Background technology
In civil engineering construction, use as reinforcement reinforcement effect structural meterials through plastic tensile mesh material commonly used, especially use as mining supporting and protection structure material, thick muscle bears the clamping force of anchor pole, the injury that the landing of the anti-stops stone of thin muscle etc. causes.This type material also can be used for protection and the protection in buffer action, engineering or garden, forest farm etc. in the construction work, has good isolation visual effect.
The plastic tensile mesh material has the multiple mode of production, and the employing plastic strip that has is welded into groined type or square or rectangular configuration, but its joint strength is difficult to satisfy construction requirement, does not often have the reinforcement reinforcement effect; Employing polyester fiber that has or glass fiber are through being woven into groined type or rectangular configuration; Then in the structure of its surface-coated organic protection layer; The joint strength of this structure also is difficult to satisfy the needs of engineering to intensity, especially is difficult to play integrally stiffened effect; The employing plastic plate that has is through going out the hole of the whole square or rectangle of arranging; The shape in its hole can be a various ways; Like circle, ellipse, Long Circle, square, rectangle etc.; Through vertically, laterally progressively stretching or synchro-draw; Thereby obtain groined type or square, rectangle, leg-of-mutton mesh material, the grid that this structural meterials forms compared with above-mentioned welding, braiding aspect supporting capacity has had good integrity, effect that node strength is high, has satisfied the requirement of engineering to bulk strength greatly.
But,, mining finds that there is damage in various degree at the fixing position of anchor pole in using, be a deadly defect for the grid of existing form, so the anchoring strong point is easy to destroyed, make supporting and protection structure some weakness that seems.
Summary of the invention
The invention discloses a kind of matrix pattern plastics GSZ and manufacturing approach thereof, this matrix pattern plastics GSZ has that thick muscle bears anchor-holding force of anchor bolt, thin muscle bears piece stone protective action and has fine integral rigidity.
Matrix pattern plastics GSZ of the present invention; The net structure that comprises a plurality of matrix pattern structures that it is formed in one; Each matrix pattern structure comprises longitudinal rib and horizontal bar, and longitudinal rib and horizontal bar are alternately arranged by a thick muscle and a thin muscle respectively, and the self intersection place forms node.
The manufacturing approach of matrix pattern plastics GSZ of the present invention comprises the steps:
The preparation plastic plate;
Hole array in this plastic plate formation rule arrangement; Wherein a unit is formed in four holes, forms the zone of broad between each unit, constitutes a matrix pattern array;
Through longitudinal stretching, cross directional stretch; Perhaps portraitlandscape synchro-draw simultaneously; The material of the weakened area that forms between hole and the hole is stretched; And the part material of the relative stiffened region that forms between a plurality of holes can only partly be stretched, thereby forms a thick muscle and an alternately arrangement of thin muscle at last, and the self intersection place forms the matrix pattern plastics GSZ of node.
Wherein, the thickness range of plastic plate is preferably 1-20mm; The pore diameter range in hole is preferably 1-50mm on the sheet material; The 0.1-30 that pitch of holes between any adjacent two rounds is preferably the aperture doubly.Before stretching sheet material is preheated to the 60-180 degree; The stretching ratio of plastic plate is preferably 6-12.
The specific embodiment
In order to make the object of the invention, technical scheme and advantage clearer, below through the technical scheme further explain of the specific embodiment to matrix pattern plastics GSZ of the present invention and manufacturing approach thereof.
As shown in Figure 1; Matrix pattern plastics GSZ of the present invention; The net structure that comprises a plurality of matrix pattern structures that it is formed in one; Each matrix pattern structure comprises longitudinal rib and horizontal bar, and longitudinal rib and horizontal bar are alternately arranged by a thick muscle and a thin muscle respectively, and the self intersection place forms node.
The manufacturing approach of matrix pattern plastics GSZ disclosed by the invention comprises the steps:
Preparing plastic sheet material; Plastic plate can be materials such as polyvinyl or polypropylene.
At the hole array that this plastic plate formation rule is arranged, as shown in Figure 2.The preferred hole array that adopts punching mode formation rule to arrange also can mold the sheet material with hole array through other extrusion ways on sheet material.
Form a unit by four holes, form the zone of broad between each unit, constitute a matrix pattern array.
Through longitudinal stretching, cross directional stretch; Perhaps portraitlandscape synchro-draw simultaneously; The material of the weakened area that forms between hole and the hole is stretched; And the part material of the relative stiffened region that forms between a plurality of holes can only partly be stretched, thereby forms a thick muscle and an alternately arrangement of thin muscle at last, and the self intersection place forms the matrix pattern plastics GSZ of node.
The thickness range of plastic plate is preferably 1-20mm.The pore diameter range in hole is preferably 1-50mm on the sheet material, and the pitch of holes between wherein any adjacent two rounds should be at the 0.1-30 in aperture doubly.
The stretching ratio of sheet material is looked the material difference and different, and its stretching ratio was generally at 6-12 times when sheet material was polypropylene, and its stretching ratio generally at 4-10 doubly when sheet material was polyvinyl.The stretching ratio basically identical of longitudinal and transverse two directions wherein; Stretching ratio on the direction that perhaps at first stretches; For example vertically bigger, lax resilience is to a certain degree arranged when carrying out cross directional stretch, thereby form matrix pattern plastics GSZ as shown in Figure 1.
According to foregoing description, the array towards well-regulated hole perhaps molds the sheet material with hole disclosed by the invention array through other extrusion ways, through multiplying power such as strict vertically, cross directional stretch, formed mesh material like Fig. 1.This structure can more rationally be accepted structure by what thick muscle bore that anchor-holding force of anchor bolt, thin muscle bear piece stone protective action, has increased the safety that the mine support process is used.
Embodiment 1:
The preparation polypropylene board; Raw material is selected polymer such as high density polyethylene (HDPE), polypropylene for use; Add auxiliary agents such as carbon black, UV resistant agent, antioxidant, after fully mixing, gone up automatically with vacuum feeder; Melt polymer with extruder at 180-280 ℃; And, be shaped into sheet material through three-roller calendar cooling, press polish through coat-hanger die extrusion board blank, cut unnecessary limit; Sheet metal thickness is 10mm;
Form matrix pattern hole array with punch press through punching at this plastic plate.Wherein, adjacent matrix pattern internal holes spacing is 10mm, aperture 4mm, matrix pattern array pitch 16mm;
This sheet material is through vertically, laterally about one by one 6-10 forms matrix pattern plastics GSZ after doubly etc. multiplying power stretches.Particularly, above-mentioned sheet material is preheating to 60-120 ℃, carries out longitudinal stretching, different according to material, stretching ratio becomes the simple tension goods to 6-10 times after the typing; Add with special fixture and hold, get into two-way preheating oven and carry out preheating, temperature is carried out cross directional stretch then at 80-180 ℃, stretching ratio to 6-10 doubly, and after the thermal finalization, become matrix pattern plastics GSZ, the back rolling of cutting edge.
Embodiment 2:
Prepare polyethylene board; Its thickness is 15mm;
Form matrix pattern hole array at this plastic plate through punching.Wherein, adjacent matrix pattern internal holes spacing is 20mm, aperture 10mm, matrix pattern array pitch 30mm;
After this sheet material stretches through multiplying powers such as 8-12 times of vertical, horizontal whiles, formation matrix pattern plastics GSZ.Particularly, above-mentioned sheet material is preheating to 60-180 ℃, carries out vertical, horizontal 8-12 simultaneously and doubly stretch, after the thermal finalization, become matrix pattern plastics GSZ, the back rolling of cutting edge.
According to foregoing description, the sheet material of hole array described in the invention perhaps is similar to the above-mentioned matrix pattern structural meterials that the present invention describes through the matrix pattern structural meterials that portraitlandscape stretch to form, the difference to some extent because stretching ratio of vertical and horizontal is different; So matrix pattern structural meterials of the present invention includes but not limited to the present invention's disclosed hole array and the geo-grid material of the plastic tensile matrix pattern structure that produces with the method.