CN102760527A - Digital symmetrical cable and manufacturing technology thereof - Google Patents
Digital symmetrical cable and manufacturing technology thereof Download PDFInfo
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- CN102760527A CN102760527A CN2012102527481A CN201210252748A CN102760527A CN 102760527 A CN102760527 A CN 102760527A CN 2012102527481 A CN2012102527481 A CN 2012102527481A CN 201210252748 A CN201210252748 A CN 201210252748A CN 102760527 A CN102760527 A CN 102760527A
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Abstract
The invention provides a digital symmetrical cable and a manufacturing technology thereof. The digital symmetrical cable comprises pair-twisted groups, pair twisting shielding layers, an inner shielding layer, an insulating layer, an outer shielding layer and an outer protecting layer which are sequentially arranged from the center to the outside, wherein each pair-twisted group comprises insulating layers and two copper cores, each insulating layer is wrapped outside each copper core, and the two copper cores are pair-twisted to form the pair-twisted group; the pair twisting shielding layers are aluminium foil shielding layers; the inner shielding layer is an aluminium foil shielding layer; the insulating layer is made from extruded crosslinked polyethylene; and the outer shielding layer is a copper wire braided shielding layer. As the pair-twisted groups are respectively shielded, radio-frequency interference is lowered, and accordingly, expensive electronic equipment is not needed for reducing crosstalk. The wire pair shielding and total shielding are adopted to ensure that the cable supports high transmission rate, the integral bandwidth higher than 600MHz is provided, and the highest bandwidth can reach 1.2GHz. The digital symmetrical cable can support various applications including data, multimedia, wideband videos and CATV (Community Antenna Television) on one channel and has extremely high security.
Description
Technical field
The present invention relates to a kind of cable and production technology thereof, relate in particular to a kind of digital symmetrical cable and production technology thereof.
Background technology
Developing by leaps and bounds of Along with computer technology, the surge of network information amount, the user improves constantly for the requirement of information transfer rate, as the communications platform of network---the also corresponding thereupon increase of bandwidth of comprehensive wiring system.The symmetrical figure telecommunication cable of comprehensive wiring system is called for short digital cable, development also more and more receive publicity.The state-of-the art network layout technology of the application need of high bandwidth; 6 types of wiring techniques rely on the bandwidth of its 250MHz to satisfy the commercial application of today; It has represented non-shielding twisted pair wire and shielding twisted pair wire, promptly always shields twisted pair wire, the high bandwidth capability that can support.Yet technology is also in continuous progress, and it is a matter of time that the bandwidth of 250MHz can not satisfy needs of people; Simultaneously, though 6 types of wiring techniques also can be used for the transmission of ten thousand mbit ethernets, because crosstalk phenomenon appears in high-frequency signal easily; So distance limited can not surpass 100m.
As everyone knows, cable for digital communication has two kinds of manufacturing approaches, i.e. one-step method and two-step method, and the pair twist shielding can only be carried out with a belt in the one-step method.The intermediate storage of pair twist group has been removed, though but labor savings, investment cost is low, also means simultaneously to have abandoned diversified process route, can not satisfy the various flexile more new demand of cable for digital communication.
Summary of the invention
The purpose of this invention is to provide the bandwidth that exists in a kind of digital symmetrical cable solution prior art can not satisfy needs of people and occur crosstalk phenomenon easily because of high-frequency signal, the problem of distance limited in the transmission that is used for ten thousand mbit ethernets.
Technical solution of the present invention is:
A kind of digital symmetrical cable comprises the pair twist group, pair twist screen, internal shield, separator, outer shielding layer and the outer jacket that are outwards set gradually by the center, and said pair twist group comprises insulating barrier and two copper cores; Every copper core is enclosed with insulating barrier outward respectively; Two said copper core pair twists form said pair twist group, and said insulating barrier is the skin foam skin FEP insulating barrier of physical blowing, and said pair twist screen is an aluminum foil shielded; Said internal shield is an aluminum foil shielded; Said separator is for extruding crosslinked polyethylene, and said outer shielding layer is the copper wire braid shielded, and said outer jacket is the crosslinked polyethylene outer jacket.
Further improve and be: the quantity of said pair twist group is four.
Further improve and be: the diameter of said copper core is 0. 60mm-0.64mm.
Further improve and be: the pair twist pitch of said pair twist group is 30mm-40mm.
A kind of production technology of digital symmetrical cable comprises following production stage:
A, making insulated single wire: through the cross-sectional area compression of pinch roller, obtain the copper core of diameter 0. 60mm-0.64mm, the copper core after the compression is carried out the extruded insulation layer with the copper core;
B, strand are right: is the stranded weave in of 30mm-40mm dextrad rule with the copper core behind two extruded insulation layers with the pair twist pitch;
C, pair twist shielding: said pair twist screen adopts two-step method production, and said two-step method has the actinobacillus device of regulating back twist, and the adjustable range of said adjusting back twist is at 0-50%;
E, stranding: the stranding of said pair twist group adopts two-step method production, and said two-step method has the actinobacillus device of regulating back twist, and the adjustable range of said adjusting back twist is at 0-100%, and the stranding operation is with the stranded weave in of twisting pitch 75mm-80mm dextrad rule;
F, double shield: the excursion of the tension force of mask tape is less than ± 10% in the aluminum foil shielded operation of inner shield; Extrude separator; The excursion of the tension force of the braiding copper wire in the copper wire braid shielded operation of external shield is less than ± 10%, and the count of copper wire is 82%-87%;
G, outer jacket: use plastic extruding machine directly to extrude outer jacket.
A kind of digital symmetrical cable of the present invention; The shielding action of stranded balance through the multiple twin group and pair twist screen, internal shield, outer shielding layer; Prevent the intrusion of extraneous electromagnetic interference signal effectively and, have extraordinary electromagnetic compatibility characteristic and confidentiality from the leaking of the electromagnetic radiation of cable inside.The digital symmetrical cable of this kind, its pair twist group shields respectively and has reduced radio frequency interference, therefore, does not need expensive electronic equipment to reduce cross-talk.Each pair twist group of cable is used metal screen layer separately; Because kelvin effect and the reflection and the absorption of metal screen layer, the electromagnetic field around can separating better and reduce individually shielded between the line or the cross-talk between the four pairs of lines, for each line to independent aluminum foil shielded is provided; Can eliminate line between cross-talk; And can eliminate and reduce the electrical Interference of environment, improve Electro Magnetic Compatibility, to guarantee shield effectiveness and transmission performance.This shielding form can guarantee the application of cable support high transfer rate; The overall bandwidth that is higher than 600MHz is provided, and high bandwidth can reach 1.2GHz, can on a channel, support to comprise data, multimedia, wideband video; Like multiple application such as CATV, fail safe is high.The digital symmetrical cable of this kind adopts the skin-foam-skin insulation of physical blowing can reduce the outside diameter of cable and reduce electric capacity, and decay also decreases.
Decay and cross-talk are two most important transmission parameters.The digital symmetrical cable of this kind, the diameter that increases the copper core is 0.60mm-0.64mm, can further reduce decay.The digital symmetrical cable of this kind adopts the coarse pitch pair twist, and making the pair twist pitch is 30mm-40mm, and pitch difference is less, make pair twist pitch tolerance be limited to ± 0.5mm in, can reduce distortion of the cable, reduce time delay and delay inequality.The design of pair twist pitch is the key whether cable crosstalk meets transmission performance; Because the pair twist group of the digital symmetrical cable of this kind is provided with independently screen; In the design of pair twist pitch, adopt the coarse pitch pair twist with this, making the pair twist pitch is 30mm-40mm, thereby reduces phase delay and delay inequality and reduce distortion of the cable; And lowered the production cost of cable, to improve productivity effect.Simultaneously, the twisting pitch of stranding also produces bigger influence to the crosstalk attenuation performance of cable, and with this, the stranding twisting pitch of the digital symmetrical cable of this kind is preferably 75mm-80mm.And the digital symmetrical cable of this kind adopts and twists the consistent direction of lay stranding of direction, to avoid causing back twist to cause strand unstable to pitch in stranding direction of lay and strand on the contrary and easily to direction, influencing characterisitic impedance too significantly.
The pair twist shielding of the digital symmetrical cable of this kind adopts the two-step method of the actinobacillus device of wearing scalable back twist function to make, and its back twist adjustable range is between 0%-50%, and simple and direct single line unwrapping wire approach makes laying tension control better; Can make the shielding band design more softly for shielded type cable, adopt the double layer screen of different materials, i.e. aluminum foil shielded and copper wire braiding; Can reduce transfger impedance, eliminate or reduce the electromagnetic interference of environment, make the construction of cable and transmission parameter stable; And the copper wire count of outer shielding layer is preferably 82%-87%; Under the prerequisite that guarantees the shielding properties that cable is good, has flexibility preferably, so that the laying of cable.Same stranding also adopts the two-step method of the actinobacillus device of wearing scalable back twist function to make; Its adjustable range is at 0-100%; To prevent structural change, cable twisting pitch when stranding can not changed with shielding, the stranding back twist can prevent that cable is because of receiving the transmission performance deterioration that the torsion distortion causes; Through regulating laying tension, guaranteed the unanimity of stranded tension force on whole cable length.
The invention has the beneficial effects as follows: a kind of digital symmetrical cable of the present invention, its pair twist group shields respectively and has reduced radio frequency interference, therefore, does not need expensive electronic equipment to reduce cross-talk.The digital symmetrical cable of this kind adopts line to the shielding of shielding totalling; Can guarantee the application of cable support high transfer rate; The overall bandwidth that is higher than 600MHz is provided, and high bandwidth can reach 1.2GHz, can on a channel, support to comprise data, multimedia, wideband video; Like multiple application such as CATV, fail safe is high.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is a technological process of production sketch map of the present invention;
Wherein: 1-copper core, 2-insulating barrier, 3-pair twist screen, 4-internal shield, 5-separator, 6-outer shielding layer.
Embodiment
Specify the preferred embodiments of the present invention below in conjunction with accompanying drawing.
As depicted in figs. 1 and 2, present embodiment provides a kind of digital symmetrical cable, comprises the pair twist group, pair twist screen 3, internal shield 4, separator 5, outer shielding layer 6 and the outer jacket 7 that are outwards set gradually by the center; Said pair twist group comprises insulating barrier 2 and two copper cores 1, is enclosed with 2, two said copper core 1 pair twists of insulating barrier respectively outside the every copper core 1 and forms said pair twist group; The skin foam skin FEP insulating barrier that said insulating barrier 2 is a physical blowing, said pair twist screen 3 is an aluminum foil shielded, said internal shield 4 is an aluminum foil shielded; Said separator 5 is for extruding crosslinked polyethylene; Said outer shielding layer 6 is the copper wire braid shielded, and said outer jacket 7 is the crosslinked polyethylene outer jacket, and the quantity of said pair twist group is four; The diameter of said copper core 1 is 0.63mm, and the pair twist pitch of said pair twist group is 40mm.
A kind of production technology of digital symmetrical cable comprises following production stage:
A, making insulated single wire: through the cross-sectional area compression of pinch roller, obtain the copper core 1 of diameter 0.63mm, the copper core 1 after the compression is carried out extruded insulation layer 2 with copper core 1;
B, strand are right: is the stranded weave in of 40mm dextrad rule with the copper core 1 behind two extruded insulation layers 2 with the pair twist pitch;
C, pair twist shielding: said pair twist screen 3 adopts two-step method production, and said two-step method has the actinobacillus device of regulating back twist, and the adjustable range of said adjusting back twist is at 0-50%;
E, stranding: the stranding of said pair twist group adopts two-step method production, and said two-step method has the actinobacillus device of regulating back twist, and the adjustable range of said adjusting back twist is at 0-100%, and the stranding operation is with the stranded weave in of twisting pitch 80mm dextrad rule;
F, double shield: the excursion of the tension force of mask tape is less than ± 10% in the aluminum foil shielded operation of inner shield; Extrude separator 5; The excursion of the tension force of the braiding copper wire in the copper wire braid shielded operation of external shield is less than ± 10%, and the count of copper wire is 84%;
G, outer jacket 7: use plastic extruding machine directly to extrude outer jacket 7.
A kind of digital symmetrical cable of present embodiment; The shielding action of stranded balance through the multiple twin group and pair twist screen 3, internal shield 4, outer shielding layer 6; Prevent the intrusion of extraneous electromagnetic interference signal effectively and, have extraordinary electromagnetic compatibility characteristic and confidentiality from the leaking of the electromagnetic radiation of cable inside.The digital symmetrical cable of this kind, its pair twist group shields respectively and has reduced radio frequency interference, therefore, does not need expensive electronic equipment to reduce cross-talk.Each pair twist group of cable is used metal screen layer separately; Because kelvin effect and the reflection and the absorption of metal screen layer, the electromagnetic field around can separating better and reduce individually shielded between the line or the cross-talk between the four pairs of lines, for each line to independent aluminum foil shielded is provided; Can eliminate line between cross-talk; And can eliminate and reduce the electrical Interference of environment, improve Electro Magnetic Compatibility, to guarantee shield effectiveness and transmission performance.This shielding form can guarantee the application of cable support high transfer rate; The overall bandwidth that is higher than 600MHz is provided, and high bandwidth can reach 1.2GHz, can on a channel, support to comprise data, multimedia, wideband video; Like multiple application such as CATV, fail safe is high.The digital symmetrical cable of this kind adopts the skin-foam-skin insulation of physical blowing can reduce the outside diameter of cable and reduce electric capacity, and decay also decreases.
Decay and cross-talk are two most important transmission parameters.The digital symmetrical cable of this kind, the diameter that increases copper core 1 is 0.63mm, can further reduce decay.The digital symmetrical cable of this kind adopts the coarse pitch pair twist, and making the pair twist pitch is 40mm, and pitch difference is less, make pair twist pitch tolerance be limited to ± 0.5mm in, can reduce distortion of the cable, reduce time delay and delay inequality.The design of pair twist pitch is the key whether cable crosstalk meets transmission performance; Because the pair twist group of the digital symmetrical cable of this kind is provided with independently screen; In the design of pair twist pitch, adopt the coarse pitch pair twist with this, making the pair twist pitch is 40mm, thereby reduces phase delay and delay inequality and reduce distortion of the cable; And lowered the production cost of cable, to improve productivity effect.Simultaneously, the twisting pitch of stranding also produces bigger influence to the crosstalk attenuation performance of cable, and with this, the stranding twisting pitch of the digital symmetrical cable of this kind is preferably 80mm.And the digital symmetrical cable of this kind adopts and twists the consistent direction of lay stranding of direction, to avoid causing back twist to cause strand unstable to pitch in stranding direction of lay and strand on the contrary and easily to direction, influencing characterisitic impedance too significantly.
The pair twist shielding of the digital symmetrical cable of this kind adopts the two-step method of the actinobacillus device of wearing scalable back twist function to make, and its back twist adjustable range is between 0%-50%, and simple and direct single line unwrapping wire approach makes laying tension control better; Can make the shielding band design more softly for shielded type cable, adopt the double layer screen of different materials, i.e. aluminum foil shielded and copper wire braiding; Can reduce transfger impedance, eliminate or reduce the electromagnetic interference of environment, make the construction of cable and transmission parameter stable; And the copper wire count of outer shielding layer 6 is preferably 84%; Under the prerequisite that guarantees the shielding properties that cable is good, has flexibility preferably, so that the laying of cable.Same stranding also adopts the two-step method of the actinobacillus device of wearing scalable back twist function to make; Its adjustable range is at 0-100%; To prevent structural change, cable twisting pitch when stranding can not changed with shielding, the stranding back twist can prevent that cable is because of receiving the transmission performance deterioration that the torsion distortion causes; Through regulating laying tension, guaranteed the unanimity of stranded tension force on whole cable length.
The beneficial effect of present embodiment is: a kind of digital symmetrical cable of present embodiment, its pair twist group shields respectively and has reduced radio frequency interference, therefore, does not need expensive electronic equipment to reduce cross-talk.The digital symmetrical cable of this kind adopts line to the shielding of shielding totalling; Can guarantee the application of cable support high transfer rate; The overall bandwidth that is higher than 600MHz is provided, and bandwidth can reach 1GHz, can on a channel, support to comprise data, multimedia, wideband video; Like multiple application such as CATV, fail safe is high.
Claims (5)
1. digital symmetrical cable; It is characterized in that: comprise the pair twist group, pair twist screen (3), internal shield (4), separator (5), outer shielding layer (6) and the outer jacket (7) that outwards set gradually by the center; Said pair twist group comprises insulating barrier (2) and two copper cores (1), and every copper core (1) is outer to be enclosed with insulating barrier (2) respectively, and two said copper cores (1) pair twist forms said pair twist group; Said insulating barrier (2) is the skin foam skin FEP insulating barrier of physical blowing; Said pair twist screen (3) is an aluminum foil shielded, and said internal shield (4) is an aluminum foil shielded, and said separator (5) is for extruding crosslinked polyethylene; Said outer shielding layer (6) is the copper wire braid shielded, and said outer jacket (7) is the crosslinked polyethylene outer jacket.
2. a kind of digital symmetrical cable as claimed in claim 1 is characterized in that: the quantity of said pair twist group is four.
3. according to claim 1 or claim 2 a kind of digital symmetrical cable, it is characterized in that: the diameter of said copper core (1) is 0. 60mm-0.64mm.
4. according to claim 1 or claim 2 a kind of digital symmetrical cable, it is characterized in that: the pair twist pitch of said pair twist group is 30mm-40mm.
5. the production technology of the described a kind of digital symmetrical cable of claim 1 is characterized in that, comprises following production stage:
A, making insulated single wire: through the cross-sectional area compression of pinch roller, obtain the copper core (1) of diameter 0. 60mm-0.64mm, the copper core (1) after the compression is carried out extruded insulation layer (2) with copper core (1);
B, strand are right: is the stranded weave in of 30mm-40mm dextrad rule with the copper core (1) behind two extruded insulation layers (2) with the pair twist pitch;
C, pair twist shielding: said pair twist screen (3) adopts two-step method production, and said two-step method has the actinobacillus device of regulating back twist, and the adjustable range of said adjusting back twist is at 0-50%;
E, stranding: the stranding of said pair twist group adopts two-step method production, and said two-step method has the actinobacillus device of regulating back twist, and the adjustable range of said adjusting back twist is at 0-100%, and the stranding operation is with the stranded weave in of twisting pitch 75mm-80mm dextrad rule;
F, double shield: the excursion of the tension force of mask tape is less than ± 10% in the aluminum foil shielded operation of inner shield; Extrude separator (5); The excursion of the tension force of the braiding copper wire in the copper wire braid shielded operation of external shield is less than ± 10%, and the count of copper wire is 82%-87%;
G, outer jacket (7): use plastic extruding machine directly to extrude outer jacket (7).
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103177814A (en) * | 2013-03-25 | 2013-06-26 | 浙江中天电线电缆有限公司 | Single-shielded twisted-pair data cable |
| CN103943174A (en) * | 2014-03-18 | 2014-07-23 | 安徽慧艺线缆集团有限公司 | Dragging-prevention waterproof three-core pair-twist shield cable |
| CN104392781A (en) * | 2014-10-23 | 2015-03-04 | 惠州市秋叶原实业有限公司 | Cable television system cable |
| CN104821212A (en) * | 2015-05-11 | 2015-08-05 | 东莞市台烽电子有限公司 | Production method for anti-aging communication cable, and communication cable and concentrated twisting device based on production method |
| CN104821203A (en) * | 2015-05-11 | 2015-08-05 | 东莞市台烽电子有限公司 | Communication cable based on twisted pair and production method |
| CN105185465A (en) * | 2015-10-12 | 2015-12-23 | 中国电子科技集团公司第二十三研究所 | Avionic full-duplex Ethernet communication cable and manufacture method thereof |
| CN109215879A (en) * | 2018-09-05 | 2019-01-15 | 浙江兆龙互连科技股份有限公司 | A kind of shielded cable promoting data line transmission bandwidth rope laying techniques |
| CN109411126A (en) * | 2018-11-29 | 2019-03-01 | 广州宇洪科技股份有限公司 | 5G intelligent wiring system high-frequency digital communication cable and its manufacturing method |
| CN109427433A (en) * | 2017-08-28 | 2019-03-05 | 广州宇洪科技股份有限公司 | A kind of six class electricity comprehensive digital communication cables and preparation method thereof applied to safety monitoring |
| WO2019085492A1 (en) * | 2017-10-31 | 2019-05-09 | 正威科技（深圳）有限公司 | High-speed photoelectric composite cable |
| CN110010299A (en) * | 2019-05-13 | 2019-07-12 | 安徽华宇电缆集团有限公司 | A kind of data center's Special signal transmission cable and its manufacturing method |
| CN110098002A (en) * | 2019-05-23 | 2019-08-06 | 南京全信传输科技股份有限公司 | A kind of 7 class Ethernet cable of soft type and its preparation process |
| CN114596992A (en) * | 2022-03-02 | 2022-06-07 | 富通集团有限公司 | Photoelectric hybrid cable |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103177814A (en) * | 2013-03-25 | 2013-06-26 | 浙江中天电线电缆有限公司 | Single-shielded twisted-pair data cable |
| CN103943174A (en) * | 2014-03-18 | 2014-07-23 | 安徽慧艺线缆集团有限公司 | Dragging-prevention waterproof three-core pair-twist shield cable |
| CN104392781A (en) * | 2014-10-23 | 2015-03-04 | 惠州市秋叶原实业有限公司 | Cable television system cable |
| CN104821212A (en) * | 2015-05-11 | 2015-08-05 | 东莞市台烽电子有限公司 | Production method for anti-aging communication cable, and communication cable and concentrated twisting device based on production method |
| CN104821203A (en) * | 2015-05-11 | 2015-08-05 | 东莞市台烽电子有限公司 | Communication cable based on twisted pair and production method |
| CN105185465A (en) * | 2015-10-12 | 2015-12-23 | 中国电子科技集团公司第二十三研究所 | Avionic full-duplex Ethernet communication cable and manufacture method thereof |
| CN109427433A (en) * | 2017-08-28 | 2019-03-05 | 广州宇洪科技股份有限公司 | A kind of six class electricity comprehensive digital communication cables and preparation method thereof applied to safety monitoring |
| WO2019085492A1 (en) * | 2017-10-31 | 2019-05-09 | 正威科技（深圳）有限公司 | High-speed photoelectric composite cable |
| CN109215879A (en) * | 2018-09-05 | 2019-01-15 | 浙江兆龙互连科技股份有限公司 | A kind of shielded cable promoting data line transmission bandwidth rope laying techniques |
| CN109411126A (en) * | 2018-11-29 | 2019-03-01 | 广州宇洪科技股份有限公司 | 5G intelligent wiring system high-frequency digital communication cable and its manufacturing method |
| CN110010299A (en) * | 2019-05-13 | 2019-07-12 | 安徽华宇电缆集团有限公司 | A kind of data center's Special signal transmission cable and its manufacturing method |
| CN110010299B (en) * | 2019-05-13 | 2024-08-27 | 安徽华宇电缆集团有限公司 | Special signal transmission cable for data center and manufacturing method thereof |
| CN110098002A (en) * | 2019-05-23 | 2019-08-06 | 南京全信传输科技股份有限公司 | A kind of 7 class Ethernet cable of soft type and its preparation process |
| CN114596992A (en) * | 2022-03-02 | 2022-06-07 | 富通集团有限公司 | Photoelectric hybrid cable |
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Application publication date: 20121031 |