CN102581614B - Overall assembly device for valve 120 module - Google Patents
Overall assembly device for valve 120 module Download PDFInfo
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- CN102581614B CN102581614B CN201210051605.4A CN201210051605A CN102581614B CN 102581614 B CN102581614 B CN 102581614B CN 201210051605 A CN201210051605 A CN 201210051605A CN 102581614 B CN102581614 B CN 102581614B
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Abstract
The invention discloses an overall assembly device for a valve 120 module, which belongs to the technical field of rail wagon assembly and comprises a stand column, a lifting mechanism, an overturn mechanism, a disassembly platform, a manipulator and an assembly component. The lifting mechanism is installed on the stand column and comprises a lifting platform, a lifting air cylinder, a guide part and a locking part. The overturn mechanism is installed on the lifting platform and comprises a motor, a reducer, a brake, a coupling and a module mount. The disassembly platform is connected onto the module mount. Each of the disassembly platform and the assembly platform comprises a jig, a pressure lifting valve clamp, a valve 120 clamp, a 50-L air cylinder clamp and an 11X17-L cylinder clamp. The manipulator comprises a fixed seat, a rotating device, a telescopic arm, a lifting bar and a module rotating mechanism. The overall assembly device is high in assembly precision and convenient in use and maintenance, labor intensity is relieved, and production efficiency is improved. The interchangeability requirement is met, and space of an assembly site is economized. The overall assembly device is widely applied to overall assembly of valve 120 modules of a rail wagon brake system.
Description
Affiliated technical field
The present invention relates to the member assembling device in railway freight-car, especially braking system part assembling, belongs to railway freight-car package technique field.
Background technology
At present, on railway freight-car, 120 valve modules of brakes mainly comprise: 120 valves, auxiliary reservoir, two compartment reservoir, pressure limiting valve, Combined dust collector and connect the braking pipe arrangement between these parts.Assemble method of the prior art mainly contains two kinds:
By the each parts of 120 valve module respectively by lift cart jacking to installed surface, then connect fastening each securing member after each piping.The major defect of the method is, due to accumulated error between parts, easily causes the powerful assembling of parts, and labour intensity is large, and production efficiency is low.
2. first each parts in 120 valve modules are assembled in movably on platform, then fastening each parts, then mobile platform are to the car body of lifting, and lifting platform carries out overall package.The major defect of the method is: no-fix when each valve, reservoir assembling, and in free state, cause the relative position of installed surface and the locating surface of mobile platform inconsistent, even there is installing hole displacement, cause powerful assembling, affect brakes assembling quality.
Summary of the invention
For the problems referred to above, the invention provides a kind of 120 valve module overall package devices.
The technical solution adopted for the present invention to solve the technical problems is: 120 valve module overall package devices, comprise column, and also comprise elevating mechanism, switching mechanism, anti-assembly platform, manipulator and positive assembly platform; Elevating mechanism is arranged on column, and elevating mechanism is made up of hoistable platform, lifting reservoir, guiding parts, locking member; Switching mechanism is arranged on hoistable platform, and switching mechanism is made up of motor, decelerator, brake, shaft coupling, module mount pad; On module mount pad, connect anti-assembly platform; Anti-assembly platform is made up of moulding bed, pressure limiting valve clamping device, 120 valve clamping devices, 50 liters of reservoir clamping devices, 11 × 17 liters of reservoir clamping devices; Manipulator is made up of holder, whirligig, telescopic arm, elevating lever, module rotating mechanism; Positive assembly platform is made up of moulding bed, pressure limiting valve clamping device, 120 valve clamping devices, 50 liters of reservoir clamping devices, 11 × 17 liters of reservoir clamping devices; Moulding bed is arranged on module rotating mechanism.
This device adopts switching mechanism cooperative mechanical hand mode to carry out 120 valve module overall package.On tipper, the anti-assembly platform of replaceable applicable module, is provided with 120 valve module positioning clamping devices on platform, and elevating mechanism configures the positive assembly platform of 120 valve module on manipulator.The each parts of 120 valve module are fallen on positive assembly platform through upset after assembling on anti-assembly platform and clamping, then by manipulator, 120 valve modules are lifted under the car body that needs to install, and realize modularization assembling.
The invention has the beneficial effects as follows, assembly precision is high, and operation and maintenance is convenient, has alleviated labour intensity, has improved production efficiency.Meet interchangeability requirement, meet the production of various, save assembling site space.Be widely used in rail wagon brake system 120 valve module overall package, relate to the vehicle of the brakes such as open-top car, box car modularized design.
Brief description of the drawings
Fig. 1 is general structure schematic diagram of the present invention (front view);
Fig. 2 is the top view of manipulator and positive assembly platform part in Fig. 1;
Fig. 3 is the top view of elevating mechanism in Fig. 1, switching mechanism and anti-assembly platform part;
Fig. 4 is elevating mechanism front view in Fig. 1;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the top view of Fig. 4;
Fig. 7 is switching mechanism front view in Fig. 1;
Fig. 8 is the top view of Fig. 7;
Fig. 9 is anti-assembly platform front view in Fig. 1;
Figure 10 is the left view of Fig. 9;
Figure 11 is the top view of Fig. 9;
Figure 12 is manipulator front view in Fig. 1;
Figure 13 is the top view of Figure 12;
Figure 14 is positive assembly platform front view in Fig. 1;
Figure 15 is the top view of Figure 14.
Parts and numbering in figure:
1-column,
2-elevating mechanism, 2-1-hoistable platform, 2-2-lifting reservoir, 2-3-guiding parts, 2-4-locking member;
3-switching mechanism, 3-1-motor, 3-2-decelerator, 3-3-brake, 3-4-shaft coupling, 3-5-module mount pad;
4-anti-assembly platform, 4-1-moulding bed, 4-2-pressure limiting valve clamping device, 4-3-120 valve clamping device, 4-4-50 liter reservoir clamping device, 4-5-11 × 17 liter reservoir clamping device;
5-manipulator, 5-1-holder, 5-2-whirligig, 5-3-telescopic arm, 5-4-elevating lever, 5-5-module rotating mechanism;
6-positive assembly platform, 6-1-moulding bed, 6-2-pressure limiting valve clamping device, 6-3-120 valve clamping device, 6-4-50 liter reservoir clamping device, 6-5-11 × 17 liter reservoir clamping device.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further described.
Referring to Fig. 1-15,120 valve module overall package devices, comprise column 1, also comprise elevating mechanism 2, switching mechanism 3, anti-assembly platform 4, manipulator 5 and positive assembly platform 6; Elevating mechanism 2 is arranged on column 1, and elevating mechanism 2 is made up of hoistable platform 2-1, lifting reservoir 2-2, guiding parts 2-3, locking member 2-4; It is upper that switching mechanism 3 is arranged on hoistable platform 2-1, and switching mechanism 3 is made up of motor 3-1, decelerator 3-2, brake 3-3, shaft coupling 3-4, module mount pad 3-5; The anti-assembly platform 4 of the upper connection of module mount pad 3-5; Anti-assembly platform 4 is made up of moulding bed 4-1, pressure limiting valve clamping device 4-2,120 valve clamping device 4-3,50 liters of reservoir clamping device 4-4,11 × 17 liters of reservoir clamping device 4-5; Manipulator 5 is made up of holder 5-1, whirligig 5-2, telescopic arm 5-3, elevating lever 5-4, module rotating mechanism 5-5; Positive assembly platform 6 is made up of moulding bed 6-1, pressure limiting valve clamping device 6-2,120 valve clamping device 6-3,50 liters of reservoir clamping device 6-4,11 × 17 liters of reservoir clamping device 6-5; Moulding bed 6-1 is arranged on module rotating mechanism 5-5.
Number of assembling steps is as follows:
First 120 valve module parts are winched on anti-assembly platform 4 with hoisting apparatus, each positioning parts is clamped on this platform, hoistable platform 2-1 moves up and down along column, drive anti-assembly platform 4 to move up and down, switching mechanism 3 drives anti-assembly platform 4 to overturn, between each parts with bolts fastening after, unclamp the locking member 2-4 of lowering or hoisting gear, start lifting reservoir 2-2, by hoistable platform 2-1 and on switching mechanism 3 be lifted to certain altitude together with anti-assembly platform 4, locking hoistable platform 2-1, start switching mechanism power supply, by anti-assembly platform 4 overturn 180 ° (as Fig. 7), the artificial assembly mechanical hand 5 that rotates, telescopic arm 5-3 is rotated counterclockwise (rotation direction is as shown in Fig. 2 arrow), the upper positive assembly platform 6 of telescopic arm 5-3 is positioned under anti-assembly platform 4, solid mechanical hand 5, unclamp hoistable platform locking member 2-4, start lifting reservoir 2-2, anti-assembly platform 4 is dropped to certain altitude, locking hoistable platform 2-1, unclamp 120 valve member clamp mechanism, 120 valve members are fallen on positive assembly platform 6, steadily behind location, unclamp locking member 2-4, start lifting mechanism, anti-assembly platform 4 is risen to certain altitude, locking hoistable platform 2-1.Manipulator 5 is rotated counterclockwise again, telescopic arm 5-3 and assembling car body are met at right angles, extend telescopic arm 5-3,120 valve modules are delivered to car body below, assemble.After having assembled, telescopic arm 5-3 is retracted, rotate counterclockwise 180 °, fixing.Start switching mechanism 3, anti-assembly platform 4 is turned round to 180 °, unclamp locking member 2-4, decline hoistable platform 2-1 is in original position, and locking, starts next round circulation.
Claims (1)
1. utilize an assemble method for 120 valve module overall package devices, device comprises column (1), it is characterized in that, also comprises elevating mechanism (2), switching mechanism (3), anti-assembly platform (4), manipulator (5) and positive assembly platform (6), it is upper that elevating mechanism (2) is arranged on column (1), and elevating mechanism (2) is made up of hoistable platform (2-1), lifting reservoir (2-2), guiding parts (2-3), locking member (2-4), it is upper that switching mechanism (3) is arranged on hoistable platform (2-1), and switching mechanism (3) is made up of motor (3-1), decelerator (3-2), brake (3-3), shaft coupling (3-4), module mount pad (3-5), the upper anti-assembly platform (4) that connects of module mount pad (3-5), anti-assembly platform (4) is made up of moulding bed (4-1), pressure limiting valve clamping device (4-2), 120 valve clamping devices (4-3), 50 liters of reservoir clamping devices (4-4), 11 × 17 liters of reservoir clamping devices (4-5), manipulator (5) is made up of holder (5-1), whirligig (5-2), telescopic arm (5-3), elevating lever (5-4), module rotating mechanism (5-5), positive assembly platform (6) is made up of moulding bed (6-1), pressure limiting valve clamping device (6-2), 120 valve clamping devices (6-3), 50 liters of reservoir clamping devices (6-4), 11 × 17 liters of reservoir clamping devices (6-5), moulding bed (6-1) is arranged on module rotating mechanism (5-5), assemble method is: first 120 valve module parts are winched on anti-assembly platform (4) with hoisting apparatus, each positioning parts is clamped on this platform, hoistable platform (2-1) moves up and down along column, drive anti-assembly platform (4) to move up and down, switching mechanism (3) drives anti-assembly platform (4) upset, between each parts with bolts fastening after, unclamp the locking member (2-4) of lowering or hoisting gear, start lifting reservoir (2-2), by hoistable platform (2-1) and on switching mechanism (3) be lifted to certain altitude together with anti-assembly platform (4), locking hoistable platform (2-1), start switching mechanism power supply, by 180 ° of anti-assembly platform (4) upsets, the artificial assembly mechanical hand (5) that rotates, telescopic arm (5-3) is rotated counterclockwise the upper positive assembly platform (6) of telescopic arm (5-3) is positioned under anti-assembly platform (4), solid mechanical hand (5), unclamp hoistable platform locking member (2-4), start lifting reservoir (2-2), anti-assembly platform (4) is dropped to certain altitude, locking hoistable platform (2-1), unclamp 120 valve member clamp mechanism, 120 valve members are fallen on positive assembly platform (6), steadily behind location, unclamp locking member (2-4), start lifting mechanism, anti-assembly platform (4) is risen to certain altitude, locking hoistable platform (2-1), manipulator (5) is rotated counterclockwise again, telescopic arm (5-3) and assembling car body are met at right angles, extend telescopic arm (5-3), 120 valve modules are delivered to car body below, assemble, after having assembled, telescopic arm (5-3) is retracted, rotate counterclockwise 180 °, fixing, start switching mechanism (3), by 180 ° of anti-assembly platform (4) revolutions, unclamp locking member (2-4), decline hoistable platform (2-1) is in original position, and locking, starts next round circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210051605.4A CN102581614B (en) | 2012-03-01 | 2012-03-01 | Overall assembly device for valve 120 module |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210051605.4A CN102581614B (en) | 2012-03-01 | 2012-03-01 | Overall assembly device for valve 120 module |
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| Publication Number | Publication Date |
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| CN102581614A CN102581614A (en) | 2012-07-18 |
| CN102581614B true CN102581614B (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210051605.4A Active CN102581614B (en) | 2012-03-01 | 2012-03-01 | Overall assembly device for valve 120 module |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104227404A (en) * | 2014-09-01 | 2014-12-24 | 山东华樱轨道装备有限公司 | Module assembly turning machine and matched assembly of module assembly turning machine |
| CN110509953A (en) * | 2019-08-15 | 2019-11-29 | 成都中车四方轨道车辆有限公司 | A kind of brake unit turnover device |
| CN110743731B (en) * | 2019-10-14 | 2021-01-15 | 凯文斯流体控制(江苏)有限公司 | Production and assembly integrated equipment for stop valve |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US5364067A (en) * | 1994-02-18 | 1994-11-15 | Kelsey-Hayes Corporation | Vehicular anti-lock brake system hydraulic control valve and method of making same |
| CN201098892Y (en) * | 2007-04-11 | 2008-08-13 | 齐齐哈尔轨道交通装备有限责任公司 | Assembly vehicle use for mounting railway vehicle components |
| CN202498349U (en) * | 2012-03-01 | 2012-10-24 | 南车眉山车辆有限公司 | Overall assembly device for valve 120 module |
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