CN102757858A - Preparation method for tea oil by double helix low-temperature squeezing - Google Patents
Preparation method for tea oil by double helix low-temperature squeezing Download PDFInfo
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- CN102757858A CN102757858A CN2012102613720A CN201210261372A CN102757858A CN 102757858 A CN102757858 A CN 102757858A CN 2012102613720 A CN2012102613720 A CN 2012102613720A CN 201210261372 A CN201210261372 A CN 201210261372A CN 102757858 A CN102757858 A CN 102757858A
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Abstract
The invention relates to a preparation method for tea oil by double helix low-temperature squeezing, which comprises the following steps: a) drying at low temperature; drying screened tea seeds by a flat dryer and an induced fan, wherein the drying temperature is 45-55 degree C, the drying time is 55-65 minutes, and the moisture content of dried tea seed is 6-10%; b) husking for separation; c) squeezing at low temperature; d) making squeezed oil stand for filtration; e) performing winterization treatment; and f) obtaining the finished product. Through low-temperature drying, squeezing by a double helix squeezer as well as the filtration technology by standing, the preparation method disclosed by the invention can avoid overheating and excessive chemical treatment to the oil, avoid residues of harmful substances generated during high-temperature processing, and avoid residues of acid, alkali and heavy metals due to addition of chemical addition agents; in addition, the technology disclosed by the invention can retain the pure natural quality of the tea-seed oil, and as much as possible retains physiological characteristic substances in the tea oil, such as vitamin E, gamma-linolenic acid and other beneficial components.
Description
Technical field
The present invention relates to a kind of duplex low temperature pressing making method of tea oil.
Background technology
Tea oil is because of its golden yellow color or pale yellow, and quality is pure, clear, and smell delicate fragrance, good taste, and do not contain harmful materials such as erucic acid, SUV, flavacin, can be used as the solvent of vein input with oil or medicine.Contain specific physiologically active substance tea-polyphenol and camellianin in the tea oil, can effectively improve the rising of cardiovascular and cerebrovascular diseases, reducing cholesterol and fasting plasma glucose, supression triglyceride, anticancer is also had tangible effect.Therefore, tea oil is that Chinese Government advocates the woody edible vegetable oil of promoting of pure natural, also is the first-elected health care vegetable edible oil of international food and agricultural organization.
But in existing tea oil production technique, need the cating quality standard that steaming is fried through high temperature, multiple refinery practice just can reach tea-seed oil; Not only influenced the nutritive value of tea-seed oil; And it is residual in the process that the high temperature steaming is fried, to have objectionable impurities, can add chemicaladditives in the multiple refining process, and it is also residual to cause acid, alkali, heavy metal etc. to have; The nutritive substance loss of tea-seed oil is big, and oil yield is low.
Summary of the invention
The purpose of this invention is to provide a kind of duplex low temperature pressing making method of tea oil, it can overcome the weak point of prior art.
Technological solution of the present invention is following
A kind of duplex low temperature pressing making method of tea oil may further comprise the steps:
A) oven drying at low temperature; Use plate dryer and vacuum fan to dry the tea seed after the screening, bake out temperature is 45-55 ℃, and drying time is 55-65min, the tea seed water ratio 6-10% after the oven dry;
B) separation of peeling off; Adopt the vane type decorticator to peel off the tea seed after the above-mentioned oven dry, remove tea seed shell, obtain clean tea seed kernel;
C) low temperature pressing; Utilize squeezing machine that the tea seed kernel that obtains is squeezed, obtain camellia oil;
D) leave standstill filtration; The tea-seed oil that obtains is left standstill, precipitates, make oil, water AUTOMATIC ZONING, behind the removal moisture content, carry out twice coarse filtration removal impurity, obtain thick tea oil through vertical blade filter and plate type pressure filter;
E) winterization is handled; The thick tea oil temperature that obtains was kept 48 hours in 3-5 ℃ environment; Carry out winterization and handle, make the higher ester matter of zero pour and wax at low temperatures crystallization separate out, filter through the hydraulic plate pulling diaphragm filter press is smart again; Remove impurity, ester matter, wax in the oil, obtain smart tea oil;
F) finished product; The smart tea oil that obtains after again winterization being handled polishes filtration with the cloth bag filter that is added with filter paper, and water ratio is reduced to below 1%, obtains finished product tea oil.
Among the said step a, said bake out temperature is 50-55 ℃, and drying time is 55-60min, the tea seed water ratio 8% after the oven dry.
In the said step b), said squeezing machine is a double spiral squeezer.
In the said step d), the time of leaving standstill is 72 hours.
Winterization in institute's step e) is handled and in refrigerator, is carried out.
The finished product tea oil that institute's step f) obtains, monounsaturated fatty acids content>=75% by weight percentage, linolic acid>=20%, linolenic acid content≤2%, lipid acid≤3%.
Beneficial effect of the present invention is:
Through low temperature pressing with leave standstill filtration process and can avoid the superheated of oil plant and too much chemical treatment; It is residual to produce objectionable impurities when avoiding high temperature process; Also avoid because of adding acid, alkali, the heavy-metal residual that chemicaladditives causes; Technology of the present invention can keep the pure natural quality of tea-seed oil, has kept the physiological property material in the tea oil again as much as possible, like beneficiating ingredients such as vitamin E, gamma-linolenic acids.
Embodiment
Embodiment 1, and a kind of duplex low temperature pressing making method of tea oil may further comprise the steps:
A) oven drying at low temperature; The tea seed is screened, and remove impurity, use plate dryer and vacuum fan that the tea seed is dried then, bake out temperature is 45 ℃, and drying time is 55min, the tea seed water ratio 6% after the oven dry;
B) separation of peeling off; Adopt the vane type decorticator to peel off the tea seed after the above-mentioned oven dry; Strength through blade rotation moment generation makes the broken shell of tea seed; Through cyclonic separator (picogram cage) shell, benevolence being separated under cf-, the action of gravity with under the condition of negative pressure, obtain clean tea seed kernel;
C) low temperature pressing; Utilize squeezing machine that the tea seed kernel that obtains is squeezed, obtain camellia oil; Squeezing machine is a double spiral squeezer; Through double spiral squeezer, tea seed kernel is got into press thorax at normal temperatures, pass through screw extrusion, shear and push ahead; Press for extracting juice thorax spatial volume is dwindled gradually; Making the continuous increase of material density and produce huge squeeze force, is that tea oil pushes outflow from tea seed kernel, presses material formation resilient plastic object and discharges from cake output;
D) leave standstill filtration; The camellia oil that obtains is left standstill, precipitates, and time of repose is 72 hours, makes oil, water AUTOMATIC ZONING, behind the removal moisture content, carries out twice coarse filtration removal impurity through vertical blade filter and plate type pressure filter, obtains thick tea oil;
E) winterization is handled; The thick tea oil that obtains is placed in the refrigerator,, carries out winterization and handle with 3-5 ℃ of maintenance 48 hours; Make higher ester matter of zero pour and wax at low temperatures crystallization separate out; Through the smart filter of hydraulic plate pulling diaphragm filter press, remove impurity, ester matter, wax in the oil again, obtain smart tea oil;
F) finished product; The smart tea oil that obtains after again winterization being handled polishes filtration with the cloth bag filter that is added with filter paper, and water ratio is reduced to below 1%, obtains finished product tea oil;
Monounsaturated fatty acids content 75% by weight percentage, linolic acid 20%, linolenic acid content 2%, lipid acid 3%.
Embodiment 2, and a kind of duplex low temperature pressing making method of tea oil may further comprise the steps:
A) oven drying at low temperature; The tea seed is screened, and remove impurity, use plate dryer and vacuum fan that the tea seed is dried then, bake out temperature is 55 ℃, and drying time is 65min, the tea seed water ratio 10% after the oven dry;
B) separation of peeling off; Adopt the vane type decorticator to peel off the tea seed after the above-mentioned oven dry; Strength through blade rotation moment generation makes the broken shell of tea seed; Through cyclonic separator (picogram cage) shell, benevolence being separated under cf-, the action of gravity with under the condition of negative pressure, obtain clean tea seed kernel;
C) low temperature pressing; Utilize squeezing machine that the tea seed kernel that obtains is squeezed, obtain tea-seed oil; Squeezing machine is a double spiral squeezer; Through double spiral squeezer, tea seed kernel is got into press thorax at normal temperatures, pass through screw extrusion, shear and push ahead; Press for extracting juice thorax spatial volume is dwindled gradually; Making the continuous increase of material density and produce huge squeeze force, is that tea oil pushes outflow from tea seed kernel, presses material formation resilient plastic object and discharges from cake output;
D) leave standstill filtration; The camellia oil that obtains is left standstill, precipitates, and time of repose is 72 hours, makes oil, water AUTOMATIC ZONING, behind the removal moisture content, carries out twice coarse filtration removal impurity through vertical blade filter and plate type pressure filter, obtains thick tea oil;
E) winterization is handled; The thick tea oil that obtains is placed in the refrigerator,, carries out winterization and handle with 5 ℃ of maintenances 48 hours; Make higher ester matter of zero pour and wax at low temperatures crystallization separate out; Through the smart filter of hydraulic plate pulling diaphragm filter press, remove impurity, ester matter, wax in the oil again, obtain smart tea oil;
F) finished product; The smart tea oil that obtains after again winterization being handled polishes filtration with the cloth bag filter that is added with filter paper, and water ratio is reduced to below 1%, obtains finished product tea oil;
Monounsaturated fatty acids content 85% by weight percentage, linolic acid 10%, linolenic acid content 2%, lipid acid 3%.
Embodiment 3, and a kind of duplex low temperature pressing making method of tea oil may further comprise the steps:
A) oven drying at low temperature; The tea seed is screened, and remove impurity, use plate dryer and vacuum fan that the tea seed is dried then, bake out temperature is 50 ℃, and drying time is 60min, the tea seed water ratio 8% after the oven dry;
B) separation of peeling off; Adopt the vane type decorticator to peel off the tea seed after the above-mentioned oven dry; Strength through blade rotation moment generation makes the broken shell of tea seed; Through cyclonic separator (picogram cage) shell, benevolence being separated under cf-, the action of gravity with under the condition of negative pressure, obtain clean tea seed kernel;
C) low temperature pressing; Utilize squeezing machine that the tea seed kernel that obtains is squeezed, obtain tea-seed oil; Squeezing machine is a double spiral squeezer; Through double spiral squeezer, tea seed kernel is got into press thorax at normal temperatures, pass through screw extrusion, shear and push ahead; Press for extracting juice thorax spatial volume is dwindled gradually; Making the continuous increase of material density and produce huge squeeze force, is that tea oil pushes outflow from tea seed kernel, presses material formation resilient plastic object and discharges from cake output;
D) leave standstill filtration; The tea-seed oil that obtains is left standstill, precipitates, and time of repose is 72 hours, makes oil, water AUTOMATIC ZONING, behind the removal moisture content, carries out twice coarse filtration removal impurity through vertical blade filter and plate type pressure filter, obtains thick tea oil;
E) winterization is handled; The thick tea oil that obtains is placed in the refrigerator,, carries out winterization and handle with 3 ℃ of maintenances 48 hours; Make higher ester matter of zero pour and wax at low temperatures crystallization separate out; Through the smart filter of hydraulic plate pulling diaphragm filter press, remove impurity, ester matter, wax in the oil again, obtain smart tea oil;
F) finished product; The smart tea oil that obtains after again winterization being handled polishes filtration with the cloth bag filter that is added with filter paper, and water ratio is reduced to below 1%, obtains finished product tea oil;
Monounsaturated fatty acids content 85% by weight percentage, linolic acid 10%, linolenic acid content 2%, lipid acid 3%.
The above is merely one embodiment of the present invention; It or not whole or unique embodiment; The conversion of any equivalence that those of ordinary skills take technical scheme of the present invention through reading specification sheets of the present invention is claim of the present invention and contains.
Claims (6)
1. the duplex low temperature pressing making method of a tea oil is characterized in that may further comprise the steps:
A) oven drying at low temperature; Use plate dryer and vacuum fan to dry the tea seed after the screening, bake out temperature is 45-55 ℃, and drying time is 55-65min, the tea seed water ratio 6-10% after the oven dry;
B) separation of peeling off; Adopt the vane type decorticator to peel off the tea seed after the above-mentioned oven dry, remove tea seed shell, obtain clean tea seed kernel;
C) low temperature pressing; Utilize squeezing machine that the tea seed kernel that obtains is squeezed, obtain tea-seed oil;
D) leave standstill filtration; The tea-seed oil that obtains is left standstill, precipitates, make oil, water AUTOMATIC ZONING, behind the removal moisture content, carry out twice coarse filtration removal impurity, obtain thick tea oil through vertical blade filter and plate type pressure filter;
E) winterization is handled; The thick tea oil temperature that obtains was kept 48 hours in 3-5 ℃ environment; Carry out winterization and handle, make the higher ester matter of zero pour and wax at low temperatures crystallization separate out, filter through the hydraulic plate pulling diaphragm filter press is smart again; Remove impurity, ester matter, wax in the oil, obtain smart tea oil;
F) finished product; The smart tea oil that obtains after again winterization being handled polishes filtration with the cloth bag filter that is added with filter paper, and water ratio is reduced to below 1%, obtains finished product tea oil.
2. the duplex low temperature pressing making method of a kind of tea oil according to claim 1, it is characterized in that: among the said step a, said bake out temperature is 50-55 ℃, and drying time is 55-60min, the tea seed water ratio 8% after the oven dry.
3. the duplex low temperature pressing making method of a kind of tea oil according to claim 2, it is characterized in that: in the said step b), said squeezing machine is a double spiral squeezer.
4. the duplex low temperature pressing making method of a kind of tea oil according to claim 3, it is characterized in that: in the said step d), the time of leaving standstill is 72 hours.
5. the duplex low temperature pressing making method of a kind of tea oil according to claim 4 is characterized in that: the winterization in institute's step e) is handled and in refrigerator, is carried out.
6. the duplex low temperature pressing making method of a kind of tea oil according to claim 1; It is characterized in that: the finished product tea oil that institute's step f) obtains, monounsaturated fatty acids content>=75% by weight percentage, linolic acid>=20%; Linolenic acid content≤2%, lipid acid≤3%.
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CN102952626A (en) * | 2012-11-06 | 2013-03-06 | 安徽新世界绿洲茶油有限公司 | Preparation process of cold-pressed tea seed oil |
CN102965187A (en) * | 2012-11-06 | 2013-03-13 | 安徽新世界绿洲茶油有限公司 | Method for preparing tea seed oil in low-temperature cold pressing manner |
CN103013651A (en) * | 2013-01-10 | 2013-04-03 | 南京财经大学 | Method for producing low-temperature cold-pressed and refined tea seed oil |
CN103113979A (en) * | 2013-02-04 | 2013-05-22 | 华南农业大学 | Method for producing edible camellia oleosa seed oil |
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