CN102431668B - On-line detection and rejection device for cigarette packaging machine to reject cigarette - Google Patents
On-line detection and rejection device for cigarette packaging machine to reject cigarette Download PDFInfo
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- CN102431668B CN102431668B CN 201010296147 CN201010296147A CN102431668B CN 102431668 B CN102431668 B CN 102431668B CN 201010296147 CN201010296147 CN 201010296147 CN 201010296147 A CN201010296147 A CN 201010296147A CN 102431668 B CN102431668 B CN 102431668B
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Abstract
The invention discloses an on-line detection and rejection device for a cigarette packaging machine to reject cigarettes and belongs to the technical field of cigarette making machines. The on-line detection and rejection device comprises a detection belt, a drive motor, a baffle, a wedge-shaped stop dog, side plates arranged on two sides of the detection belt and a hollow-head detection sensor, wherein a motor output shaft and the drive shaft of the detection belt are connected by virtue of a driving belt; one end of the detection belt is positioned below the smoke outlet of a baiting hopper; the other end of the detection belt is provided with the baffle; the side plate on one side of the detection belt is provided with the wedge-shaped stop dog; the end part, adjacent to the baffle, of the wedge-shaped stop dog is provided with a rejection air tap; and the part, which corresponds to the wedge-shaped stop dog, of the side plate on the other side is provided with the hollow-head detection sensor. According to the on-line detection and rejection device, hollow-head cigarettes in the baiting hopper of a recovery plant can be detected and rejected to reduce waste in the cigarette package and improve the effective operation rate. In addition, a plurality of cigarettes can be simultaneously discharged so as to improve the detection and rejection efficiencies.
Description
Technical field
The present invention relates to a kind of online detection device for eliminating for removing cigarette from cigarette packaging machine, for detection of and reject the cigarette of damaging in the cigarette packer regenerative apparatus.
Technical background
At present, conveying mould box position at cigarette packer, generally use the cigarette detecting sensor to carry out quality testing to cigarette, finding in diaphragm capsule has nominal cigarette or lacks while propping up, 20 cigarettes that are about in diaphragm capsule are all rejected, be many times because of the quality problems of 1 or 2 cigarette, whole 20 cigarettes together to be rejected, and wherein great majority are " good cigarette ".And no matter fine or not disallowable cigarette is, makes without exception defective cigarette and process, and caused the waste of a large amount of pipe tobacco degradations and loss, auxiliary material (mouth rod, cork paper, obbbin, glue etc.).According to investigations, the rejecting bag number of each order of classes or grades at school of general cigarette conveying mould box position is in 200-300 bag left and right, and some producer is subject to the impact of technology for making tobacco threds, and even the 800-1000 bag can be rejected by a class, get off for a long time, and be a quite huge waste.The time gap that wrapping machine production is rejected at a high speed only has 150 milliseconds, the cigarette of rejecting continuously for holding wrapping machine, and existing online detection and device for eliminating, arrange a cigarette storehouse usually, and cigarette enters into detecting device by the cigarette storehouse by propping up; Simultaneously, for the benefit of cigarette falls by the Zhi Congyan storehouse, and the Yan Ku exit sets up an organization or shaking device usually.Thereby, take up room larger, complex structure, and cigarette is also lower by propping up the efficiency that enters detecting device.
Summary of the invention
For the technical matters of above-mentioned existence, the invention provides a kind of online detection device for eliminating for removing cigarette from cigarette packaging machine, it is connected with wrapping machine rejecting cigarette regenerative apparatus, the cigarette in regenerative apparatus is detected by Zhi Jinhang, and reject nominal cigarette.
To achieve these goals, technical scheme of the present invention is as follows:
The present invention includes and detect belt, drive motor, baffle plate, wedge-shaped catch, be placed in the side plate and the nominal detecting sensor that detect the belt both sides, described motor output shaft is connected by driving band with the axle drive shaft that detects belt, an end that detects belt is positioned at the smoke outlet below of hopper, the other end is provided with baffle plate, detect on belt one side side plate wedge-shaped catch is installed, end at the close baffle plate of wedge-shaped catch is equipped with the rejecting valve, and on the opposite side side plate, the wedge-shaped catch correspondence position is equipped with nominal detecting sensor.
Described detection belt is provided with strip-shaped baffle, forms the cigarette groove, and the distance between adjacent two strip-shaped baffles is 8-9mm, and cigarette groove height is 7-7.5mm, detects belt width and is less than cigarette length 10-15mm.Distance between the cigarette groove bottom of described detection belt and hopper side plate groove end face is greater than cigarette diameter 1-3mm.
Beneficial effect of the present invention is as follows:
1. the present invention detects on belt one side side plate wedge-shaped catch is installed, and its inclined-plane is used for the cigarette marshalling; End near baffle plate is equipped with the rejecting valve, is convenient to reject nominal cigarette; On the opposite side side plate, the wedge-shaped catch correspondence position is equipped with nominal detecting sensor, is convenient to sensor cigarette is carried out to bear's detection.
2. detect belt in the present invention and be provided with strip-shaped baffle, form the cigarette groove, its cigarette well width is slightly larger than the cigarette diameter, highly is slightly less than the cigarette diameter, and each cigarette groove only can hold a cigarette, makes the cigarette marshalling.
3. the present invention can detect and reject the nominal cigarette in the regenerative apparatus hopper, reduces the waste in the cigarette packing, improves efficiency; And can prop up smoke simultaneously by thickness, improve and detected and reject efficiency.
4. do not affect the normal operation of former machine when the present invention works, easy to operate, do not affect production and the maintenance of former machine, while not using, former machine can restore to the original state.
The accompanying drawing explanation
Fig. 1 is perspective view of the present invention.
The structural representation that Fig. 2 is wedge-shaped catch in Fig. 1.
Fig. 3 is discharging hopper structure schematic diagram in Fig. 1.
In figure: 1. servomotor, 2. nominal detecting sensor, 3. the first side plate, 4. the second side plate, 5 detect belts, 6. wedge-shaped catch, 7. reject valve, 8. baffle plate, 9. axle drive shaft, 10. belt, 11. hopper, 12. wallboards, 13. groove end faces, 14. bar shaped blocks, 15. cigarette grooves.
The specific embodiment
Below in conjunction with drawings and Examples, the present invention is described in further detail.
Embodiment 1: as shown in Figure 1, the present invention includes and detect belt 5, servomotor 1, baffle plate 8, wedge-shaped catch 6, be placed in and detect first of belt 5 both sides, the second side plate 3, 4 and nominal detecting sensor 2, described servomotor 1 output shaft is connected by driving band 10 with the axle drive shaft 9 that detects belt 5, by servomotor 1, driven, an end that detects belt 5 is positioned at the smoke outlet below of hopper 11, the other end is provided with baffle plate 8, on the second side plate 4 of detection belt 5, wedge-shaped catch 6 is installed, wedge-shaped catch 6 is with a bevelled side near detecting belt 5, be equipped with and reject valve 13 in the end of wedge-shaped catch 6 close baffle plates 8, with wedge-shaped catch 6 correspondence positions, nominal detecting sensor 2 is installed on the first side plate 3, bear's detecting sensor 2, signal wire (SW) with external control system, be connected, the inclined-plane of wedge-shaped catch 6 is by the cigarette marshalling, be convenient to sensor cigarette is carried out to bear's detection.
As shown in Figure 1, described detection belt 5 is provided with a plurality of strip-shaped baffles 14, form cigarette groove 15, the distance that adjacent two strip-shaped baffle is 14 is 9mm, and cigarette groove 15 is highly 7mm, detects belt 5 width and is less than cigarette length 15mm, make cigarette groove 15 width of 14 formation of strip-shaped baffle that detect belt 5 be slightly larger than the cigarette diameter, highly be slightly less than the cigarette diameter, each cigarette groove 15 only can hold a cigarette, makes the cigarette marshalling.
As shown in Figure 2, wedge-shaped catch 6 is not provided with rejecting valve 13 with an end on inclined-plane, when work, rejects valve 13 and connects airlines.As shown in Figure 1,3, the distance between cigarette groove 15 bottom surfaces of described detection belt 5 and hopper 11 side plate groove end faces 13 is greater than cigarette diameter 2mm.
Working process of the present invention:
The present invention is when work, it detects belt 5 and is connected with the hopper 11 of wrapping machine rejecting cigarette regenerative apparatus, smoke outlet undermost part cigarette out from hopper 11, directly fall into the cigarette groove 15 that detects belt 5, detect cigarette groove 15 bottom surfaces of belt 5 and the distance between hopper 11 side plate groove end faces 13 and be slightly larger than the cigarette diameter, only can hold a cigarette and pass through, all the other cigarettes are blocked in hopper 11.Simultaneously, detect belt 5 and drive the cigarette vibrations in hoppers 11 in motion process, be convenient to, in cigarette groove 15 that cigarette falls into 14 of strip-shaped baffles that detect belt 5, omit smoke outlet mechanism or shaking device, simplify the structure.
On the second side plate 4 of detection belt 5, wedge-shaped catch 6 is installed, cigarette is with detecting in belt 5 motion processes, and the cigarette filter tip contacts with the inclined-plane of wedge-shaped catch 6; When cigarette is moved with detection belt 5, under the effect on wedge-shaped catch 6 inclined-planes, cigarette is moved along its axis direction, thereby makes the cigarette marshalling, is convenient to nominal detecting sensor 2 it is carried out to bear's detection.
Detect belt 5 intermittent moment under servomotor 1 drives, the distance of the cigarette groove 15 that at every turn moves.Detect belt 5 intermittent movements, when stopping, 2 pairs of cigarettes of nominal detecting sensor are carried out bear and are detected, and nominal cigarette is indicated; When nominal cigarette moves to the rejecting position with detection belt 5, reject valve 7 and pass into air, reject valve 7 nominal cigarette is rejected; Bear's cigarette does not continue with detecting belt 5 motions after testing, and then is recovered utilization.
Embodiment 2: this example is identical with embodiment 1 integral structure, different: the distance that detects 14 of adjacent two strip-shaped baffles on belt 5 described in this example is 8mm, cigarette groove 15 is highly 7.5mm, detect belt 5 width and be less than cigarette length 12mm, make cigarette groove 15 width of 14 formation of strip-shaped baffle that detect belt 5 be slightly larger than the cigarette diameter, highly be slightly less than the cigarette diameter, each cigarette groove 15 only can hold a cigarette, makes the cigarette marshalling.Distance between cigarette groove 15 bottom surfaces of described detection belt 5 and hopper 11 side plate groove end faces 13 is greater than cigarette diameter 1mm, makes smoke outlet only can hold a cigarette and passes through, and all the other cigarettes are blocked in hopper 11.
Embodiment 3: this example is identical, different with embodiment 1 integral structure: the distance that detects 14 of adjacent two strip-shaped baffles on belt 5 described in this example be 8.5mm, and cigarette groove 15 is highly 7.2mm, and detection belt 5 width are less than cigarette length 10mm.Detect cigarette groove 15 bottom surfaces of belt 5 and the distance between hopper 11 side plate groove end faces 13 and be greater than cigarette diameter 3mm.
Claims (1)
1. the online detection device for eliminating for removing cigarette from cigarette packaging machine, it is characterized in that: comprise the detection belt, drive motor, baffle plate, wedge-shaped catch, be placed in the side plate and the nominal detecting sensor that detect the belt both sides, described motor output shaft is connected by driving band with the axle drive shaft that detects belt, an end that detects belt is positioned at the smoke outlet below of hopper, the other end is provided with baffle plate, detect on belt one side side plate wedge-shaped catch is installed, end at the close baffle plate of wedge-shaped catch is equipped with the rejecting valve, on the opposite side side plate, the wedge-shaped catch correspondence position is equipped with nominal detecting sensor, described detection belt is provided with strip-shaped baffle, forms the cigarette groove, and the distance between adjacent two strip-shaped baffles is 8-9mm, and cigarette groove height is 7-7.5mm, detects belt width and is less than cigarette length 10-15mm, described detection belt is connected with the hopper that wrapping machine is rejected the cigarette regenerative apparatus, from the smoke outlet undermost part cigarette out of hopper, directly falls into the cigarette groove that detects belt, detect belt and drive the cigarette vibrations in hopper in motion process, be convenient to cigarette and fall in the cigarette groove between the strip-shaped baffle that detects belt, distance between the cigarette groove bottom of described detection belt and hopper side plate groove end face is greater than cigarette diameter 1-3mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010296147 CN102431668B (en) | 2010-09-29 | 2010-09-29 | On-line detection and rejection device for cigarette packaging machine to reject cigarette |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010296147 CN102431668B (en) | 2010-09-29 | 2010-09-29 | On-line detection and rejection device for cigarette packaging machine to reject cigarette |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102431668A CN102431668A (en) | 2012-05-02 |
| CN102431668B true CN102431668B (en) | 2013-12-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010296147 Expired - Fee Related CN102431668B (en) | 2010-09-29 | 2010-09-29 | On-line detection and rejection device for cigarette packaging machine to reject cigarette |
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| CN (1) | CN102431668B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105730982A (en) * | 2016-04-20 | 2016-07-06 | 苏州鸿普精密模具有限公司 | Feeding detection device of car door shackle production line |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103910077B (en) * | 2014-03-17 | 2015-10-07 | 东南大学 | Full-automatic cigarette rejects collating unit and method of work thereof |
| CN104787562A (en) * | 2015-02-10 | 2015-07-22 | 贵州大学 | Method and device for correcting tobacco leaf pose positions by using vibrating type conveying belt |
| DE102018106825A1 (en) * | 2018-03-22 | 2019-09-26 | Hauni Maschinenbau Gmbh | Conveyor for rod-shaped smoking articles |
| CN111567861A (en) * | 2020-06-08 | 2020-08-25 | 云南中烟工业有限责任公司 | Abnormal cigarette removing device for cigarette conveying channel |
| CN112849484A (en) * | 2021-02-07 | 2021-05-28 | 南京大树智能科技股份有限公司 | Single-branch smoke removing mechanism and smoke removing method |
| CN113231308B (en) * | 2021-05-08 | 2024-04-26 | 安徽银汉机电科技有限公司 | Empty head and mouth-missing detector for tobacco processing |
| CN114873004B (en) * | 2022-05-07 | 2024-04-19 | 蚌埠市华宏电子技术有限责任公司 | Cigarette empty end detection and rejection device |
| CN115489794B (en) * | 2022-09-05 | 2024-09-17 | 安徽中烟工业有限责任公司 | On-line detection and removing device for removing cigarettes of cigarette packaging machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3729636A (en) * | 1971-09-03 | 1973-04-24 | Brown & Williamson Tobacco | System for detecting loose tobacco at cigarette ends |
| CN1554558A (en) * | 2003-08-25 | 2004-12-15 | 泳 贺 | Pick-out cigarette collector for cigarette packaging machine |
| CN101020506A (en) * | 2007-03-19 | 2007-08-22 | 外商独资大树智能科技(南京)有限公司 | Empty cigarette detecting and eliminating device |
| CN201089530Y (en) * | 2007-08-31 | 2008-07-23 | 外商独资大树智能科技(南京)有限公司 | Front guard board capable of preventing cigarette-overlapping for single cigarette end missing detecting and eliminating device |
| CN201816754U (en) * | 2010-09-29 | 2011-05-04 | 中国科学院沈阳自动化研究所 | On-line detection and removal device for removing cigarette from cigarette packaging machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| USH1719H (en) * | 1992-01-28 | 1998-04-07 | Lorillard Tobacco Company | Loose end detector for tobacco articles |
| CN200957415Y (en) * | 2006-10-23 | 2007-10-10 | 东南大学 | Cigarette-inspecting sorting apparatus |
-
2010
- 2010-09-29 CN CN 201010296147 patent/CN102431668B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3729636A (en) * | 1971-09-03 | 1973-04-24 | Brown & Williamson Tobacco | System for detecting loose tobacco at cigarette ends |
| CN1554558A (en) * | 2003-08-25 | 2004-12-15 | 泳 贺 | Pick-out cigarette collector for cigarette packaging machine |
| CN101020506A (en) * | 2007-03-19 | 2007-08-22 | 外商独资大树智能科技(南京)有限公司 | Empty cigarette detecting and eliminating device |
| CN201089530Y (en) * | 2007-08-31 | 2008-07-23 | 外商独资大树智能科技(南京)有限公司 | Front guard board capable of preventing cigarette-overlapping for single cigarette end missing detecting and eliminating device |
| CN201816754U (en) * | 2010-09-29 | 2011-05-04 | 中国科学院沈阳自动化研究所 | On-line detection and removal device for removing cigarette from cigarette packaging machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105730982A (en) * | 2016-04-20 | 2016-07-06 | 苏州鸿普精密模具有限公司 | Feeding detection device of car door shackle production line |
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| CN102431668A (en) | 2012-05-02 |
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