CN102914337B - System and method for testing fuel consumption and efficiency of excavator - Google Patents
System and method for testing fuel consumption and efficiency of excavator Download PDFInfo
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- CN102914337B CN102914337B CN201210403740.0A CN201210403740A CN102914337B CN 102914337 B CN102914337 B CN 102914337B CN 201210403740 A CN201210403740 A CN 201210403740A CN 102914337 B CN102914337 B CN 102914337B
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Abstract
The invention provides a system and method for testing fuel consumption and efficiency of an excavator and belongs to the technical field of construction machinery manufacturing. The system comprises an excavator 1, a testing position 2, a testing medium 3, a first medium container 4 and an oil volume measurer 5, wherein the excavator 1 comprises an oil tank 11 and an engine 12 which are connected with each other; the excavator 1 is placed in the testing position 2; the first medium container 4 is a container with one end being opened; the testing position 2 and the opening of the first medium container 4 are located on a same plane; a distance between the testing position 2 and the opening of the first medium container 4 is 2-35m; the testing medium 3 is arranged in the first medium container 4; and the oil tank 11 of the excavator 1 is connected with the engine 12 through the oil volume measurer 5. The medium container is adopted by the system provided by the invention, so that the excavating medium can be quickly exchanged and the test for multiple working conditions is performed. The oil volume measurer is used for gauging the oil volume, so that the accuracy of tested data is increased, the labor intensity of personnel is reduced, the tester is reduced and the test efficiency is increased.
Description
Technical field
The invention belongs to mechanical manufacturing field, relate to a kind of fuel consumption efficiency test macro and method, relate in particular to a kind of excavator fuel consumption efficiency test macro and method.
background technology
At present, the test of excavator fuel consumption efficiency adopts following form substantially: it is smooth that excavator will excavate medium before test, after machine entirety to be excavated debugging steadily, and dig pit 90 °, the 180 ° sides of getting rid of or car loading operation.Between digging machine operational period, record respectively Excavating bucket number and time by tester, after the end of job, measure fuel consumption, work efficiency and the oil consumption of calculating excavator with this.
According to the difference of field by using metering oil consumption mode, fuel consumption efficiency method of testing can be divided into two kinds of modes: a kind of mode is the external lightweight fuel tank method of testing of weighing, utilize electronic scale to measure the weight of operation front and back lightweight fuel tanks (containing fuel oil), calculate single operation oil consumption with the difference of the two; Another kind of mode is to utilize excavator self fuel tank, and top off before test, utilizes measuring cup top off again after test, reads the amount of fuel that the record of measuring cup number scale adds fuel tank.The test data error ratio producing because of the second method of testing is larger, conventionally adopts the external fuel tank weight method of the first.
Before the present invention, inventor finds prior art, and at least there are the following problems: 1) test error is larger: single test period makes test data produce error because the factors such as tester, weather, stop position affect.In test process, personnel's timing part produces error; When metering oil consumption, tester controls imbalance in the time refueling or the excessive part fuel oil that causes of wind speed spills, larger on test data impact;
2) personnel ' s efficiency is low: because of test job is more loaded down with trivial details as record Excavating bucket number, timing, the fuel oil or record measuring cup number of weighing.Test period needs many people to cooperatively interact just can complete test, and manning is more, and personnel ' s efficiency is low;
3) operating mode is single: limited by Mining Test Site soil, excavate the single alternative of medium poor;
4) testing efficiency is low: test interval is long, and tester carries out fuel oil and weighs during this time, the related works such as fuel up length consuming time;
5) accumulation data contrast property is lower: the data of front and back fuel consumption efficiency test are affected by the situations such as weather, tester, operating mode, method of testing and operator, cause test data gap large, and contrast property is lower.
Therefore, those skilled in the art be devoted to develop a kind ofly can measure medium, testing efficiency is high, comparability is high excavator fuel consumption efficiency test macro and method.
Summary of the invention
A kind of excavator fuel consumption efficiency test macro and method are now provided, by adopting media Containers, fast changeable excavates medium, carry out multi-state test, and by the metering of the oil level measurer amount of carrying out, improve the accuracy of test data, reduce tester's labour intensity, reduce tester, improve testing efficiency.Concrete technical scheme is as follows:
A kind of excavator fuel consumption efficiency test macro, comprise excavator, test position, tested media, first medium container and oil level measurer, described excavator comprises connected fuel tank and engine, described excavator docks on described test position, described first medium container is the container of an end opening, the opening of described test position and described first medium container at grade, the distance of the opening of described test position and described first medium container is 2 ~ 35 m, described tested media is placed in described first medium container, the fuel tank of described excavator is connected with described engine by described oil level measurer.
Preferably, also comprise obstacle mark post, the plane of being located at described test position place that described obstacle mark post is vertical.
Preferably, the height of described obstacle mark post is 2 ~ 3 m.
Preferably, in described test position plane of living in, the line of the line of described obstacle mark post and described test position and described first medium container and described test position is 40 ~ 50 ° of angles.
Preferably, also comprise second medium container, in described test position plane of living in, the line of described first medium container, second medium container and described test position is vertical or on same straight line.
Preferably, the other end of described first medium container and/or second medium container is provided with osculum.
Preferably, the quantity of described osculum is 8 ~ 12.
Preferably, described oil level measurer is fuel consumption meter, and described fuel consumption meter comprises connected main frame and Displaying Meter, in described main frame, is provided with flow sensor, and described fuel tank is connected with described engine by described main frame.
Preferably, described fuel consumption meter also comprises filter cleaner, and described main frame is connected with described fuel tank by described filter cleaner.
A kind of excavator fuel consumption efficiency method of testing, utilizes above-mentioned fuel consumption efficiency test macro, comprises the following steps:
Step 1, docks at described test position by described excavator;
Step 2, starts described excavator and excavates the tested media in described first medium container, and record the workload of excavator, starts described oil level measurer simultaneously, measures the oil mass that excavator consumes;
Step 3, by the fuel consumption efficiency of the workload of record and the oil mass of consumption calculating excavator.
Technique scheme tool has the following advantages or beneficial effect:
Testing experiment adopts media Containers, and fast changeable excavates medium, carries out multi-state test.Reduce the impact of weather test data that medium is caused to the media Containers water hole that begins to rehearse;
Adopt fuel consumption meter to carry out fuel gauging, improve the accuracy of test data, reduce tester's labour intensity, reduce tester, improve testing efficiency;
The test data property continued to use improves, and makes the data of repeatedly testing change the error causing and reduce, the raising of data contrast property because of the time that is subject to.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of embodiments of the invention;
Fig. 2 is the plan structure schematic diagram of embodiments of the invention;
Fig. 3 is the schematic flow sheet of the oil level measurer of embodiments of the invention.
Wherein, 1 is that excavator, 2 is that test position, 3 is that tested media, 4 is that first medium container, 5 is that oil level measurer, 6 is that obstacle mark post, 7 is that second medium container, 8 is that osculum, 11 is that fuel tank, 12 is that engine, 51 is that filter cleaner, 52 is that main frame, 53 is that oil pump, 54 is that scavenge pipe, 55 is that froth breaking module, 56 is Displaying Meter.
Embodiment
Below with reference to accompanying drawing, the present invention is done to concrete explaination.
With a kind of excavator fuel consumption efficiency test macro of the embodiments of the invention shown in Fig. 3, comprise excavator 1, test position 2, tested media 3, first medium container 4 and oil level measurer 5 as shown in Figure 1, Figure 2.
Excavator 1 comprises that connected fuel tank 11 and engine 12, excavator 1 dock on test position 2, first medium container 4 is the container of an end opening, the opening of test position 2 and first medium container 4 at grade, test position 2 is 2 ~ 35 m with the distance of the opening of first medium container 4, tested media 3 is placed in first medium container 4, and the fuel tank 11 of excavator 1 is connected with engine 12 by oil level measurer 5.
Embodiments of the invention are by adopting media Containers, and fast changeable excavates medium, carries out multi-state test, and by oil level measurer 5 amount of carrying out meterings, improve the accuracy of test data, reduce tester's labour intensity, reduce tester, improve testing efficiency.
As shown in Figures 1 and 2, in an embodiment of the present invention, also comprise obstacle mark post 6.The plane at what obstacle mark post 6 was vertical be located at test position 2 places.Obstacle mark post 6 makes operator unload action to reach unified requirement for height, improve measurement quality and ensure test data reliability at every turn.
In an embodiment of the present invention, preferably the height of obstacle mark post 6 is 2 ~ 3 m.And as shown in Figure 2, in test position 2 plane of living in, obstacle mark post 6 is 40 ~ 50 ° of angles with the line of test position 2, preferably 45° angle with line and the first medium container 4 of test position 2.
As shown in Figure 2, in an embodiment of the present invention, also comprise second medium container 7.In test position 2 plane of living in, the line of first medium container 4, second medium container 7 and test position 2 is vertical or on same straight line.Two containers are set and are used for holding tested media 3, fast changeable tested media 3, carries out multi-state test.
As shown in fig. 1, in an embodiment of the present invention, first medium container 4 other ends are provided with osculum 8.Osculum 8 has reduced the impact of weather condition on test data.The quantity of osculum 8 is preferably 8 ~ 12.
As shown in Figure 3, in an embodiment of the present invention, oil level measurer 5 is fuel consumption meter, and fuel consumption meter comprises connected successively filter cleaner 51, main frame 52, oil pump 53, scavenge pipe 54, froth breaking module 55, main frame 52, Displaying Meter 56.In main frame 51, be provided with flow sensor and CPU(Central Processing Unit, central processing unit), fuel tank 11 is connected with engine 12 by filter cleaner 51, main frame 52.
When measuring when oil mass, fuel oil is flowed in main frame 52 by filter cleaner 51 by fuel tank 11, by accurate flow sensor, and is transferred to CPU with the form of electric signal, by CPU computational analysis and show that the related datas such as oil consumption pass to Displaying Meter 56.Fuel oil is again by oil pump 53 flow direction engines 12.Engine 12 flows into froth breaking module 55 by scavenge pipe 54, flows into main frame 52, and reenter oil pump 53 by the interior circulation of main frame 52 after eliminating bubble.
As shown in Figure 3, in an embodiment of the present invention, froth breaking module 55 comprises and judges whether to contain bubble, as no, flows into main frame 52; In this way, carry out pump-down process; Judge whether exhaust completes, in this way, flow into main frame 52; As no, proceed pump-down process, until exhaust completes.
A kind of excavator fuel consumption efficiency method of testing of embodiments of the invention, utilizes above-mentioned fuel consumption efficiency test macro, as shown in Figures 1 and 2, comprises the following steps:
Step 1, docks at test position 2 by excavator 1;
Step 2, starts excavator 1 and excavates the tested media 3 in first medium container 4, and record the workload of excavator 1, starts oil level measurer 5 simultaneously, measures the oil mass that excavator 1 consumes;
Step 3, by the fuel consumption efficiency of the workload of record and the oil mass of consumption calculating excavator 1.
Embodiments of the invention adopt fuel consumption meter to carry out oil consumption metering, can automatically gather fuel consumption data and directly read, and have reduced tester, have more guaranteed the accuracy of measurement data; Also shortened the test interval, reduced tester's labour intensity and improved testing efficiency simultaneously.
Above specific embodiments of the invention be have been described in detail, but it is just as example, the present invention is not restricted to specific embodiment described above.To those skilled in the art, any equivalent modifications that the present invention is carried out and alternative also all among category of the present invention.Therefore, equalization conversion and the amendment done without departing from the spirit and scope of the invention, all should contain within the scope of the invention.
Claims (10)
1. an excavator fuel consumption efficiency test macro, it is characterized in that, comprise excavator (1), test position (2), tested media (3), first medium container (4) and oil level measurer (5), described excavator (1) comprises connected fuel tank (11) and engine (12), described excavator (1) docks on described test position (2), described first medium container (4) is the container of an end opening, the opening of described test position (2) and described first medium container (4) at grade, described test position (2) is 2～35m with the distance of the opening of described first medium container (4), described tested media (3) is placed in described first medium container (4), the fuel tank (11) of described excavator (1) is connected with described engine (12) by described oil level measurer (5).
2. excavator fuel consumption efficiency test macro as claimed in claim 1, is characterized in that, also comprises obstacle mark post (6), the plane at what described obstacle mark post (6) was vertical be located at described test position (2) place.
3. excavator fuel consumption efficiency test macro as claimed in claim 2, is characterized in that, the height of described obstacle mark post (6) is 2～3m.
4. excavator fuel consumption efficiency test macro as claimed in claim 2, it is characterized in that, in described test position (2) plane of living in, described obstacle mark post (6) is 40～50 ° of angles with line and the described first medium container (4) of described test position (2) with the line of described test position (2).
5. excavator fuel consumption efficiency test macro as claimed in claim 4, it is characterized in that, also comprise second medium container (7), in described test position (2) plane of living in, the line of described first medium container (4), second medium container (7) and described test position (2) is vertical or on same straight line.
6. excavator fuel consumption efficiency test macro as claimed in claim 5, is characterized in that, described first medium container (4) other end is provided with osculum (8).
7. excavator fuel consumption efficiency test macro as claimed in claim 6, is characterized in that, the quantity of described osculum (8) is 8～12.
8. excavator fuel consumption efficiency test macro as claimed in claim 1, it is characterized in that, described oil level measurer (5) is fuel consumption meter, described fuel consumption meter comprises connected main frame (52) and Displaying Meter (56), described main frame is provided with flow sensor in (52), and described fuel tank (11) is connected with described engine (12) by described main frame (52).
9. excavator fuel consumption efficiency test macro as claimed in claim 8, it is characterized in that, described fuel consumption meter also comprises filter cleaner (51), and described main frame (52) is connected with described fuel tank (11) by described filter cleaner (51).
10. an excavator fuel consumption efficiency method of testing, is characterized in that, utilizes fuel consumption efficiency test macro as claimed in claim 1, comprises the following steps:
Step 1, docks at described test position (2) by described excavator (1);
Step 2, start described excavator (1) and excavate the tested media (3) in described first medium container (4), and record the workload of excavator (1), start described oil level measurer (5) simultaneously, measure the oil mass that excavator (1) consumes;
Step 3, by the fuel consumption efficiency of the workload of record and the oil mass of consumption calculating excavator (1).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210403740.0A CN102914337B (en) | 2012-10-22 | 2012-10-22 | System and method for testing fuel consumption and efficiency of excavator |
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| CN201210403740.0A CN102914337B (en) | 2012-10-22 | 2012-10-22 | System and method for testing fuel consumption and efficiency of excavator |
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| CN102914337A CN102914337A (en) | 2013-02-06 |
| CN102914337B true CN102914337B (en) | 2014-12-03 |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103292851B (en) * | 2013-05-08 | 2015-08-12 | 三一重机有限公司 | Excavator oil consumption method of testing and system |
| CN104111179A (en) * | 2014-07-15 | 2014-10-22 | 贵阳永青仪电科技有限公司 | Excavating efficiency detecting device and method for excavator |
| CN105157776A (en) * | 2015-08-21 | 2015-12-16 | 中国建筑科学研究院建筑机械化研究分院 | Fuel consumption testing device of rotary drilling rig and fuel consumption testing method |
| CN109186695A (en) * | 2018-08-14 | 2019-01-11 | 徐州徐工挖掘机械有限公司 | A kind of excavator oil consumption testing device |
| CN109208687B (en) * | 2018-10-30 | 2021-07-13 | 柳州柳工挖掘机有限公司 | Method and system for obtaining fuel efficiency of excavator |
| CN110895161B (en) * | 2019-12-03 | 2021-03-23 | 福建工程学院 | Oil consumption instrument device for automobile |
| CN111457973A (en) * | 2020-05-26 | 2020-07-28 | 山河智能装备股份有限公司 | Standard test system and method for efficiency and energy consumption of excavator |
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| JP2005307792A (en) * | 2004-04-20 | 2005-11-04 | Hitachi Constr Mach Co Ltd | Measuring system of engine oil consumption for construction machinery and engine maintenance timing predicting method for construction machinery |
| CN200943547Y (en) * | 2006-08-09 | 2007-09-05 | 比亚迪股份有限公司 | Oil consumption meter for engine |
| CN102564789A (en) * | 2011-12-29 | 2012-07-11 | 中联重科股份有限公司 | Excavator Comprehensive Performance Test System |
| CN202442737U (en) * | 2012-02-15 | 2012-09-19 | 熔盛机械有限公司 | Fuel consumption measuring device for excavator |
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2012
- 2012-10-22 CN CN201210403740.0A patent/CN102914337B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005307792A (en) * | 2004-04-20 | 2005-11-04 | Hitachi Constr Mach Co Ltd | Measuring system of engine oil consumption for construction machinery and engine maintenance timing predicting method for construction machinery |
| CN200943547Y (en) * | 2006-08-09 | 2007-09-05 | 比亚迪股份有限公司 | Oil consumption meter for engine |
| CN102564789A (en) * | 2011-12-29 | 2012-07-11 | 中联重科股份有限公司 | Excavator Comprehensive Performance Test System |
| CN202442737U (en) * | 2012-02-15 | 2012-09-19 | 熔盛机械有限公司 | Fuel consumption measuring device for excavator |
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