CN102615823A - Manufacturing process for thin-film thermoforming - Google Patents
Manufacturing process for thin-film thermoforming Download PDFInfo
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- CN102615823A CN102615823A CN2012100926504A CN201210092650A CN102615823A CN 102615823 A CN102615823 A CN 102615823A CN 2012100926504 A CN2012100926504 A CN 2012100926504A CN 201210092650 A CN201210092650 A CN 201210092650A CN 102615823 A CN102615823 A CN 102615823A
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Abstract
The invention discloses a manufacturing process for thin-film thermoforming, which is characterized in that a thermoforming mechanism comprises an automatic feeding device, a hot pressing mechanism, two cold pressing mechanisms and an automatic discharge device which are uniformly arranged around a graduated disk, positions (corresponding to the automatic feeding device, the hot pressing mechanism, the two cold pressing mechanisms and the automatic discharge device) on the graduated disk are respectively provided with a material storage box, the graduated disk caries out rotation every 20 seconds, and an angle of each rotation is the same as inclined angles among the automatic feeding device, the hot pressing mechanism, the two cold pressing mechanisms and the automatic discharge device arranged around a graduated disk. Through the way above, the manufacturing process disclosed by the invention can save manual feeding and discharge times, and reduce the cost; meanwhile, the thermoforming mechanism disclosed by the invention can improve the production efficiency in the process of carrying out fusion processing on products and objects, reduce the intensity of labor, and increase the production capacity.
Description
Technical field
The present invention relates to hot-forming field, particularly relate to a kind of processing technology of film hot compacting.
Background technology
Heat pressing forming machines is commonly called as fuse machine, fuse machine usually with workpiece by the heat fusion joint hot melt so that workpiece to combine with another object be the technology of using always; Traditional hot pressing mechanism all is to adopt manual charging, material extracting operation; Time is long, and productivity ratio is low, and operation simultaneously has harmfulness.And the number of the hot melt plate that usually adopts of general heat pressing forming machines is merely one, and processing mode production efficiency is low like this, and labour intensity is big.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of processing technology of film hot compacting, can improve product and object and merge the production efficiency that adds man-hour, reduces labour intensity, improves the production production capacity.
For solving the problems of the technologies described above; The technical scheme that the present invention adopts is: the processing technology that a kind of film hot compacting is provided; Said hot-forming mechanism comprises automatic charging device, a hot pressing mechanism, two cold pressing mechanism and the automatic discharge units that evenly are provided with around the index dial; The position of corresponding automatic charging device, a hot pressing mechanism, two cold pressing mechanism and automatic discharge units is provided with material box on the index dial, and its technical process is following:
A) material to be processed is put into conveyer belt to feed inlet and outlet;
B) the automatic feed mechanism lift cylinder drives the connecting axle rotation of pneumatic vacuum suction discharging device around servomotor, and pneumatic vacuum is inhaled discharging device material is held, and rotation 270 degree are put into material the material box of index dial;
C) correspondence is provided with microswitch on hot pressing mechanism and the index dial; Index dial rotates the below that the material box that will be placed with material rotates to hot pressing mechanism; Microswitch touches, and hot pressing mechanism is started working, heat down air cylinder drive electrothermic die to press down and with the material box compacting;
D) hot pressing mechanism end-of-job, heat air cylinder drive electrothermic die down move upward, and the index dial rotation moves to the mechanism below of colding pressing with the material box after the hot pressing;
E) the cold pressing lift cylinder of mechanism drives the water-cooled mould and moves downward to material box and compacting with it; The end-of-job of colding pressing for the first time; Cold down air cylinder drives the water-cooled mould and moves upward, and the material box after the index dial rotation will be colded pressing rotates to the cold pressing below of mechanism of the next one;
F) the cold drive of the air cylinder down water-cooled mould of second mechanism of colding pressing moves downward to material box and compacting with it; The end-of-job of colding pressing for the second time; Cold air cylinder down drives the water-cooled mould and moves upward, and the material box after the index dial rotation will be colded pressing rotates to the below of Automatic Charging Device;
G) lift cylinder of Automatic Charging Device drives pneumatic vacuum and inhales that general who has surrendered's workpiece holds under the discharging device, and lift cylinder is put workpiece to conveyer belt around connecting axle rotation 270 degree of servomotor, and a film hot compacting technology finishes.
Preferably, under the heat of the hot pressing mechanism of said step C air cylinder drive electrothermic die to press down and with time of material box compacting be 20 seconds.
Preferably, the cold down air cylinder of the mechanism of colding pressing of said step e drives the water-cooled mould and moves downward to material box and the time of compacting is 20 seconds with it.
Preferably, the cold down air cylinder of second of said step F mechanism of colding pressing drives the water-cooled mould and moves downward to material box and the time of compacting is 20 seconds with it.
Preferably, the rotation of per 20 seconds of said index dial once, automatic feed mechanism, the hot pressing mechanism of the angle of each rotation and setting around the index dial, the angle of colding pressing between mechanism and the moving shedding mechanism are identical.
The invention has the beneficial effects as follows: the processing technology of a kind of film hot compacting of the present invention; Owing to adopted automatic feed mechanism and Automatic Charging Device; Saved the time of artificial upper and lower material, reduced cost, while shaping mechanism of the present invention can improve product and object merges the production efficiency that adds man-hour; Reduce labour intensity, improve the production production capacity.
Description of drawings
Fig. 1 is the process chart of preferred embodiment of the processing technology of a kind of film hot compacting of the present invention;
Fig. 2 is the part-structure sketch map of the hot-forming mechanism of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is set forth in detail, thereby protection scope of the present invention is made more explicit defining so that advantage of the present invention and characteristic can be easier to it will be appreciated by those skilled in the art that.
See also Fig. 1 and Fig. 2, the embodiment of the invention comprises:
A kind of processing technology of film hot compacting; Said hot-forming mechanism comprises automatic charging device, a hot pressing mechanism, two cold pressing mechanism and the automatic discharge units that evenly are provided with around the index dial 1; The position of corresponding automatic charging device, a hot pressing mechanism, two cold pressing mechanism and automatic discharge units is provided with material box 2 on the index dial 1; Its technical process is following
A) material to be processed is put into conveyer belt to feed inlet and outlet;
B) automatic feed mechanism lift cylinder 3 drives the connecting axle rotation of pneumatic vacuum suction discharging device 5 around servomotor 4; Pneumatic vacuum is inhaled discharging device 5 material is held; Rotation 270 degree are put into material the material box 2 of index dial 1; 1 rotation in per 20 seconds of said index dial once, automatic feed mechanism, the hot pressing mechanism of the angle of each rotation and setting around the index dial 1, the angle of colding pressing between mechanism and the moving shedding mechanism are identical;
C) correspondence is provided with microswitch on hot pressing mechanism and the index dial 1; Index dial 1 rotates the below that the material box 2 that will be placed with material rotates to hot pressing mechanism; Microswitch touches, and hot pressing mechanism is started working, heat down air cylinder 6 drive electrothermic dies 7 to press down and with material box 2 compactings 20 seconds;
D) hot pressing mechanism end-of-job, heat air cylinder 6 drive electrothermic dies 7 down move upward, and index dial 1 rotation moves to the mechanism below of colding pressing with the material box after the hot pressing 2;
E) the cold pressing cold down air cylinder 8 of mechanism drives water-cooled moulds 9 and moves downward to material box 2 and compacting 20 seconds with it; The end-of-job of colding pressing for the first time; Cold down air cylinder 8 drives water-cooled moulds 9 and moves upward, and the material box 2 after index dial 1 rotation will be colded pressing rotates to the cold pressing below of mechanism of the next one;
F) the cold down air cylinder 8 of second mechanism of colding pressing drives water-cooled moulds 9 and moves downward to material box 2 and compacting 20 seconds with it; The end-of-job of colding pressing for the second time; Cold air cylinder down 8 drives water-cooled mould 9 and moves upward, and the material box 2 after index dial 1 rotation will be colded pressing rotates to the below of Automatic Charging Device;
G) 5 times general who has surrendered's workpiece of the pneumatic vacuum suction discharging device of lift cylinder 3 drives of Automatic Charging Device hold, and lift cylinder 3 is put workpiece to conveyer belt around connecting axle rotation 270 degree of servomotor 4, and a film hot compacting technology finishes.
In sum, the present invention can save the time of artificial upper and lower material, reduces cost, and while shaping mechanism of the present invention can improve product and object merges the production efficiency that adds man-hour, reduces labour intensity, improves the production production capacity.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (5)
1. the processing technology of a film hot compacting; It is characterized in that: said hot-forming mechanism comprises automatic charging device, a hot pressing mechanism, two cold pressing mechanism and the automatic discharge units that evenly are provided with around the index dial; The position of corresponding automatic charging device, a hot pressing mechanism, two cold pressing mechanism and automatic discharge units is provided with material box on the index dial; Its technical process is following
A) material to be processed is put into conveyer belt to feed inlet and outlet;
B) the automatic feed mechanism lift cylinder drives the connecting axle rotation of pneumatic vacuum suction discharging device around servomotor, and pneumatic vacuum is inhaled discharging device material is held, and rotation 270 degree are put into material the material box of index dial;
C) correspondence is provided with microswitch on hot pressing mechanism and the index dial; Index dial rotates the below that the material box that will be placed with material rotates to hot pressing mechanism; Microswitch touches, and hot pressing mechanism is started working, heat down air cylinder drive electrothermic die to press down and with the material box compacting;
D) hot pressing mechanism end-of-job, heat air cylinder drive electrothermic die down move upward, and the index dial rotation moves to the mechanism below of colding pressing with the material box after the hot pressing;
E) the cold pressing cold down air cylinder of mechanism drives the water-cooled mould and moves downward to material box and compacting with it; The end-of-job of colding pressing for the first time; Cold down air cylinder drives the water-cooled mould and moves upward, and the material box after the index dial rotation will be colded pressing rotates to the cold pressing below of mechanism of the next one;
F) the cold drive of the air cylinder down water-cooled mould of second mechanism of colding pressing moves downward to material box and compacting with it; The end-of-job of colding pressing for the second time; Cold air cylinder down drives the water-cooled mould and moves upward, and the material box after the index dial rotation will be colded pressing rotates to the below of Automatic Charging Device;
G) lift cylinder of Automatic Charging Device drives pneumatic vacuum and inhales that general who has surrendered's workpiece holds under the discharging device, and lift cylinder is put workpiece to conveyer belt around connecting axle rotation 270 degree of servomotor, and a film hot compacting technology finishes.
2. the processing technology of a kind of film hot compacting according to claim 1 is characterized in that: under the heat of the hot pressing mechanism of said step C air cylinder drive electrothermic die to press down and with time of material box compacting be 20 seconds.
3. the processing technology of a kind of film hot compacting according to claim 1 is characterized in that: the cold air cylinder down of the mechanism of colding pressing of said step e drives the water-cooled mould and moves downward to material box and the time of compacting is 20 seconds with it.
4. the processing technology of a kind of film hot compacting according to claim 1 is characterized in that: the cold air cylinder down of second mechanism of colding pressing of said step F drives the water-cooled mould and moves downward to material box and the time of compacting is 20 seconds with it.
5. the processing technology of a kind of film hot compacting according to claim 1; It is characterized in that: the rotation of per 20 seconds of said index dial once, automatic feed mechanism, the hot pressing mechanism of the angle of each rotation and setting around the index dial, the angle of colding pressing between mechanism and the moving shedding mechanism are identical.
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| CN2012100926504A CN102615823A (en) | 2012-03-31 | 2012-03-31 | Manufacturing process for thin-film thermoforming |
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| CN2012100926504A CN102615823A (en) | 2012-03-31 | 2012-03-31 | Manufacturing process for thin-film thermoforming |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103070521A (en) * | 2013-01-10 | 2013-05-01 | 江西龙展机械制造有限公司 | Presetting machine of rear cover of shoe |
| CN103317716A (en) * | 2013-07-03 | 2013-09-25 | 江苏联浩科技有限公司 | Welding equipment for electronic tag cigarette packing box |
| CN104002420A (en) * | 2013-02-25 | 2014-08-27 | 陈刚 | Hot pressing and freezing forming machine |
| CN106332540A (en) * | 2015-07-08 | 2017-01-11 | 杭州职业技术学院 | Surface mounting machine and method |
| CN106626397A (en) * | 2016-10-29 | 2017-05-10 | 余乐伦 | Material bonding machine |
| CN107019574A (en) * | 2017-03-29 | 2017-08-08 | 上海客辉自动化设备有限公司 | A kind of full-automatic facing equipment for coating film |
| CN107471662A (en) * | 2017-09-12 | 2017-12-15 | 平湖美嘉保温容器工业有限公司 | For sheet metal to be blended in the hot-press arrangement of metal thermos cups bottom |
| CN108004746A (en) * | 2017-10-27 | 2018-05-08 | 浙江克鲁森纺织科技有限公司 | Cold-hot integrated pressing mechanism |
| CN110358310A (en) * | 2019-07-09 | 2019-10-22 | 崔伟荣 | A kind of high intensity biodegradable nano plastic and preparation method thereof |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103070521A (en) * | 2013-01-10 | 2013-05-01 | 江西龙展机械制造有限公司 | Presetting machine of rear cover of shoe |
| CN104002420A (en) * | 2013-02-25 | 2014-08-27 | 陈刚 | Hot pressing and freezing forming machine |
| CN104002420B (en) * | 2013-02-25 | 2016-05-25 | 东莞市广聚电子测试设备有限公司 | A kind of hot pressing freeze forming machine |
| CN103317716A (en) * | 2013-07-03 | 2013-09-25 | 江苏联浩科技有限公司 | Welding equipment for electronic tag cigarette packing box |
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| CN106332540A (en) * | 2015-07-08 | 2017-01-11 | 杭州职业技术学院 | Surface mounting machine and method |
| CN106626397A (en) * | 2016-10-29 | 2017-05-10 | 余乐伦 | Material bonding machine |
| CN107019574B (en) * | 2017-03-29 | 2019-11-15 | 上海客辉自动化设备有限公司 | A kind of full-automatic facing equipment for coating film |
| CN107019574A (en) * | 2017-03-29 | 2017-08-08 | 上海客辉自动化设备有限公司 | A kind of full-automatic facing equipment for coating film |
| CN107471662A (en) * | 2017-09-12 | 2017-12-15 | 平湖美嘉保温容器工业有限公司 | For sheet metal to be blended in the hot-press arrangement of metal thermos cups bottom |
| CN108004746A (en) * | 2017-10-27 | 2018-05-08 | 浙江克鲁森纺织科技有限公司 | Cold-hot integrated pressing mechanism |
| CN110358310A (en) * | 2019-07-09 | 2019-10-22 | 崔伟荣 | A kind of high intensity biodegradable nano plastic and preparation method thereof |
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Application publication date: 20120801 |