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CN103086865B - Treatment method of perfluoroalkyl acyl fluoride waste - Google Patents

Treatment method of perfluoroalkyl acyl fluoride waste Download PDF

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CN103086865B
CN103086865B CN201310039411.7A CN201310039411A CN103086865B CN 103086865 B CN103086865 B CN 103086865B CN 201310039411 A CN201310039411 A CN 201310039411A CN 103086865 B CN103086865 B CN 103086865B
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perfluoroalkyl
oil phase
fluoride waste
fluoride
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CN103086865A (en
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鲍宗必
楼军
任其龙
杨亦文
邢华斌
苏宝根
吴晓晋
吴伟震
兰方青
安立梅
张文革
王树华
朱洪吉
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Zhejiang University ZJU
Juhua Group Technology Centre
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Abstract

本发明公开了一种全氟烷基酰氟废弃物的处理方法,包括以下步骤:先往全氟烷基酰氟废弃物中加入碱溶液进行反应,调节pH值至7~8,静置,分离得到水相和油相;再从水相中分离纯化得到全氟羧酸盐;最后从油相中分离纯化得到惰性氟碳化合物。本发明通过加入碱溶液,将全氟烷基酰氟废弃物分离成水相及油相,并对水相及油相分别进行分离纯化,水相经分离纯化后得到高纯度的全氟羧酸盐,油相经分离纯化后得到高纯度的惰性氟碳化合物,实现了全氟烷基酰氟废弃物的分级利用,处理条件温和,处理效果好。The invention discloses a method for treating perfluoroalkyl acyl fluoride waste, which comprises the following steps: firstly adding an alkali solution to the perfluoroalkyl acyl fluoride waste for reaction, adjusting the pH value to 7-8, standing, The water phase and the oil phase are obtained by separation; the perfluorocarboxylate is obtained by separation and purification from the water phase; finally, the inert fluorocarbon is obtained by separation and purification from the oil phase. The invention separates perfluoroalkyl acid fluoride waste into water phase and oil phase by adding alkali solution, and separates and purifies the water phase and oil phase respectively, and obtains high-purity perfluorocarboxylic acid after the water phase is separated and purified The salt and oil phases are separated and purified to obtain high-purity inert fluorocarbons, which realizes the graded utilization of perfluoroalkyl fluoride wastes, with mild treatment conditions and good treatment effects.

Description

一种全氟烷基酰氟废弃物的处理方法A kind of treatment method of perfluoroalkyl fluoride waste

技术领域technical field

本发明涉及电化学氟化生产过程中产生的废弃物的处理技术领域,尤其涉及一种全氟烷基酰氟废弃物的处理方法。The invention relates to the technical field of waste treatment produced in the electrochemical fluorination production process, in particular to a treatment method for perfluoroalkyl fluoride waste.

背景技术Background technique

目前,生产酰氟产品大多采用Simons法,首先通过电化学氟化苯酰氯生产全氟环己烷酰氟,再通过精馏提纯的方法分离得到酰氟粗产品。被精馏分离出的一些沸点较低的全氟化合物(PFCs),沸点在40~80℃之间。即全氟烷基酰氟废弃物。全氟烷基酰氟废弃物中含有部分的全氟环己烷酰氟,以及其他一些副产物,包括其它构型的全氟酰氟和惰性的氟碳化合物(全氟烃和全氟环醚混合物)等。At present, the Simons method is mostly used for the production of acyl fluoride products. First, perfluorocyclohexyl fluoride is produced by electrochemical fluorination of benzoyl chloride, and then the crude product of acyl fluoride is separated by distillation and purification. Some low-boiling perfluorinated compounds (PFCs) separated by rectification have a boiling point between 40 and 80 °C. That is, perfluoroalkyl fluoride waste. Perfluoroalkyl fluoride waste contains part of perfluorocyclohexyl fluoride, and other by-products, including other configurations of perfluoroacyl fluoride and inert fluorocarbons (perfluorocarbons and perfluorocyclic ethers mixture), etc.

全氟烷基酰氟废弃物的结构相当稳定,是一种重要的有机化学品,其中惰性的氟碳化合物可以用来作为溶剂,电介质,热交换剂和液压油等。全氟酰氟可用于合成全氟酰基过氧化物。全氟烷基酰基过氧化物可作为引发剂制备四氟乙烯(TFE)/六氟丙烯(HFP)的聚合物,具有较好的热稳定性和机械物理性能,可用于加工电缆绝缘膜、管、纤维、板、及粉末喷涂等。The structure of perfluoroalkyl fluoride waste is quite stable, and it is an important organic chemical, in which inert fluorocarbons can be used as solvents, dielectrics, heat exchangers and hydraulic oils. Perfluoroacyl fluoride can be used to synthesize perfluoroacyl peroxide. Perfluoroalkyl acyl peroxides can be used as initiators to prepare tetrafluoroethylene (TFE)/hexafluoropropylene (HFP) polymers, which have good thermal stability and mechanical and physical properties, and can be used to process cable insulation films, pipes, etc. , fiber, board, and powder coating, etc.

但同时全氟烷基酰氟废弃物又具有生物积累性和毒性,需进行妥善的的处理。目前处理全氟烷基酰氟废弃物的方法主要是直接燃烧法,回收燃烧的产物HF。该方法需要高于1400℃的极高温度,这伴随着诸多缺点,例如所需能耗较高,分解产生的HF会使燃烧装置遭受严重腐蚀,降低系统的耐用性。全氟烷基酰氟废弃物中可能含有比较有价值或有潜在应用价值的物质,因此须更多的考虑用回收利用的方法处理。But at the same time, perfluoroalkyl fluoride wastes are bioaccumulative and toxic, so they need to be properly treated. At present, the method of treating perfluoroalkyl fluoride wastes is mainly the direct combustion method, and the combustion product HF is recovered. This method requires an extremely high temperature above 1400 °C, which is accompanied by many disadvantages, such as high energy consumption, and the HF produced by decomposition will cause severe corrosion to the combustion device and reduce the durability of the system. Perfluoroalkyl fluoride wastes may contain more valuable or potential application value substances, so more consideration should be given to recycling methods.

通过气相色谱-质谱联用,核磁等手段分析发现,全氟烷基酰氟废弃物中会含有微量的高度氟取代的含氢物质和不饱和全氟烃,且这些物质的物理,化学性质与目标产品相近,无法直接用精馏的方法将其分离。在高度氟取代的含氢物质和不饱和全氟烃中会含有如>CHF,>CF=CF<等不稳定氟离子,这些物质可能会在惰性氟碳化合物产品的使用过程中释放出氢氟酸与不饱和物质,这些物质具有毒性,必须将其去除。Through gas chromatography-mass spectrometry, NMR and other means, it is found that perfluoroalkyl fluoride wastes contain trace amounts of highly fluorine-substituted hydrogen-containing substances and unsaturated perfluorocarbons, and the physical and chemical properties of these substances are similar to those of The target products are similar and cannot be separated directly by rectification. Highly fluorine-substituted hydrogen-containing substances and unsaturated perfluorocarbons contain unstable fluoride ions such as >CHF, >CF=CF<, which may release hydrogen fluoride during the use of inert fluorocarbon products Acids and unsaturated substances, which are toxic and must be removed.

去除高度氟取代的含氢物质和不饱和全氟烃方法主要分为三类,第一类方法主要是破坏杂质,但不损全氟化的目标产物。The methods for removing highly fluorine-substituted hydrogen-containing substances and unsaturated perfluorocarbons are mainly divided into three categories. The first category of methods mainly destroys impurities without damaging the perfluorinated target products.

例如:公开日为1961年10月10日美国专利US3004075,公开了用乙醇胺或二乙胺等试剂来纯化,利用全氟乙烯等不饱和烯烃热聚合法或热分解高度氟取代物质的方法生产的C2~C6的全氟烷烃,去除其中所含的全氟烯烃及高度氟取代的含氢物质。For example: U.S. Patent US3004075, published on October 10, 1961, discloses that it is purified by reagents such as ethanolamine or diethylamine, and produced by thermal polymerization of unsaturated olefins such as perfluoroethylene or thermal decomposition of highly fluorine-substituted substances. C2~C6 perfluoroalkanes, remove the perfluoroalkenes and highly fluorine-substituted hydrogen-containing substances contained in them.

公开日为1993年1月21日的美国专利US5563306,公开了用亲核试剂(特别是仲胺,醇盐离子),高浓度碱(特别是KOH,NaOH)在含Ca2+,Ba2+离子的条件下纯化全氟碳,适用于已知的电化学氟化、CoF3间接氟化或是氟气直接氟化等方法等方法生产全氟碳,可彻底去除含氢杂质及不饱和全氟碳。经纯化后的饱和全氟碳可直接用于医药,生物及电子技术。U.S. Patent No. 5,563,306 published on January 21, 1993 discloses the use of nucleophiles (especially secondary amines, alkoxide ions) and high-concentration alkalis (especially KOH, NaOH) in the presence of Ca 2+ , Ba 2+ Purification of perfluorocarbons under ionic conditions is suitable for the production of perfluorocarbons by known methods such as electrochemical fluorination, indirect fluorination of CoF 3 or direct fluorination of fluorine gas, etc., which can completely remove hydrogen-containing impurities and unsaturated perfluorocarbons. Fluorocarbon. The purified saturated perfluorocarbon can be directly used in medicine, biology and electronic technology.

公开日为1961年9月12日的美国专利US2999885,公开了用一定浓度的KMnO4与碱(KOH,NaOH),处理利用全氟乙烯等不饱和烯烃热聚合法或热分解高度氟取代物质的方法生产的C2~C6的全氟烷烃。氧化分解全氟碳产品中未反应的反应物及产物中的含氢元素及氯元素杂质以及不饱和物质。具体做法,使用质量分数为约5%~40%的高锰酸钾,同时按比例加入碱,单位质量的高锰酸钾加入约0.5~2单位的碱(KOH,NaOH),同时加入一定量的0.5%~1%的表面活性剂,在20℃~95℃下反应。但该反应需要在13~15个大气压以上的压力下操作要,因此需要用特殊合金制造反应器。大量消耗贵的反应物料,而且产生的物料量相当大,不利于该法用于商业化。U.S. Patent No. 2,999,885, published on September 12, 1961, discloses the use of a certain concentration of KMnO 4 and alkali (KOH, NaOH) to treat unsaturated olefin thermal polymerization methods such as perfluoroethylene or thermal decomposition of highly fluorine-substituted substances. C2~C6 perfluoroalkanes produced by this method. Oxidative decomposition of unreacted reactants in perfluorocarbon products and impurities containing hydrogen and chlorine elements and unsaturated substances in products. The specific method is to use potassium permanganate with a mass fraction of about 5%~40%, and at the same time add alkali in proportion, add about 0.5~2 units of alkali (KOH, NaOH) per unit mass of potassium permanganate, and add a certain amount at the same time 0.5%~1% of surfactant, react at 20℃~95℃. However, the reaction needs to be operated at a pressure above 13 to 15 atmospheres, so special alloys are needed to make the reactor. The large consumption of expensive reaction materials and the considerable amount of material produced hinders the commercialization of this process.

公开日为1988年8月23日的美国专利US4766261,公开了用强碱或碱土金属用来除去全氟碳化合物中的含氢物质。使用85%的KOH(含15%的H2O),边搅拌边加热直到温度升至170℃~175℃,该过程约需1h。在此加热过程中,反应器中的物质由白色固体变为琥珀色的泥浆状,最后变为深棕色或黑色。当开始发生回流时,在90℃的条件下保持2h。随后,缓慢的加入一定量的水将未反应的KOH完全溶解。分离水相与有机相。U.S. Patent No. 4,766,261 published on August 23, 1988 discloses the use of strong bases or alkaline earth metals to remove hydrogen-containing substances in perfluorocarbons. Use 85% KOH (containing 15% H 2 O), heat while stirring until the temperature rises to 170°C~175°C, the process takes about 1h. During this heating, the contents of the reactor changed from a white solid to an amber slurry and finally dark brown or black. When reflux begins to occur, keep at 90°C for 2h. Subsequently, a certain amount of water was slowly added to completely dissolve the unreacted KOH. The aqueous and organic phases are separated.

第二类方法为吸附法,吸附剂有硅石和铝石、活性炭、氧化铝、沸石等,该法用来选择性除掉反应性物质。The second type of method is the adsorption method. The adsorbents include silica, alumina, activated carbon, alumina, zeolite, etc. This method is used to selectively remove reactive substances.

第三类方法是将目标产物与载体(如水、醇等)共蒸馏。The third method is to co-distill the target product with a carrier (such as water, alcohol, etc.).

Dmitrii D.Moldavsky等在J.Fluor.Chem,1998,(87):111~121研究了采用元素氟在不同催化剂的存在条件下与全氟化合物粗产物反应。最终选择采用CoF3为催化剂,将PFOC粗产物的蒸汽与气体氟-氮混和物导入反应器中,过程进行到氟稍微过量。随后,将反应混合物与含水碘化钠反应。最后,通过蒸馏并水洗,干燥。Dmitrii D. Moldavsky et al. studied the reaction of elemental fluorine with crude perfluorinated compounds in the presence of different catalysts in J. Fluor. Chem, 1998, (87): 111-121. Finally, CoF 3 is selected as the catalyst, and the steam of the PFOC crude product and the gas fluorine-nitrogen mixture are introduced into the reactor, and the process is carried out until the fluorine is slightly excessive. Subsequently, the reaction mixture was reacted with aqueous sodium iodide. Finally, it is dried by distillation and washed with water.

发明内容Contents of the invention

本发明提供了一种全氟烷基酰氟废弃物的处理方法,针对全氟环己烷酰氟生产过程中产生的全氟烷基酰氟废弃物进行资源化回收利用,本发明处理条件温和,可将大部分的全氟化合物回收,并能实现全氟烷基酰氟废弃物的分级利用,有效减少了全氟烷基酰氟废弃物的排放。The invention provides a treatment method for perfluoroalkyl acyl fluoride waste, which is aimed at the recycling and utilization of perfluoroalkyl acyl fluoride waste generated in the production process of perfluorocyclohexane acyl fluoride. The treatment conditions of the invention are mild , most of the perfluorinated compounds can be recovered, and the graded utilization of perfluoroalkyl fluoride waste can be realized, which effectively reduces the discharge of perfluoroalkyl fluoride waste.

一种全氟烷基酰氟废弃物的处理方法,包括以下步骤:A method for treating perfluoroalkyl fluoride wastes, comprising the following steps:

(1)往全氟烷基酰氟废弃物中加入碱溶液进行反应,调节pH值至7~8,静置,分离得到水相和油相;(1) adding an alkali solution to the perfluoroalkyl fluoride waste to react, adjusting the pH value to 7-8, standing still, and separating to obtain a water phase and an oil phase;

(2)从水相中分离纯化得到全氟羧酸盐;(2) Separating and purifying from the aqueous phase to obtain perfluorocarboxylate;

(3)从油相中分离纯化得到惰性氟碳化合物。(3) Separation and purification from the oil phase to obtain inert fluorocarbons.

本发明中的全氟烷基酰氟废弃物来源如下:The source of perfluoroalkyl fluoride waste in the present invention is as follows:

通过苯酰氯在液态氟化氢中,在电解助剂的条件下进行电化学氟化生产十一氟代环己基酰氟。由于电化学氟化的机理十分复杂,除产生目标产物十一氟代环己基酰氟外,还可能生成一系列的副产物,主要为不同构型的全氟烷基酰氟,全氟烷烃,全氟醚,全氟烯烃,少量含氢化合物以及树脂化合物等高分子化合物。故为获取目标酰氟产品,采用精馏的方法先分离出部分沸点较低的物质,然后再收集酰氟粗产品的馏分。这部分沸点较低的物质称为全氟烷基酰氟废弃物。Undecafluorocyclohexyl fluoride is produced by electrochemical fluorination of benzoyl chloride in liquid hydrogen fluoride under the condition of electrolytic additives. Due to the complex mechanism of electrochemical fluorination, in addition to the target product undecafluorocyclohexyl fluoride, a series of by-products may also be generated, mainly perfluoroalkyl acid fluorides of different configurations, perfluoroalkanes, Perfluoroethers, perfluoroolefins, a small amount of hydrogen-containing compounds and polymer compounds such as resin compounds. Therefore, in order to obtain the target acyl fluoride product, a fraction of the crude acyl fluoride product is collected first by rectification to separate part of the substance with a lower boiling point. This part of the substance with a lower boiling point is called perfluoroalkyl fluoride waste.

经初步分析判断全氟烷基酰氟废弃物中除含有部分目标酰氟外,还包括异构全氟烷基酰氟,惰性氟碳(全氟烃,全氟环醚),少量的HF与其他含氢化合物等。According to the preliminary analysis, in addition to some target acid fluorides, the perfluoroalkyl acid fluoride wastes also include isomeric perfluoroalkyl acid fluorides, inert fluorocarbons (perfluorocarbons, perfluorocyclic ethers), a small amount of HF and other hydrogen-containing compounds, etc.

本发明通过加入碱溶液,将全氟烷基酰氟废弃物分离成水相及油相,并对水相及油相分别进行分离纯化,水相经分离纯化后得到高纯度的全氟羧酸盐,油相经分离纯化后得到高纯度的惰性氟碳化合物,实现了全氟烷基酰氟废弃物的分级利用,处理条件温和,处理效果好。The invention separates perfluoroalkyl acid fluoride waste into water phase and oil phase by adding alkali solution, and separates and purifies the water phase and oil phase respectively, and obtains high-purity perfluorocarboxylic acid after the water phase is separated and purified The salt and oil phases are separated and purified to obtain high-purity inert fluorocarbons, which realizes the graded utilization of perfluoroalkyl fluoride wastes, with mild treatment conditions and good treatment effects.

步骤(1)中,所述的碱溶液为氢氧化钾溶液、氢氧化钠溶液、碳酸钾溶液、碳酸钠溶液,碳酸氢钠溶液及碳酸氢钾溶液中的至少一种。优选的,所述的碱溶液为碳酸钾溶液或碳酸钠溶液,因为碳酸钾和碳酸钠在水中溶解度较大,且在中和反应过程中不与高度氟取代的含氢物质和不饱和全氟烃物质反应,有利于提高全氟羧酸盐的回收率。In step (1), the alkaline solution is at least one of potassium hydroxide solution, sodium hydroxide solution, potassium carbonate solution, sodium carbonate solution, sodium bicarbonate solution and potassium bicarbonate solution. Preferably, the alkaline solution is potassium carbonate solution or sodium carbonate solution, because potassium carbonate and sodium carbonate are relatively soluble in water, and are not substituted with highly fluorine-substituted hydrogen-containing substances and unsaturated perfluorinated substances during the neutralization reaction. The reaction of hydrocarbon substances is beneficial to improve the recovery rate of perfluorocarboxylates.

步骤(1)中,所述的碱溶液的浓度为0.5~2mol/L,该浓度范围内的碱溶液可保证反应条件的温和,如果碱溶液的浓度过高,则会导致碱溶液与高度氟取代的含氢物质和不饱和全氟烃发生反应,生成棕褐色的物质,不利于全氟羧酸盐的回收利用。In step (1), the concentration of the alkali solution is 0.5 ~ 2mol/L, and the alkali solution in this concentration range can ensure the mildness of the reaction conditions. If the concentration of the alkali solution is too high, it will cause the alkali solution to have a high degree of The substituted hydrogen-containing substances react with unsaturated perfluorocarbons to form brown substances, which is not conducive to the recycling of perfluorocarboxylates.

步骤(1)中,较佳的反应温度为5~25℃,此温度下反应较为温和,且不会产生凝胶现象。较佳的反应时间为5~6h,以保证反应充分。反应结束时较佳的pH值为7~8,如果碱溶液加入过量,则会提高后续处理的难度。In step (1), the preferred reaction temperature is 5-25°C, the reaction is relatively mild at this temperature, and no gel phenomenon will occur. The optimal reaction time is 5-6 hours to ensure sufficient reaction. The optimal pH value at the end of the reaction is 7~8, if the alkali solution is added in excess, it will increase the difficulty of subsequent treatment.

经过步骤(1)的处理后,将分离得到水相和油相。After the treatment of step (1), the water phase and the oil phase are obtained by separation.

步骤(2)中,水相的主要成分为全氟羧酸盐,氟化盐及过量的碱。其中,全氟羧酸盐溶解于甲醇,而氟化盐及过量的碱不溶于甲醇。In step (2), the main components of the water phase are perfluorocarboxylates, fluoride salts and excess alkali. Among them, perfluorocarboxylates are dissolved in methanol, while fluoride salts and excess alkali are insoluble in methanol.

步骤(2)的具体步骤为将水相蒸干水分后,得到全氟羧酸盐粗品,再加入甲醇溶解全氟羧酸盐粗品,过滤溶液,蒸发去除甲醇溶剂,得到纯化后的全氟羧酸盐。The specific steps of step (2) are to evaporate the water phase to dryness to obtain the crude perfluorocarboxylate, then add methanol to dissolve the crude perfluorocarboxylate, filter the solution, and evaporate the methanol solvent to obtain the purified perfluorocarboxylate. salt.

其中,水相中水分的蒸发可采用旋转蒸发仪,由于全氟羧酸盐是良好的表面活性剂,因此该过程易发生爆沸现象,故操作的适宜温度为30~55℃,压力为-0.1~0MPa。Among them, a rotary evaporator can be used to evaporate water in the water phase. Since perfluorocarboxylate is a good surfactant, bumping is prone to occur in this process, so the suitable temperature for operation is 30~55°C, and the pressure is - 0.1~0MPa.

为了保证全氟羧酸盐粗品完全溶解到甲醇中,所述的甲醇与全氟羧酸盐粗品的质量比为3:1~10:1。In order to ensure that the crude perfluorocarboxylate is completely dissolved in methanol, the mass ratio of methanol to crude perfluorocarboxylate is 3:1-10:1.

通过过滤,可过滤掉不溶于甲醇的氟化盐及过量的碱,并蒸发掉甲醇溶剂即可得到较纯的全氟羧酸盐。采用GB7483-87《水质氟化物的测定氟试剂分光光度法》中测氟离子的方法分析得到的全氟羧酸盐的纯度,可测得经步骤(2)甲醇萃取后得到的全氟羧酸盐的纯度达95%以上。Through filtration, the methanol-insoluble fluoride salt and excess alkali can be filtered out, and the methanol solvent can be evaporated to obtain a relatively pure perfluorocarboxylate. The purity of the perfluorocarboxylate obtained by the method of measuring fluoride ion in GB7483-87 "Determination of Fluoride in Water Quality by Spectrophotometry of Fluorine Reagent" can be measured to obtain the perfluorocarboxylic acid obtained after step (2) methanol extraction The purity of the salt is over 95%.

步骤(3)中,油相的主要成分为惰性的惰性氟碳及微量的毒性物质(高度氟取代的含氢物质和不饱和全氟烃)。将得到的油相分离纯化处理后得到纯化后的惰性氟碳化合物。可采用吡啶,哌啶试剂显色反应与紫外(检测波段200~320nm)扫描,检测纯化效果。In step (3), the main components of the oil phase are inert inert fluorocarbons and trace amounts of toxic substances (highly fluorine-substituted hydrogen-containing substances and unsaturated perfluorocarbons). The obtained oil phase is separated and purified to obtain purified inert fluorocarbons. Pyridine, piperidine reagent color reaction and ultraviolet (detection band 200~320nm) scanning can be used to detect the purification effect.

油相的分离纯化采用以下三种方法进行:The separation and purification of the oil phase is carried out by the following three methods:

方法1:油相中加入乙醇-水-KOH混合试剂,搅拌反应均匀后,分离得到有机层,再将有机层水洗得到纯化后的惰性氟碳化合物。Method 1: Add ethanol-water-KOH mixed reagent to the oil phase, stir the reaction evenly, separate the organic layer, and then wash the organic layer with water to obtain the purified inert fluorocarbon compound.

为了进一步提高惰性氟碳化合物的回收率,所述的乙醇-水-KOH混合试剂中乙醇、水、KOH的质量比为1:1:1,所述的乙醇-水-KOH混合试剂与油相的质量比为1:1~5:1。In order to further improve the rate of recovery of inert fluorocarbons, the mass ratio of ethanol, water, and KOH in the ethanol-water-KOH mixed reagent is 1:1:1, and the described ethanol-water-KOH mixed reagent is mixed with the oil phase The mass ratio is 1:1~5:1.

方法2:油相中加入高锰酸钾-碱-水混合试剂进行回流反应,之后通过常规的常压蒸馏收集65℃~90℃下的馏分,得到纯化后的惰性氟碳化合物。Method 2: Add potassium permanganate-alkali-water mixed reagent to the oil phase for reflux reaction, and then collect fractions at 65°C~90°C by conventional atmospheric distillation to obtain purified inert fluorocarbons.

为了进一步提高惰性氟碳化合物的回收率,所述的碱为KOH或NaOH,所述的高锰酸钾-碱-水混合试剂中高锰酸钾的质量分数为5%~30%,碱与高锰酸钾的质量比为0.5:1~2:1,所述的高锰酸钾-碱-水混合试剂与油相的质量比为1:1~5:1。In order to further improve the recovery rate of inert fluorocarbons, the alkali is KOH or NaOH, and the mass fraction of potassium permanganate in the potassium permanganate-alkali-water mixed reagent is 5%~30%, and the alkali and high The mass ratio of potassium manganate is 0.5:1-2:1, and the mass ratio of the potassium permanganate-alkali-water mixed reagent to the oil phase is 1:1-5:1.

方法3:油相中加入甲醇,搅拌均匀后,静置,分离出下层油相,再在下层油相中加入甲醇,如此反复萃取3~8次,得到纯化后的惰性氟碳化合物。进一步优选,每次加入的甲醇与油相的质量比为1:1~1:5。Method 3: Add methanol to the oil phase, stir evenly, let stand, separate the lower oil phase, then add methanol to the lower oil phase, and repeat the extraction for 3 to 8 times to obtain purified inert fluorocarbons. Further preferably, the mass ratio of the methanol added each time to the oil phase is 1:1-1:5.

与现有技术相比,本发明的有益技术效果为:Compared with the prior art, the beneficial technical effect of the present invention is:

(1)本发明的处理条件温和,工艺的操作温度均在100℃以下,所有步骤均可在常压下操作,相比目前直接燃烧法处理该全氟烷基酰氟废弃物的方法,在安全与能耗方面更加优越。所采用的三种惰性氟碳的纯化方法操作都相对简单。其中采用高锰酸钾-碱-水试剂,乙醇、水、KOH(1:1:1)试剂,无需高压即可有效去除分离出的惰性氟碳中的含氢及不饱和物质。特别的采用甲醇萃取法,在常温下操作,使用的甲醇可回收再利用,可有效减少废物的排放,避免造成二次污染问题,在成本方面更加经济;同样的用甲醇萃取法提纯全氟羧酸盐,可有效的将全氟羧酸盐与氟化盐分离,得到的全氟羧酸盐纯度可达95%以上,工艺流程上只需使用单一溶剂,溶剂可循环套用。(1) The treatment conditions of the present invention are mild, the operating temperature of the process is below 100°C, and all steps can be operated under normal pressure. Compared with the current direct combustion method for treating this perfluoroalkyl fluoride waste, Safety and energy consumption are more superior. The purification methods of the three inert fluorocarbons used are relatively simple to operate. Among them, potassium permanganate-alkali-water reagent, ethanol, water, KOH (1:1:1) reagent is used to effectively remove hydrogen and unsaturated substances in the separated inert fluorocarbon without high pressure. In particular, the methanol extraction method is used and operated at normal temperature. The methanol used can be recycled and reused, which can effectively reduce waste emissions and avoid secondary pollution problems, and is more economical in terms of cost; the same method is used to purify perfluorocarboxylates by methanol extraction Salts can effectively separate perfluorocarboxylates from fluorinated salts, and the purity of the obtained perfluorocarboxylates can reach more than 95%. Only a single solvent is used in the process, and the solvent can be recycled.

(2)本发明可将大部分的全氟烷基酰氟废弃物回收,且实现了全氟烷基酰氟废弃物的分级利用,可分别得到高纯度的全氟羧酸盐和惰性氟碳化合物两种产物,全氟羧酸盐可作为氟类表面活性剂,如应用于乳液聚合的乳化剂、发泡剂、颜料分散剂等,惰性氟碳化合物具有很好的稳定性,可作为氟油或惰性全氟溶剂使用,应用于精密仪表清洗,作为介电材料和热载体等领域。(2) The present invention can recover most of the perfluoroalkyl fluoride wastes, and realize the graded utilization of the perfluoroalkyl fluoride wastes, and can obtain high-purity perfluorocarboxylates and inert fluorocarbons respectively. Two kinds of products of compound, perfluorocarboxylate can be used as fluorine surfactant, such as emulsifier, foaming agent, pigment dispersant used in emulsion polymerization, etc., inert fluorocarbon has good stability, can be used as fluorine Oil or inert perfluorinated solvents are used in precision instrument cleaning, as dielectric materials and heat carriers and other fields.

具体实施方式Detailed ways

下面通过实施例对本发明进一步阐述。Below by embodiment the present invention is further elaborated.

实施例1:Example 1:

本实施例公开了一种全氟烷基酰氟废弃物的处理方法,具体步骤如下:This embodiment discloses a method for treating perfluoroalkyl fluoride waste, and the specific steps are as follows:

(1)将50ml的全氟烷基酰氟废弃物导入500ml带有夹套的反应釜中,夹套内通温度为5℃的冷凝水,待反应釜中温度与冷凝水的温度达到平衡后,将配置好的1mol/L的K2CO3溶液约150ml缓慢滴加到全氟烷基酰氟废弃物中,同时不停的搅拌。该过程大量放热,需保持反应釜内温度在25℃以下。碱溶液滴加结束后,继续搅拌5h,以保证全氟烷基酰氟完全水解,同时酸碱中和反应完全。随后停止搅拌,静置2h,使水相油相分层。然后取出反应混合液倒入250ml的分液漏斗中,分离出下层油相25ml,及含全氟羧酸盐的水相170ml;(1) Introduce 50ml of perfluoroalkyl fluoride waste into a 500ml jacketed reaction kettle, through which condensed water at a temperature of 5°C is passed through the jacket. After the temperature in the reactor and the temperature of the condensed water reach equilibrium , slowly drop about 150ml of the prepared 1mol/L K 2 CO 3 solution into the perfluoroalkyl fluoride waste while stirring continuously. A large amount of heat is released during this process, and the temperature in the reactor needs to be kept below 25°C. After the dropwise addition of the alkali solution is completed, the stirring is continued for 5 hours to ensure complete hydrolysis of the perfluoroalkyl acid fluoride and complete acid-base neutralization reaction. Then stop stirring and let it stand for 2h to separate the water phase and the oil phase. Then take out the reaction mixture and pour it into a 250ml separatory funnel, separate out 25ml of the lower oil phase and 170ml of the aqueous phase containing perfluorocarboxylate;

(2)得到的水相使用旋转蒸发仪蒸干水分,操作的适宜温度为30~55℃,压力为-0.1~0MPa,得到全氟羧酸盐粗产品约38g。加入200ml的甲醇溶解全氟羧酸盐粗品,经过滤后再蒸去甲醇,得到全氟羧酸盐约15g;(2) The obtained water phase was evaporated to dryness with a rotary evaporator. The suitable temperature for operation was 30-55° C. and the pressure was -0.1-0 MPa to obtain about 38 g of the crude product of perfluorocarboxylate. Add 200ml of methanol to dissolve the crude perfluorocarboxylate, and then distill off the methanol after filtration to obtain about 15 g of perfluorocarboxylate;

(3)将分离出的含惰性氟碳化合物的油相25ml倒入三口烧瓶中,接冷凝回流管,温度计,加热到50℃,加入乙醇-水-KOH溶液(1/1/1)混合试剂约10ml。在搅拌条件下加热回流12h(温度不得超过60℃)后冷却混合物,分液得到有机层,再经过水洗得到纯化后的惰性氟碳化合物约20ml。(3) Pour 25ml of the separated oil phase containing inert fluorocarbons into a three-necked flask, connect the condensing reflux tube and a thermometer, heat to 50°C, add ethanol-water-KOH solution (1/1/1) mixed reagent About 10ml. Heat to reflux for 12 hours under stirring conditions (the temperature must not exceed 60°C), cool the mixture, separate the layers to obtain an organic layer, and then wash with water to obtain about 20 ml of purified inert fluorocarbons.

实施例2:Example 2:

本实施例公开了一种全氟烷基酰氟废弃物的处理方法,具体步骤如下:This embodiment discloses a method for treating perfluoroalkyl fluoride waste, and the specific steps are as follows:

(1)将50ml的全氟烷基酰氟废弃物导入500ml带有夹套的反应釜中,夹套内通温度为5℃的冷凝水,待反应釜中温度与冷凝水的温度达到平衡后,将配置好的1mol/L的Na2CO3溶液约150ml缓慢滴加到全氟烷基酰氟废弃物中,同时不停的搅拌。该过程大量放热,需保持反应釜内温度在10℃以下。同时,由于NaF在水中溶解度较小4.06g/100g水(20℃),在滴加过程中大量析出。碱溶液滴加结束后,继续搅拌5h,以保证全氟烷基酰氟完全水解,同时酸碱中和反应完全。随后停止搅拌,过滤分离出析出的NaF,干燥后约重6g,剩余的反应混合液继续静置2h,使水相油相分层。然后取出反应混合液倒入250ml的分液漏斗中,分离出下层油相23ml,及含全氟羧酸盐的水相161ml;(1) Introduce 50ml of perfluoroalkyl fluoride waste into a 500ml jacketed reaction kettle, and pass through the jacket with condensed water at a temperature of 5°C. After the temperature in the reactor and the temperature of the condensed water reach equilibrium , slowly drop about 150ml of the prepared 1mol/L Na 2 CO 3 solution into the perfluoroalkyl fluoride waste while stirring continuously. A large amount of heat is released during this process, and the temperature in the reactor needs to be kept below 10°C. At the same time, due to the low solubility of NaF in water (4.06g/100g water (20°C), a large amount of NaF precipitated during the dropping process. After the dropwise addition of the alkali solution is completed, the stirring is continued for 5 hours to ensure complete hydrolysis of the perfluoroalkyl acid fluoride and complete acid-base neutralization reaction. Then the stirring was stopped, and the precipitated NaF was separated by filtration, which weighed about 6 g after drying, and the remaining reaction mixture continued to stand for 2 h, so that the water phase and the oil phase were separated. Then take out the reaction mixture and pour it into a 250ml separatory funnel, separate out 23ml of the lower oil phase, and 161ml of the aqueous phase containing perfluorocarboxylate;

(2)得到的水相使用旋转蒸发仪蒸干水分,操作的适宜温度为30~55℃,压力为-0.1~0MPa,得到全氟羧酸盐粗产品约27g。加入200ml的甲醇溶解全氟羧酸盐粗品,经过滤后再蒸去甲醇,得到全氟羧酸盐约14g;(2) The obtained water phase was evaporated to dryness with a rotary evaporator. The suitable temperature for operation was 30-55° C. and the pressure was -0.1-0 MPa to obtain about 27 g of the crude product of perfluorocarboxylate. Add 200ml of methanol to dissolve the crude perfluorocarboxylate, and then distill off the methanol after filtration to obtain about 14 g of perfluorocarboxylate;

(3)将分离出的油相23ml倒入三口烧瓶中,接冷凝回流管,温度计,加热到50℃,加入乙醇-水-KOH溶液(1/1/1)混合试剂约8ml。搅拌12h(温度不得超过60℃)后冷却混合物,分液得到有机层,再经过水洗得到纯化后的惰性氟碳化合物约18ml。(3) Pour 23ml of the separated oil phase into a three-necked flask, connect the condensing reflux tube and a thermometer, heat to 50°C, add about 8ml of ethanol-water-KOH solution (1/1/1) mixed reagent. After stirring for 12 hours (the temperature should not exceed 60°C), the mixture was cooled, separated to obtain an organic layer, and washed with water to obtain about 18 ml of purified inert fluorocarbons.

实施例3:Example 3:

本实施例公开了一种全氟烷基酰氟废弃物的处理方法,具体步骤如下:This embodiment discloses a method for treating perfluoroalkyl fluoride waste, and the specific steps are as follows:

(1)将25ml的全氟烷基酰氟废弃物导入500ml带有夹套的反应釜中,夹套内通温度为5℃的冷凝水,待反应釜中温度与冷凝水的温度达到平衡后,将配置好的1mol/L的KHCO3溶液约300ml缓慢滴加到全氟烷基酰氟废弃物中,同时不停的搅拌。该过程大量放热,需保持反应釜内温度在25℃以下。碱溶液滴加结束后,继续搅拌5h,以保证全氟烷基酰氟完全水解,同时酸碱中和反应完全。随后停止搅拌,静置2h,使水相油相分层。然后取出反应混合液倒入500ml的分液漏斗中,分离出下层油相12ml,及含全氟羧酸盐的水相310ml;(1) Introduce 25ml of perfluoroalkyl fluoride waste into a 500ml jacketed reaction kettle, and pass through the jacket with condensed water at a temperature of 5°C. After the temperature in the reactor and the temperature of the condensed water reach equilibrium , Slowly add about 300ml of the prepared 1mol/L KHCO 3 solution dropwise into the perfluoroalkyl fluoride waste while stirring continuously. A large amount of heat is released during this process, and the temperature in the reactor needs to be kept below 25°C. After the dropwise addition of the alkali solution is completed, the stirring is continued for 5 hours to ensure complete hydrolysis of the perfluoroalkyl acid fluoride and complete acid-base neutralization reaction. Then stop stirring and let it stand for 2h to separate the water phase and the oil phase. Then take out the reaction mixture and pour it into a 500ml separatory funnel, separate the lower oil phase 12ml, and the aqueous phase containing perfluorocarboxylate 310ml;

(2)得到的水相使用旋转蒸发仪蒸干水分,操作的适宜温度为30~55℃,压力为-0.1~0MPa,得到全氟羧酸盐粗产品约16g。加入80ml~150ml的甲醇溶解全氟羧酸盐粗产品,经过滤后再蒸去甲醇,得到全氟羧酸盐约7g;(2) The obtained water phase was evaporated to dryness with a rotary evaporator. The suitable temperature for operation was 30-55° C. and the pressure was -0.1-0 MPa to obtain about 16 g of the crude product of perfluorocarboxylate. Add 80ml~150ml of methanol to dissolve the crude product of perfluorocarboxylate, filter and then distill off the methanol to obtain about 7g of perfluorocarboxylate;

(3)将分离出的油相12ml倒入三口烧瓶中,接冷凝回流管,温度计,加热到50℃,加入乙醇-水-KOH溶液(1/1/1)混合试剂约3~8ml。搅拌12h(温度不得超过60℃)后冷却混合物,分液得到有机层,再经过水洗得到纯化后的惰性氟碳化合物约8ml。(3) Pour 12ml of the separated oil phase into a three-necked flask, connect the condensing reflux tube and a thermometer, heat to 50°C, add about 3~8ml of ethanol-water-KOH solution (1/1/1) mixed reagent. After stirring for 12 hours (the temperature should not exceed 60°C), the mixture was cooled, separated to obtain an organic layer, and then washed with water to obtain about 8 ml of purified inert fluorocarbons.

实施例4:Example 4:

本实施例公开了一种全氟烷基酰氟废弃物的处理方法,具体步骤如下:This embodiment discloses a method for treating perfluoroalkyl fluoride waste, and the specific steps are as follows:

(1)将25ml的全氟烷基酰氟废弃物导入500ml带有夹套的塑料反应釜中,夹套内通温度为5℃的冷凝水,待反应釜中温度与冷凝水的温度达到平衡后,将配置好的1mol/L的NaHCO3溶液约300ml缓慢滴加到全氟烷基酰氟废弃物中,同时不停的搅拌。该过程大量放热,需保持反应釜内温度在25℃以下。在滴加碱溶液过程中,NaF部分析出。滴加结束后,继续搅拌5h,以保证全氟烷基酰氟完全水解,同时酸碱中和反应完全。随后停止搅拌,通过过滤分离出析出的NaF,干燥后约重1g,剩余的反应混合液继续静置2h,以保证水相油相分层。然后取出反应混合液倒入500ml的分液漏斗中,分离出下层油相12ml,及含全氟羧酸盐的水相307ml;(1) Introduce 25ml of perfluoroalkyl fluoride waste into a 500ml plastic reaction kettle with a jacket. Condensed water at a temperature of 5°C is passed through the jacket, and the temperature in the reactor and the temperature of the condensed water reach equilibrium. Finally, about 300ml of the configured 1mol/L NaHCO 3 solution was slowly added dropwise to the perfluoroalkyl fluoride waste while stirring continuously. A large amount of heat is released during this process, and the temperature in the reactor needs to be kept below 25°C. During the dropwise addition of alkali solution, NaF was partially separated out. After the dropwise addition, continue to stir for 5 hours to ensure complete hydrolysis of perfluoroalkyl acid fluoride and complete acid-base neutralization reaction. Then the stirring was stopped, and the precipitated NaF was separated by filtration, which weighed about 1 g after drying, and the remaining reaction mixture continued to stand for 2 hours to ensure the separation of the water phase and the oil phase. Then take out the reaction mixture and pour it into a 500ml separatory funnel, separate the lower oil phase 12ml, and the aqueous phase containing perfluorocarboxylate 307ml;

(2)得到的水相使用旋转蒸发仪蒸干水分,操作的适宜温度为30~55℃,压力为-0.1~0MPa,得到全氟羧酸盐粗产品约14g。加入100ml的甲醇溶解全氟羧酸盐粗品,经过滤后再蒸去甲醇,得到全氟羧酸盐约6.5g;(2) The obtained water phase was evaporated to dryness with a rotary evaporator. The suitable temperature for operation was 30-55° C. and the pressure was -0.1-0 MPa to obtain about 14 g of the crude product of perfluorocarboxylate. Add 100ml of methanol to dissolve the crude perfluorocarboxylate, and then distill off the methanol after filtration to obtain about 6.5g of perfluorocarboxylate;

(3)将分离出的油相12ml倒入三口烧瓶中,接冷凝回流管,温度计,加热到50℃,加入乙醇-水-KOH溶液(1/1/1)混合试剂约3~8ml。搅拌12h(温度不得超过60℃)后冷却混合物,分液得到有机层,再经过水洗得到纯化后的惰性氟碳化合物约8ml。(3) Pour 12ml of the separated oil phase into a three-necked flask, connect the condensing reflux tube and a thermometer, heat to 50°C, add about 3~8ml of ethanol-water-KOH solution (1/1/1) mixed reagent. After stirring for 12 hours (the temperature should not exceed 60°C), the mixture was cooled, separated to obtain an organic layer, and then washed with water to obtain about 8 ml of purified inert fluorocarbons.

实施例5:Example 5:

本实施例与实施例1的不同之处在于:将加入的K2CO3溶液的浓度改为2mol/L,加入的量调整为75ml,其它处理方法同实施例1,得到提纯后的全氟羧酸盐13g,纯化后的惰性氟碳化合物20ml。The difference between this example and Example 1 is that the concentration of the added K2CO3 solution is changed to 2mol/L, the added amount is adjusted to 75ml , and other treatment methods are the same as in Example 1 to obtain purified perfluorinated Carboxylate 13g, purified inert fluorocarbon 20ml.

实施例6:Embodiment 6:

本实施例与实施例1的不同之处在于:将加入的K2CO3溶液的浓度改为0.5mol/L,加入的量调整为300ml,其它处理方法同实施例1,得到提纯后的全氟羧酸盐12.5g,纯化后的惰性氟碳化合物18ml。The difference between this example and Example 1 is: the concentration of the added K2CO3 solution is changed to 0.5mol/L, the amount added is adjusted to 300ml, other treatment methods are the same as in Example 1, and the purified whole Fluorocarboxylate 12.5g, purified inert fluorocarbon 18ml.

实施例7:Embodiment 7:

本实施例与实施例1的不同之处在于:将分离出的油相溶液的纯化处理方法改为,将25ml油相中放入三口烧瓶中,接冷凝回流管,温度计,加热到50℃,搅拌下加入10克高锰酸钾,5克氢氧化钠和100毫升水,70℃下搅拌回流反应24小时,收集65℃~90℃下的馏分,得到纯化后的惰性氟碳化合物12ml。The difference between this example and Example 1 is that the purification treatment method of the separated oil phase solution is changed, put 25ml of the oil phase into a three-necked flask, connect the condensing reflux tube, a thermometer, and heat to 50°C. Add 10 grams of potassium permanganate, 5 grams of sodium hydroxide and 100 milliliters of water under stirring, stir and reflux for 24 hours at 70 ° C, collect fractions at 65 ° C to 90 ° C, and obtain 12 ml of purified inert fluorocarbons.

实施例8:Embodiment 8:

本实施例与实施例1的不同之处在于:将分离出的油相溶液的纯化处理方法改为用甲醇萃取,即取5ml甲醇加入到分离出的25ml油相中。搅拌30min,静置30min,将混合液倒入分液漏斗中,分离出下层油相。再往油相中加入5ml甲醇,重复以上操作5次。得到纯化后的惰性氟碳化合物16ml。The difference between this example and Example 1 is that the purification treatment method of the separated oil phase solution is changed to extraction with methanol, that is, 5 ml of methanol is added to the separated 25 ml of oil phase. Stir for 30 minutes, let stand for 30 minutes, pour the mixture into a separatory funnel, and separate the lower oil phase. Then add 5ml methanol to the oil phase, repeat the above operation 5 times. 16 ml of purified inert fluorocarbons were obtained.

Claims (4)

1. a treatment process for perfluoroalkyl acyl fluoride waste, is characterized in that, comprises the following steps:
(1) in perfluoroalkyl acyl fluoride waste, add alkaline solution to react, adjust ph to 7 ~ 8, leave standstill, be separated and obtain aqueous phase and oil phase; Described alkaline solution is at least one in potassium hydroxide solution, sodium hydroxide solution, solution of potassium carbonate, sodium carbonate solution, sodium hydrogen carbonate solution and potassium bicarbonate solution;
(2) from aqueous phase, separation and purification obtains perfluorocarboxylic acid salt; Described purification procedures is: after aqueous phase evaporating water, obtains perfluorocarboxylic acid salt crude product, then adds dissolve with methanol perfluorocarboxylic acid salt crude product, filtering solution, evaporative removal methanol solvate, obtains the perfluorocarboxylic acid salt after purifying;
(3) from oil phase, separation and purification obtains inertia fluorocarbon; Described purification procedures is: add methyl alcohol in oil phase, after stirring, leaves standstill, isolates lower floor's oil phase, then add methyl alcohol in lower floor's oil phase, repeatedly extract 3 ~ 8 times, obtain the inertia fluorocarbon after purifying.
2. the treatment process of perfluoroalkyl acyl fluoride waste as claimed in claim 1, it is characterized in that: in step (1), described alkaline solution is solution of potassium carbonate or sodium carbonate solution.
3. the treatment process of perfluoroalkyl acyl fluoride waste as claimed in claim 1, it is characterized in that: in step (1), described alkaline concentration is 0.5 ~ 2mol/L.
4. the treatment process of perfluoroalkyl acyl fluoride waste as claimed in claim 1, it is characterized in that: in step (1), temperature of reaction is 5 ~ 25 DEG C, and the reaction times is 5 ~ 6h.
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