CN102423735A - Full-automatic color spray device for circuit breaker indicators - Google Patents
Full-automatic color spray device for circuit breaker indicators Download PDFInfo
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- CN102423735A CN102423735A CN201110405839XA CN201110405839A CN102423735A CN 102423735 A CN102423735 A CN 102423735A CN 201110405839X A CN201110405839X A CN 201110405839XA CN 201110405839 A CN201110405839 A CN 201110405839A CN 102423735 A CN102423735 A CN 102423735A
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Abstract
The invention discloses a full-automatic color spray device for circuit breaker indicators. The color spray device comprises a workbench, and is characterized in that: a feeding device, a separating device and a color spray machine are arranged on the workbench in turn; a pushing device is arranged on one side of the separating device; the devices are electrically connected with a programmable logic controller (PLC); the feeding device is used for arranging the indicators in turn and feeding the indicators; the separating device is used for receiving the indicators fed by the feeding device, and stopping the operation of the feeding device and sending a signal to drive the pushing device to operate after a preset number of indicators are received; and the pushing device is used for pushing the preset number of indicators entering the separating device to the color spray machine for color spray processing. The color spray device can fully automatically finish the color spray processing of the circuit breaker indicators, and production efficiency is greatly improved.
Description
Technical field
the present invention relates to the full-automatic color spray device of a kind of breaker indicator.
Background technology
breaker indicator is the signal indicating equipment that is used to indicate circuit breaker position in the prior art, and it need carry out color spray in process of production handles, and color spray is accomplished by special color spray machine usually.There is following problems in each breaker producer in the color spray processing procedure at present: artificial indicator to be processed is delivered on the color spray machine of needs handled; Automaticity is poor; Workman's operation intensity is high, through regular meeting's operate miss, causes the indicator installation position inaccurate; Perhaps carry not in placely, cause product color spray defective.In the existing for this reason color spray processing procedure a part of color of indicator usually need manual work paint the pen coat.
in a word, the product quality uniformity of existing circuit breaker indicator color spray processing mode is poor, cost of labor is high, and efficient is low.In order to solve this difficult problem, need a kind of device that can effectively address the above problem.
Summary of the invention
the present invention seeks to: provide a kind of can accomplish automatically that breaker indicator color spray handles from the full-automatic color spray device of breaker indicator, can enhance productivity greatly.
Technical scheme of the present invention is: the full-automatic color spray device of a kind of breaker indicator; Comprise workbench; It is characterized in that being sequentially with on the said workbench pay-off, feeding-distribution device and color spray machine; Said feeding-distribution device one side is provided with material-pulling device, and above-mentioned each device all is electrically connected with the PLC controller, wherein:
Said pay-off is seen off after being used for indicator is arranged in order;
Said feeding-distribution device is used to receive the indicator of being seen off by pay-off, and after the indicator that receives reaches predetermined quantity, stops the pay-off running, sends signal simultaneously and drives the material-pulling device running;
said material-pulling device is used for that the indicator that gets into the predetermined quantity in the feeding-distribution device is pushed to the color spray machine and carries out the color spray processing.
The further technical scheme of the present invention is following:
Said pay-off, involving vibrations dish and the material rail that directly shakes that links to each other with vibrating disk;
Said feeding-distribution device comprises and material rail sub-material rail that links to each other and the photoelectric counter of being located at sub-material rail porch of directly shaking;
Said material-pulling device; Comprise a telescopic positioning device; This telescopic positioning device comprises that a pusher backstay and can drive the retractable driving device that said pusher backstay stretches on the direction of interfering indicator to be advanced, and material-pulling device comprises that also one drives the travel driving unit that said telescopic positioning device integral body is advanced towards color spray machine direction;
said vibrating disk, retractable driving device, travel driving unit and photoelectric counter all link to each other with the PLC controller; Wherein photoelectric counter is used to write down the indicator quantity that gets into the sub-material rail; And after indicator quantity reaches preset sub-material quantity; Send signal and give the PLC controller, stop the vibrating disk running, first rear drive retractable driving device and travel driving unit running simultaneously by the PLC controller.
Retractable driving device is the pusher cylinder described in
the present invention, and said pusher backstay links to each other with the pusher cylinder; Said travel driving unit comprises slide unit, slide unit guide rail and slide unit cylinder, and said slide unit guide rail and sub-material rail are arranged in parallel, and said slide unit is arranged on the slide unit guide rail, and said slide unit cylinder links to each other with slide unit, and said pusher cylinder is fixed on the slide unit.
certain above-mentioned retractable driving device and travel driving unit are the comparatively preferred form of the present invention.During practical implementation, said retractable driving device also can adopt servomotor, and travel driving unit adopts slide unit, slide unit guide rail to add the combination of servomotor, and perhaps travel driving unit directly adopts the line slideway motor.Also or, retractable driving device adopts hydraulic cylinder, and travel driving unit adopts slide unit, slide unit guide rail to add the combination of hydraulic cylinder.
are further; The present invention also comprises the UV curing machine after order is located at the color spray machine; Said UV solidifies machine and also is electrically connected with the PLC controller, and said color spray machine carries the discharging guide rail, and UV curing machine is provided with the guide rail that connects material that links to each other with the discharging guide rail.
Color spray machine and UV curing machine are routine techniques described in
the present invention, and the structure that they are concrete and operation principle the present invention no longer detail.
the present invention is when concrete work, according to each device running of program automatic synchronization of PLC controller inner setting.Concrete workflow is following: at first vibrating disk work is arranged in order indicator by certain orientation; Through the material rail that directly shakes indicator is sent into the sub-material rail then; Whether the indicator that gets in the sub-material rail through the photoelectric counter record reaches preset sub-material quantity; If quantity reaches requirement, then photoelectric counter sends signal and gives the PLC controller, drives vibrating disk by the PLC controller and quits work; Send instruction simultaneously and drive the retractable driving device running, make the pusher backstay stretch out to be blocked in the indicator of sub-material rail porch and the indicator in the material rail exit that directly shakes between.The PLC controller sends instruction again and drives the travel driving unit running then, and the indicator in the sub-material rail all is pushed in the color spray machine.Through preset and adjustment to the color spray machine; After the indicator color spray reached desirable paint width and thickness; Indicator gets into the feed lead rail that UV solidifies machine successively along the discharging guide rail of color spray machine, and the indicator that after a period of time, is cured gets into blanking groove along the discharging guide rail that UV solidifies machine.The PLC controller sends instruction and makes vibrating disk running, the above-mentioned flow process of repetitive cycling subsequently.
PLC controller and vibrating disk, retractable driving device, travel driving unit and photoelectric counter described in
the present invention, the connection control technology between color spray machine and the UV curing machine is routine techniques, no longer details among the present invention.Decide according to the actual treatment ability of the color spray machine that is adopted by the preset sub-material quantity of the indicator in the entering sub-material rail of photoelectric counter record described in the present invention simultaneously.For example certain color spray machine once can carry out color spray to 5 indicators simultaneously, and then preset sub-material quantity is 5, can certainly be less than 5.
Advantage of the present invention is:
1, the full-automatic color spray device of this breaker indicator provided by the invention can automatically be accomplished the color spray of breaker indicator and handle, and automaticity is high, thereby has improved production efficiency greatly; Behind utilization the present invention, breaker manufacturer often can obtain to exceed than in the past several-fold production capacity.
2, the full-automatic color spray device of this breaker indicator provided by the invention can automatically be accomplished the color spray of breaker indicator and handle, and compare artificial treatment, can guarantee that the uniformity of product quality is better, improve the quality of products greatly.
3, the full-automatic color spray device of this breaker indicator provided by the invention; Because the full-automatic color spray of accomplishing the breaker indicator is handled; Practiced thrift cost of labor greatly; And need not personnel during the device operation and keep an eye on, as long as production cost has further been practiced thrift in sampling observation regularly.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
Fig. 1 is the structural representation of a kind of specific embodiment of the present invention;
Fig. 2 is the concrete structure sketch map of material-pulling device among Fig. 1.
wherein: 1, workbench; 2, color spray machine; 3, PLC controller; 4, vibrating disk; 5, the material rail that directly shakes; 6, sub-material rail; 7, photoelectric counter; 8, pusher backstay; 9, pusher cylinder; 10, slide unit; 11, slide unit guide rail; 12, slide unit cylinder; 13, UV solidifies machine.
The specific embodiment
Embodiment: combine Fig. 1, shown in Figure 2; The full-automatic color spray device of this breaker indicator that present embodiment provides; Have workbench 1, be sequentially with pay-off, feeding-distribution device, color spray machine 2 and UV on the said workbench 1 and solidify machine 13, said feeding-distribution device one side is provided with material-pulling device; Also be provided with PLC controller 3 on the said workbench 1 simultaneously, wherein:
Said pay-off reaches the material rail 5 that directly shakes that links to each other with vibrating disk 4 by vibrating disk 4 and constitutes jointly;
Said feeding-distribution device is by constituting jointly with directly shake material rail 5 sub-material rail 6 that links to each other and the photoelectric counter 7 of being located at sub-material rail 6 porch;
said material-pulling device; Comprise a telescopic positioning device; This telescopic positioning device comprises that a pusher backstay 8 and can drive the retractable driving device that said pusher backstay 8 stretches on the direction of interfering indicator to be advanced, and material-pulling device comprises that also one drives the travel driving unit that said telescopic positioning device integral body is advanced towards color spray machine 2 directions.Retractable driving device described in the present embodiment is a pusher cylinder 9, and said pusher backstay 8 links to each other with pusher cylinder 9; Said travel driving unit is made up of slide unit 10, slide unit guide rail 11 and slide unit cylinder 12 jointly; Said slide unit guide rail 11 is arranged in parallel with sub-material rail 6; Said slide unit 10 is arranged on the slide unit guide rail 11; Said slide unit cylinder 12 links to each other with slide unit 10, and said pusher cylinder 9 is fixed on the slide unit 10, specifically sees shown in Figure 2.
present embodiment is when concrete work, according to each device running of program automatic synchronization of PLC controller 3 inner settings.Concrete workflow is following: at first vibrating disk 4 work are arranged in order indicator by certain orientation; Through the material rail 5 that directly shakes indicator is sent into sub-material rail 6 then; Whether the indicator that gets in the sub-material rail 6 through photoelectric counter 7 records reaches preset sub-material quantity; If quantity reaches requirement, then photoelectric counter 7 sends signal and gives PLC controller 3, drives vibrating disk 4 by PLC controller 3 and quits work; Send instruction simultaneously and drive 9 runnings of pusher cylinder, make pusher backstay 8 stretch out to be blocked in the indicator of sub-material rail 6 porch and the indicator in material rail 5 exits that directly shake between.PLC controller 3 sends instruction again and drives 12 runnings of slide unit cylinder then, and the indicator in the sub-material rail 6 all is pushed in the color spray machine 2.Through preset and adjustment to color spray machine 2; After the indicator color spray reached desirable paint width and thickness; Indicator gets into the feed lead rail that UV solidifies machine 13 successively along the discharging guide rail of color spray machine 2, and the indicator that after a period of time, is cured gets into blanking groove along the discharging guide rail that UV solidifies machine 13.PLC controller 3 sends instruction and makes vibrating disk 4 runnings, the above-mentioned flow process of repetitive cycling subsequently.
the foregoing description certainly only are explanation technical conceive of the present invention and characteristics, and its purpose is to let the people who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.The all spirit of main technical schemes is done according to the present invention equivalent transformation or modification all should be encompassed within protection scope of the present invention.
Claims (4)
1. full-automatic color spray device of breaker indicator; Comprise workbench (1); It is characterized in that being sequentially with on the said workbench (1) pay-off, feeding-distribution device and color spray machine (2); Said feeding-distribution device one side is provided with material-pulling device, and above-mentioned each device all is electrically connected with PLC controller (3), wherein:
Said pay-off is seen off after being used for indicator is arranged in order;
Said feeding-distribution device is used to receive the indicator of being seen off by pay-off, and after the indicator that receives reaches predetermined quantity, stops the pay-off running, sends signal simultaneously and drives the material-pulling device running;
Said material-pulling device is used for that the indicator that gets into the predetermined quantity in the feeding-distribution device is pushed to the color spray machine and carries out the color spray processing.
2. the full-automatic color spray device of breaker indicator according to claim 1 is characterized in that: said pay-off, involving vibrations dish (4) and the material rail (5) that directly shakes that links to each other with vibrating disk (4);
Said feeding-distribution device comprises sub-material rail (6) that links to each other with the material rail (5) that directly shakes and the photoelectric counter (7) of being located at sub-material rail (6) porch;
Said material-pulling device; Comprise a telescopic positioning device; This telescopic positioning device comprises that a pusher backstay (8) and can drive the retractable driving device that said pusher backstay (8) stretches on the direction of interfering indicator to be advanced, and material-pulling device comprises that also one drives the travel driving unit that said telescopic positioning device integral body is advanced towards color spray machine (2) direction;
Said vibrating disk (4), retractable driving device, travel driving unit and photoelectric counter (7) all link to each other with PLC controller (3); Wherein photoelectric counter (7) is used for the indicator quantity that record gets into sub-material rail (6); And after indicator quantity reaches preset sub-material quantity; Send signal and give PLC controller (3), stop vibrating disk (4) running, first rear drive retractable driving device and travel driving unit running simultaneously by PLC controller (3).
3. the full-automatic color spray device of breaker indicator according to claim 1 and 2 is characterized in that said retractable driving device is pusher cylinder (9), and said pusher backstay (8) links to each other with pusher cylinder (9); Said travel driving unit comprises slide unit (10), slide unit guide rail (11) and slide unit cylinder (12); Said slide unit guide rail (11) is arranged in parallel with sub-material rail (6); Said slide unit (10) is arranged on the slide unit guide rail (11); Said slide unit cylinder (12) links to each other with slide unit (10), and said pusher cylinder (9) is fixed on the slide unit (10).
4. the full-automatic color spray device of breaker indicator according to claim 1; It is characterized in that also comprising the UV curing machine (13) after order is located at color spray machine (2); Said UV solidifies machine (13) and also is electrically connected with PLC controller (3); Said color spray machine (2) carries the discharging guide rail, and UV curing machine (13) is provided with the guide rail that connects material that links to each other with the discharging guide rail.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110405839XA CN102423735A (en) | 2011-12-08 | 2011-12-08 | Full-automatic color spray device for circuit breaker indicators |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110405839XA CN102423735A (en) | 2011-12-08 | 2011-12-08 | Full-automatic color spray device for circuit breaker indicators |
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| CN102423735A true CN102423735A (en) | 2012-04-25 |
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| CN201110405839XA Pending CN102423735A (en) | 2011-12-08 | 2011-12-08 | Full-automatic color spray device for circuit breaker indicators |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102698908A (en) * | 2012-07-05 | 2012-10-03 | 昆山市圣吉川工业自动化设备有限公司 | Multifunctional automatic spray coating machine |
| CN106040536A (en) * | 2016-08-02 | 2016-10-26 | 上海晶璀新材料科技有限责任公司 | Full-automatic color marking machine |
| CN106427255A (en) * | 2016-12-06 | 2017-02-22 | 东莞诚兴五金制品有限公司 | Full-automatic word pressing machine |
| CN107913969A (en) * | 2017-12-26 | 2018-04-17 | 佛山市道静科技有限公司 | A kind of vibration feeding device |
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| GB968373A (en) * | 1959-10-15 | 1964-09-02 | Birwelco Ltd | Feeding apparatus for studs and ferrules in stud welding apparatus |
| CN201150905Y (en) * | 2007-12-07 | 2008-11-19 | 庄锦东 | Automatic painting system |
| CN201385007Y (en) * | 2009-06-05 | 2010-01-20 | 何兆坚 | Bolt coating machine |
| CN201634227U (en) * | 2010-04-12 | 2010-11-17 | 天津容大机电科技有限公司 | Automatic feeding mechanism of sheet metal for arc expulsion element |
| CN201770034U (en) * | 2010-08-06 | 2011-03-23 | 鼎贞(厦门)实业有限公司 | Multi-rail photo-electricity type particle counting mechanism |
| CN201868340U (en) * | 2010-11-19 | 2011-06-15 | 四川宏发电声有限公司 | Automatic soot blower of relay casing process |
| CN202377135U (en) * | 2011-12-08 | 2012-08-15 | 法泰电器（江苏）股份有限公司 | Full-automatic color spray device of indicators of breaker |
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2011
- 2011-12-08 CN CN201110405839XA patent/CN102423735A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB968373A (en) * | 1959-10-15 | 1964-09-02 | Birwelco Ltd | Feeding apparatus for studs and ferrules in stud welding apparatus |
| CN201150905Y (en) * | 2007-12-07 | 2008-11-19 | 庄锦东 | Automatic painting system |
| CN201385007Y (en) * | 2009-06-05 | 2010-01-20 | 何兆坚 | Bolt coating machine |
| CN201634227U (en) * | 2010-04-12 | 2010-11-17 | 天津容大机电科技有限公司 | Automatic feeding mechanism of sheet metal for arc expulsion element |
| CN201770034U (en) * | 2010-08-06 | 2011-03-23 | 鼎贞(厦门)实业有限公司 | Multi-rail photo-electricity type particle counting mechanism |
| CN201868340U (en) * | 2010-11-19 | 2011-06-15 | 四川宏发电声有限公司 | Automatic soot blower of relay casing process |
| CN202377135U (en) * | 2011-12-08 | 2012-08-15 | 法泰电器（江苏）股份有限公司 | Full-automatic color spray device of indicators of breaker |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102698908A (en) * | 2012-07-05 | 2012-10-03 | 昆山市圣吉川工业自动化设备有限公司 | Multifunctional automatic spray coating machine |
| CN106040536A (en) * | 2016-08-02 | 2016-10-26 | 上海晶璀新材料科技有限责任公司 | Full-automatic color marking machine |
| CN106040536B (en) * | 2016-08-02 | 2019-04-30 | 上海晶璀新材料科技有限责任公司 | Full-automatic colour code machine |
| CN106427255A (en) * | 2016-12-06 | 2017-02-22 | 东莞诚兴五金制品有限公司 | Full-automatic word pressing machine |
| CN107913969A (en) * | 2017-12-26 | 2018-04-17 | 佛山市道静科技有限公司 | A kind of vibration feeding device |
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Application publication date: 20120425 |