Summary of the invention
The object of the invention is: propose a kind of fast detecting tool and method of aircraft radome edge of opening axial dimension, to shorten sense cycle, improve detection efficiency, guarantee the delivery progress of product and completing of the production schedule.
Technical scheme of the present invention is: aircraft radome edge of opening axial dimension fast detecting tool, for the edge of opening axial dimension being arranged on after aircraft radome 2 trimmings of side cutting sewing machine 3 is detected, now, the streamlined outside surface of aircraft radome 2 and the inside surface of side cutting sewing machine 3 are fitted completely, the end face of aircraft radome 2 is positioned at the left side of side cutting sewing machine 3 end faces, distance δ=1.6 ± 0.1mm between the two, it is characterized in that: this testing tool 1 is by the handle 1a at middle part, be connected to whole upper detection Step Shaft and be connected to whole lower detection Step Shaft with handle 1a lower end with handle 1a upper end and form, upper detection Step Shaft is connected to form by upper locating shaft 1c and the large diameter upper detection axle 1b of hypomere of epimere minor diameter, the difference of the diameter of the diameter of upper locating shaft 1c and upper detection axle 1b is 2 δ 1, δ 1=1.2mm, the lower end of upper locating shaft 1c is coaxially connected with the upper end of upper detection axle 1b, the lower end of upper detection axle 1b is coaxially connected with the upper end of handle 1a, the length of upper detection axle 1b is greater than the wall thickness of side cutting sewing machine 3 end faces, and the length of upper locating shaft 1c is not less than the wall thickness of aircraft radome 2 end faces, lower detection Step Shaft is connected to form by the lower detection axle 1e of the large diameter lower locating shaft 1d of epimere and lower end minor diameter, the difference of the diameter of the diameter of lower locating shaft 1d and lower detection axle 1e is 2 δ 2, δ 2=2mm, the upper end of lower detection axle 1e is coaxially connected with the lower end of lower locating shaft 1d, the upper end of lower locating shaft 1d is coaxially connected with the lower end of handle 1a, lower locating shaft 1d length be greater than the wall thickness of side cutting sewing machine 3 end faces, lower detection axle 1e length be not less than the wall thickness of aircraft radome 2 end faces.
Aircraft radome edge of opening axial dimension detection method, it is characterized in that: use fast detecting tool as described above to detect, with lower detection step repacking, survey the edge of opening axial dimension after aircraft radome 2 trimmings: the end face that the lower locating shaft 1d of lower detection Step Shaft is adjacent to side cutting sewing machine 3, now, between the lower detection axle 1e of lower detection Step Shaft and the end face of aircraft radome 2, there is gap delta 3, by lower locating shaft 1d around side cutting sewing machine 3 end faces one week, and use clearance gauge measurement clearance δ 3, if 0.3mm < δ is 3 < 0.5mm, the edge of opening axial dimension after aircraft radome 2 trimmings is qualified, if δ 3≤0.3mm or 0.5mm≤δ 3, the edge of opening axial dimension after aircraft radome 2 trimmings is defective.
Advantage of the present invention is: proposed a kind of fast detecting tool and method of aircraft radome edge of opening axial dimension, greatly shortened sense cycle, improved detection efficiency, guaranteed the delivery progress of product and completing of the production schedule.Evidence, the sense cycle of the inventive method has shortened more than 99% than existing method.
Embodiment
Below the present invention is described in further details.Referring to Fig. 1, aircraft radome edge of opening axial dimension fast detecting tool, for the edge of opening axial dimension being arranged on after aircraft radome 2 trimmings of side cutting sewing machine 3 is detected, now, the streamlined outside surface of aircraft radome 2 and the inside surface of side cutting sewing machine 3 are fitted completely, the end face of aircraft radome 2 is positioned at the left side of side cutting sewing machine 3 end faces, distance δ=1.6 ± 0.1mm between the two, it is characterized in that: this testing tool 1 is by the handle 1a at middle part, be connected to whole upper detection Step Shaft and be connected to whole lower detection Step Shaft with handle 1a lower end with handle 1a upper end and form, upper detection Step Shaft is connected to form by upper locating shaft 1c and the large diameter upper detection axle 1b of hypomere of epimere minor diameter, the difference of the diameter of the diameter of upper locating shaft 1c and upper detection axle 1b is 2 δ 1, δ 1=1.2mm, the lower end of upper locating shaft 1c is coaxially connected with the upper end of upper detection axle 1b, the lower end of upper detection axle 1b is coaxially connected with the upper end of handle 1a, the length of upper detection axle 1b is greater than the wall thickness of side cutting sewing machine 3 end faces, and the length of upper locating shaft 1c is not less than the wall thickness of aircraft radome 2 end faces, lower detection Step Shaft is connected to form by the lower detection axle 1e of the large diameter lower locating shaft 1d of epimere and lower end minor diameter, the difference of the diameter of the diameter of lower locating shaft 1d and lower detection axle 1e is 2 δ 2, δ 2=2mm, the upper end of lower detection axle 1e is coaxially connected with the lower end of lower locating shaft 1d, the upper end of lower locating shaft 1d is coaxially connected with the lower end of handle 1a, lower locating shaft 1d length be greater than the wall thickness of side cutting sewing machine 3 end faces, lower detection axle 1e length be not less than the wall thickness of aircraft radome 2 end faces.
Referring to Fig. 2, aircraft radome edge of opening axial dimension detection method, it is characterized in that: use fast detecting tool as described above to detect, with lower detection step repacking, survey the edge of opening axial dimension after aircraft radome 2 trimmings: the end face that the lower locating shaft 1d of lower detection Step Shaft is adjacent to side cutting sewing machine 3, now, between the lower detection axle 1e of lower detection Step Shaft and the end face of aircraft radome 2, there is gap delta 3, by lower locating shaft 1d around side cutting sewing machine 3 end faces one week, and use clearance gauge measurement clearance δ 3, if 0.3mm < δ is 3 < 0.5mm, the edge of opening axial dimension after aircraft radome 2 trimmings is qualified, if δ 3≤0.3mm or 0.5mm≤δ 3, the edge of opening axial dimension after aircraft radome 2 trimmings is defective.
Referring to Fig. 3, in order to prevent affecting the accurately fixed of testing result because of the error of operating personnel in testing process, for using lower detection step repacking, survey qualified aircraft radome edge of opening, can use detection Step Shaft to recheck, the upper locating shaft 1c of upper detection Step Shaft is adjacent to the end face of aircraft radome 2, now, the end face of side cutting sewing machine 3 and on detect and between axle 1b, occur gap delta 4, by upper locating shaft 1c around aircraft radome 2 end faces one week, and use clearance gauge measurement clearance δ 4, if if 0.3mm < δ is 4 < 0.5mm, verify that the edge of opening axial dimension after aircraft radome 2 trimmings is qualified, if δ 4≤0.3mm or 0.5mm≤δ 4, verify that the edge of opening axial dimension after aircraft radome 2 trimmings is defective, now need again with lower detection Step Shaft, again to detect, if again detect qualifiedly, negate to use the upper testing result that detects Step Shaft, assert that aircraft radome edge of opening axial dimension is qualified, if again detect defectively, assert that aircraft radome edge of opening axial dimension is defective.
Principle of work of the present invention is: because the distance from the fusiform tip of aircraft radome to side cutting sewing machine 3 end faces is determined by the structure of side cutting sewing machine 3, whether the principal element that therefore, affects aircraft radome axial dimension is: from the end face of aircraft radome 2, to the distance δ side cutting sewing machine 3 end faces, meet the demands.The present invention is directed to δ and measure, manual operation can complete rapidly, has therefore greatly improved detection efficiency.
Embodiment 1, the wall thickness of aircraft radome 2 end faces after trimming is 0.8mm, the thickness of side cutting sewing machine 2 end faces is 13mm, on fast detecting tool, detecting the length h1 that detects axle 1b on Step Shaft is 15mm, the length h2 of upper locating shaft 1c is 5mm, the length h3 that detects locating shaft 1d under Step Shaft under fast detecting tool is 15mm, and the length h4 of lower detection axle 1e is 5mm.Use the lower detection step repacking of fast detecting tool to survey the edge of opening axial dimension after aircraft radome 2 trimmings: the end face that the lower locating shaft 1d of lower detection Step Shaft is adjacent to side cutting sewing machine 3, by lower locating shaft 1d around side cutting sewing machine 3 end faces one week, and use clearance gauge to measure the gap delta 3 occurring between the lower axle 1e of detection and the end face of aircraft radome 2, the maximal value of measuring is 0.45mm, minimum value is 0.38mm, and the edge of opening axial dimension after aircraft radome 2 trimmings is qualified.
Embodiment 2, the wall thickness of aircraft radome 2 end faces after trimming is 1.2mm, the thickness of side cutting sewing machine 2 end faces is 13mm, on fast detecting tool, detecting the length h1 that detects axle 1b on Step Shaft is 15mm, the length h2 of upper locating shaft 1c is 5mm, the length h3 that detects locating shaft 1d under Step Shaft under fast detecting tool is 15mm, and the length h4 of lower detection axle 1e is 5mm.Use the lower detection step repacking of fast detecting tool to survey the edge of opening axial dimension after aircraft radome 2 trimmings: the end face that the lower locating shaft 1d of lower detection Step Shaft is adjacent to side cutting sewing machine 3, by lower locating shaft 1d around side cutting sewing machine 3 end faces one week, and use clearance gauge to measure the gap delta 3 occurring between the lower axle 1e of detection and the end face of aircraft radome 2, the maximal value of measuring is 0.48mm, minimum value is 0.25mm, and the edge of opening axial dimension after aircraft radome 2 trimmings is defective.
Embodiment 3, the wall thickness of aircraft radome 2 end faces after trimming is 1.5mm, side cutting sewing machine 2 thickness are 13mm, on fast detecting tool, detecting the length h1 that detects axle 1b on Step Shaft is 15mm, the length h2 of upper locating shaft 1c is 5mm, the length h3 that detects locating shaft 1d under Step Shaft under fast detecting tool is 15mm, and the length h4 of lower detection axle 1e is 5mm.Use the lower detection step repacking of fast detecting tool to survey the edge of opening axial dimension after aircraft radome 2 trimmings: the end face that the lower locating shaft 1d of lower detection Step Shaft is adjacent to side cutting sewing machine 3, by lower locating shaft 1d around side cutting sewing machine 3 end faces one week, and use clearance gauge to measure the gap delta 3 occurring between the lower axle 1e of detection and the end face of aircraft radome 2, the maximal value of measuring is 0.42mm, minimum value is 0.35mm, and the edge of opening axial dimension after aircraft radome 2 trimmings is qualified.In order to ensure measurement data accurately, in use, detecting Step Shaft rechecks, the upper locating shaft 1c of upper detection Step Shaft is adjacent to the end face of aircraft radome 2, by upper locating shaft 1c around aircraft radome 2 end faces one week, and use clearance gauge to measure the end face of side cutting sewing machine 3 and the gap delta 4 between upper detection axle 1b, the maximal value of measuring is 0.52mm, and minimum value is 0.35mm, verifies that the edge of opening axial dimension after aircraft radome 2 trimmings is defective; The edge of opening axial dimension after aircraft radome 2 trimmings is surveyed in the lower detection step repacking that reuses fast detecting tool, between measure gap δ 4 maximal value be 0.43mm, minimum value is 0.35mm, negate to use the upper testing result that detects Step Shaft, assert that aircraft radome edge of opening axial dimension is qualified.
Embodiment 4, the wall thickness of aircraft radome 2 end faces after trimming is 1.8mm, side cutting sewing machine 2 thickness are 13mm, on fast detecting tool, detecting the length h1 that detects axle 1b on Step Shaft is 15mm, the length h2 of upper locating shaft 1c is 5mm, the length h3 that detects locating shaft 1d under Step Shaft under fast detecting tool is 15mm, and the length h4 of lower detection axle 1e is 5mm.Use the lower detection step repacking of fast detecting tool to survey the edge of opening axial dimension after aircraft radome 2 trimmings: the end face that the lower locating shaft 1d of lower detection Step Shaft is adjacent to side cutting sewing machine 3, by lower locating shaft 1d around side cutting sewing machine 3 end faces one week, and use clearance gauge to measure the gap delta 3 occurring between the lower axle 1e of detection and the end face of aircraft radome 2, the maximal value of measuring is 0.47mm, minimum value is 0.36mm, and the edge of opening axial dimension after aircraft radome 2 trimmings is qualified.In order to ensure measurement data accurately, in use, detecting Step Shaft rechecks, the upper locating shaft 1c of upper detection Step Shaft is adjacent to the end face of aircraft radome 2, by upper locating shaft 1c around aircraft radome 2 end faces one week, and use clearance gauge to measure the end face of side cutting sewing machine 3 and the gap delta 4 between upper detection axle 1b, the maximal value of measuring is 0.47mm, and minimum value is 0.29mm, verifies that the edge of opening axial dimension after aircraft radome 2 trimmings is defective; The edge of opening axial dimension after aircraft radome 2 trimmings is surveyed in the lower detection step repacking that reuses fast detecting tool, and the maximal value of a measurement gap δ 4 is 0.48mm, and minimum value is 0.28mm, assert that aircraft radome edge of opening axial dimension is defective.