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CN102732214A - Ceramic corundum abrasive containing multiphase additive - Google Patents

Ceramic corundum abrasive containing multiphase additive Download PDF

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Publication number
CN102732214A
CN102732214A CN2012102060065A CN201210206006A CN102732214A CN 102732214 A CN102732214 A CN 102732214A CN 2012102060065 A CN2012102060065 A CN 2012102060065A CN 201210206006 A CN201210206006 A CN 201210206006A CN 102732214 A CN102732214 A CN 102732214A
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Prior art keywords
additive
abrasive
complex phase
phase additive
corundum abrasive
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CN2012102060065A
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CN102732214B (en
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李志宏
骆苗地
朱玉梅
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Tianjin University
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Tianjin University
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Abstract

The invention discloses a ceramic corundum abrasive containing a multiphase additive. Industrial aluminum sulfate Al2(SO4)3.18H2O is adopted as a raw material, the mass of the introduced multiphase additive is 1-5% of the mass of the final abrasive, and the multiphase additive is a CuO-TiO2-SiO2 system and is introduced as a system comprising 8-45% by mass of Cu(NO3).3H2O, 30-60% by mass of C16H36O4Ti and 20-40% by mass of C8H20O4Si. Ammonia water is adopted a precipitating agent in the preparation process, the pH value is adjusted to 9-10 after reacting, and an Al(OH)3 precursor is prepared through a sol-gel method, granulated, sieved, and calcined at 1300-1400DEG C to obtain the ceramic corundum abrasive. In the invention, the sintering temperature and the energy consumption are educed, the compressive strength and the grinding performance of the abrasive are improved, the microstructure of the abrasive is improved, and the service life of the abrasive is further prolonged.

Description

A kind of ceramic corundum abrasive that contains the complex phase additive
Technical field
The present invention is about the ground finish abrasive material, particularly a kind of ceramic corundum abrasive (SG abrasive material) that contains the complex phase additive.
Background technology
The appearance of abrasive material and use are the quantum jumps on the human civilization history, and along with industry and science and technology development, the use range of abrasive material is increasingly extensive, and is also increasingly high to its performance demands.Pottery corundum abrasive (being the SG abrasive material) is since coming out; Because series of advantages such as its self-sharpening is good, good toughness, durability height; Received extensive concern both domestic and external, it both can be applied to a series of difficult-to-grind materials aspects such as toughness stainless steel, refractory alloy, also can be used for the precision and the high efficient grinding of general material; Therefore at many industrial circles very big application potential is arranged, become the emphasis of research in the world wide.At present, high-grade ceramic corundum abrasive and emery wheel dependence on import still on the home market, and cost an arm and a leg, therefore, domestic many scholars actively are devoted to the suitability for industrialized production and the application of this abrasive material.
Pottery corundum abrasive (being the SG abrasive material) is to adopt the wet chemistry method preparation; Need to reach abrasive material level hardness through high temperature sintering crystal conversion, densification; Because the sintering of pure alumina diffusion activation energy is higher, is difficult to sintering under the low temperature, too high temperature is prone to again cause that crystal grain grows up unusually; Destroy its microstructural homogeneity, and then damage a series of mechanical propertys such as sintered article intensity, toughness.Therefore, how to reduce the sintering temperature of corundum, optimize its microtexture, be one of focus of ceramic corundum abrasive preparation research all the time.The investigator finds that wherein, the introducing of little additive on the basis that reduces production costs, helps the burning effect more remarkable through adding a small amount of sintering aid or adopting advanced sintering method etc. all can under relatively low temperature, obtain the ideal abrasive material.Coble reported first in 1961 introducing of MgO to the promoter action of alumina sintering, caused of the research of various additives thus to the corundum abrasive performance.TiO 2, CaO, SiO 2, Cr 2O 3, MgO, MnO 2And Y 2O 3Deng being the Al that have been confirmed all 2O 3Sintering aid can effectively reduce the sintering temperature of alumina-ceramic, obtains good microscopic appearance.Think MnO like Erkalfa 2Introduce Al 2O 3In the time, leading to become volume diffusion be main by crystal boundary diffusion to cause diffusion mechanism, sintering rate reached maximum when its addition was 0.3wt%, this moment, corundum material had best wear resistance; The Hamano systematic study each rare earth oxide to microcrystalline alumina agglomerating influence, find Sm 2O 3And Er 2O 3Can improve sintering rate, Er 2O 3Also can significantly suppress the crystal grain reunion grows up.But so far, the bibliographical information of relevant additive is used in the production of alumina-ceramic more, be applied to relevant report that corundum abrasive prepares the aspect seldom, and Shang Weijian is relevant for CuO-TiO 2-SiO 2The patent of complex phase additive system or pertinent literature report.
Summary of the invention
The objective of the invention is,, a kind of ceramic corundum abrasive that contains the complex phase additive that can promote the corundum abrasive sintering, reduce production energy consumption is provided through a kind of effective reduction product sintering temperature and the additive system that promotes the product use properties.
The present invention is achieved through following technical scheme:
A kind of ceramic corundum abrasive that contains the complex phase additive, in the preparation process with industrial aluminum sulphate (Al 2(SO 4) 318H 2O) be raw material, the mass percent that the complex phase additive of introducing accounts for final abrasive material is 1~5%;
Said complex phase additive is CuO-TiO 2-SiO 2Additive system is with Cu (NO 3) 3H 2O, C 16H 36O 4Ti and C 8H 2O 4The form of Si is introduced, and its mass percentage content that respectively accounts for the complex phase additive is: 8% ~ 45%Cu (NO 3) 3H 2O, 30% ~ 60%C 16H 36O 4Ti, 20% ~ 40%C 8H 20O 4Si.
The said preparation method who contains the ceramic corundum abrasive of complex phase additive has following steps:
(1) adopts industrial aluminum sulphate Al 2(SO 4) 318H 2O is a raw material, and is water-soluble after impurity is removed in filtration, is mixed with the solution that aluminium ion concentration is 0.3mol/L;
(2) in the solution of step (1), adding concentration is the ammonia soln of 1mol/L, and magnetic agitation makes its complete gelation at normal temperatures, regulates the pH value between 9 ~ 10, again through suction filtration, wash Al (OH) 3Gel;
(3) by stoichiometric ratio the complex phase additive being added in the gel of step (2), is medium with water, adopts the corundum abrading-ball, after wet ball grinding makes its abundant mixing, obtains xerogel down in dry 24 hours at 80 ℃, again through sieve, granulation process obtains feed particles;
(4) with the feed particles in the step (3) 1300 ℃ ~ 1400 ℃ down calcinings, again through sieve varigrained corundum abrasive.
The uniform microstructure of the said corundum abrasive that contains the complex phase additive is fine and close, and grain growing is and waits a shape, and size is between 200nm ~ 1 μ m.
The present invention useful result compared with prior art is, a kind of complex phase additive system is provided, and widened the range of choice that corundum abrasive prepares additive system in the process; Effectively reduce the sintering temperature of the ceramic corundum abrasive that contains the complex phase additive; Expect ultimate compression strength and impelling strength for single that has improved corundum abrasive, thereby greatly reduce the production cost of abrasive material, reduced energy consumption; And optimized microstructure, further prolonged the work-ing life of abrasive material.
Adopt CuO-TiO 2-SiO 2The corundum abrasive that the complex phase additive system makes; With respect to known other additive systems; The abrasive material microstructure is fine and close more, and grain growing is more even, perfect, thereby its ultimate compression strength is brought up to 1.5 ~ 2 times of corundum abrasive in the past; Grinding efficiency improves more than 25% than common corundum emery wheel, and also prolonged accordingly work-ing life.
Embodiment
Further specify technical scheme of the present invention below in conjunction with specific embodiment.
It is raw material that the present invention all adopts industrial aluminum sulphate, and ammoniacal liquor is precipitation agent, and each embodiment is the benchmark raw materials weighing with the corundum abrasive of preparation 2g all, and it is 1% ~ 5% that the additive of introducing accounts for the mass percent scope that finally makes abrasive material.
Embodiment 1
At first with 13.17g Tai-Ace S 150 Al 2(SO 4) 318H 2O is soluble in water, filters and removes impurity, is made into the solution that aluminium ion concentration is 0.3mol/L;
In above-mentioned solution, adding concentration is the ammonia soln of 1mol/L, and magnetic agitation made its complete gelation in 2 hours at normal temperatures, and regulating the final pH value is 9.2, again through suction filtration, wash Al (OH) 3Gel;
The additive of 4wt% is added in the gel, is medium with water, uses the corundum abrading-ball, and wet ball grinding makes its abundant mixing; The composition of said additive and mass percentage content are 8%Cu (NO 3) 3H 2O, 60%C 16H 36O 4Ti, 32%C 8H 20O 4Si;
The gel that will contain additive obtained xerogel down in dry 24 hours at 80 ℃, again through sieve, granulation obtains feed particles;
The gained feed particles 1300 ℃ of calcinings down, is obtained corundum abrasive through screening again.
Embodiment 2
At first with 13.17g Tai-Ace S 150 Al 2(SO 4) 318H 2O is soluble in water, filters and removes impurity, is made into the solution that aluminium ion concentration is 0.3mol/L;
In above-mentioned solution, adding concentration is the ammonia soln of 1mol/L, and magnetic agitation made its complete gelation in 2 hours at normal temperatures, and regulating the final pH value is 9.5, again through suction filtration, wash Al (OH) 3Gel;
The additive of 5wt% is added in the gel, is medium with water, uses the corundum abrading-ball, and wet ball grinding makes its abundant mixing; The composition of said additive and mass percentage content are 45%Cu (NO 3) 3H 2O, 35%C 16H 36O 4Ti, 20%C 8H 20O 4Si;
The gel that will contain additive obtained xerogel down in dry 24 hours at 80 ℃, again through sieve, technology such as granulation obtains feed particles;
With the gained feed particles 1300 ℃ of down calcinings, again through sieve corundum abrasive.
Embodiment 3
At first with 13.17g Tai-Ace S 150 Al 2(SO 4) 318H 2O is soluble in water, filters and removes impurity, is made into the solution that aluminium ion concentration is 0.3mol/L;
In above-mentioned solution, adding concentration is the ammonia soln of 1mol/L, and magnetic agitation made its complete gelation in 2 hours at normal temperatures, and regulating the final pH value is 10, again through suction filtration, wash Al (OH) 3Gel;
The additive of 1wt% is added in the gel, is medium with water, uses the corundum abrading-ball, and wet ball grinding makes its abundant mixing; The composition of said additive and weight percent content are 36%Cu (NO 3) 3H 2O, 30%C 16H 36O 4Ti, 34%C 8H 20O 4Si;
The gel that will contain additive obtained xerogel down in dry 24 hours at 80 ℃, again through sieve, technology such as granulation obtains feed particles;
With the gained feed particles 1400 ℃ of down calcinings, again through sieve corundum abrasive.
Embodiment 4
At first with 13.17g Tai-Ace S 150 Al 2(SO 4) 318H 2O is soluble in water, filters and removes impurity, is made into the solution that aluminium ion concentration is 0.3mol/L;
In above-mentioned solution, adding concentration is the ammonia soln of 1mol/L, and magnetic agitation made its complete gelation in 2 hours at normal temperatures, and regulating the final pH value is 9, again through suction filtration, wash Al (OH) 3Gel;
The additive of 2.5wt% is added in the gel, is medium with water, uses the corundum abrading-ball, and wet ball grinding makes its abundant mixing; The composition of said additive and mass percentage content are 32%Cu (NO 3) 3H 2O, 44%C 16H 36O 4Ti, 24%C 8H 20O 4Si;
The gel that will contain additive obtained xerogel down in dry 24 hours at 80 ℃, again through sieve, technology such as granulation obtains feed particles;
With the gained feed particles 1400 ℃ of down calcinings, again through sieve corundum abrasive.
More than the present invention has been done exemplary description, should be noted that the present invention is not limited to above-mentioned several routine implementation process, the variation of a lot of details is possible, does not therefore run counter to spirit of the present invention.

Claims (2)

1. ceramic corundum abrasive that contains the complex phase additive, in the preparation process with industrial aluminum sulphate Al 2(SO 4) 318H 2O is a raw material, and the mass percent that the complex phase additive of introducing accounts for final abrasive material is 1~5%;
Said complex phase additive is CuO-TiO 2-SiO 2Additive system is with Cu (NO 3) 3H 2O, C 16H 36O 4Ti and C 8H 2O 4The form of Si is introduced, and its mass percentage content that respectively accounts for the complex phase additive is: 8% ~ 45%Cu (NO 3) 3H 2O, 30% ~ 60%C 16H 36O 4Ti, 20% ~ 40%C 8H 20O 4Si.
The said preparation method who contains the ceramic corundum abrasive of complex phase additive has following steps:
(1) adopts industrial aluminum sulphate Al 2(SO 4) 318H 2O is a raw material, and is water-soluble after impurity is removed in filtration, is mixed with the solution that aluminium ion concentration is 0.3mol/L;
(2) in the solution of step (1), adding concentration is the ammonia soln of 1mol/L, and magnetic agitation makes its complete gelation at normal temperatures, regulates the pH value between 9 ~ 10, again through suction filtration, wash Al (OH) 3Gel;
(3) by stoichiometric ratio the complex phase additive being added in the gel of step (2), is medium with water, adopts the corundum abrading-ball, after wet ball grinding makes its abundant mixing, obtains xerogel down in dry 24 hours at 80 ℃, again through sieve, granulation process obtains feed particles;
(4) with the feed particles in the step (3) 1300 ℃ ~ 1400 ℃ down calcinings, again through sieve varigrained corundum abrasive.
2. according to a kind of ceramic corundum abrasive that contains the complex phase additive of claim 1, it is characterized in that the uniform microstructure of the said corundum abrasive that contains the complex phase additive is fine and close, grain growing is and waits a shape, and size is between 200nm ~ 1 μ m.
CN201210206006.5A 2012-06-20 2012-06-20 Ceramic corundum abrasive containing multiphase additive Expired - Fee Related CN102732214B (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103242033A (en) * 2013-04-27 2013-08-14 天津大学 Ceramic corundum grinding material and preparation method thereof
CN103387382A (en) * 2013-03-28 2013-11-13 天津大学 Ceramic corundum abrasive containing multiphase additive system and preparation method thereof
CN104149039A (en) * 2014-07-09 2014-11-19 华侨大学 Method for coating surface of ultrafine abrasive with monox
CN105645933A (en) * 2016-01-18 2016-06-08 天津大学 Sheet-structure ceramic corundum abrasive material and preparation method thereof
CN107674646A (en) * 2017-09-12 2018-02-09 天津大学 Controllable nanocrystalline ceramics corundum abrasive of a kind of macro morphology and preparation method thereof
CN107793137A (en) * 2017-08-02 2018-03-13 山东众鑫新材料科技有限公司 A kind of high-strength milled ceramic medium and preparation method thereof
CN113845356A (en) * 2021-10-22 2021-12-28 湖南约瑟夫科技有限公司 Ceramic corundum abrasive material and preparation method and application thereof
CN114538899A (en) * 2022-01-21 2022-05-27 福建华清电子材料科技有限公司 Preparation method of 996 aluminum oxide ceramic substrate

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101434829A (en) * 2008-12-19 2009-05-20 天津大学 Novel corundum abrasive and preparation thereof
CN102492394A (en) * 2011-11-18 2012-06-13 天津大学 Preparation method of hexagonal tabular nano-crystal corundum abrasive

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101434829A (en) * 2008-12-19 2009-05-20 天津大学 Novel corundum abrasive and preparation thereof
CN102492394A (en) * 2011-11-18 2012-06-13 天津大学 Preparation method of hexagonal tabular nano-crystal corundum abrasive

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103387382A (en) * 2013-03-28 2013-11-13 天津大学 Ceramic corundum abrasive containing multiphase additive system and preparation method thereof
CN103242033A (en) * 2013-04-27 2013-08-14 天津大学 Ceramic corundum grinding material and preparation method thereof
CN104149039A (en) * 2014-07-09 2014-11-19 华侨大学 Method for coating surface of ultrafine abrasive with monox
CN104149039B (en) * 2014-07-09 2017-01-04 华侨大学 A kind of method at ultra-fine abrasive material surface-coated silicon oxide
CN105645933A (en) * 2016-01-18 2016-06-08 天津大学 Sheet-structure ceramic corundum abrasive material and preparation method thereof
CN105645933B (en) * 2016-01-18 2018-08-03 天津大学 A kind of laminated structure Ceramic corundum abrasive and preparation method thereof
CN107793137A (en) * 2017-08-02 2018-03-13 山东众鑫新材料科技有限公司 A kind of high-strength milled ceramic medium and preparation method thereof
CN107793137B (en) * 2017-08-02 2021-05-18 山东众鑫新材料科技有限公司 High-strength grinding ceramic medium and preparation method thereof
CN107674646A (en) * 2017-09-12 2018-02-09 天津大学 Controllable nanocrystalline ceramics corundum abrasive of a kind of macro morphology and preparation method thereof
CN113845356A (en) * 2021-10-22 2021-12-28 湖南约瑟夫科技有限公司 Ceramic corundum abrasive material and preparation method and application thereof
CN113845356B (en) * 2021-10-22 2022-11-29 湖南约瑟夫科技有限公司 Ceramic corundum abrasive material and preparation method and application thereof
CN114538899A (en) * 2022-01-21 2022-05-27 福建华清电子材料科技有限公司 Preparation method of 996 aluminum oxide ceramic substrate
CN114538899B (en) * 2022-01-21 2022-10-21 福建华清电子材料科技有限公司 Preparation method of 996 aluminum oxide ceramic substrate

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