Summary of the invention
The object of the present invention is to provide a kind of sub-smooth type epoxy/polyester powdery paints and preparation method thereof, improved the gloss stability of matt powder coating, make it can not cross slowly and significantly and change with the programming rate of baking box, there is higher surperficial sophistication simultaneously.
The technical solution used in the present invention is as follows:
A kind of sub-smooth type epoxy/polyester powdery paints, it is to be made up of the raw material of following weight portion:
Epoxy resin (E-12) 250-300
Mylar (P5127) 250-300
Levelling agent (GLP503) 5-10
Brightener (BLC701) 5-10
Delustering agent (XG603-2A) 5-10
Styrax 8-12
Modified polyethylene wax powder 5-10
Delustring barium sulfate 200-250
Accurate ball-type silicon powder 50-80
2-benzylimidazoline 5-8
Glyoxal ethyline 4-6
Carbon black 8-12.
Preferably, a kind of sub-smooth type epoxy/polyester powdery paints, it is to be made up of the raw material of following weight portion:
Epoxy resin (E-12) 300
Mylar (P5127) 300
Levelling agent (GLP503) 10
Brightener (BLC701) 10
Delustering agent (XG603-2A) 10
Styrax 10
Modified polyethylene wax powder 10
Delustring barium sulfate 250
Accurate ball-type silicon powder 50
2-benzylimidazoline 5
Glyoxal ethyline 5
Carbon black 10.
The granularity of described accurate ball-type silicon powder is 400-600 order.
Described modified polyethylene wax micro mist is made by following methods: (1) by ptfe micropowder, gas-phase silica and trees ashes in mass ratio 3-5:1-2:0.5-1 add and in high-speed mixer, mix 20-30min, add again lauryl sodium sulfate, the odium stearate of 2-3% and the Silane coupling agent KH550 of 0.5-1% of 1-2%, in 70-80 DEG C of water-bath, stir 15-20min with 2000-3000rpm rotating speed, obtain mixture, for subsequent use, (2) Tissuemat E is heated to 95-98 DEG C, in the time that it is melted into fused solution completely, the mixture that adds the step (1) of 5-10% to make, after 4000-5000rpm high speed shear 10-15min, by fused solution and 150-170 DEG C of hot compressed air simultaneously by the nozzle of spray tower, under 0.6-1.2MPa pressure, spray in 0-3 DEG C of frozen drying tower, the drop of nozzle ejection is solidified rapidly, fall to entering cyclone separator, the average grain diameter of collecting is that the coarse grain of 10-20 μ m enters cyclone separator after by airslide disintegrating mill, obtaining particle diameter is the modified polyethylene wax micro mist of 1-3 μ m.
Described ptfe micropowder particle diameter is 2-4 μ m; Described gas-phase silica particle diameter is 30-40nm.
The preparation method of sub-smooth type epoxy/polyester powdery paints, comprises the following steps:
(1) take quantitative resin by formulation ratio and each auxiliary agent disperses 5-10min in grinding dispersion machine, lump material is crushed to granularity and is less than 5mm, and each component is fully mixed;
(2) material mixing is sent into screw extruder through feeder and melt extrude, extruder barrel temperature is 110-120 DEG C, and extruder screw temperature is 70-80 DEG C, and extruder rotating speed is 60-70rpm;
(3) material of extruding is pressed into thin slice through compressing tablet cooler, and carry out cooling, then cooled chip material is broken into less sheet material, again this flakelet is delivered to in air classification mill, to carry out fine powder broken, finally by cyclone separator screening, obtain the powdery paints that particle diameter is 40-50 μ m after removing ultra-fine thing, foreign material, meal.
The condition of cure of described powdery paints is: workpiece surface temperature 170-190 DEG C, baking 10-15min.
Beneficial effect of the present invention:
The present invention is by the optimization of formulation for coating material, and cooperatively interacting of different auxiliary agents, has improved the gloss stability of matt powder coating, makes it to have higher resistance to cooking performance and surperficial sophistication, has improved the performance of matt powder coating. Also add in addition accurate ball-type silicon powder with Substitute For Partial ultra-fine barium sulfate, can effectively improve wetability and the compatibility of filler in organic matter, dispersiveness and the mobility of mixture systems are improved, increase the density and hardness of material, strengthened mechanical strength, elastic modelling quantity, ageing-resistant performance, weather resistance, heat resistance of solidfied material etc. The present invention, by Tissuemat E is carried out to modification, can improve coating wearability, resistance to marring, improves coating surface sophistication, makes that film is more smooth, texture. The advantages such as the powdery paints that the present invention prepares has high rigidity, high strength, high abrasion, good heat resistance, resistance to ag(e)ing is good, gloss stability is good, hardening time is fast, environment friendly and pollution-free; Film performance excellence, the performance indications of the organic solvent each side such as acid and alkali-resistance, salt spray resistance, resistance to gasoline are all very high.
Detailed description of the invention
A kind of sub-smooth type epoxy/polyester powdery paints, it is to be made up of the raw material of following weight portion:
300 parts of epoxy resin (E-12)
300 parts, mylar (P5127)
10 parts of levelling agents (GLP503)
10 parts of brighteners (BLC701)
10 parts of delustering agents (XG603-2A)
10 parts of styraxes
10 parts, modified polyethylene wax powder
250 parts, delustring barium sulfate
50 parts of accurate ball-type silicon powders
5 parts of 2-benzylimidazolines
5 parts of glyoxal ethylines
10 parts of carbon blacks.
Wherein, the granularity of described accurate ball-type silicon powder is 600 orders.
Described modified polyethylene wax micro mist is made by following methods: (1) by ptfe micropowder, gas-phase silica and trees ashes in mass ratio 4:1.5:0.8 add and in high-speed mixer, mix 25min, add again 1.5% lauryl sodium sulfate, 2% odium stearate and 0.6% Silane coupling agent KH550, in 80 DEG C of water-baths, stir 15min with 3000rpm rotating speed, obtain mixture, for subsequent use; (2) Tissuemat E is heated to 95 DEG C, in the time that it is melted into fused solution completely, the mixture that adds 7% step (1) to make, after 5000rpm high speed shear 10min, by fused solution and 165 DEG C of hot compressed airs simultaneously by the nozzle of spray tower, under 0.8MPa pressure, spray in 1 DEG C of frozen drying tower, the drop of nozzle ejection is solidified rapidly, fall to entering cyclone separator, the average grain diameter of collecting is that the coarse grain of 15 μ m enters cyclone separator after by airslide disintegrating mill, and obtaining particle diameter is the modified polyethylene wax micro mist of 2 μ m.
Described ptfe micropowder particle diameter is 3 μ m; Described gas-phase silica particle diameter is 36nm.
The preparation method of sub-smooth type epoxy/polyester powdery paints, comprises the following steps:
(1) take quantitative resin by formulation ratio and each auxiliary agent disperses 8min in grinding dispersion machine, lump material is crushed to granularity and is less than 5mm, and each component is fully mixed;
(2) material mixing is sent into screw extruder through feeder and melt extrude, extruder barrel temperature is 120 DEG C, and extruder screw temperature is 80 DEG C, and extruder rotating speed is 70rpm;
(3) material of extruding is pressed into thin slice through compressing tablet cooler, and carry out cooling, then cooled chip material is broken into less sheet material, again this flakelet is delivered to in air classification mill, to carry out fine powder broken, finally by cyclone separator screening, obtain the powdery paints that particle diameter is 50 μ m after removing ultra-fine thing, foreign material, meal.
Adopt electrostatic spraying construction method to be sprayed on the substrate of steel plate of sandblast pre-treatment this powdery paints, average coating thickness is 50-80 μ m, then uses electric heating constant temperature baking-curing 15min at 185 DEG C, naturally cools to room temperature, place after 24h, measure film performance. Its film performance is as follows: 10%≤glossiness (60 DEG C)≤45%, adhesive force≤1 grade, resistance to impact strength >=50Kgcm, resistance to bending≤3mm, pencil hardness >=1H.