CN102936049B - Method for extracting tungsten, titanium and vanadium from waste SCR (selective catalytic reduction) catalyst - Google Patents
Method for extracting tungsten, titanium and vanadium from waste SCR (selective catalytic reduction) catalyst Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 92
- 238000000034 method Methods 0.000 title claims abstract description 47
- 229910052720 vanadium Inorganic materials 0.000 title claims abstract description 46
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 title claims abstract description 46
- 239000002699 waste material Substances 0.000 title claims abstract description 41
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 229910052721 tungsten Inorganic materials 0.000 title claims abstract description 23
- 239000010937 tungsten Substances 0.000 title claims abstract description 23
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 16
- 239000010936 titanium Substances 0.000 title claims abstract description 16
- 238000010531 catalytic reduction reaction Methods 0.000 title abstract description 3
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- 239000007787 solid Substances 0.000 claims abstract description 66
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- CMZUMMUJMWNLFH-UHFFFAOYSA-N sodium metavanadate Chemical compound [Na+].[O-][V](=O)=O CMZUMMUJMWNLFH-UHFFFAOYSA-N 0.000 claims abstract description 37
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- 239000002253 acid Substances 0.000 claims abstract description 33
- CMPGARWFYBADJI-UHFFFAOYSA-L tungstic acid Chemical compound O[W](O)(=O)=O CMPGARWFYBADJI-UHFFFAOYSA-L 0.000 claims abstract description 31
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- GNTDGMZSJNCJKK-UHFFFAOYSA-N divanadium pentaoxide Chemical compound O=[V](=O)O[V](=O)=O GNTDGMZSJNCJKK-UHFFFAOYSA-N 0.000 claims abstract description 8
- ZNOKGRXACCSDPY-UHFFFAOYSA-N tungsten trioxide Chemical compound O=[W](=O)=O ZNOKGRXACCSDPY-UHFFFAOYSA-N 0.000 claims abstract description 8
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- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 10
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Abstract
Description
技术领域 technical field
本发明属于废弃催化剂回收利用技术领域,具体涉及一种从废弃SCR催化剂中提取钨、钛、钒的方法。The invention belongs to the technical field of recycling waste catalysts, in particular to a method for extracting tungsten, titanium and vanadium from waste SCR catalysts.
背景技术 Background technique
SCR(选择性催化还原)催化剂是火力发电厂用于除掉燃烧产生的氮氧化物污染物,其中还含有V2O5等有害物质。有数据显示,截止至 2008 年,我国已有 2000 万千瓦火电机组的SCR装置投入运行, 2009年在建的SCR装置装机容量为10000 万千瓦,由此而引起的的 SCR 催化剂回收处理再利用问题也提上日程。预计,到2010年,国内SCR装置的装机容量将达到32000万千瓦,其催化剂的初始填装量将达到260000m3。根据 SCR 催化剂三年左右使用寿命来推算,到2012年,将有约260000m3的废弃催化剂产生。大量废弃的催化剂如果不加以适当的处理,日积月累的堆积将会形成 “城市矿山”,带给我们的不仅仅是资源上的浪费,而且还会造成严重的环境污染,其中较为严重的是地下水污染,污染的水又会对人的健康带来极大的影响。而废弃的SCR催化剂属于特种物品,必须按一定的规范和法规进行合理的处置,因此,研究和发展催化剂的回收利用技术无论从经济发展的角度还是环保的角度来说都是非常重要的(王虎,SCR脱硝催化剂中金属氧化物的回收利用[J].甘肃电力技术,2011(02):29-30)。SCR (Selective Catalytic Reduction) catalysts are used in thermal power plants to remove nitrogen oxide pollutants produced by combustion, which also contain harmful substances such as V 2 O 5 . According to data, as of 2008, SCR devices of 20 million kilowatts of thermal power units have been put into operation in my country, and the installed capacity of SCR devices under construction in 2009 is 100 million kilowatts. The resulting problem of SCR catalyst recycling and reuse Also on the agenda. It is estimated that by 2010, the installed capacity of domestic SCR devices will reach 320 million kilowatts, and the initial filling capacity of catalysts will reach 260,000 m 3 . Calculated based on the three-year service life of SCR catalysts, by 2012, there will be about 260,000 m 3 of waste catalysts. If a large number of discarded catalysts are not properly treated, they will accumulate over time and form "urban mines", which will not only waste resources, but also cause serious environmental pollution, the most serious of which is groundwater pollution. , Polluted water will have a great impact on human health. Discarded SCR catalysts are special items and must be disposed of reasonably according to certain norms and regulations. Therefore, research and development of catalyst recycling technologies are very important both from the perspective of economic development and environmental protection (Wang Hu, recycling of metal oxides in SCR denitrification catalysts [J]. Gansu Electric Power Technology, 2011 (02): 29-30).
废弃SCR催化剂的再生在国外虽然有过成功运行的经验,但国内尚未有相关的催化剂再生经验。况且有资料认为,废弃催化剂的再生成本非常昂贵。因此出于经济及其它方面的考虑,对废弃催化剂进行其它的处理或利用显得尤为重要,尤其是随着火力发电厂选择性还原脱硝项目大规模地建设,废弃催化剂量的急剧增加,对废弃催化剂的合理处置和利用将是科技工作者面临的一个新的研究课题(徐芙蓉,周立荣;燃煤电厂SCR脱硝装置失效催化剂处理方案探讨[J].中国环保产业,2010,(11):25-27)。Although the regeneration of spent SCR catalysts has been successfully operated abroad, there is no relevant catalyst regeneration experience in China. Moreover, some sources believe that the cost of regeneration of spent catalysts is very expensive. Therefore, due to economic and other considerations, it is particularly important to treat or utilize waste catalysts. Especially with the large-scale construction of selective reduction and denitrification projects in thermal power plants, the amount of waste catalysts has increased sharply. The rational disposal and utilization of sci-tech workers will be a new research topic for scientific and technological workers (Xu Furong, Zhou Lirong; Discussion on the treatment plan for the invalid catalyst of the SCR denitrification device in the coal-fired power plant [J]. China Environmental Protection Industry, 2010, (11): 25- 27).
目前,废弃催化剂处理和利用的其它途径有:(1)填埋处理;(2)返还给催化剂销售商;(3)用作水泥原料或混凝料;(4)研磨后与煤混烧;(5)回收其中的有用金属材料。其中回收利用其中的有用金属材料是一种更加环保的处理方式,其方法是通过各种物理、化学方法把废弃的催化剂中有用的部分提取出来循环利用。因为通过对废弃催化剂的回收处理,每立方米的废弃催化剂可回收 TiO2约800kg;WO3+V2O5+MoO3 约90kg。届时如果能够对以上所述废弃催化剂进行回收处理,则可回收TiO2 208000吨;WO3+V2O5+MoO3 2340吨。按照目前市场上 TiO2:1.5~2万元/吨;WO3:15~16 万元/吨;V2O5:11~12万元/吨;MoO3:15~16 万元/吨的价格计算,则每立方米废弃催化剂可产生至少 2.55 万元人民币的产值,其总产值将达到至少 66.3 亿人民币。如果按照30%的利润计算,则每年可产生近20 亿人民币的利润(王虎,SCR脱硝催化剂中金属氧化物的回收利用[J].甘肃电力技术,2011(02):29-30)。虽然如此,但目前这种处理方法价格还是比较昂贵,因而还没有大规模地应用。但随着技术的进步,这种处理方法有望成为主流的处理方法(徐芙蓉,周立荣燃煤电厂SCR脱硝装置失效催化剂处理方案探讨[J].中国环保产业,2010,(11):25-27)。At present, other ways to dispose and utilize waste catalysts include: (1) landfill disposal; (2) return to catalyst sellers; (3) use as cement raw materials or aggregates; (4) co-firing with coal after grinding; (5) Recycling useful metal materials. Among them, recycling the useful metal materials is a more environmentally friendly treatment method. The method is to extract the useful parts of the discarded catalyst through various physical and chemical methods for recycling. Because through the recycling of waste catalyst, about 800kg of TiO 2 can be recovered per cubic meter of waste catalyst; about 90kg of WO 3 +V 2 O 5 +MoO 3 can be recovered. At that time, if the waste catalysts mentioned above can be recycled, 208,000 tons of TiO 2 and 2,340 tons of WO 3 +V 2 O 5 +MoO 3 can be recovered. According to the current market TiO 2 : 15,000-20,000 yuan/ton; WO 3 : 15-160,000 yuan/ton; V 2 O 5 : 11-120,000 yuan/ton; MoO 3 : 15-160,000 yuan/ton Based on the price calculation, each cubic meter of waste catalyst can produce an output value of at least 25,500 yuan, and its total output value will reach at least 6.63 billion yuan. If calculated according to 30% profit, it can generate nearly 2 billion yuan of profit per year (Wang Hu, Recycling of metal oxides in SCR denitrification catalysts [J]. Gansu Electric Power Technology, 2011 (02): 29-30). Even so, the price of this treatment method is still relatively expensive, so it has not been applied on a large scale. However, with the advancement of technology, this treatment method is expected to become the mainstream treatment method (Xu Furong, Discussion on the treatment plan for the spent catalyst of the SCR denitrification unit of Zhou Lirong Coal-fired Power Plant [J]. China Environmental Protection Industry, 2010, (11): 25-27 ).
中国发明专利号为 201010254247公开了“一种从废烟气脱硝催化剂中回收金属氧化物的方法”,该方法是先将废烟气脱硝催化剂破碎后进行高温预焙烧处理后,按比例加入Na2CO3并混合、粉碎,再进行高温焙烧。烧结块粉碎后投入热水中搅拌浸出。所得钛酸盐加入硫酸,经过滤、水洗、焙烧,可得到TiO2。浸出后的滤液加硫酸调节pH值至8.0~9.0,再加入过量NH4Cl沉钒。将过滤得到的NH4VO3经高温分解、制得V2O5成品。沉钒后的滤液加盐酸调节pH值至4.5~5.0,再加入CaCl2沉钼、钨。过滤所得CaMoO4和CaWO4用盐酸处理再经焙烧即可得MoO3与WO3。由于该方法需多次在高温下焙烧,设备要求高,投资大,能耗高,而且该方法需使用过量的碳酸钠,这将会产生大量的二氧化碳气体,对环境造成严重的污染。The Chinese invention patent No. 201010254247 discloses "a method for recovering metal oxides from waste flue gas denitrification catalysts". CO 3 and mixed, pulverized, and then roasted at high temperature. After the sintered block is crushed, it is thrown into hot water and stirred for leaching. Add sulfuric acid to the obtained titanate, filter, wash with water, and roast to obtain TiO 2 . Add sulfuric acid to the filtrate after leaching to adjust the pH to 8.0~9.0, and then add excess NH 4 Cl to precipitate vanadium. The filtered NH 4 VO 3 is pyrolyzed to obtain the finished product of V 2 O 5 . Add hydrochloric acid to the filtrate after vanadium precipitation to adjust the pH value to 4.5~5.0, and then add CaCl 2 to precipitate molybdenum and tungsten. MoO 3 and WO 3 can be obtained by filtering CaMoO 4 and CaWO 4 obtained by treating with hydrochloric acid and then roasting. Because this method needs to be roasted at high temperature many times, the equipment requirements are high, the investment is large, the energy consumption is high, and this method needs to use excessive sodium carbonate, which will produce a large amount of carbon dioxide gas and cause serious pollution to the environment.
发明内容 Contents of the invention
本发明的目的是针对上述现有技术存在的不足,提供一种从废弃SCR催化剂中提取钨、钛、钒的方法。The object of the present invention is to provide a method for extracting tungsten, titanium and vanadium from waste SCR catalysts in view of the above-mentioned deficiencies in the prior art.
本发明提供的从废弃SCR催化剂中提取钨、钛、钒的方法,该方法的工艺步骤及条件如下:The method for extracting tungsten, titanium and vanadium from the waste SCR catalyst provided by the present invention, the process steps and conditions of the method are as follows:
1)将废弃SCR催化剂粉碎至粒度为100~200目,然后加入质量百分比浓度为20~30%强碱溶液,于温度150~200℃下反应3~6小时,过滤分离得到脱钨、钒的SCR催化剂和钨酸钠、钒酸钠混合溶液,废弃SCR催化剂与强碱的质量比为10:3~6;1) Pulverize the waste SCR catalyst to a particle size of 100-200 mesh, then add a strong alkali solution with a mass percentage concentration of 20-30%, react at a temperature of 150-200°C for 3-6 hours, and filter and separate to obtain detungsten and vanadium The mixed solution of SCR catalyst, sodium tungstate and sodium vanadate, the mass ratio of waste SCR catalyst to strong alkali is 10:3-6;
2)先按强酸与钨酸钠和钒酸钠溶液的质量比为1:3~6,将其配成质量百分比浓度为70~80%的强酸溶液,然后加入钨酸钠、钒酸钠混合溶液中,于150~200℃下反应1~4小时,过滤分离得到钨酸固体和钠盐、钒酸混合溶液,再在钠盐、钒酸混合溶液中加氨水调至pH值为7.00~8.00,沉淀析出,过滤分离得钒酸铵和铵盐溶液,铵盐溶液浓缩冷却结晶得铵盐固体;2) First, according to the mass ratio of strong acid to sodium tungstate and sodium vanadate solution is 1:3~6, make it into a strong acid solution with a mass percentage concentration of 70~80%, then add sodium tungstate and sodium vanadate to mix In the solution, react at 150-200°C for 1-4 hours, filter and separate to obtain a mixed solution of tungstic acid solid, sodium salt, and vanadic acid, and then add ammonia water to the mixed solution of sodium salt and vanadic acid to adjust the pH value to 7.00-8.00 , precipitated out, filtered and separated to obtain ammonium vanadate and ammonium salt solution, and the ammonium salt solution was concentrated and cooled to crystallize to obtain ammonium salt solid;
3)将硫酸按与步骤1)得到的脱钨、钒的SCR催化剂的质量比为10~14: 1配成质量百分比浓度为90~98%的硫酸溶液,然后加入脱钨、钒的SCR催化剂中,于200~250℃下反应2~4 小时,过滤分离得硫酸氧钛溶液和铝渣等固体;3) The mass ratio of sulfuric acid to the SCR catalyst for detungsten and vanadium obtained in step 1) is 10-14:1 to form a sulfuric acid solution with a mass percentage concentration of 90-98%, and then add the SCR catalyst for detungsten and vanadium , react at 200-250°C for 2-4 hours, filter and separate titanyl sulfate solution and aluminum slag and other solids;
4)在硫酸氧钛溶液中按体积比1:10~13加入水,并于80~ 100℃水解1~2小时,过滤分离得钛酸固体和废酸溶液;4) Add water to the titanyl sulfate solution at a volume ratio of 1:10~13, hydrolyze at 80~100°C for 1~2 hours, filter and separate titanic acid solid and waste acid solution;
5)将以上步骤得到的钒酸铵、钨酸、钛酸,按现有的工艺技术进行煅烧即可分别获得五氧化二钒、三氧化钨和二氧化钛。5) The ammonium vanadate, tungstic acid and titanic acid obtained in the above steps are calcined according to the existing technology to obtain vanadium pentoxide, tungsten trioxide and titanium dioxide respectively.
以上方法步骤2)中所得到的钨酸固体可按这样的方法进行提纯:在钨酸固体中按质量比为1:20~30加入氨水,然后于100~120℃下反应1~3小时,过滤分离得到钨酸铵溶液和硅酸滤饼,再在钨酸铵溶液中加入质量百分比浓度为70~80%的强酸溶液,于120~150℃酸化1~3小时,过滤分离得到高纯度的钨酸固体和铵盐溶液,钨酸铵溶液与强酸的质量比为3~5:1;The tungstic acid solid obtained in step 2) of the above method can be purified in this way: add ammonia water to the tungstic acid solid at a mass ratio of 1:20-30, and then react at 100-120°C for 1-3 hours. Filter and separate to obtain ammonium tungstate solution and silicate filter cake, then add a strong acid solution with a mass percentage concentration of 70-80% to the ammonium tungstate solution, acidify at 120-150°C for 1-3 hours, filter and separate to obtain high-purity Tungstic acid solid and ammonium salt solution, the mass ratio of ammonium tungstate solution to strong acid is 3~5:1;
以上方法的步骤1)中所述的废弃SCR催化剂与强碱的质量比优选为10:3~5,反应温度优选为150~180℃,反应时间优选为3~5小时。The mass ratio of the spent SCR catalyst to the strong base in step 1) of the above method is preferably 10:3~5, the reaction temperature is preferably 150~180°C, and the reaction time is preferably 3~5 hours.
以上方法的步骤2)中所述的强酸与钨酸钠、钒酸钠溶液的质量比优选为1:3~5,反应时间优选为1~3小时。The mass ratio of the strong acid to sodium tungstate and sodium vanadate solution described in step 2) of the above method is preferably 1:3~5, and the reaction time is preferably 1~3 hours.
以上方法的步骤3)中所述的反应时间优选为 2~3 小时。The reaction time described in step 3) of the above method is preferably 2 to 3 hours.
以上方法中所述的强碱优选为氢氧化钠或氢氧化钾;所述的强酸优选为硫酸、盐酸或硝酸中的任一种。The strong base described in the above method is preferably sodium hydroxide or potassium hydroxide; the strong acid is preferably any one of sulfuric acid, hydrochloric acid or nitric acid.
与现有技术比较,本发明的优点在于:Compared with prior art, the present invention has the advantages of:
1、由于本发明无需在高温下多次焙烧反应,只需在较低温度下通过与强碱和/或强酸进行反应就可以从SCR催化剂中分步提取出钨、钛、钒等有用的金属,因而不仅对设备要求低,能耗低,且又有效的解决了SCR催化剂污染环境的问题。1. Since the present invention does not require multiple roasting reactions at high temperatures, useful metals such as tungsten, titanium, vanadium, etc. can be extracted step by step from the SCR catalyst by reacting with strong alkali and/or strong acid at a lower temperature , so it not only has low equipment requirements and low energy consumption, but also effectively solves the problem of SCR catalyst polluting the environment.
2、由于本发明在提取钨、钒、硅等金属过程中,只需采用碱、酸、氨水等一些常规的原料,价格低廉,加之物料耗量少,因而提取成本低,更容易推广应用。2. Since the present invention only needs to use some conventional raw materials such as alkali, acid, and ammonia in the process of extracting metals such as tungsten, vanadium, and silicon, the price is low, and the material consumption is small, so the extraction cost is low, and it is easier to popularize and apply.
3、由于本发明在提取钨、钒、硅等金属过程中所产生的硅铝渣可用作生产墙体材料的原料,铵盐等可用作肥料,水解用水可以循环使用,因而该方法所设计的工艺路线既可联产一些具有附加值的产品来降低生产成本,又不会产生二次污染,非常符合现代清洁生产的要求。3, because the silicon-alumina slag that the present invention produces in extracting the metal process such as tungsten, vanadium, silicon can be used as the raw material of producing wall body material, and ammonium salt etc. can be used as fertilizer, and hydrolysis water can be recycled, thereby this method The designed process route can not only co-produce some value-added products to reduce production costs, but also will not produce secondary pollution, which is very in line with the requirements of modern clean production.
4、由于本发明工艺简单成熟,条件易于控制,容易掌握,加之生产成本低,因而为用化学方法从废弃催化剂中提取回收金属氧化物进行循环利用提供了一条可大规模地应用的路径。4. Because the process of the present invention is simple and mature, the conditions are easy to control, easy to master, and the production cost is low, thus providing a path that can be applied on a large scale for extracting and recovering metal oxides from waste catalysts by chemical methods for recycling.
具体实施方式 Detailed ways
下面给出实施例以对本发明作进一步说明。Examples are given below to further illustrate the present invention.
实施例1Example 1
(1)将粉碎至120目废弃的SCR催化剂加入质量百分比浓度为20%氢氧化钠溶液,于温度200℃下反应3小时,过滤分离得到脱钨、钒的SCR催化剂和钨酸钠、钒酸钠混合溶液,其中废弃的SCR催化剂与氢氧化钠按质量比10:6;(1) Add the discarded SCR catalyst crushed to 120 mesh into 20% sodium hydroxide solution by mass percentage, react at a temperature of 200°C for 3 hours, and filter and separate to obtain the SCR catalyst for detungsten and vanadium, sodium tungstate and vanadic acid Sodium mixed solution, wherein the waste SCR catalyst and sodium hydroxide are in a mass ratio of 10:6;
(2)先按硫酸与钨酸钠、钒酸钠混合溶液的质量比为1:3,将其配成质量百分比浓度为70%的硫酸溶液,然后加入钨酸钠、钒酸钠混合溶液中,于150℃下反应4小时,过滤分离得到钨酸固体和硫酸钠、钒酸钠混合溶液,再在硫酸钠、钒酸钠混合溶液中加氨水调至pH值为7.00,沉淀析出,过滤分离得钒酸铵固体和铵盐溶液,铵盐溶液浓缩冷却结晶得铵盐固体,而在钨酸固体中按质量比为1:20加入氨水,然后于120℃下反应3小时,过滤分离得到钨酸铵溶液和硅酸滤饼,继续在钨酸铵溶液中加入质量百分比浓度为70%的硫酸溶液,于120℃酸化反应1小时,过滤分离得到高纯度的钨酸固体和铵盐溶液,钨酸铵溶液与硫酸的质量比为3:1;(2) First, according to the mass ratio of sulfuric acid to sodium tungstate and sodium vanadate mixed solution of 1:3, make it into a sulfuric acid solution with a mass percentage concentration of 70%, and then add it to the mixed solution of sodium tungstate and sodium vanadate , reacted at 150°C for 4 hours, filtered and separated to obtain a mixed solution of tungstic acid solid, sodium sulfate and sodium vanadate, then added ammonia water to the mixed solution of sodium sulfate and sodium vanadate to adjust the pH value to 7.00, precipitated, separated by filtration Ammonium vanadate solid and ammonium salt solution are obtained, the ammonium salt solution is concentrated and cooled to crystallize to obtain ammonium salt solid, and ammonia water is added to the tungstic acid solid at a mass ratio of 1:20, and then reacted at 120°C for 3 hours, filtered and separated to obtain tungsten Ammonium acid solution and silicic acid filter cake, continue to add sulfuric acid solution with a mass percentage concentration of 70% to the ammonium tungstate solution, acidify at 120°C for 1 hour, filter and separate to obtain high-purity tungstic acid solid and ammonium salt solution, tungsten The mass ratio of ammonium acid solution to sulfuric acid is 3:1;
(3)将硫酸按与步骤1)得到的脱钨、钒的SCR催化剂的质量比为10:1配成质量百分比浓度为90%的硫酸溶液,然后加入脱钨、钒的SCR催化剂中,于250℃下反应2小时,过滤分离得硫酸氧钛溶液和铝渣等固体,再在硫酸氧钛溶液中按体积比1: 13加入水,并于100℃水解反应1小时,过滤分离得钛酸固体和废酸溶液(可循环是用);(3) Sulfuric acid is made into a sulfuric acid solution with a mass percentage concentration of 90% according to the mass ratio of sulfuric acid to the SCR catalyst for detungsten and vanadium obtained in step 1), and then added to the SCR catalyst for detungsten and vanadium. React at 250°C for 2 hours, filter and separate titanyl sulfate solution and solids such as aluminum slag, then add water to the titanyl sulfate solution at a volume ratio of 1:13, and hydrolyze at 100°C for 1 hour, filter and separate to obtain titanic acid Solid and spent acid solution (recyclable);
(4)将以上步骤得到的钒酸铵固体在800~850℃煅烧分解制得五氧化二钒,高纯度钨酸固体在700~750℃煅烧制得三氧化钨,钛酸固体在650~850℃下煅烧得二氧化钛。(4) Calcining and decomposing the ammonium vanadate solid obtained in the above steps at 800~850°C to obtain vanadium pentoxide, calcining the high-purity tungstic acid solid at 700~750°C to obtain tungsten trioxide, and calcining the solid titanate at 650~850°C Calcined at ℃ to get titanium dioxide.
实施例2Example 2
(1)将粉碎至200目废弃的SCR催化剂加入质量百分比浓度为30%氢氧化钾溶液,于温度180℃下反应5.5小时,过滤分离得到脱钨、钒的SCR催化剂和钨酸钠、钒酸钠混合溶液,其中废弃的SCR催化剂与氢氧化钾按质量比10:4.5;(1) Add the discarded SCR catalyst crushed to 200 mesh into a 30% potassium hydroxide solution by mass percentage, react at a temperature of 180°C for 5.5 hours, and filter and separate to obtain the SCR catalyst for detungsten and vanadium, sodium tungstate and vanadic acid Sodium mixed solution, wherein the waste SCR catalyst and potassium hydroxide are in a mass ratio of 10:4.5;
(2)先按硫酸与钨酸钠、钒酸钠混合溶液的质量比为1:4.5,将其配成质量百分比浓度为76%的硫酸溶液,然后加入钨酸钠、钒酸钠混合溶液中,于160℃下反应2.5小时,过滤分离得到钨酸固体和硫酸钠、钒酸钠混合溶液,再在硫酸钠、钒酸钠混合溶液中加氨水调至pH值为7.20,沉淀析出,过滤分离得钒酸铵固体和铵盐溶液,铵盐溶液浓缩冷却结晶得铵盐固体,而在钨酸固体中按质量比为1:30加入氨水,然后于105℃下反应3小时,过滤分离得到钨酸铵溶液和硅酸滤饼,继续在钨酸铵溶液中加入质量百分比浓度为80%的硫酸溶液,于130℃酸化反应3小时,过滤分离得到高纯度的钨酸固体和铵盐溶液,钨酸铵溶液与硫酸的质量比为5:1;(2) First, according to the mass ratio of sulfuric acid to sodium tungstate and sodium vanadate mixed solution of 1:4.5, make it into a sulfuric acid solution with a mass percentage concentration of 76%, and then add it to the mixed solution of sodium tungstate and sodium vanadate , reacted at 160°C for 2.5 hours, filtered and separated to obtain a mixed solution of tungstic acid solid, sodium sulfate and sodium vanadate, then added ammonia water to the mixed solution of sodium sulfate and sodium vanadate to adjust the pH value to 7.20, precipitated, separated by filtration Ammonium vanadate solid and ammonium salt solution are obtained, the ammonium salt solution is concentrated and cooled to crystallize to obtain ammonium salt solid, and ammonia water is added to the tungstic acid solid at a mass ratio of 1:30, then reacted at 105°C for 3 hours, filtered and separated to obtain tungsten ammonium tungstate solution and silicic acid filter cake, continue to add sulfuric acid solution with a mass percentage concentration of 80% to the ammonium tungstate solution, acidify at 130°C for 3 hours, filter and separate to obtain high-purity tungstic acid solid and ammonium salt solution, tungsten The mass ratio of ammonium acid solution to sulfuric acid is 5:1;
(3)将硫酸按与步骤1)得到的脱钨、钒的SCR催化剂的质量比为13:1配成质量百分比浓度为98%的硫酸溶液,然后加入脱钨、钒的SCR催化剂中,于200℃下反应4小时,过滤分离得硫酸氧钛溶液和铝渣等固体,再在硫酸氧钛溶液中按体积比1: 10加入水,并于90℃水解反应1.5小时,过滤分离得钛酸固体和废酸溶液;(3) Sulfuric acid is made into a sulfuric acid solution with a mass percentage concentration of 98% according to the mass ratio of sulfuric acid to the SCR catalyst for detungsten and vanadium obtained in step 1), and then added to the SCR catalyst for detungsten and vanadium. React at 200°C for 4 hours, filter and separate titanyl sulfate solution and solids such as aluminum slag, then add water to the titanyl sulfate solution at a volume ratio of 1:10, and hydrolyze at 90°C for 1.5 hours, filter and separate to obtain titanic acid solid and spent acid solutions;
(4)同实施例1,略。(4) Same as embodiment 1, omitted.
实施例3Example 3
(1)将粉碎至170目废弃的SCR催化剂加入质量百分比浓度为26%氢氧化钠溶液,于温度150℃下反应4小时,过滤分离得到脱钨、钒的SCR催化剂和钨酸钠、钒酸钠混合溶液,其中废弃的SCR催化剂与氢氧化钠按质量比10: 5;(1) Add the discarded SCR catalyst crushed to 170 mesh into 26% sodium hydroxide solution by mass percentage, react at a temperature of 150°C for 4 hours, filter and separate to obtain the SCR catalyst for detungsten and vanadium, sodium tungstate and vanadic acid Sodium mixed solution, wherein waste SCR catalyst and sodium hydroxide are by mass ratio 10: 5;
(2)先按硫酸与钨酸钠、钒酸钠混合溶液的质量比为1: 5,将其配成质量百分比浓度为80%的硫酸溶液,然后加入钨酸钠、钒酸钠混合溶液中,于170℃下反应3.5小时,过滤分离得到钨酸固体和硫酸钠、钒酸钠混合溶液,再在硫酸钠、钒酸钠混合溶液中加氨水调至pH值为8.00,沉淀析出,过滤分离得钒酸铵固体和铵盐溶液,铵盐溶液浓缩冷却结晶得铵盐固体,而在钨酸固体中按质量比为1:24加入氨水,然后于120℃下反应2小时,过滤分离得到钨酸铵溶液和硅酸滤饼,继续在钨酸铵溶液中加入质量百分比浓度为74%的硫酸溶液,于150℃酸化反应2.5小时,过滤分离得到高纯度的钨酸固体和铵盐溶液,钨酸铵溶液与硫酸的质量比为4.5:1;(2) First, according to the mass ratio of sulfuric acid to sodium tungstate and sodium vanadate mixed solution as 1: 5, make it into a sulfuric acid solution with a mass percentage concentration of 80%, and then add it to the mixed solution of sodium tungstate and sodium vanadate , reacted at 170°C for 3.5 hours, filtered and separated to obtain a mixed solution of tungstic acid solid, sodium sulfate and sodium vanadate, then added ammonia water to the mixed solution of sodium sulfate and sodium vanadate to adjust the pH value to 8.00, precipitated, separated by filtration Ammonium vanadate solid and ammonium salt solution are obtained, the ammonium salt solution is concentrated and cooled to crystallize to obtain ammonium salt solid, and ammonia water is added to the tungstic acid solid at a mass ratio of 1:24, and then reacted at 120°C for 2 hours, filtered and separated to obtain tungsten ammonium tungstate solution and silicic acid filter cake, continue to add sulfuric acid solution with a mass percentage concentration of 74% to the ammonium tungstate solution, acidify at 150°C for 2.5 hours, filter and separate to obtain high-purity tungstic acid solid and ammonium salt solution, tungsten The mass ratio of ammonium acid solution to sulfuric acid is 4.5:1;
(3)将硫酸按与步骤1)得到的脱钨、钒的SCR催化剂的质量比为12:1配成质量百分比浓度为96%的硫酸溶液,然后加入脱钨、钒的SCR催化剂中,于240℃下反应3.5小时,过滤分离得硫酸氧钛溶液和铝渣等固体,再在硫酸氧钛溶液中按体积比1: 11加入水,并于100℃水解反应1小时,过滤分离得钛酸固体和废酸溶液;(3) The mass ratio of sulfuric acid to the SCR catalyst for detungsten and vanadium obtained in step 1) is 12:1 to form a sulfuric acid solution with a mass percentage concentration of 96%, and then add it to the SCR catalyst for detungsten and vanadium. React at 240°C for 3.5 hours, filter and separate titanyl sulfate solution and solids such as aluminum slag, then add water to the titanyl sulfate solution at a volume ratio of 1:11, and hydrolyze at 100°C for 1 hour, filter and separate to obtain titanic acid solid and spent acid solutions;
(4)同实施例1,略。(4) Same as embodiment 1, omitted.
实施例4Example 4
(1)将粉碎至140目废弃的SCR催化剂加入质量百分比浓度为22%氢氧化钾溶液,于温度170℃下反应6小时,过滤分离得到脱钨、钒的SCR催化剂和钨酸钠、钒酸钠混合溶液,其中废弃的SCR催化剂与氢氧化钾按质量比10:3.5;(1) Add the discarded SCR catalyst crushed to 140 mesh into a potassium hydroxide solution with a concentration of 22% by mass, react at a temperature of 170°C for 6 hours, and filter and separate to obtain the SCR catalyst for detungsten and vanadium, sodium tungstate and vanadic acid Sodium mixed solution, wherein the waste SCR catalyst and potassium hydroxide are in a mass ratio of 10:3.5;
(2)先按盐酸与钨酸钠、钒酸钠混合溶液的质量比为1: 3.5,将其配成质量百分比浓度为72%的盐酸溶液,然后加入钨酸钠、钒酸钠混合溶液中,于180℃下反应2小时,过滤分离得到钨酸固体和氯化钠、钒酸钠混合溶液,再在氯化钠、钒酸钠混合溶液中加氨水调至pH值为7.60,沉淀析出,过滤分离得钒酸铵固体和铵盐溶液,铵盐溶液浓缩冷却结晶得铵盐固体,而在钨酸固体中按质量比为1:26加入氨水,然后于110℃下反应2.5小时,过滤分离得到钨酸铵溶液和硅酸滤饼,继续在钨酸铵溶液中加入质量百分比浓度为78%的盐酸溶液,于125℃酸化反应2小时,过滤分离得到高纯度的钨酸固体和铵盐溶液,钨酸铵溶液与盐酸的质量比为3:1;(2) First, according to the mass ratio of hydrochloric acid, sodium tungstate and sodium vanadate mixed solution as 1: 3.5, make it into a hydrochloric acid solution with a mass percentage concentration of 72%, and then add sodium tungstate and sodium vanadate mixed solution , reacted at 180°C for 2 hours, filtered and separated to obtain a mixed solution of tungstic acid solid, sodium chloride and sodium vanadate, then added ammonia water to the mixed solution of sodium chloride and sodium vanadate to adjust the pH value to 7.60, and precipitated out. Separate by filtration to obtain ammonium vanadate solid and ammonium salt solution. The ammonium salt solution is concentrated and cooled to crystallize to obtain ammonium salt solid. Add ammonia water to the tungstic acid solid at a mass ratio of 1:26, then react at 110°C for 2.5 hours, and separate by filtration. To obtain ammonium tungstate solution and silicic acid filter cake, continue to add hydrochloric acid solution with a mass percentage concentration of 78% to the ammonium tungstate solution, acidify and react at 125°C for 2 hours, filter and separate to obtain high-purity tungstate solid and ammonium salt solution , the mass ratio of ammonium tungstate solution to hydrochloric acid is 3:1;
(3)将硫酸按与步骤1)得到的脱钨、钒的SCR催化剂的质量比为12:1配成质量百分比浓度为92%的硫酸溶液,然后加入脱钨、钒的SCR催化剂中,于220℃下反应3小时,过滤分离得硫酸氧钛溶液和铝渣等固体,再在硫酸氧钛溶液中按体积比1: 12加入水,并于85℃水解反应1.5小时,过滤分离得钛酸固体和废酸溶液;(3) The mass ratio of sulfuric acid to the SCR catalyst for detungsten and vanadium obtained in step 1) is 12:1 to form a sulfuric acid solution with a mass percent concentration of 92%, and then add it to the SCR catalyst for detungsten and vanadium. React at 220°C for 3 hours, filter and separate titanyl sulfate solution and aluminum slag and other solids, then add water to the titanyl sulfate solution at a volume ratio of 1:12, and hydrolyze at 85°C for 1.5 hours, filter and separate to obtain titanic acid solid and spent acid solutions;
(4)同实施例1,略。(4) Same as embodiment 1, omitted.
实施例5Example 5
(1)将粉碎至170目废弃的SCR催化剂加入质量百分比浓度为24%氢氧化钾溶液,于温度190℃下反应3.5小时,过滤分离得到脱钨、钒的SCR催化剂和钨酸钠、钒酸钠混合溶液,其中废弃的SCR催化剂与氢氧化钾按质量比10:4;(1) Add the discarded SCR catalyst crushed to 170 mesh into 24% potassium hydroxide solution by mass percentage, react at a temperature of 190°C for 3.5 hours, filter and separate to obtain the SCR catalyst for detungsten and vanadium, sodium tungstate and vanadic acid Sodium mixed solution, wherein the waste SCR catalyst and potassium hydroxide are in a mass ratio of 10:4;
(2)先按盐酸与钨酸钠、钒酸钠混合溶液的质量比为1:4,将其配成质量百分比浓度为78%的盐酸溶液,然后加入钨酸钠、钒酸钠混合溶液中,于190℃下反应1小时,过滤分离得到钨酸固体和氯化钠、钒酸钠混合溶液,再在氯化钠、钒酸钠混合溶液中加氨水调至pH值为7.80,沉淀析出,过滤分离得钒酸铵固体和铵盐溶液,铵盐溶液浓缩冷却结晶得铵盐固体,而在钨酸固体中按质量比为1:28加入氨水,然后于100℃下反应1小时,过滤分离得到钨酸铵溶液和硅酸滤饼,继续在钨酸铵溶液中加入质量百分比浓度为72%的盐酸溶液,于140℃酸化反应1.5小时,过滤分离得到高纯度的钨酸固体和铵盐溶液,钨酸铵溶液与硫酸的质量比为3.5:1;(2) First, according to the mass ratio of hydrochloric acid, sodium tungstate and sodium vanadate mixed solution at 1:4, make it into a hydrochloric acid solution with a mass percentage concentration of 78%, and then add it into the mixed solution of sodium tungstate and sodium vanadate , reacted at 190°C for 1 hour, filtered and separated to obtain a mixed solution of tungstic acid solid, sodium chloride and sodium vanadate, then added ammonia water to the mixed solution of sodium chloride and sodium vanadate to adjust the pH value to 7.80, and precipitated. Ammonium vanadate solid and ammonium salt solution were separated by filtration, the ammonium salt solution was concentrated and cooled to crystallize to obtain ammonium salt solid, and ammonia water was added to the tungstic acid solid at a mass ratio of 1:28, then reacted at 100°C for 1 hour, and separated by filtration Obtain ammonium tungstate solution and silicic acid filter cake, continue to add hydrochloric acid solution with a mass percentage concentration of 72% to the ammonium tungstate solution, acidify and react at 140°C for 1.5 hours, filter and separate to obtain high-purity tungstate solid and ammonium salt solution , the mass ratio of ammonium tungstate solution to sulfuric acid is 3.5:1;
(3)将硫酸按与步骤1)得到的脱钨、钒的SCR催化剂的质量比为11:1配成质量百分比浓度为94%的硫酸溶液,然后加入脱钨、钒的SCR催化剂中,于230℃下反应2.5小时,过滤分离得硫酸氧钛溶液和铝渣等固体(,再在硫酸氧钛溶液中按体积比1: 10加入水,并于95℃水解反应1.5小时,过滤分离得钛酸固体和废酸溶液;(3) The mass ratio of sulfuric acid to the SCR catalyst for detungsten and vanadium obtained in step 1) is 11:1 to form a sulfuric acid solution with a mass percentage concentration of 94%, and then add it to the SCR catalyst for detungsten and vanadium. React at 230°C for 2.5 hours, filter and separate to obtain solids such as titanyl sulfate solution and aluminum slag (, then add water to the titanyl sulfate solution at a volume ratio of 1:10, and hydrolyze at 95°C for 1.5 hours, filter and separate to obtain titanium Acid solids and spent acid solutions;
(4)同实施例1,略。(4) Same as embodiment 1, omitted.
实施例6Example 6
(1)将粉碎至100目废弃的SCR催化剂加入质量百分比浓度为28%氢氧化钠溶液,于温度160℃下反应4.5小时,过滤分离得到脱钨、钒的SCR催化剂和钨酸钠、钒酸钠混合溶液,其中废弃的SCR催化剂与氢氧化钠按质量比10:5.5;(1) Add the discarded SCR catalyst crushed to 100 mesh into 28% sodium hydroxide solution by mass percentage, react at a temperature of 160°C for 4.5 hours, filter and separate to obtain the SCR catalyst for detungsten and vanadium, sodium tungstate and vanadic acid Sodium mixed solution, wherein the waste SCR catalyst and sodium hydroxide are in a mass ratio of 10:5.5;
(2)先按硝酸与钨酸钠、钒酸钠混合溶液的质量比为1:5,将其配成质量百分比浓度为74%的硝酸溶液,然后加入钨酸钠、钒酸钠混合溶液中,于200℃下反应3小时,过滤分离得到钨酸固体和硝酸钠、钒酸钠混合溶液,再在硝酸钠、钒酸钠混合溶液中加氨水调至pH值为7.40,沉淀析出,过滤分离得钒酸铵固体和铵盐溶液,铵盐溶液浓缩冷却结晶得铵盐固体,而在钨酸固体中按质量比为1:22加入氨水,然后于115℃下反应1.5小时,过滤分离得到钨酸铵溶液和硅酸滤饼,继续在钨酸铵溶液中加入质量百分比浓度为76%的硝酸溶液,于145℃酸化反应2.5小时,过滤分离得到高纯度的钨酸固体和铵盐溶液,钨酸铵溶液与硝酸的质量比为4:1;(2) Firstly, according to the mass ratio of nitric acid, sodium tungstate and sodium vanadate mixed solution at 1:5, make it into a nitric acid solution with a mass percentage concentration of 74%, and then add sodium tungstate and sodium vanadate mixed solution , reacted at 200°C for 3 hours, filtered and separated to obtain a mixed solution of tungstic acid solid, sodium nitrate and sodium vanadate, then added ammonia water to the mixed solution of sodium nitrate and sodium vanadate to adjust the pH value to 7.40, precipitated, separated by filtration Ammonium vanadate solid and ammonium salt solution are obtained, ammonium salt solution is concentrated and cooled to crystallize to obtain ammonium salt solid, and ammonia water is added to tungstic acid solid at a mass ratio of 1:22, and then reacted at 115°C for 1.5 hours, filtered and separated to obtain tungsten ammonium tungstate solution and silicic acid filter cake, continue to add nitric acid solution with a mass percentage concentration of 76% to the ammonium tungstate solution, acidify at 145°C for 2.5 hours, filter and separate to obtain high-purity tungstic acid solid and ammonium salt solution, tungsten The mass ratio of ammonium acid solution and nitric acid is 4:1;
(3)将硫酸按与步骤1)得到的脱钨、钒的SCR催化剂的质量比为14:1配成质量百分比浓度为98%的硫酸溶液,然后加入脱钨、钒的SCR催化剂中,于210℃下反应4小时,过滤分离得硫酸氧钛溶液和铝渣等固体,再在硫酸氧钛溶液中按体积比1: 13加入水,并于80℃水解反应2小时,过滤分离得钛酸固体和废酸溶液;(3) Sulfuric acid is made into a sulfuric acid solution with a mass percentage concentration of 98% according to the mass ratio of sulfuric acid to the SCR catalyst for detungsten and vanadium obtained in step 1), and then added to the SCR catalyst for detungsten and vanadium. React at 210°C for 4 hours, filter and separate titanyl sulfate solution and aluminum slag and other solids, then add water to the titanyl sulfate solution at a volume ratio of 1:13, and hydrolyze at 80°C for 2 hours, filter and separate to obtain titanic acid solid and spent acid solutions;
(4)同实施例1,略。(4) Same as embodiment 1, omitted.
实施例7Example 7
(1)将粉碎至200目废弃的SCR催化剂加入质量百分比浓度为20%氢氧化钠溶液,于温度180℃下反应5小时,过滤分离得到脱钨、钒的SCR催化剂和钨酸钠、钒酸钠混合溶液,其中废弃的SCR催化剂与氢氧化钠按质量比10:3;(1) Add the discarded SCR catalyst crushed to 200 mesh into 20% sodium hydroxide solution by mass percentage, react at a temperature of 180°C for 5 hours, filter and separate to obtain the SCR catalyst for detungsten and vanadium, sodium tungstate and vanadic acid Sodium mixed solution, wherein the waste SCR catalyst and sodium hydroxide are in a mass ratio of 10:3;
(2)先按硝酸与钨酸钠、钒酸钠混合溶液的质量比为1:4,将其配成质量百分比浓度为70%的硝酸溶液,然后加入钨酸钠、钒酸钠混合溶液中,于180℃下反应1.5小时,过滤分离得到钨酸固体和硝酸钠、钒酸钠混合溶液,再在硝酸钠、钒酸钠混合溶液中加氨水调至pH值为7.40,沉淀析出,过滤分离得钒酸铵固体和铵盐溶液,铵盐溶液浓缩冷却结晶得铵盐固体,而在钨酸固体中按质量比为1:26加入氨水,然后于100℃下反应2小时,过滤分离得到钨酸铵溶液和硅酸滤饼,继续在钨酸铵溶液中加入质量百分比浓度为80%的硝酸溶液,于135℃酸化反应3小时,过滤分离得到高纯度的钨酸固体和铵盐溶液,钨酸铵溶液与硝酸的质量比为5:1;(2) First, according to the mass ratio of nitric acid, sodium tungstate and sodium vanadate mixed solution at 1:4, make it into a nitric acid solution with a concentration of 70% by mass percentage, and then add it into the mixed solution of sodium tungstate and sodium vanadate , reacted at 180°C for 1.5 hours, filtered and separated to obtain a mixed solution of tungstic acid solid, sodium nitrate and sodium vanadate, then added ammonia water to the mixed solution of sodium nitrate and sodium vanadate to adjust the pH value to 7.40, precipitated, separated by filtration Ammonium vanadate solid and ammonium salt solution are obtained, the ammonium salt solution is concentrated and cooled to crystallize to obtain ammonium salt solid, and ammonia water is added to the tungstic acid solid at a mass ratio of 1:26, and then reacted at 100°C for 2 hours, filtered and separated to obtain tungsten ammonium tungstate solution and silicic acid filter cake, continue to add 80% nitric acid solution to the ammonium tungstate solution, acidify at 135°C for 3 hours, filter and separate to obtain high-purity tungstic acid solid and ammonium salt solution, tungsten The mass ratio of ammonium acid solution and nitric acid is 5:1;
(3)将硫酸按与步骤1)得到的脱钨、钒的SCR催化剂的质量比为10:1配成质量百分比浓度为90%的硫酸溶液,然后加入脱钨、钒的SCR催化剂中,于230℃下反应3小时,过滤分离得硫酸氧钛溶液和铝渣等固体,再在硫酸氧钛溶液中按体积比1: 10加入水,并于95℃水解反应2小时,过滤分离得钛酸固体和废酸溶液;(3) Sulfuric acid is made into a sulfuric acid solution with a mass percentage concentration of 90% according to the mass ratio of sulfuric acid to the SCR catalyst for detungsten and vanadium obtained in step 1), and then added to the SCR catalyst for detungsten and vanadium. React at 230°C for 3 hours, filter and separate titanyl sulfate solution and solids such as aluminum slag, then add water to the titanyl sulfate solution at a volume ratio of 1:10, and hydrolyze at 95°C for 2 hours, filter and separate to obtain titanic acid solid and spent acid solutions;
(4)同实施例1,略。(4) Same as embodiment 1, omitted.
此外,需要说明的是,本说明书中所描述的具体实施例,其配方、工艺所取名称等可以不同。但凡依本发明专利构想所述的特征及原理所做的等效或简单改变,均包括在于本发明的保护范围内。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离本发明的权利要求书所定义的范围,均应属于本发明的保护范围。In addition, it should be noted that, the specific examples described in this specification may have different formulations, names of processes, and the like. Any equivalent or simple changes made according to the features and principles described in the patent concept of the present invention are included in the protection scope of the present invention. Those skilled in the technical field of the present invention can make various modifications or supplements to the described specific embodiments or adopt similar methods to replace them, as long as they do not deviate from the scope defined by the claims of the present invention, all should belong to the present invention. protection scope of the invention.
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CN102557142B (en) * | 2012-02-16 | 2014-04-02 | 江苏万德环保科技有限公司 | Method for recovering tungsten trioxide and ammonium metavanadate from selective catalytic reduction (SCR) denitration catalyst |
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2012
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Cited By (2)
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CN105709863A (en) * | 2014-12-05 | 2016-06-29 | 中国石油化工股份有限公司 | SCR flue gas denitration catalyst regeneration fluid and preparation method thereof |
CN105709863B (en) * | 2014-12-05 | 2019-01-25 | 中国石油化工股份有限公司 | A kind of SCR regenerating flue gas denitrifying catalyst liquid and preparation method thereof |
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