Summary of the invention
Purpose of the present invention, to prepare comparatively complexity of carbon fiber/carbon nano tube/epoxy resin composite material technique for prior art, and be difficult to can so that carbon nanotube can be dispersed in preferably on the interface between Resins, epoxy/carbon fiber (playing the effect that strengthens interface bond strength), can be distributed in preferably again simultaneously the deficiency that (in matrix, hinders dislocation moving and crack propagation) in the resin matrix, provide a kind of both technique simple, can significantly optimize again the distribution of carbon nanotube in matrix material so that it brings into play the carbon fiber/carbon nano tube/epoxy resin composite material of its own advantages better.
The present invention utilizes the auxiliary method for preparing carbon fiber/carbon nano tube/epoxy resin composite material of Freeze Drying Technique, has following steps:
(1) weighing carbon nanotube water system suspension is diluted to wherein adding deionized water, and stirring obtains carbon nano-tube aqueous solutions; Wherein, the mass ratio of the quality of the deionized water of interpolation and carbon nanotube water system suspension is 0:1 ~ 10:1;
(2) the carbon fiber batten is impregnated in the carbon nano-tube aqueous solutions that obtains in the step (1), and vacuumizes;
(3) the carbon fiber batten behind the dipping carbon nano-tube aqueous solutions that step (2) is obtained carries out lyophilize at lyophilizer subsequently in being frozen into solid-state block below 0 ℃, obtains carbon fiber/carbon nanotube precast body;
(4) carbon fiber that step (3) is obtained/carbon nanotube precast body is in Ar gas, 500 ℃ of lower thermal treatment 30min~60min; Then in carbon fiber/carbon nanotube precast body, introduce Resins, epoxy by the VARTM method, and solidify, can obtain carbon fiber/carbon nano tube/epoxy resin composite material.
The carbon nanotube water system suspension of described step (1) is carbon nanotube aqueous slurry or carbon nanotube aqueous dispersion.
The carbon fiber batten of described step (2) is any one in the unidirectional polyacrylonitrile carbon fiber bundle polyacrylonitrile carbon fiber cloth of arranging the carbon cloth that forms, two dimension, the three-dimensional polyacrylonitrile carbon fiber knitted body.
The resin of described step (4) is any one in bisphenol A type epoxy resin, bisphenol f type epoxy resin, polyphenol type tetraglycidel ether epoxy resin, aliphatic glycidyl ether Resins, epoxy, glycidyl ester type epoxy resin, glycidyl amine type epoxy resin, the epoxidation of olefins compound.
The invention has the beneficial effects as follows, with respect to the method for preparing fiber/carbon nano tube/epoxy resin composite material commonly used at present, technical process of the present invention is simple, energy consumption is lower, the more important thing is and make carbon nanotube at the interface with in the resin matrix preferably distribution arranged all, reach the effect of optimizing carbon nanotube distribution in matrix material, be conducive to obtain the more excellent material of performance.
Embodiment
Below in conjunction with specific embodiment the present invention is done further specific description.
Employed carbon nanotube water system suspension is the carbon nanotube aqueous slurry (massfraction of carbon nanotube is 5%, and the dispersion agent that uses is PVP) that Nanometer Port Co., Ltd., Shenzhen produces in following examples.
Embodiment 1
The used resin of the present embodiment is bisphenol A type epoxy resin (model is the D.E.R.*332 that Dow Chemical company produces), and solidifying agent is the D.E.H.*39 that the said firm produces, and the two mass ratio is 4:1.
(1) weighing 10g carbon nanotube water system suspension, and obtain carbon nano-tube aqueous solutions to wherein adding in the 50g deionized water, stirring;
(2) will shear the good 3 D weaving carbon fiber batten with regular shape and immerse in the above-mentioned aqueous solution, and vacuumize 5min;
(3) the carbon fiber batten that step (2) is exhausted after the vacuum, is soaked with carbon nano-tube aqueous solutions in refrigerator-freezer ,-19 ℃ of lower freezing 24h; With its lyophilize 24h on lyophilizer, obtain carbon fiber/carbon nanotube precast body subsequently;
(4) with carbon fiber/carbon nanotube precast body in Ar gas, behind 500 ℃ of lower thermal treatment 45min, method by VARTM is introduced Resins, epoxy (having added solidifying agent) in carbon fiber/carbon nanotube precast body, and in 60 ℃ of lower 4h that solidify, can obtain carbon fiber/carbon nano tube/epoxy resin composite material.
The SEM image of the carbon fiber that lyophilize obtains among the embodiment 1/carbon nanotube precast body, the SEM image after carbon fiber/the carbon nanotube precast body is heat-treated that lyophilize is obtained and the carbon fiber that finally obtains/carbon nano tube/epoxy resin composite material batten photo is respectively such as Fig. 1, Fig. 2, shown in Figure 3.Be not difficult to find out from Fig. 1, in the carbon fiber that lyophilize obtains/carbon nanotube precast body, the carbon nanotube lamella not only is wrapped in carbon fiber surface preferably, and also there is distribution (such as arrow indication among the figure) in the zone between carbon fiber.Through Overheating Treatment (Fig. 2), PVP in the carbon nanotube lamella is removed, final so that between the carbon fiber of some close together, form the net of carbon nanotube overlap joint, according to existing research, we can infer, after introducing Resins, epoxy, these carbon nanotubes will mainly be distributed in the epoxy resin-base; Simultaneously, owing to also having adhered to some carbon nanotubes (Fig. 2) at carbon fiber surface, these carbon nanotubes mainly are distributed on the interface of Resins, epoxy/carbon fiber after introducing Resins, epoxy.This shows, utilize the auxiliary method for preparing carbon fiber/carbon nano tube/epoxy resin composite material of lyophilize, can reach and make carbon nanotube be distributed in simultaneously effect in Resins, epoxy/carbon fiber interface and the epoxy resin-base.
Embodiment 2
The used resin of the present embodiment is bisphenol A type epoxy resin (model is the D.E.R.*332 that Dow Chemical company produces), and solidifying agent is the D.E.H.*39 that the said firm produces, and the two mass ratio is 4:1.
(1) weighing 20g carbon nanotube water system suspension, and obtain carbon nano-tube aqueous solutions to wherein adding in the 20g deionized water, stirring;
(2) will shear the good 3 D weaving carbon fiber batten with regular shape and immerse in the mentioned solution, and vacuumize 10min;
(3) the carbon fiber batten that step (2) is exhausted after the vacuum, is soaked with carbon nano-tube aqueous solutions in refrigerator-freezer ,-19 ℃ of lower freezing 24h; With its lyophilize 24h on lyophilizer, obtain carbon fiber/carbon nanotube precast body subsequently;
(4) with carbon fiber/carbon nanotube precast body in Ar gas, behind 500 ℃ of lower thermal treatment 45min, method by VARTM is introduced Resins, epoxy (having added solidifying agent) in carbon fiber/carbon nanotube precast body, and in 60 ℃ of lower 4h that solidify, can obtain carbon fiber/carbon nano tube/epoxy resin composite material.
Contain more carbon nanotube lamella in the carbon fiber that lyophilize obtains/carbon nanotube precast body, and these lamellas not only are wrapped in carbon fiber surface, distribution is also arranged in the hole between carbon fiber; After the thermal treatment, the changes in distribution of carbon nanotube is very little; In the carbon fiber/carbon nano tube/epoxy resin composite material that finally obtains, the massfraction of carbon nanotube is with respect to increasing to some extent among the embodiment 1.
Embodiment 3
The used resin of the present embodiment is bisphenol A type epoxy resin (model is the D.E.R.*332 that Dow Chemical company produces), and solidifying agent is the D.E.H.*39 that the said firm produces, and the two mass ratio is 4:1.
(1) weighing 10g carbon nanotube water system suspension, and obtain carbon nano-tube aqueous solutions to wherein adding in the 50g deionized water, stirring;
(2) carbon cloth (the T700 fiber that toray company produces) with unidirectional array immerses in the mentioned solution, and vacuumizes 5min;
(3) unidirectional lamination that step (2) is exhausted after the vacuum, is soaked with carbon nano-tube aqueous solutions in refrigerator-freezer ,-19 ℃ of lower freezing 24h; With its lyophilize 24h on lyophilizer, obtain carbon fiber/carbon nanotube precast body subsequently;
(4) with carbon fiber/carbon nanotube precast body in Ar gas, behind 500 ℃ of lower thermal treatment 45min, method by VARTM is introduced Resins, epoxy (having added solidifying agent) in carbon fiber/carbon nanotube precast body, and in 60 ℃ of lower 4h that solidify, can obtain carbon fiber/carbon nano tube/epoxy resin composite material.
The carbon nanotube lamella that forms in the carbon fiber that lyophilize obtains/carbon nanotube precast body not only is wrapped in carbon fiber surface, and distribution is also arranged in the hole between carbon fiber; After the thermal treatment, the changes in distribution of carbon nanotube is very little; Determined by carbon cloth, the carbon fiber/carbon nano tube/epoxy resin composite material that finally obtains is the tabular sample, and carbon fiber becomes unidirectional distribution.
Embodiment 4
The used resin of the present embodiment is polyphenol type tetraglycidel ether epoxy resin (model is the still SK-0430 that produces of section's speciality polymer Materials Co., Ltd of Changzhou), and solidifying agent is the DDS that the said firm produces, and the two mass ratio is 5:2.
(1) weighing 10g carbon nanotube water system suspension, and obtain carbon nano-tube aqueous solutions to wherein adding in the 50g deionized water, stirring;
(2) will shear in the carbon cloth immersion mentioned solution of good control of two-dimensional braided, and vacuumize 5min;
(3) the carbon fiber batten that step (2) is exhausted after the vacuum, is soaked with carbon nano-tube aqueous solutions in refrigerator-freezer ,-19 ℃ of lower freezing 24h; With its lyophilize 24h on lyophilizer, obtain carbon fiber/carbon nanotube precast body subsequently;
(4) with carbon fiber/carbon nanotube precast body in Ar gas, behind 500 ℃ of lower thermal treatment 30min, in carbon fiber/carbon nanotube precast body, introduce Resins, epoxy (having added solidifying agent) by the VARTM method, and according to: finish curing under 120 ℃ 1h+160 ℃ 4h+200 ℃ of 4h condition, can obtain carbon fiber/carbon nano tube/epoxy resin composite material.
The carbon nanotube lamella that forms in the carbon fiber that lyophilize obtains/carbon nanotube precast body not only is wrapped in carbon fiber surface, and distribution is also arranged in the hole between carbon fiber; After the thermal treatment, the changes in distribution of carbon nanotube is very little; Determined by carbon cloth, the carbon fiber/carbon nano tube/epoxy resin composite material that finally obtains is the tabular sample, and carbon fiber is only becoming bivariate distribution in the plane.
Above-mentioned description to embodiment is to be convenient to those skilled in the art can understand and apply the invention.The person skilled in the art easily makes various modifications to these embodiment, and needn't pass through performing creative labour being applied in the General Principle of this explanation among other embodiment.Therefore, the invention is not restricted to the embodiment here, those skilled in the art should be within protection scope of the present invention for improvement and modification that the present invention makes according to announcement of the present invention.
Each cited raw material of the present invention can both be realized the present invention, and the bound value of raw material, interval value can both realize the present invention, and this is not illustrated one by one again.