knit goods in room temperature or in the excursion of body temperature comfortableness, accumulation of heat, heat release self-temperature-regulating function obviously improve, and meet the need of market.
1, the present invention is with a kind of phase-change accumulation energy viscose that contains 21% weight microcapsules (phase-change material that average grain diameter is 0.7 micron) and fine denier viscose, the two organic collocation blending of anti-acrylic fibers of thin dawn, have the good characteristics such as softness, light weight, warming, damping, ANTIPILLING with the interweave fabric made of fine denier viscose, spandex thread again, and the self-temperature-regulating successful, remarkable in economical benefits.
2, the preferred phase-change accumulation energy viscose of knitted fabric of the present invention and fine denier viscose, two anti-Nitrilon cospinning yarns of thin dawn interweave with the fine denier viscose yarn with sucting wet air permeability, good air permeability, add simultaneously spandex thread to increase fabric elasticity, adopted rational process route, the product that processes, brought into play the mutual supplement with each other's advantages of multiple fiber, temperature adjusting performance is more superior than common knitwear, is a kind of knit fabric of high performance-price ratio.
3, entry with jacquard weave and weave with the complex tissue that changes flat pin in conjunction with changing rib-loop, change rib stitch and adopt phase transformation viscose glue/fine denier viscose/alternately braiding of two anti-Nitrilon cospinning yarns of thin dawn, changing plain stitch adopts spun rayon and spandex thread to weave at dials, the yarn floating-point striped of fabric face figured texture weave is the dislocation symmetrical complement, balanced temperature adjustment, fabric backing phase transformation viscose blended yarn floating-point is more than fine denier viscose yarn floating-point, and be evenly in the mode that changes flat pin with fine denier viscose yarn floating-point and arrange, reach the synergy temperature adjustment, the fine and smooth skin that pastes, gentle warm suitable effect.Under the prerequisite that two anti-acrylic fibers of thin dawn, the soft close skinfeel of fine denier viscose are given prominence to, fabric has elastomeric property, gives full play to accumulation of heat, the heat release effect of phase change fiber, plays the balanced synergistic effect of comfortableization temperature adjustment.
4, programming rate is fast at short notice for intelligent thermoregulating comfortableness knit goods of the present invention, and the intensification value meets the standard-required of FZ/T73036-2010 " moisture absorption heating knitted underwear ", has satisfied people's demand.
Knit goods various functions index of the present invention has all surpassed existing Product Level, therefore, knit goods of the present invention has been filled up the market vacancy, widened the range of application of tencel, the textiles feature of environmental protection, comfortableness, intelligent thermoregulating have been given, gather multi-function in integral whole, improved the added value of textiles, meet society to textiles comfortableness, functional requirement.
Description of drawings
Fig. 1 is a kind of intelligent thermoregulating comfortableness knit goods of the present invention front jacquard design (annotating :+expression phase transformation viscose blended yarn floating-point, * expression fine denier viscose yarn floating-point);
Fig. 2 is a kind of intelligent thermoregulating comfortableness of the present invention knit goods reverse side jacquard design (annotating :+expression phase transformation viscose blended yarn floating-point, * expression fine denier viscose yarn floating-point);
Fig. 3 is the cam chart that adopts in weaving process of the present invention;
Fig. 4 is the knitting needle Pareto diagram that adopts in weaving process of the present invention.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
Referring to Fig. 1, Fig. 2, the embodiment of a kind of intelligent thermoregulating comfortableness of the present invention knit goods, described knit goods is that jacquard weave is entried in conjunction with changing rib-loop and the complex tissue that changes flat pin, change rib stitch and adopt phase transformation viscose glue/fine denier viscose/alternately braiding of two anti-Nitrilon cospinning yarns of thin dawn, change plain stitch and adopt spun rayon and spandex thread braiding; The floating-point striped of the phase transformation viscose blended yarn in the fabric face figured texture weave is the dislocation symmetrical complement, balanced temperature adjustment, fabric backing phase transformation viscose blended yarn floating-point is more than fine denier viscose yarn floating-point, and is evenly in the mode that changes flat pin with fine denier viscose yarn floating-point and arranges.Fabric backing phase transformation viscose blended yarn floating-point is generally the twice left and right of fine denier viscose yarn floating-point.
The preferred specification of above-described embodiment Raw is: blended yarn is phase transformation viscose glue/fine denier viscose/two anti-acrylic fibers 30/30/4014.8tex blended yarns of thin dawn, the phase transformation viscose glue is the phase-change accumulation energy viscose that contains weight 21% microcapsules, spun rayon is 14.8tex fine denier viscose yarn, and spandex thread is the 40D spandex thread.Namely under the prerequisite that fine denier viscose, the soft close skinfeel of two anti-acrylic fibers of thin dawn are given prominence to, fabric has elastomeric property, gives full play to accumulation of heat, the heat release effect of phase change fiber, plays the balanced synergistic effect of comfortableization temperature adjustment.
the embodiment of the weaving method of a kind of above-mentioned intelligent thermoregulating comfortableness knit goods of the present invention, entry with jacquard weave and weave with the complex tissue that changes flat pin in conjunction with changing rib-loop, change rib stitch and adopt phase transformation viscose glue/fine denier viscose/two anti-Nitrilon cospinning yarns of thin dawn and the alternately braiding of fine denier viscose yarn, changing plain stitch adopts spun rayon and spandex thread to weave at dials, the floating-point striped of the phase transformation viscose blended yarn in the fabric face figured texture weave is the dislocation symmetrical complement, fabric backing phase transformation viscose blended yarn floating-point is more than fine denier viscose yarn floating-point, and be evenly in the mode that changes flat pin with fine denier viscose yarn floating-point and arrange.
Concrete weaving process is as follows:
(1), equipment choosing
The two-sided floral disc jacquard knitting machine of type F-Y gear type
Plane No. 20 pins/25.4mm
Barrel dliameter 864mm (34 inches)
Several 2088 * 2 pieces of pin
Way 72F (using way 72F)
(2), weaving process
1. knitting needle is arranged:
Upper and lower faller gill is listed as according to the rib-loop contraposition and arranges.
2. Principle of selecting needle setup:
Dials carries out needle selection by triangle, and the knitting needle on syringe carries out needle selection by the steel rice of installing on floral disc, carries out loop selection.
3. spend the type plan of weave to see for example Fig. 1, Fig. 2.
(1) cam chart is seen Fig. 3.
(2) entry mode and loop length sees Table 1, and the knitting needle Pareto diagram is seen Fig. 4.
Table 1
4. technological parameter
According to raw material proportioning, yarn linear density and fabric specification and purposes, carry out preferred and appropriate the adjustment in following scope:
(1), yarn tension 5.0-6.9cN(common yarn 4-5.5cN); If the flower type is complicated, get about 6.05cN as best.
(2), blank grammes per square metre: 180g/m2
(3) horizontal close 33 row/25.4mm, vertical close 31 lines/25.4mm
(4) lower machine fabric width: (85cm * 2) ± 5cm.
(3) braiding main points
(1) floral disc steel rice is installed clockwise, is carried out just rice arrangement of lopping in strict accordance with flower type plan of weave, distinguish the order of pattern wheel, identify one by one, in case the wrong flower of charge level.
(2) synchronized timing is adopted in debugging, can carry out the grey cloth of the irregular order braiding of up and down knitting needle lopping.
(3) half passive types are to yarn.Because flower type braiding floral disc steel rice needle selection is irregular, adjust defeated yarn dish, the Thread-feeding device winding number of turns.Solution goes out pin because pattern wheel is irregular, the charge level lateral road that every road yarn-using amount difference causes.Adjust the position of spandex guide wheel, avoid occurring the problems such as broken hole, crosspiece.
(4) 2-3N on tension adjustment.
(5) yarn and spandex advance yarn simultaneously, prevent from expecting the cloth lateral road.
The viscose blended fabric of phase-change accumulation energy of the present invention and common viscose blended fabric have been carried out functional test by FZ/T73036-2010 " moisture absorption heating knitted underwear " standard, and the viscose blended fabric of phase-change accumulation energy and common viscose blended fabric moisture absorption heating effect relatively see Table 2:
Table 2 moisture absorption heating effect relatively
As shown in Table 2, in the excursion of body temperature comfortableness, programming rate is fast at short notice for the viscose blended fabric of phase-change accumulation energy, intensification value at last meets the standard-required of FZ/T73036-2010 " moisture absorption heating knitted underwear ", and the highest intensification value of the viscose blended knit goods moisture absorption heating of phase-change accumulation energy of the present invention improves 60% than common viscose blended fabric; On average intensification value of 30min improves 50% than common viscose blended fabric, has satisfied people's the demand of taking.
The production method of phase-change accumulation energy viscose mainly contains composite spinning method, doughnut completion method, microencapsulation coating method.what the present invention adopted is the phase-change accumulation energy viscose that has added 21% phase-change material micro-capsule (0.7 micron of microcapsules average grain diameter) in spinning solution, utilize this phase change fiber and fine denier viscose, two anti-acrylic fibers blending resultant yarns of thin dawn, again with the fine denier viscose yarn, spandex thread interweaves, this product not only has two anti-acrylic fibers of thin dawn, the ANTIPILLING of fine denier viscose, insulation, suction, antistatic, the advantages such as soft close skin, also brought into play the intelligent thermoregulating function of phase-change accumulation energy viscose, organic collocation braiding of two kinds of fibers, make knit goods in room temperature or accumulation of heat in the excursion of body temperature comfortableness, the regulatory function of heat release obviously improves, satisfied the demand of human body appropriateness self-temperature-regulating synergy.
The above is only preferred embodiment of the present invention, is not to be the present invention to be done the restriction of other form, and any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the equivalent embodiment of equivalent variations.But every technical solution of the present invention content that do not break away to any simple modification, equivalent variations and remodeling that above embodiment does, still belongs to the protection domain of technical solution of the present invention according to technical spirit of the present invention.
Claims (7)
1. intelligent thermoregulating comfortableness knit goods, it is characterized in that, described knit goods is that jacquard weave is entried in conjunction with changing rib-loop and the complex tissue that changes flat pin, change rib stitch and adopt phase transformation viscose glue/fine denier viscose/alternately braiding of two anti-Nitrilon cospinning yarns of thin dawn, change plain stitch and adopt spun rayon and spandex thread braiding; The floating-point striped of the phase transformation viscose blended yarn in the fabric face figured texture weave is the dislocation symmetrical complement, and fabric backing phase transformation viscose blended yarn floating-point is more than fine denier viscose yarn floating-point, and is evenly in the mode that changes flat pin with fine denier viscose yarn floating-point and arranges.
2. according to intelligent thermoregulating functional knitting fabric claimed in claim 1, it is characterized in that, described blended yarn is phase transformation viscose glue/fine denier viscose/two anti-acrylic fibers 30/30/40 14.8tex blended yarns of thin dawn, described phase transformation viscose glue is the phase-change accumulation energy viscose that contains weight 21% microcapsules, described spun rayon is 14.8tex fine denier viscose yarn, and described spandex thread is the 40D spandex thread.
3. the weaving method of an intelligent thermoregulating comfortableness knit goods, it is characterized in that: entry with jacquard weave and weave with the complex tissue that changes flat pin in conjunction with changing rib-loop, change rib stitch and adopt phase transformation viscose glue/fine denier viscose/two anti-Nitrilon cospinning yarns of thin dawn and the alternately braiding of fine denier viscose yarn, changing plain stitch adopts spun rayon and spandex thread to weave at dials, the floating-point striped of the phase transformation viscose blended yarn in the fabric face figured texture weave is the dislocation symmetrical complement, fabric backing phase transformation viscose blended yarn floating-point is more than fine denier viscose yarn floating-point, and be evenly in the mode that changes flat pin with fine denier viscose yarn floating-point and arrange.
4. according to the weaving method of a kind of intelligent thermoregulating knit goods claimed in claim 3, it is characterized in that, described blended yarn is phase transformation viscose glue/fine denier viscose/two anti-acrylic fibers 30/30/40 14.8tex blended yarns of thin dawn, described phase transformation viscose glue is the phase-change accumulation energy viscose that contains weight 21% microcapsules, described spun rayon is 14.8tex fine denier viscose yarn, and described spandex thread is the 40D spandex thread.
5. according to the weaving method of the described a kind of intelligent thermoregulating knit goods of claim 3 or 4, it is characterized in that, adopt the direct needle selection braiding of the two-sided floral disc jacquard knitting machine of F-Y gear type floral disc steel rice, entry mode: 1F, 4F road penetrates 14.8tex phase transformation viscose glue/fine denier viscose/two anti-Nitrilon cospinning yarns of thin dawn, and loop length is the 230mm/100 pin; 2F, 5F road penetrates 14.8tex fine denier viscose yarn, and loop length is the 400mm/100 pin; On 3F, 6F road, pin adds the 40D spandex thread, and loop length is the 95mm/100 pin, and 3F, 6F road penetrates 14.8tex phase transformation viscose glue/fine denier viscose/two anti-Nitrilon cospinning yarns of thin dawn, and loop length is the 220mm/100 pin.
6. according to the weaving method of the described a kind of intelligent thermoregulating knit goods of claim 3 or 4, it is characterized in that yarn tension 5.0-6.9cN, blank grammes per square metre: 230g/m
2, density: horizontal close 33 stringers/25.4mm, vertical close 31 lines/25.4mm, lower machine fabric width: double width 85cm ± 5cm.
7. according to the weaving method of a kind of intelligent thermoregulating knit goods claimed in claim 5, it is characterized in that yarn tension 5.0-6.9cN, blank grammes per square metre: 230g/m
2, density: horizontal close 33 stringers/25.4mm, vertical close 31 lines/25.4mm, lower machine fabric width: double width 85cm ± 5cm.
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