CN102962153A - Heating thermostat device for compressing air during painting in environment-friendly infrared paint-spraying room - Google Patents
Heating thermostat device for compressing air during painting in environment-friendly infrared paint-spraying room Download PDFInfo
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- CN102962153A CN102962153A CN2011102577999A CN201110257799A CN102962153A CN 102962153 A CN102962153 A CN 102962153A CN 2011102577999 A CN2011102577999 A CN 2011102577999A CN 201110257799 A CN201110257799 A CN 201110257799A CN 102962153 A CN102962153 A CN 102962153A
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Abstract
The invention discloses a heating thermostat device for compressing air during painting in an environment-friendly infrared paint-spraying room. The device comprises a filtering device, an air pressure-stabilizing device, a heater and a control cabinet, wherein the filtering device is connected through an air compressing pipe; the air pressure-stabilizing device is connected; the heating device is connected; and the other end is connected to an oven room and is connected to a spraying gun through a high-pressure hose. The device has the beneficial effects that the air quality is good, the flow rate and the pressure are stable, and the uniformity and the surface cleanness during painting are ensured; and when the air temperature in the winter is low, the heating thermostat device is started, the atomization effect of a paint is better, the paint is saved, a flow state is not easy to cause, the paint quality can be improved, the energy is saved by 70 percent when the device is compared with the current thermostat way, and the device is safer and more environment-friendly.
Description
Technical field
The present invention relates to a kind of heating constant-temperature equipment, particularly a kind ofly be used in compressed-air actuated heating constant-temperature equipment when spraying paint in the environment-friendly type infrared spray-baking booth, belong to automotive lacquer part of appliance technical field.
Background technology
When existing paint spray booth sprays paint, must be heated to the bulk temperature in the room 25-30 degree under low-temperature condition, and will remain to spray painting operation and finish, time is long, the energy that relies on is the modes such as diesel oil or electrical heating, and this mode is relatively wasted because of long energy consumption of time, and dangerous; Secondly, impurity in the compressed air, medium and moisture all are directly to affect the quality of spraying paint, and can't guarantee the thickness uniformity coefficient of the spraying area that paints, because air enters spray gun under low-temperature condition, the concentration ratio of paint under low-temperature condition is higher in the spray gun, can't be transferred to best spray pattern, this moment, amount of paint can strengthen, and the phenomenon such as sagging can occur, namely wasted energy, be difficult to again ensure the quality of products, can't improve working efficiency again.
Summary of the invention
Compressed air heating constant-temperature equipment when the present invention seeks to provide a kind of spraying paint in order to overcome the deficiencies in the prior art, to overcome the high energy consumption of existing diesel oil combined padding and drying system long-time hot air circulation when intensification is sprayed paint, the deficiency of the fail-safe hidden danger that reaching heats up causes when spraying paint comprises the compressed-air actuated heating constant-temperature equipment when spraying paint in the environment-friendly type infrared spray-baking booth that is used in that significantly improves spray paint quality and benefit.
For achieving the above object, the technical solution used in the present invention is: a kind ofly be used in compressed-air actuated heating constant-temperature equipment when spraying paint in the environment-friendly type infrared spray-baking booth, comprise filter, pneumatics stable-pressure device, heater and switch board; Described pneumatics stable-pressure device is an air accumulator; Be provided with Pressure gauge, safety-valve, sewage draining exit on the described air accumulator; Described Pressure gauge, safety-valve are arranged on the top of air accumulator; Described sewage outfalls setting is in the bottom of air accumulator; Described heater links to each other with air accumulator by a valve; Described filter comprises coarse filter, fine filter; Described coarse filter arranges the inlet end of air accumulator; Described fine filter is arranged on the outlet side of heater; Described switch board is used for the work of control heater.
Preferably, described heater comprises inner casing, shell, heater heat-insulation layer, and described inner casing is manufactured by 304 stainless steels, and described heater is to adopt stainless steel annular electric heating tube evenly to be fixed on the steel flange sheet, inserts inner casing and fixing; Described shell is manufactured by 304 stainless steel seamless pipes, and the upper end is provided with air inlet, and the lower end is provided with the gas outlet, and the place, gas outlet is provided with temperature signal sensor and electromagnetism shut off valve, and heat-insulation layer alumina silicate uniform winding guarantees that heat does not run off.
Preferably, described switch board connects heater, comprises earth leakage protective device, overtemperature alarm protective device, temperature setting device, and source of the gas is closed interlock, heater.
Because the utilization of technique scheme, the present invention compared with prior art has following advantages:
The first, compressed air provides clean source of the gas when spraying paint by this device, has significantly improved the quality of painted surface, has reduced pit, pin hole.
The second, supporting stable-pressure device can guarantee again to provide when large tracts of land is sprayed paint the flow of source of the gas and pressure to guarantee, avoids because gas source and flow amount catches up with and enamelled coating section state do not occur.
Three, after low-temperature condition compressed air heating the atomizing effect of paint is significantly improved, spraying area is more even in painting process, and the utilization rate of paint also can significantly improve, and also avoids occurring because the uniformity of paint is controlled bad sagging phenomenon.
Four, overcome the high energy consumption that existing constant temperature sprays paint and occurs.For example: existing paint spray booth sprays paint with diesel oil constant temperature, general car load spray car is 1 hour, with the burner of 100,000 kilocalories, per hour consume about diesel oil 12-14 liter, be 7.5 yuan/liter by present oil price, then need between the 85-100 unit, be 3KW per hour with energy consumption of the present invention, then 3-3.5 degree electric energy calculates by existing electricity price, be no more than 5 yuan, then energy-conservation more than 150%.
Five, it is safer using the present invention, power supply or the heating that can avoid the diesel oil paint spray booth when constant temperature sprays paint, to circulate and occur, rubber accelerated ageing and fusing, cause the potential safety hazard of short-circuit fire, because it when constant temperature sprays paint in the room without any need for heater, the paint dirt does not touch electric wire, electrical equipment, blower fan or high temperature heater yet, so safer, more environmental protection.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Fig. 1 is the front view that is used in compressed-air actuated heating constant-temperature equipment when spraying paint in the environment-friendly type infrared spray-baking booth of the present invention;
Wherein: 1, coarse filter; 2, Pressure gauge; 3, safety-valve; 4, air accumulator; 5, sewage draining exit; 6, valve; 7, heater; 8, fine filter.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described.
Be as shown in Figure 1 a kind of compressed-air actuated heating constant-temperature equipment when spraying paint in the environment-friendly type infrared spray-baking booth that is used in of the present invention, comprise filter, pneumatics stable-pressure device, heater and switch board; Described pneumatics stable-pressure device is an air accumulator 4; Be provided with Pressure gauge 2, safety-valve 3, sewage draining exit 5 on the described air accumulator 4; Described Pressure gauge 2, safety-valve 3 are arranged on the top of air accumulator 4; Described blowdown 5 is arranged on the bottom of air accumulator 4; Described heater 7 links to each other with air accumulator 4 by a valve 6; Described filter comprises coarse filter 1, fine filter 8; Described coarse filter 1 arranges the inlet end of air accumulator 4; Described fine filter 8 is arranged on the outlet side of heater 4; Described switch board (not shown) is used for the work of control heater.Described heater 7 comprises inner casing, shell, heater heat-insulation layer, and described inner casing is manufactured by 304 stainless steels, and described heater is to adopt stainless steel annular electric heating tube evenly to be fixed on the steel flange sheet, inserts inner casing and fixing; Described shell is manufactured by 304 stainless steel seamless pipes, and the upper end is provided with air inlet, and the lower end is provided with the gas outlet, and the place, gas outlet is provided with temperature signal sensor and electromagnetism shut off valve, and heat-insulation layer alumina silicate uniform winding guarantees that heat does not run off.Described switch board connects heater, comprises earth leakage protective device, overtemperature alarm protective device, temperature setting device, and source of the gas is closed interlock, heater.The gas outlet other end of described heater 7 is directly linked with high-pressure hose and is connected spray gun in the paint spray booth.
Because the utilization of technique scheme, the present invention compared with prior art has following advantages:
The first, compressed air provides clean source of the gas when spraying paint by this device, has significantly improved the quality of painted surface, has reduced pit, pin hole.
The second, supporting stable-pressure device can guarantee again to provide when large tracts of land is sprayed paint the flow of source of the gas and pressure to guarantee, avoids because gas source and flow amount catches up with and enamelled coating section state do not occur.
Three, after low-temperature condition compressed air heating the atomizing effect of paint is significantly improved, spraying area is more even in painting process, and the utilization rate of paint also can significantly improve, and also avoids occurring because the uniformity of paint is controlled bad sagging phenomenon.
Four, overcome the high energy consumption that existing constant temperature sprays paint and occurs.For example: existing paint spray booth sprays paint with diesel oil constant temperature, general car load spray car is 1 hour, with the burner of 100,000 kilocalories, per hour consume about diesel oil 12-14 liter, be 7.5 yuan/liter by present oil price, then need between the 85-100 unit, be 3KW per hour with energy consumption of the present invention, then 3-3.5 degree electric energy calculates by existing electricity price, be no more than 5 yuan, then energy-conservation more than 150%.
Five, it is safer using the present invention, power supply or the heating that can avoid the diesel oil paint spray booth when constant temperature sprays paint, to circulate and occur, rubber accelerated ageing and fusing, cause the potential safety hazard of short-circuit fire, because it when constant temperature sprays paint in the room without any need for heater, the paint dirt does not touch electric wire, electrical equipment, blower fan or high temperature heater yet, so safer, more environmental protection.
Above-described embodiment only is explanation technical conceive of the present invention and characteristics; its purpose is to allow the personage that is familiar with technique can understand content of the present invention and is implemented; can not limit protection scope of the present invention with this; all equivalences that Spirit Essence is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (3)
1. one kind is used in compressed-air actuated heating constant-temperature equipment when spraying paint in the environment-friendly type infrared spray-baking booth, it is characterized in that: comprise filter, pneumatics stable-pressure device, heater and switch board; Described pneumatics stable-pressure device is an air accumulator; Be provided with Pressure gauge, safety-valve, sewage draining exit on the described air accumulator; Described Pressure gauge, safety-valve are arranged on the top of air accumulator; Described sewage outfalls setting is in the bottom of air accumulator; Described heater links to each other with air accumulator by a valve; Described filter comprises coarse filter, fine filter; Described coarse filter arranges the inlet end of air accumulator; Described fine filter is arranged on the outlet side of heater; Described switch board is used for the work of control heater.
2. according to claim 1ly be used in compressed-air actuated heating constant-temperature equipment when spraying paint in the environment-friendly type infrared spray-baking booth, it is characterized in that: described heater, comprise inner casing, shell, heater heat-insulation layer, described inner casing is manufactured by 304 stainless steels, described heater is to adopt stainless steel annular electric heating tube evenly to be fixed on the steel flange sheet, inserts inner casing and fixing; Described shell is manufactured by 304 stainless steel seamless pipes, and the upper end is provided with air inlet, and the lower end is provided with the gas outlet, and the place, gas outlet is provided with temperature signal sensor and electromagnetism shut off valve, and heat-insulation layer alumina silicate uniform winding guarantees that heat does not run off.
3. according to claim 1ly be used in compressed-air actuated heating constant-temperature equipment when spraying paint in the environment-friendly type infrared spray-baking booth; it is characterized in that: described switch board connects heater; comprise earth leakage protective device, overtemperature alarm protective device, temperature setting device; source of the gas is closed interlock, heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102577999A CN102962153A (en) | 2011-09-02 | 2011-09-02 | Heating thermostat device for compressing air during painting in environment-friendly infrared paint-spraying room |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102577999A CN102962153A (en) | 2011-09-02 | 2011-09-02 | Heating thermostat device for compressing air during painting in environment-friendly infrared paint-spraying room |
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| Publication Number | Publication Date |
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| CN102962153A true CN102962153A (en) | 2013-03-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011102577999A Pending CN102962153A (en) | 2011-09-02 | 2011-09-02 | Heating thermostat device for compressing air during painting in environment-friendly infrared paint-spraying room |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996477A (en) * | 2021-10-27 | 2022-02-01 | 无锡市奕珺金属改性技术有限公司 | Automatic oil injection system |
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|---|---|---|---|---|
| GB913969A (en) * | 1960-03-25 | 1962-12-28 | Roche Andre | A spraying installation for paint and the like |
| CN87211456U (en) * | 1987-08-22 | 1988-06-29 | 王宏亮 | Electrothermal paint airbrush |
| CN2122000U (en) * | 1991-10-21 | 1992-11-18 | 莱芜市汽车修配厂 | Spraying and baking finish apparatus |
| CN2123380U (en) * | 1992-05-05 | 1992-12-02 | 青岛广协经济发展公司 | Painting spray and dry house for large bus |
| CN2142046Y (en) * | 1992-12-31 | 1993-09-15 | 王玉琛 | Hot-pressing paint spraying machine with oxygen respiratory mask |
| CN2708171Y (en) * | 2003-07-08 | 2005-07-06 | 叶思忠 | Dry hot air generator |
| CN1993184A (en) * | 2004-08-09 | 2007-07-04 | 米利欧塔维奥及C欧罗赛德联合股份有限公司 | A device for pre-heating a carrier fluid for spray painting |
| CN101084070A (en) * | 2004-11-24 | 2007-12-05 | 米利欧塔维奥及C欧罗赛德联合股份有限公司 | Spray painting system and heating device |
| CN201335606Y (en) * | 2008-12-23 | 2009-10-28 | 核工业福州粉末冶金双金属轴瓦材料厂 | Air supply protective device |
| CN102000642A (en) * | 2010-12-06 | 2011-04-06 | 朱海燕 | Coating spraying machine |
| WO2011050230A1 (en) * | 2009-10-22 | 2011-04-28 | Bunnell Michael H | Paint spray booth system |
| CN202238419U (en) * | 2011-09-02 | 2012-05-30 | 苏州市强立汽保设备有限公司 | Thermostatic heating device for compressed air in environment-friendly infrared paint spray booth during paint spraying process |
-
2011
- 2011-09-02 CN CN2011102577999A patent/CN102962153A/en active Pending
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB913969A (en) * | 1960-03-25 | 1962-12-28 | Roche Andre | A spraying installation for paint and the like |
| CN87211456U (en) * | 1987-08-22 | 1988-06-29 | 王宏亮 | Electrothermal paint airbrush |
| CN2122000U (en) * | 1991-10-21 | 1992-11-18 | 莱芜市汽车修配厂 | Spraying and baking finish apparatus |
| CN2123380U (en) * | 1992-05-05 | 1992-12-02 | 青岛广协经济发展公司 | Painting spray and dry house for large bus |
| CN2142046Y (en) * | 1992-12-31 | 1993-09-15 | 王玉琛 | Hot-pressing paint spraying machine with oxygen respiratory mask |
| CN2708171Y (en) * | 2003-07-08 | 2005-07-06 | 叶思忠 | Dry hot air generator |
| CN1993184A (en) * | 2004-08-09 | 2007-07-04 | 米利欧塔维奥及C欧罗赛德联合股份有限公司 | A device for pre-heating a carrier fluid for spray painting |
| CN101084070A (en) * | 2004-11-24 | 2007-12-05 | 米利欧塔维奥及C欧罗赛德联合股份有限公司 | Spray painting system and heating device |
| CN201335606Y (en) * | 2008-12-23 | 2009-10-28 | 核工业福州粉末冶金双金属轴瓦材料厂 | Air supply protective device |
| WO2011050230A1 (en) * | 2009-10-22 | 2011-04-28 | Bunnell Michael H | Paint spray booth system |
| CN102000642A (en) * | 2010-12-06 | 2011-04-06 | 朱海燕 | Coating spraying machine |
| CN202238419U (en) * | 2011-09-02 | 2012-05-30 | 苏州市强立汽保设备有限公司 | Thermostatic heating device for compressed air in environment-friendly infrared paint spray booth during paint spraying process |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113996477A (en) * | 2021-10-27 | 2022-02-01 | 无锡市奕珺金属改性技术有限公司 | Automatic oil injection system |
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Application publication date: 20130313 |