A kind of SiO
2freeze-drying glue compound heat-insulation exterior coating and preparation method thereof
Technical field
The present invention relates to the technical field of coatings being applied to skin, be specially a kind of SiO
2freeze-drying glue compound heat-insulation exterior coating and preparation method thereof.
Technical background
Traditional coating effect mainly plays effect anticorrosion and attractive in appearance to material and product surface.The functional coating risen in recent years as the term suggests be exactly except meet attractive in appearance and anticorrosion except also to give coating certain function.Functional insulating moulding coating was 20 century 70 Global Oil times of crisis, and European countries are the product alleviating the once policy work on a large scale that energy problem launches.The U.S. has accounted for about 81% of all heat-insulating materials from heat-insulating material for building since 1987.In AND ENERGY RESOURCES CONSUMPTION IN CHINA, building energy consumption accounts for greatly 1/4 of national energy resource consumption total amount, and heat-insulating material for building only accounts for about 11% of total amount, and visible building energy conservation potentiality are very large.An important applied field of insulating moulding coating is exactly external wall.Building exterior wall heat preserving is energy-conservation only has development course more than 10 years in China, and before this, because relevant departments are positive, real estate developer is to the desalination of building energy conservation consciousness, and market is always lukewarm, and the enterprise being really engaged in outer wall heat insulating energy saving is also few.In recent years, the greenhouse gases effect caused along with the excessive emissions because of carbon dioxide was more and more obvious, and energy-saving and emission-reduction problem has become the focus of national governments.On the other hand, under the pressure of energy starved pressure, building energy conservation is all extremely focused in current countries in the world.The support of national policy, the demand in market, impels more much, research institution, enterprise and investor to start to pay close attention to this field of building exterior wall heat preserving.The market of Chinese architecture energy-saving material is comparatively large, especially building thermal insulation material.The energy loss of China's house house is roughly: body of wall accounts for 50%; Roofing accounts for 10%; Door and window accounts for 25%; Basement and ground account for 15%.Chinese architecture will realize fractional energy savings 50% in 2010, need carry out modernization overlay to external wall, and the market of wall heat insulation material will increase considerably.As far back as 2006, related data was added up, China's 05 year have housing 40,000,000,000 square metres, and annual newly-increased construction area about 2,000,000,000 square metres, wherein about 95% without any conservation measures.That is, China only has the building of 5% to take Insulation.Until these data in 2008 also do not have much changes.
Insulating moulding coating combines the dual characteristics of coating and insulation material, is formed with some strength and flexible heat-insulation layer after drying.Compared with conventional vacuum goods, its advantage is: (1) thermal conductivity factor is low, and heat insulation effect is remarkable; (2) can cohere with basic unit, globality is strong, is specially adapted to the insoluble special-shaped insulation of equipment of other insulation material comprehensively; (3) light weight, layer are thin, the building inside holding usable floor area that relatively improve house; (4) good flame resistance, the feature of environmental protection is strong; (5) construction is relatively simple, and the mode of manually smearing can be adopted to carry out; (6) material producing process is simple, and energy consumption is low.
After 20 century 70s, the production of external most attention insulation material and application under construction, make every effort to the consumption significantly reducing the energy, thus reduce environmental pollution and greenhouse effects.By the impact of the factor such as history and social and economic condition, lower-cost compound silicate insulating paint is very fast in China's development, You Shangbaijia research unit of China and enterprise carry out the research work of thermal insulation coatings, its main application is industrial heat preservation coating, as high-temperature pipe insulation, or the shell insulation of boiler, kiln etc.Also little in architectural application.The insulating moulding coating of external research and development is also applied at home on a large scale due to Cost Problems (about 300 yuan/kg), but market prospects are considerable really.Once the insulating moulding coating of a low cost, high energy-saving effect is succeeded in developing and can be used widely, can create much of a stir in the whole building trade in the world immediately, market potential is self-evident.
In AND ENERGY RESOURCES CONSUMPTION IN CHINA, building energy consumption accounts for greatly 1/4 of national energy resource consumption total amount, and wherein the energy loss of house house is roughly: body of wall accounts for 50%, and roofing accounts for 10%, and door and window accounts for 25%, and basement and ground account for 15%.According to statistics, 05 year China's have housing 40,000,000,000 square metres, annual newly-increased construction area about 2,000,000,000 square metres, wherein about 95% without any conservation measures.Therefore, building energy conservation market is huge.Enterprise of research institution and investor start to pay close attention to building energy conservation, especially the insulation of external wall.At present, exterior wall reflective thermal insulation coating is adopted exactly to energy-conservation a kind of simple and easy to do method of external wall, existing solar reflection coating, as patent CN1077730, CN1129238, CN03118007.8, utilize ceramic fine bead or glass microballoon as reflective insulation material, make coating application in exterior wall surface, play reflex, the microballon of hollow plays thermal insulation function.There is following point in this type of coating: 1. coating surface is coarse, decorative effect is poor; 2. coating structure is single, only has reflection or heat insulation effectiveness.
Summary of the invention
The object of this invention is to provide a kind of inexpensive SiO with having excellent effect of heat insulation
2freeze-drying glue compound heat-insulation exterior coating and preparation method thereof.
Compound heat-insulation exterior coating of the present invention is made up of reflecting layer 1 and thermal insulation layer 2 two layers, and reflecting layer 1 is surface layer, and thermal insulation layer 2 is bottom.Coating structure as shown in Figure 1.
Described reflecting layer does film forming matter by film-forming resin emulsion through coalescents is crosslinked, described film-forming resin refers to visible ray and near-infrared absorption is low, not containing C-O-C, the CO of heat absorptivity, the resin of-OH group, as organic siliconresin, acrylic resin, F-C resin, benzene emulsion, pure-acrylic emulsion etc.Above-mentioned film-forming resin is solution or emulsion state.Reflecting layer does film forming matter by film-forming resin emulsion through coalescents is crosslinked, adds water and infrared external reflection filler mixes and obtains.Coalescents adopts existing known technology.Containing SiO in described infrared external reflection filler
2freeze-drying glue, described SiO
2freeze-drying glue adds infrared external reflection filler, described SiO
2freeze-drying glue is foundation formerly disclosed Chinese patent " a kind of method of preparing nano polyporous material with large specific surface area by vacuum freeze-drying process ", number of patent application: the method preparation of 200910037592.3.In described infrared external reflection filler, other compositions are selected from ZnO, Al
2o
3, crystal whisker of hexa potassium titanate nano-powder etc.
Described thermal insulation layer is by resin or white cement or lime mortar adds porous material and water mixes and obtains, containing SiO in described porous material
2freeze-drying glue.Other compositions of described porous material are selected from diatomite, glass microballoon, ceramic fine bead, sepiolite etc.
Compound heat-insulation exterior coating method step of the present invention is as follows:
(1) preparation in reflecting layer: add film-forming resin emulsion and coalescents in container, stir; Add water, SiO
2freeze-drying glue, TiO
2nano-powder also adds infrared external reflection filler, stirs, namely obtains reflecting layer; Wherein, proportioning is as follows in mass ratio for each amounts of components:
Film-forming resin: 20-30
Coalescents: 0-5
TiO
2nano-powder: 10-25
SiO
2freeze-drying glue: 10-30
Infrared external reflection filler: 15-45
Water: 60-70
The composition and ratio of described infrared external reflection filler can be selected from following one or more: ZnO nano powder, Al
2o
3nano-powder, crystal whisker of hexa potassium titanate.
(2) preparation of thermal insulation layer: add porous material by resin or white cement or lime mortar, described porous material is by SiO
2freeze-drying glue and other porous materials composition, stir obtained; Wherein, proportioning is as follows in mass ratio for each amounts of components:
Resin or white cement or lime mortar: 20-35
Coalescents: 0-5
SiO
2freeze-drying glue: 5-10
Other porous materials: 45-60
Water: 50-70
Other porous materials described can be selected from following one or more: sepiolite, glass microballoon, diatomite.
(3) apply: be first coated with thermal insulation layer at building surface, tie; Finally be coated with reflecting layer again, its insulation thickness is at 100-1000 micron, and reflector thickness is 50-200 micron.
SiO of the present invention
2freeze-drying glue thermal-insulating external-wall coating, raw material is cheap, and technique is simple.Gained compound heat-insulation exterior coating substitutes traditional insulating moulding coating by the compound in thermal insulation layer and reflecting layer, inexpensive and have excellent effect of heat insulation.Coating of the present invention is used for the appearances such as building, automobile, train storage tank, and reach more than 80% to sunshine total reflectivity, heat-insulating efficiency reaches 15 ~ 20 DEG C.
Accompanying drawing explanation
Fig. 1 is compound heat-insulation exterior coating coating structure schematic diagram of the present invention;
Fig. 2 is the reflectivity curve of reflective heat-insulation paint of the present invention.
Description of reference numerals: 1, reflecting layer; 2, thermal insulation layer.
Detailed description of the invention
Below in conjunction with embodiment, content of the present invention is described in further details.
Embodiment 1
(1) preparation of thermal insulation layer: add porous material by resin or white cement or lime mortar, described porous material is by SiO
2freeze-drying glue and other porous materials composition, stir obtained; Wherein, proportioning is as follows in mass ratio for each amounts of components
Benzene emulsion: 20
Coalescents: 2
SiO
2freeze-drying glue: 10
Diatomite: 45
Glass microballoon: 15
Water: 50
(2) reflecting layer preparation: add film-forming resin emulsion and coalescents in container, stir; Add water, SiO
2freeze-drying glue, TiO
2nano-powder also adds infrared external reflection filler, stirs, namely obtains reflecting layer; Wherein, proportioning is as follows in mass ratio for each amounts of components:
Organic siliconresin: 20
Coalescents: 0
TiO
2nano-powder: 25
SiO
2freeze-drying glue: 20
ZnO nano powder: 10
Crystal whisker of hexa potassium titanate: 20
Water: 60
(3) apply: be first coated with thermal insulation layer at building surface, tie; Finally be coated with reflecting layer again, its insulation thickness is at 500 microns, and reflector thickness is 50 microns.
Embodiment 2
(1) preparation of thermal insulation layer: add porous material by resin or white cement or lime mortar, described porous material is by SiO
2freeze-drying glue and other porous materials composition, stir obtained; Wherein, proportioning is as follows in mass ratio for each amounts of components:
White cement: 35
Coalescents: 0
SiO
2freeze-drying glue: 5
Glass microballoon: 25
Sepiolite: 30
Water: 60
(2) reflecting layer preparation: add film-forming resin emulsion and coalescents in container, stir; Add water, SiO
2freeze-drying glue, TiO
2nano-powder also adds infrared external reflection filler, stirs, namely obtains reflecting layer; Wherein, proportioning is as follows in mass ratio for each amounts of components:
Acrylic resin: 30
Coalescents: 3
TiO
2nano-powder: 10
SiO
2freeze-drying glue: 10
Al
2o
3nano-powder: 25
Nano ZnO powder: 10
Crystal whisker of hexa potassium titanate: 10
Water: 65
(3) apply: be first coated with thermal insulation layer at building surface, tie; Finally be coated with reflecting layer again, its insulation thickness is at 1000 microns, and reflector thickness is 100 microns.
Embodiment 3
(1) preparation of thermal insulation layer: add porous material by resin or white cement or lime mortar, described porous material is by SiO
2freeze-drying glue and other porous materials composition, stir obtained; Wherein, proportioning is as follows in mass ratio for each amounts of components:
Lime mortar: 30
Coalescents: 5
SiO
2freeze-drying glue: 7
Ceramic fine bead: 15
Sepiolite: 30
Water: 70
(2) reflecting layer preparation: add film-forming resin emulsion and coalescents in container, stir; Add water, SiO
2freeze-drying glue, TiO
2nano-powder also adds infrared external reflection filler, stirs, namely obtains reflecting layer; Wherein, proportioning is as follows in mass ratio for each amounts of components:
F-C resin: 25
Coalescents: 5
TiO
2nano-powder: 15
SiO
2freeze-drying glue: 30
Crystal whisker of hexa potassium titanate: 5
Nano-ZnO: 25
Water: 65
(3) apply: be first coated with thermal insulation layer at building surface, tie; Finally be coated with reflecting layer again, its insulation thickness is at 100 microns, and reflector thickness is 200 microns.
Through national building materials inspection center and quality surveillance coating products inspection point of Guangdong Province according to the standard detection of coating, SiO prepared by the embodiment of the present invention 1,2,3
2the main performance index of freeze-drying glue compound heat-insulation exterior coating is as follows:
Sequence number |
Test item |
Performance indications |
1 |
State in container |
Without caking, evenly |
2 |
Application property |
Scrape, be coated with accessible |
3 |
Surface drying time (h) |
≤2 |
4 |
Resistance to water |
Without exception, nothing is bubbled, without coming off |
5 |
Alkali resistance (48h) |
Without exception |
6 |
Appearance of film |
Smooth, uniform color |
7 |
Abrasion resistance (secondary) |
≥300 |
8 |
Effect of heat insulation |
15-20℃ |
As shown in Figure 2, the SiO of the embodiment of the present invention 1 preparation
2freeze-drying glue compound heat-insulation exterior coating, the most high reflectance in 200-2500nm wave-length coverage reaches more than 90%, and average reflectance reaches 80%.