CN102950379A - Efficient laser welding conveyer - Google Patents
Efficient laser welding conveyer Download PDFInfo
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- CN102950379A CN102950379A CN2011102403874A CN201110240387A CN102950379A CN 102950379 A CN102950379 A CN 102950379A CN 2011102403874 A CN2011102403874 A CN 2011102403874A CN 201110240387 A CN201110240387 A CN 201110240387A CN 102950379 A CN102950379 A CN 102950379A
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- track
- portable plate
- laser welding
- conveying device
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Abstract
The invention discloses an efficient laser welding conveyer which comprises a controller, four rails, movable transporting plates and a transmission device, wherein the movable transporting plates are capable of moving on the rails, the transmission device is used for conveying the movable transporting plates on a working table of a welding machine, and the four rails parallel to the movable direction of the working table of the welding machine are mounted above the working table of the welding machine side by side. Rail supports are arranged at two ends of the rails respectively, the four rails form two rail groups, two ends of each rail group are equal in height, the movable transporting plates are arranged on each rail group, a pneumatic lifting and positioning device for lifting the movable transporting plates is fixedly mounted between each rail group on the working table of the welding machine, and a sensor is arranged on each pneumatic lifting and positioning device. By the aid of the efficient laser welding conveyer, waiting time of the laser welding machine is saved greatly as original considerable long waiting time in each working cycle is shortened to no waiting time, the laser welding machine is constantly in the uninterrupted welding state, and working efficiency is improved greatly.
Description
[technical field]
The present invention relates to the conveyer in a kind of laser welding technology, particularly a kind of conveyer of realizing high-efficiency laser welding.
[background technology]
It is day by day ripe that the high power laser solder technology is applied in sheet metal manufacturing field, but in the middle of welding, how effectively to send into accurately component on the laser-beam welding machine and weld, and highly effective and safe returns, these factor affecting are the key points that laser welding technology is used to quality and the cost of laser weld.Present existing laser weld workpiece exchange is divided into dual mode: a kind of is that the anchor clamps of clamping workpiece directly are fixed on the work top of laser weld chance, so machine must quit work when workpiece loading and unloading, and the integral production inefficiency; Another kind of anchor clamps are movable, anchor clamps are when welding job, another is at the machine exterior workpiece loading and unloading, bonding machine was got back to initial point after welding was finished, then carry out two-way anchor clamps exchange by being arranged on the positive fixing track of board, then periodic duty, but carry out anchor clamps when exchange also machine be in the work halted state.All there is the problem that the machine down stand-by period is long, welding efficiency is low in this dual mode.
[summary of the invention]
The object of the invention is to: overcome the deficiencies in the prior art, a kind of high-efficiency laser welding conveying device is provided, this device does not need to shut down the floating holder that clamping workpiece is transported in wait, significantly Effective Raise welding efficiency.
The object of the present invention is achieved like this: it comprises track, the carrying portable plate that can move in orbit and will carry portable plate and is transported to transmission device on the bonding machine work top, its improvements are: bonding machine work top top is equipped with four tracks that parallel with the movable direction of bonding machine work top side by side, the two ends of track are respectively arranged with track support, article four, track forms two track groups, and the two ends of track groups are contour; All be equipped with the carrying portable plate on each track groups, the anchor clamps of welding are installed on the carrying portable plate, at the pneumatic lifting positioner that is installed with lifting carrying portable plate on the bonding machine work top between each track groups, pneumatic lifting positioner is provided with sensor; At least one end of each track groups is provided with the operation element platform, on the operation element platform control device is installed;
In the above-mentioned high-efficiency laser welding conveying device, described pneumatic lifting positioner comprises substrate and is installed on guide pillar, lifting mechanism, movable gas pin and the portable plate on the substrate and is installed on back-up block, lifting alignment pin on the portable plate that portable plate is sheathed on the guide pillar; The bottom of carrying portable plate is provided with the gas pin-and-hole that matches with movable gas pin and the locating hole that matches with the lifting alignment pin;
In the above-mentioned high-efficiency laser welding conveying device, described lifting mechanism comprises the line slideway that is fixed on the substrate, the wedge that is slidingly connected with line slideway and the cylinder that promotes wedge, and the bottom of carrying portable plate is provided with the bearing that is slidingly matched with wedge.
In the above-mentioned high-efficiency laser welding conveying device, described transmission device comprises sprocket transmission device and driving-belt, and the outside of each track groups all is equipped with driving-belt, and driving-belt and sprocket transmission device are in transmission connection; Driving-belt clamping device with alignment pin is installed on the driving-belt, and the bottom of carrying portable plate is provided with carrying clutch hole, and alignment pin matches with carrying clutch hole.
In the above-mentioned high-efficiency laser welding conveying device, the inboard of described each track groups equidistantly is laid with pulley, and the bottom of carrying portable plate is provided with the slider bar that is slidingly matched with pulley.
In the above-mentioned high-efficiency laser welding conveying device, described each track groups is comprised of a planar tracks and " V " track, and carrying portable plate bottom is separately installed with the concentric stroking driving wheel that matches with planar tracks and the flute profile movable pulley that matches with " V " track.
In the above-mentioned high-efficiency laser welding conveying device, described sprocket transmission device comprises motor, sprocket wheel, chain, bearing block, power transmission shaft and is arranged at the synchronous pulley at power transmission shaft two ends that synchronous pulley and driving-belt are in transmission connection.
In the above-mentioned high-efficiency laser welding conveying device, between operation element platform and bonding machine work top, be provided with the radiation proof electric gate valve that is located on the track.
In the above-mentioned high-efficiency laser welding conveying device, be provided with deceleration sensor and stop pick-up on the described track;
In the above-mentioned high-efficiency laser welding conveying device, the support roller of supporting track is installed below track on the bonding machine work top.
High-efficiency laser welding conveying device of the present invention is parallel with the workbench of laser machine, realized at the laser weld machine under the state that one group of carrying portable plate is worked, the carrying portable plate of its another track groups still can free in and out, and the resetting time of laser-beam welding machine and the rotation time of carrying portable plate need not arranged as existing conveyer.
Beneficial effect of the present invention is: the stand-by period of greatly having saved the laser weld machine, long duration will be waited for by original each working cycles, bringing up to does not have the stand-by period, and the laser machine is in continual welded condition all the time, and operating efficiency improves greatly.
[description of drawings]
Below in conjunction with accompanying drawing in detail concrete structure of the present invention is described in detail
Fig. 1 is the general assembly schematic diagram of high-efficiency laser welding conveying device of the present invention
Fig. 2 is the upward view of view as shown in Figure 2
Fig. 3 is the mounting structure schematic diagram of middle orbit of the present invention
Fig. 4 is the upward view of view as shown in Figure 3
Fig. 5 is the structural representation of pneumatic lifting positioner
Fig. 6 is the polycrystalline substance schematic diagram of carrying portable plate
Fig. 7 is the structural representation of sprocket transmission device
Fig. 8 is the installation structure of track schematic diagram among another embodiment
Fig. 9 is the profile of A-A direction as shown in Figure 8
Figure 10 is the polycrystalline substance schematic diagram of the carrying portable plate among another embodiment
Among the figure: 1, control device; 2, carrying portable plate; 2-1, slider bar; 2-2, locating hole; 2-3, carrying clutch hole; 2-4, gas pin-and-hole; 2-5, flute profile movable pulley; 2-6, concentric stroking driving wheel; 3, operation element platform; 4, radiation proof electric gate valve; 5, track; 5-1, pulley; 5-2, outside track axle sleeve; 5-3, outside track; 5-4, planar tracks; 5-5, " V " track; 6, pneumatic lifting positioner; 6-1, movable gas pin; 6-2, substrate; 6-3, guide pillar; 6-4, line slideway; 6-5, bearing; 6-6, wedge; 6-7, portable plate; 6-8, back-up block; 6-9, lifting alignment pin; 6-10, sensor; 6-11, cylinder; 7, laser-beam welding machine; 7-1, bonding machine work top; 7-2, support roller; 8, track support; 9, sprocket transmission device; 9-1, motor; 9-2, sprocket wheel; 9-3, chain; 9-4, bearing block; 9-5, power transmission shaft; 9-6, synchronous pulley; 9-7, driving-belt; 9-8, driving-belt clamping device; 9-9, alignment pin.
[specific embodiment]
As depicted in figs. 1 and 2, high-efficiency laser welding conveying device of the present invention mainly comprises control device 1, transmission device, four tracks 5, track support 8, operation element platform 3, carrying portable plate 2 and pneumatic lifting positioners 6, article four, track 5 is installed on side by side on the bonding machine work top 7-1 and with the movable direction of bonding machine work top 7-1 and parallels, the two ends of every track 5 are provided with track support 8, article four, track 5 is corresponding with track support 8 respectively, make it track 5 both sides and be on the same line, highly be in the same level height.Article four, track 5 forms two track groups, and the two ends of track groups are contour, is installed with the pneumatic lifting positioner 6 of lifting carrying portable plate 2 on bonding machine work top 7-1 between each track groups, and pneumatic lifting positioner 6 is provided with sensor 6-10.At least one end of each track groups is provided with operation element platform 3, control device 1 is installed on the operation element platform 3, all be equipped with carrying portable plate 2 on each track groups, the anchor clamps of welding are installed on the carrying portable plate, starting transmission device by operating control device 1 moves on the pneumatic lifting positioner 6 along track 5 to drive carrying portable plate 2, pneumatic lifting positioner 6 liftings carrying portable plate 2 de-orbits 5 afterwards and bonding machine work top 7-1 fixes, and bonding machine namely can carry out welding job.One group the carrying portable plate 2 when carrying out weld job, another track groups carrying portable plate 2 still can free in and out.Health for the protection operating personnel; be provided with the radiation proof electric gate valve 4 that is located on the track 5 between operation element platform 3 and the bonding machine work top 7-1; during weld job radiation proof electric gate valve 4 is put down the high light that stops that laser machine sends, rise radiation proof electric gate valve 4 during transport operation and get final product.Further, the support roller 7-2 of supporting track 5 is installed also below track 5 on bonding machine work top 7-1, when the bonding machine movable workbench, support roller 7-2 plays the effect of rolling support track 5.
As shown in Figure 3 and Figure 4, the inboard of each track groups in the present embodiment equidistantly is laid with pulley 5-1, the outside of each track groups all is equipped with driving-belt 9-7, driving-belt 9-7 is in transmission connection with the sprocket transmission device that is installed on track 5 one ends below, driving-belt clamping device 9-8 with alignment pin 9-9 is installed on the driving-belt 9-7, and alignment pin 9-9 is connected with carrying portable plate 2.Preferably, in the arranged outside of track groups outside track 5-3 is arranged, be arranged with the outside track axle sleeve 5-2 that can slide along outside track 5-3 on the outside track 5-3, outside track axle sleeve 5-2 is fixedly connected with in driving-belt clamping device 9-8.As shown in Figure 6, carrying portable plate 2 bottoms in the present embodiment are provided with slider bar 2-1 and carrying clutch hole 2-3, and wherein, slider bar 2-1 and pulley 5-1 are slidingly matched, and carrying clutch hole 2-3 matches with alignment pin 9-9.
As shown in Figure 5, pneumatic lifting device comprises substrate 6-2, portable plate 6-7, guide pillar 6-3, lifting mechanism, movable gas pin 6-1, back-up block 6-8 and lifting alignment pin 6-9, guide pillar 6-3, lifting mechanism and movable gas pin 6-1 are installed on the substrate 6-2, back-up block 6-8, lifting alignment pin 6-9 are installed on the portable plate 6-7, some guide pillar 6-3 are set on the substrate 6-2, and portable plate 6-7 is sheathed on the guide pillar 6-3.Lifting mechanism comprises the line slideway 6-4 that is fixed on the substrate 6-2, the wedge 6-6 that is slidingly connected with line slideway 6-4 and the cylinder 6-11 that promotes wedge 6-6, and the bottom of carrying portable plate 2 is provided with the bearing 6-5 that is slidingly matched with wedge 6-6.When the expansion link of cylinder 6-11 promotes wedge 6-6, wedge 6-6 moves along line slideway 6-4, bearing 6-5 is along the inclined-plane upward sliding of wedge 6-6, moves vertically upward along guide pillar 6-3 thereby drive portable plate 6-7, is transported to carrying portable plate 2 on the pneumatic lifting device with lifting.The bottom that the bottom of carrying portable plate 2 is provided with is provided with the gas pin-and-hole 2-4 that matches with movable gas pin 6-1 and the locating hole 2-2 that matches with lifting alignment pin 6-9, referring to Fig. 6.In addition, on the portable plate 6-7 of pneumatic lifting device, also be provided with inductor, whether arrive its place, top position with induction carrying portable plate 2.
As shown in Figure 7, transmission device in the present embodiment comprises sprocket transmission device 9, sprocket transmission device 9 is comprised of motor 9-1, sprocket wheel 9-2, chain 9-3, bearing block 9-4, power transmission shaft 9-5 and the synchronous pulley 9-6 that is arranged at power transmission shaft 9-5 two ends, and the driving-belt 9-7 of synchronous pulley 9-6 and track groups both sides is in transmission connection.
As Fig. 8 to shown in Figure 10 be track structure among another embodiment and carrying portable plate 2 structures correspondingly, in the present embodiment, each track groups is comprised of a planar tracks 5-4 and " V " track 5-5, and carrying portable plate 2 bottoms are separately installed with the concentric stroking driving wheel 2-6 that matches with planar tracks 5-4 and the flute profile movable pulley 2-5 that matches with " V " track 5-5.
The course of work of high-efficiency laser welding conveying device of the present invention is achieved in that the workpiece that clamping need weld on the carrying portable plate 2 of a track groups therein, operating control device 1 starter motor, motor is the carrying portable plate 2 that is positioned at 3 tops of operation element platform, move to pneumatic lifting positioner 6 tops that are positioned on the bonding machine work top 7-1 along track 5 by driving-belt 9-7, this moment, sensor 6-10 perceived plate for carrying, and send positioning instruction to positioner, pneumatic lifting positioner 6 is started working, to carry portable plate 2 jack-up, make it to break away from track 5, carrying fortune alive plate and laser machine are fixed, and this moment, the laser weld machine can carry out welding job.The laser machine swashing connect in, the carrying of another one track groups is lived and is transported the workpiece that clamping need weld on the plate, after finishing, clamping can also be transported to this plate for carrying the working range that swashs the welding machine device by starter motor, wait for that first group is finished welding this moment, after the first bond pads is finished, then first group pneumatic lifting positioner 6 work are placed on carrying portable plate 2 on the track 5 returns, repeat first group location action in this while second group of carrying portable plate 2, finish positioning welding etc., realize that two groups of carrying portable plate 2 cycle alternations carry out welding processing.
In the present invention, transmission device can be installed in operation element platform 3 or the carrying portable plate 2 below, when when work top is installed transmission system, then using being connected with carrying portable plate 2 of driving-belt 9-7 or chain 9-3 and so on, when below carrying portable plate 2, transmission system being installed, do not need driving-belt 9-7 or chain 9-3, need only want the with it cable connection of a drag chain.
It is worth mentioning that, at the two ends of track 5 and the corresponding position of pneumatic lifting positioner 6 deceleration sensor and stop pick-up can be installed, suffered impulsive force when transitting to inactive state to reduce carrying portable plate 2 from motion state.
Described above is preferred embodiment of the present invention only, the invention is not restricted to above-mentioned embodiment, any retouching that all those of ordinary skill in the art make according to above description, revises or is equal to replacement, all belongs to the scope that the present invention protects.
Claims (10)
1. high-efficiency laser welding conveying device, it comprises track, the carrying portable plate that can move in orbit and will carry portable plate and is transported to transmission device on the bonding machine work top, it is characterized in that: bonding machine work top top is equipped with four tracks that parallel with the movable direction of bonding machine work top side by side, the two ends of track are respectively arranged with track support, article four, track forms two track groups, and the two ends of track groups are contour; All be equipped with the carrying portable plate on each track groups, at the pneumatic lifting positioner that is installed with lifting carrying portable plate on the bonding machine work top between each track groups, pneumatic lifting positioner is provided with sensor; At least one end of each track groups is provided with the operation element platform, on the operation element platform control device is installed.
2. high-efficiency laser welding conveying device according to claim 1, it is characterized in that: pneumatic lifting positioner comprises substrate and is installed on guide pillar, lifting mechanism, movable gas pin and the portable plate on the substrate and is installed on back-up block, alignment pin on the portable plate that portable plate is sheathed on the guide pillar; The bottom of carrying portable plate is provided with the gas pin-and-hole that matches with movable gas pin and the locating hole that matches with alignment pin.
3. high-efficiency laser welding conveying device according to claim 2, it is characterized in that: lifting mechanism comprises the line slideway that is fixed on the substrate, the wedge that is slidingly connected with line slideway and the cylinder that promotes wedge, and the bottom of carrying portable plate is provided with the bearing that is slidingly matched with wedge.
4. high-efficiency laser welding conveying device according to claim 1, it is characterized in that: transmission device comprises sprocket transmission device and driving-belt, and the outside of each track groups all is equipped with driving-belt, and driving-belt and sprocket transmission device are in transmission connection; Driving-belt clamping device with alignment pin is installed on the driving-belt, and the bottom of carrying portable plate is provided with carrying clutch hole, and alignment pin matches with carrying clutch hole.
5. high-efficiency laser welding conveying device according to claim 4, it is characterized in that: the inboard of each track groups equidistantly is laid with pulley, and the bottom of carrying portable plate is provided with the slider bar that is slidingly matched with pulley.
6. high-efficiency laser welding conveying device according to claim 4, it is characterized in that: each track groups is comprised of a planar tracks and " V " track, and carrying portable plate bottom is separately installed with the concentric stroking driving wheel that matches with planar tracks and the flute profile movable pulley that matches with " V " track.
7. high-efficiency laser welding conveying device according to claim 4, it is characterized in that: sprocket transmission device comprises motor, sprocket wheel, chain, bearing block, power transmission shaft and is arranged at the synchronous pulley at power transmission shaft two ends that synchronous pulley and driving-belt are in transmission connection.
8. high-efficiency laser welding conveying device according to claim 1 is characterized in that: be provided with the radiation proof electric gate valve that is located on the track between operation element platform and bonding machine work top.
9. high-efficiency laser welding conveying device according to claim 1 is characterized in that: be provided with deceleration sensor and stop pick-up on the track.
10. high-efficiency laser welding conveying device according to claim 1 is characterized in that: the support roller that supporting track is installed below track on the bonding machine work top.
Priority Applications (1)
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CN201110240387.4A CN102950379B (en) | 2011-08-19 | 2011-08-19 | High-efficiency laser welding conveying device |
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CN201110240387.4A CN102950379B (en) | 2011-08-19 | 2011-08-19 | High-efficiency laser welding conveying device |
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CN102950379A true CN102950379A (en) | 2013-03-06 |
CN102950379B CN102950379B (en) | 2015-07-29 |
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CN201110240387.4A Expired - Fee Related CN102950379B (en) | 2011-08-19 | 2011-08-19 | High-efficiency laser welding conveying device |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104444482A (en) * | 2014-12-26 | 2015-03-25 | 河南省新斗彩印刷有限公司 | Logistics system for collecting paper of large-format offset press |
CN105033458A (en) * | 2015-08-27 | 2015-11-11 | 余小刚 | Laser welding method for metal sheets |
CN107262996A (en) * | 2017-06-19 | 2017-10-20 | 绵竹市加林动力备件厂(普通合伙) | Improve the device of steam turbine air chamber part welding quality |
CN109148645A (en) * | 2018-08-31 | 2019-01-04 | 杭州瞩日能源科技有限公司 | Solar cell multi-track string welding system |
CN110912373A (en) * | 2019-12-05 | 2020-03-24 | 歌尔股份有限公司 | Linear motor |
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CN2716208Y (en) * | 2004-06-07 | 2005-08-10 | 江苏天奇物流系统工程股份有限公司 | Lifting rolling bed |
CN101633087A (en) * | 2009-05-27 | 2010-01-27 | 无锡华联科技集团有限公司 | Welding platform conveying device |
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CN101870050A (en) * | 2010-07-07 | 2010-10-27 | 宁波新州焊接设备有限公司 | Material loading frame of welding machine |
CN201686261U (en) * | 2009-12-03 | 2010-12-29 | 郑州郑飞科技有限责任公司 | Cross transfer platform |
CN201769008U (en) * | 2010-06-22 | 2011-03-23 | 亿和精密金属制品(深圳)有限公司 | Relay friction type laser welding conveying device |
CN202264026U (en) * | 2011-08-19 | 2012-06-06 | 亿和精密金属制品(深圳)有限公司 | High-efficiency laser welding conveying device |
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JPH04319095A (en) * | 1991-04-19 | 1992-11-10 | Hitachi Zosen Corp | Working stage device |
CN2716208Y (en) * | 2004-06-07 | 2005-08-10 | 江苏天奇物流系统工程股份有限公司 | Lifting rolling bed |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104444482A (en) * | 2014-12-26 | 2015-03-25 | 河南省新斗彩印刷有限公司 | Logistics system for collecting paper of large-format offset press |
CN104444482B (en) * | 2014-12-26 | 2016-08-17 | 河南省新斗彩印刷有限公司 | Large format offset press collection logistics system |
CN105033458A (en) * | 2015-08-27 | 2015-11-11 | 余小刚 | Laser welding method for metal sheets |
CN107262996A (en) * | 2017-06-19 | 2017-10-20 | 绵竹市加林动力备件厂(普通合伙) | Improve the device of steam turbine air chamber part welding quality |
CN109148645A (en) * | 2018-08-31 | 2019-01-04 | 杭州瞩日能源科技有限公司 | Solar cell multi-track string welding system |
CN109148645B (en) * | 2018-08-31 | 2020-05-15 | 杭州瞩日能源科技有限公司 | Solar cell multi-track series welding system |
CN110912373A (en) * | 2019-12-05 | 2020-03-24 | 歌尔股份有限公司 | Linear motor |
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Address after: 518000 Yihe Science and Technology Industrial Park, Building 1 and Building 2, No.11, Cathay Road, Tangtou Community, Shiyan Street, Baoan District, Shenzhen City, Guangdong Province Patentee after: SHENZHEN YIHE PRECISION TECHNOLOGY GROUP Co.,Ltd. Address before: 518000 Yihe science and Technology Industrial Park, tangxing Road, Shiyan Town, Baoan District, Shenzhen, Guangdong Patentee before: YIHE PRECISION HARDWARE (SHENZHEN) Co.,Ltd. |
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Granted publication date: 20150729 |