CN103031643A - Wool type bedding fabric and processing process thereof - Google Patents
Wool type bedding fabric and processing process thereof Download PDFInfo
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- CN103031643A CN103031643A CN201110291394.7A CN201110291394A CN103031643A CN 103031643 A CN103031643 A CN 103031643A CN 201110291394 A CN201110291394 A CN 201110291394A CN 103031643 A CN103031643 A CN 103031643A
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Abstract
Provided is a wool type bedding fabric and a processing process thereof. Warp yarn of the fabric is combing cotton spun yarn of 40Ne, and weft yarn is 72s twin-yarn which consists of 30% wool and 70% gleam acrylic fibers. The weave structure is a 2/2 twill structure, the warp density of the fabric is 570 threads per 10 cm, and the weft density is 320 threads per 10 cm. Special process conditions are adopted during processes of spinning, weaving and finishing and the like in the processing process. The wool type bedding fabric and the processing process thereof have the advantages that the development of the bedding fabric opens up a new fabric for the wool type bedding, the achievement of the process solves the problems of minification difference between cotton yarn and wool yarn and potential of hydrogen difference of accessory ingredients used in finishing. The fabric combines good qualities of pure cotton and wool. The quality and the grade of the bedding are improved dramatically, the economic benefit is remarkable and the market prospect is wide.
Description
(1) technical field
The present invention relates to a kind of fabric and processing technology thereof of field of textiles, particularly relate to a kind of wool type bed necessaries fabric and processing technology thereof.
(2) background technology
In the market, bedclothes fabric is monopolized by cotton and squeeze.Instantly also there are not the bedding of wool type to occur.It is at the early-stage in current China that industry is spun by family, and expanding space of market is very large, and the at present supply of home textile product can only be satisfied 5% demand.Further raising along with the Living Water product, people must have higher requirement to sleep quality, cotton type fabric has preferably hygroscopicity, and in normal situation, fiber can absorb moisture in the peripherad atmosphere, so it contacts Person's skin, make the people feel softness and not stiff, pure cotton fabric is through many-side examination and practice, and fabric and skin contact are without any stimulation, without negative interaction, sanitation performance is good.And the feel of the softness of its uniqueness of high-n wool fabric, gloss, tone grace have excellent hygroscopicity, good warmth retention property, WATER REPELLENCY and drapability, good springiness, and it is durable to bear dirty, and woolen weavy grain is clear, feel is sliding glutinous, high resilience, color jade-like stone profit, gloss is soft, be a kind of high-grade fabric choice direction, the wool type bedding have wide potential market.In order further to open up a market, my company has developed the bedclothes fabric take the combed cotton yarn as warp thread take wool yarn as weft yarn, and this fabric is not also seen in the market.
(3) summary of the invention
In order to overcome the weak point of existing product and technique, the invention provides a kind of wool type bed necessaries fabric and processing technology thereof.
A kind of wool type bed necessaries fabric of this programme, this fabric warp thread is 40Ne combed cotton yarn, weft yarn is to contain the 72s/2 yarn that 30% wool and 70% has the light acrylic fibers, fabric tissue is 2/2 twill, fabric through close be 570/10cm, filling density is 320/10cm.
Its processing technology may further comprise the steps:
One, concrete technology flow process
1, warp thread: 40Ne combed cotton yarn, buy.
2, weft yarn: contain the 72s/2 yarn that 30% wool and 70% has the light acrylic fibers, its spinning technique flow process is as follows:
(1), fore-spinning:
(2), spinning process:
Unit type: ring throstle,
Single thread number: 72Nm,
Drafting multiple: 20.00,
The twist: 600T/m,
Front and back ratch: 215mm.
(3), rear spinning process:
1. winder: automatic winder,
2. doubling: the fmx doubling frame,
3. double twisting: two-for-one twister, the double twisting number of share of stock: 2, the twist: 320T/m twists with the fingers to S.
3, weaving process:
(1), concrete technology flow process:
Warp thread: bobbin winder, warping machines, Sizing machines, reeding machine, air-jet loom, cloth inspecting machine, folding machine, middle chartered plane.
Weft yarn: bobbin winder.
(2), weaving process parameter:
Name of product: textile warp thread and the azoles sound of a bird chirping that contains mao weft yarn,
Fabric tissue: 2/2 twill,
Fabric width: 2.8m,
Fabric coupe: 40m,
Line density: 14.7tex * 13.9tex,
Through weft count: 570 * 320,
Total quantity of warps: 15960,
The warp thread shrinkage: 1.2%,
The weft yarn shrinkage: 2.5%,
The warp thread percentage elongation: 1.2%,
Fabric places rate: 1.0%,
The fabric loss late: 0.15%,
Warp thread hard waste rate: 0.4%,
Weft yarn hard waste rate: 1.0%.
Usefulness of the present invention is: the exploitation of this bed necessaries fabric, for the wool type bedding have been opened up the beginning, the realization of its technique has solved the different problem of Quality Pure Cotton Yarn Production pH value different from the wool yarn shrinkage and that textile finishing is adjuvant used.This fabric combines good characteristic textile and hair, and quality and the class of its bed necessaries significantly promote, and remarkable in economical benefits has wide market prospects.
(4) specific embodiment
There are following technological difficulties in the process of the wool type bed necessaries fabric of this programme:
Because the shrinkage of Quality Pure Cotton Yarn Production and wool yarn is different, so raised grain formula uneven of fabric face can occur on weaving, manufacturing pre-treatment and the weaving process of wool type yarn and cotton yarn differ widely, and also complete difference of the used reagent of fabric post-treatment.As everyone knows, cotton is cellulose fibre, and alkali resistance is strong, and wool is protein fibre, and is acidproof not alkaline-resisting.This just require auxiliary agent that vertical processing procedure uses with neutrality for well, neither can exert an influence and can not destroy wool yarn cotton yarn.
Solution:
1, the Quality Pure Cotton Yarn Production of selecting is the combed cotton yarn of 40Ne (40 English prop up), weft yarn is with near the wool type A70-672s/2 of 40Ne (contain 30% wool and 70% have light acrylic fibers), weave, cost on the one hand economizes in raw materials, combine on the other hand the characteristic of two kinds of raw materials, deepened the Application Areas of wool yarn, and the A70-672s/2 product is the stocking yarn of my company's maturation, utilize the soft feel of stocking yarn to be combined with the tatting Quality Pure Cotton Yarn Production, strengthened the soft feel of fabric not losing well-pressed basis.
2, to Quality Pure Cotton Yarn Production and wool yarn carry out twice 95 ℃, the powerful vacuum HEAT SETTING of 30min reaches unanimously the twist contraction of two kinds of yarns as far as possible, eliminates the negative influence that the shrinkage difference of two kinds of yarns produces fabric.
Utilize large jacquard weaving machine to weave when 3, weaving, can make the variation of colored type and institutional framework, to satisfy the demand of different crowd.Weft density will strictly proportion in weaving process, in the hope of reaching best weave effect.
4, in fabric destarch and rear arrangement process, require to use all reagent to be neutral reagent, destarch preferably selects the neutrophilous organism enzyme to carry out destarch.
Embodiment: weave JC40Ne * JW72Ne (warp thread is 40Ne combed cotton yarn, and weft yarn is 72Nm combing A70-672s/2) serge (2/2 twill-weave).
One, concrete technology flow process
1, directly buys the combed cotton yarn of 40Ne from the cotton mill as the fabric warp thread.
2, the spinning technique flow process of weft yarn A70-672s/2:
(1), fore-spinning:
(2), spinning process:
Unit type: German ZINSER421 type ring throstle,
Single thread number: 72Nm,
Drafting multiple: 20.00,
The twist: 600T/m,
Front and back ratch: 215mm.
(3), rear spinning process:
1. winder: the ESPRO.M automatic winder of Italian Savio company,
2. doubling: the fmx doubling frame of Switzerland SSM company,
3. double twisting: the VTS-086 two-for-one twister of German SAVRER, the double twisting number of share of stock: 2, the twist: 320T/m twists with the fingers to S.
3, weaving process:
(1), concrete technology flow process:
Warp thread: bobbin winder, warping machines, Sizing machines, reeding machine, air-jet loom, cloth inspecting machine, folding machine, middle chartered plane.
Weft yarn: bobbin winder.
Unit type: chartered plane in ESPRRO-M bobbin winder, CGGA114-300 type warping machines, GA308-300 type Sizing machines, G177-300 type reeding machine, the large jacquard weave air-jet loom of YJA-609J type, GA801-300 type cloth inspecting machine, GA841-300 type folding machine, the A752 type.
(2), weaving process parameter:
Name of product: textile warp thread and the serge that contains mao weft yarn,
Fabric tissue: 2/2 twill,
Fabric width: 2.8m,
Fabric coupe: 40m,
Line density: 14.7tex * 13.9tex,
Through weft count (root/10cm): 570 * 320,
Total quantity of warps: 15960,
The warp thread shrinkage: 1.2%,
The weft yarn shrinkage: 2.5%,
The warp thread percentage elongation: 1.2%,
Fabric places rate: 1.0%,
The fabric loss late: 0.15%,
Warp thread hard waste rate: 0.4%,
Weft yarn hard waste rate: 1.0%.
Conclusion: by constantly testing and groping, my company has finished the Design and manufacture work of wool type bedclothes fabric.Because its unique performance and feel will have wide market.Sample obtains affirming of consumer in the exhibition of Beijing old established firm.
Claims (1)
1. the processing technology of a wool type bed necessaries fabric, it is characterized in that: this fabric warp thread is 40Ne combed cotton yarn, and weft yarn is to contain the 72s/2 yarn that 30% wool and 70% has the light acrylic fibers, and fabric tissue is 2/2 twill, fabric through close be 570/10cm, filling density is 320/10cm;
Its processing technology may further comprise the steps:
One, concrete technology flow process
1, warp thread: 40Ne combed cotton yarn, buy;
2, weft yarn: contain the 72s/2 yarn that 30% wool and 70% has the light acrylic fibers, its spinning technique flow process is as follows:
(1), fore-spinning:
(2), spinning process:
Unit type: ring throstle,
Single thread number: 72Nm,
Drafting multiple: 20.00,
The twist: 600T/m,
Front and back ratch: 215mm;
(3), rear spinning process:
1. winder: automatic winder,
2. doubling: the fmx doubling frame,
3. double twisting: two-for-one twister, the double twisting number of share of stock: 2, the twist: 320T/m twists with the fingers to S;
3, weaving process:
(1), concrete technology flow process:
Warp thread: bobbin winder, warping machines, Sizing machines, reeding machine, air-jet loom, cloth inspecting machine, folding machine, middle chartered plane;
Weft yarn: bobbin winder;
(2), weaving process parameter:
Name of product: textile warp thread and the serge that contains mao weft yarn,
Fabric tissue: 2/2 twill,
Fabric width: 2.8m,
Fabric coupe: 40m,
Line density: 14.7tex * 13.9tex,
Through weft count: 570 * 320,
Total quantity of warps: 15960,
The warp thread shrinkage: 1.2%,
The weft yarn shrinkage: 2.5%,
The warp thread percentage elongation: 1.2%,
Fabric places rate: 1.0%,
The fabric loss late: 0.15%,
Warp thread hard waste rate: 0.4%,
Weft yarn hard waste rate: 1.0%.
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CN201110291394.7A CN103031643A (en) | 2011-09-30 | 2011-09-30 | Wool type bedding fabric and processing process thereof |
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CN201110291394.7A CN103031643A (en) | 2011-09-30 | 2011-09-30 | Wool type bedding fabric and processing process thereof |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103734965A (en) * | 2013-12-09 | 2014-04-23 | 吴江市蓓盛纺织品有限公司 | Novel hat |
CN104480612A (en) * | 2014-12-01 | 2015-04-01 | 江苏瓯堡纺织染整有限公司 | Wool-like fabric and production process thereof |
CN105002632A (en) * | 2015-08-25 | 2015-10-28 | 魏桥纺织股份有限公司 | Multicomponent fiber blended yarn dyed fabric and preparation method thereof |
CN105624880A (en) * | 2014-10-28 | 2016-06-01 | 天津纺织工程研究院有限公司 | Worsted wool and cotton interwoven fabric and method for manufacturing same |
CN105839206A (en) * | 2015-01-16 | 2016-08-10 | 上海水星家用纺织品股份有限公司 | Manufacturing process of profiled, hollow, three-dimensional crimp and acrylic fibers and application thereof and dyeing and finishing process of fabric |
WO2018072118A1 (en) * | 2016-10-19 | 2018-04-26 | 姚萍 | Jacquard fabric |
WO2018072110A1 (en) * | 2016-10-19 | 2018-04-26 | 许冬青 | Easy-to-manufacture jacquard fabric |
-
2011
- 2011-09-30 CN CN201110291394.7A patent/CN103031643A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103734965A (en) * | 2013-12-09 | 2014-04-23 | 吴江市蓓盛纺织品有限公司 | Novel hat |
CN105624880A (en) * | 2014-10-28 | 2016-06-01 | 天津纺织工程研究院有限公司 | Worsted wool and cotton interwoven fabric and method for manufacturing same |
CN104480612A (en) * | 2014-12-01 | 2015-04-01 | 江苏瓯堡纺织染整有限公司 | Wool-like fabric and production process thereof |
CN105839206A (en) * | 2015-01-16 | 2016-08-10 | 上海水星家用纺织品股份有限公司 | Manufacturing process of profiled, hollow, three-dimensional crimp and acrylic fibers and application thereof and dyeing and finishing process of fabric |
CN105002632A (en) * | 2015-08-25 | 2015-10-28 | 魏桥纺织股份有限公司 | Multicomponent fiber blended yarn dyed fabric and preparation method thereof |
WO2018072118A1 (en) * | 2016-10-19 | 2018-04-26 | 姚萍 | Jacquard fabric |
WO2018072110A1 (en) * | 2016-10-19 | 2018-04-26 | 许冬青 | Easy-to-manufacture jacquard fabric |
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Application publication date: 20130410 |