Summary of the invention
The hot-pressing air-blowing forming method that the purpose of this invention is to provide a kind of decoration member of automobile trunk, overcome the prior art material property poor, can not meet the basic instructions for use of car load and surface quality of workpieces poor, inaesthetic shortcoming; Can comprehensively improve the overall performance of product.
In order to reach above-mentioned purpose of design, the technical solution used in the present invention is as follows:
a kind of hot-pressing air-blowing forming method of decoration member of automobile trunk, with the ground floor wood flour board after baking oven is heated to elastomeric state, keep temperature-resistant, punch on the ground floor wood flour board, then at the second layer wood flour board of laying on the ground floor wood flour board after being heated to elastomeric state, counterdie at the ground floor wood flour board mould relative with second layer wood flour board, lay respectively nonwoven on patrix, matched moulds pressing ground floor wood flour board, second layer wood flour board and two-layer nonwoven, adopt again gases at high pressure high pressure blow-gas between ground floor wood flour board and second layer wood flour board, make the bonding formation honeycomb of ground floor wood flour board and second layer wood flour board and two-layer nonwoven, again through the pressurize cooling forming.
its flow process is: the ground floor wood flour board, second layer wood flour board location, vacuum suction ground floor wood flour board, second layer wood flour board automatic transport, by rack with the ground floor wood flour board, second layer wood flour board is sent into baking oven, the ground floor wood flour board, second layer wood flour board heats in baking oven, send and be fixed on the ground floor wood flour board in mould by rack, punch on the ground floor wood flour board, by mesh-belt conveying second layer wood flour board, second layer wood flour board is laid on the ground floor wood flour board, matched moulds, high pressure blow-gas, the pressurize cooling forming.
Described ground floor wood flour board, when second layer wood flour board heats in baking oven, lay respectively nonwoven on the counterdie of mould, patrix, and punch on the nonwoven on lower mould.
Preferably, remain on 160~180 ℃ to temperature before the pressurize cooling forming after described ground floor wood flour board, second layer wood flour board heat in baking oven.
The idiographic flow of the hot-pressing air-blowing forming method of described decoration member of automobile trunk is:
Step 1: ground floor wood flour board, second layer wood flour board are separately fixed on the material loading pallet, and by positioning rule, locate, the position line error on ground floor wood flour board position and material loading pallet is-10~+ 10mm; Ground floor wood flour board and second layer wood flour board interval 0~10mm;
Step 2: ground floor wood flour board and second layer wood flour board are distinguished vacuum suction on guipure, by guipure, drive ground floor wood flour board and the self-feeding of second layer wood flour board;
Step 3: guipure drives the ground floor wood flour board and second layer wood flour board enters in baking oven;
Step 4: start baking oven, ground floor wood flour board, second layer wood flour board homogeneous heating 75~85S in baking oven, heating-up temperature is 160~180 ℃, makes ground floor wood flour board, second layer wood flour board temperature remain on 160~180 ℃; Simultaneously lay respectively nonwoven on the counterdie of mould, patrix, and the nonwoven on the counterdie of mould is by the punch press automatic punching;
Step 5: keep ground floor wood flour board temperature at 160~180 ℃, drive the ground floor wood flour board by rack and send baking oven and deliver in mould, the nonwoven of laying on ground floor wood flour board and counterdie is fixed in mould;
Step 6: keep ground floor wood flour board temperature at 160~180 ℃, by punch press, punch on the ground floor wood flour board;
Step 7: keep ground floor wood flour board temperature at 160~180 ℃, by the second layer wood flour board of rack delivery temperature at 160~180 ℃, and second layer wood flour board is laid on the ground floor wood flour board, and the nonwoven of laying in second layer wood flour board and upper mould is relative;
Step 8: keep ground floor wood flour board, second layer wood flour board temperature at 160~180 ℃, the upper moulded of mould is carried out matched moulds on counterdie, make ground floor wood flour board, second layer wood flour board and two-layer nonwoven be interposed between upper die and lower die, the pressure of matched moulds is controlled at 120~150Ton;
Step 9: keep ground floor wood flour board, second layer wood flour board temperature at 160~180 ℃, the maintenance clamping pressure is 120~150Ton, high pressure blow-gas between ground floor wood flour board, second layer wood flour board, blow gas pressure is 5~7bar, gassing time 30~35S, under the effect in the hole on the ground floor wood flour board, bonding formation honeycomb between ground floor wood flour board, second layer wood flour board;
Step 10: the maintenance clamping pressure is 120~150Ton, and blow gas pressure is 5~7bar, and to the ground floor wood flour board, that second layer wood flour board carries out pressurize is cooling, be 40~50S cool time, is cooled to get final product after normal temperature.
Preferably, described rack absorption ground floor wood flour board is during with second layer wood flour board, and the interior vacuum of rack is less than-0.7Bar.
Preferably, described while punching on the ground floor wood flour board, the air pressure of punching cylinder is 6~7Bar.
Preferably, the stroke of described guipure is 290~300mm; The rotating speed of guipure is 32 ± 1HZ; The advance and retreat speed of guipure is 46 ± 1HZ, adopts the mode of rolling feeding limit, guipure limit linear feeding.
Preferably, described ground floor wood flour board, second layer wood flour board surface zero lap fold, drawing crack.
Preferably, described ground floor wood flour board, second layer wood flour board are positioned on guipure by the guipure locating piece.
The beneficial effect of the hot-pressing air-blowing forming method of decoration member of automobile trunk of the present invention is: owing to adopting gases at high pressure to blow, finalize the design, interiors of products can form honeycomb, four layers of honeycomb of this process using, can promote to greatest extent the bulk strength of wood flour board, comprehensively improve the overall performance of product; Simultaneously, the method that adopts gases at high pressure to blow and finalize the design, make the product upper and lower surface can reasonably increase the top layer ornament, and then improve product surface quality.
Owing to adopting new material, avoid the pernicious gas volatilization, meet test requirements document; Nonwoven (350g/m2 acupuncture) fabric is adopted on top layer, and piece surface is more soft, richer texture; Single-piece circulation beat is 120S, adopts this mode, compares former technique, more saves manufacturing cost; In the situation of all parameter stabilities, use this technique, percent defective can be controlled below 2%.
The specific embodiment
Below optimum implementation of the present invention is described in further detail.
The specific embodiment 1:
Step 1: ground floor wood flour board, second layer wood flour board are separately fixed on the material loading pallet, and by positioning rule, locate, the position line error on ground floor wood flour board position and material loading pallet is 8mm; Ground floor wood flour board and second layer wood flour board interval 8mm;
Step 2: ground floor wood flour board and second layer wood flour board are distinguished vacuum suction on guipure, drive ground floor wood flour board and the self-feeding of second layer wood flour board by guipure, the vacuum when described guipure absorption ground floor wood flour board and second layer wood flour board in guipure is-0.8Bar;
Step 3: guipure drives the ground floor wood flour board and second layer wood flour board enters in baking oven;
Step 4: start baking oven, ground floor wood flour board, second layer wood flour board homogeneous heating 75S in baking oven, heating-up temperature is 170 ℃, makes ground floor wood flour board, second layer wood flour board temperature remain on 170 ℃; During heating, both sides, up and down nonwoven is fixed on the upper die and lower die of mould in advance, and passes through the punch press automatic punching on the nonwoven on counterdie.
Step 5: keep ground floor wood flour board temperature at 170 ℃, drive the ground floor wood flour board by rack and send baking oven and deliver in mould, ground floor wood flour board and nonwoven are fixed in mould;
Step 6: keep ground floor wood flour board temperature more than 160 ℃, by punch press, punch on the ground floor wood flour board, the punching air pressure of punching cylinder is 6Bar;
Step 7: keep ground floor wood flour board temperature more than 160 ℃, by the second layer wood flour board of rack delivery temperature at 170 ℃, and second layer wood flour board is laid on the ground floor wood flour board, and the nonwoven of laying in second layer wood flour board and upper mould is relative;
Step 8: keep ground floor wood flour board, second layer wood flour board temperature more than 160 ℃, the upper moulded of mould is carried out matched moulds on counterdie, make ground floor wood flour board, second layer wood flour board and two-layer nonwoven be interposed between upper die and lower die, the pressure of matched moulds is controlled at 120Ton;
Step 9: keep ground floor wood flour board, second layer wood flour board and two-layer nonwoven temperature more than 160 ℃, the maintenance clamping pressure is 120Ton, high pressure blow-gas between ground floor wood flour board, second layer wood flour board, blow gas pressure is 6bar, gassing time 35S, under the effect in the hole on the ground floor wood flour board, bonding formation honeycomb between ground floor wood flour board, second layer wood flour board;
Step 10: the maintenance clamping pressure is 120Ton, and blow gas pressure is 6bar, and to the ground floor wood flour board, that second layer wood flour board carries out pressurize is cooling, be 40S cool time, is cooled to get final product after normal temperature.
The specific embodiment 2:
Step 1: ground floor wood flour board, second layer wood flour board are separately fixed on the material loading pallet, and by positioning rule, locate, the position line error on ground floor wood flour board position and material loading pallet is-8mm; Ground floor wood flour board and second layer wood flour board interval 5mm;
Step 2: ground floor wood flour board and second layer wood flour board are distinguished vacuum suction on guipure, drive ground floor wood flour board and the self-feeding of second layer wood flour board by guipure, the vacuum when described guipure absorption ground floor wood flour board and second layer wood flour board in guipure is-0.8Bar;
Step 3: guipure drives the ground floor wood flour board and second layer wood flour board enters in baking oven;
Step 4: start baking oven, ground floor wood flour board, second layer wood flour board homogeneous heating 85S in baking oven, heating-up temperature is 180 ℃, makes ground floor wood flour board, second layer wood flour board temperature remain on 180 ℃; During heating, both sides, up and down nonwoven is fixed on the upper die and lower die of mould in advance, and passes through the punch press automatic punching on the nonwoven on counterdie.
Step 5: keep ground floor wood flour board temperature at 180 ℃, drive the ground floor wood flour board by rack and send baking oven and deliver in mould, ground floor wood flour board and nonwoven are fixed in mould;
Step 6: keep ground floor wood flour board temperature more than 170 ℃, by punch press, punch on the ground floor wood flour board, the punching air pressure of punching cylinder is 7Bar;
Step 7: keep ground floor wood flour board temperature more than 170 ℃, by the second layer wood flour board of rack delivery temperature at 180 ℃, and second layer wood flour board is laid on the ground floor wood flour board, and the nonwoven of laying in second layer wood flour board and upper mould is relative;
Step 8: keep ground floor wood flour board, second layer wood flour board temperature more than 170 ℃, the upper moulded of mould is carried out matched moulds on counterdie, make ground floor wood flour board, second layer wood flour board and two-layer nonwoven be interposed between upper die and lower die, the pressure of matched moulds is controlled at 150Ton;
Step 9: keep ground floor wood flour board, second layer wood flour board and two-layer nonwoven temperature more than 170 ℃, the maintenance clamping pressure is 150Ton, high pressure blow-gas between ground floor wood flour board, second layer wood flour board, blow gas pressure is 7bar, gassing time 30S, under the effect in the hole on the ground floor wood flour board, bonding formation honeycomb between ground floor wood flour board, second layer wood flour board;
Step 10: the maintenance clamping pressure is 150Ton, and blow gas pressure is 7bar, and to the ground floor wood flour board, that second layer wood flour board carries out pressurize is cooling, be 50S cool time, is cooled to get final product after normal temperature.
The specific embodiment 3:
Step 1: ground floor wood flour board, second layer wood flour board are separately fixed on the material loading pallet, and by positioning rule, locate, the position line error on ground floor wood flour board position and material loading pallet is 3mm; Ground floor wood flour board and second layer wood flour board interval 10mm;
Step 2: ground floor wood flour board and second layer wood flour board are distinguished vacuum suction on guipure, drive ground floor wood flour board and the self-feeding of second layer wood flour board by guipure, the vacuum when described guipure absorption ground floor wood flour board and second layer wood flour board in guipure is-0.9Bar;
Step 3: guipure drives the ground floor wood flour board and second layer wood flour board enters in baking oven;
Step 4: start baking oven, ground floor wood flour board, second layer wood flour board homogeneous heating 80S in baking oven, heating-up temperature is 170 ℃, makes ground floor wood flour board, second layer wood flour board temperature remain on 170 ℃; During heating, both sides, up and down nonwoven is fixed on the upper die and lower die of mould in advance, and passes through the punch press automatic punching on the nonwoven on counterdie.
Step 5: keep ground floor wood flour board temperature at 170 ℃, drive the ground floor wood flour board by rack and send baking oven and deliver in mould, ground floor wood flour board and nonwoven are fixed in mould;
Step 6: keep ground floor wood flour board temperature more than 160 ℃, by punch press, punch on the ground floor wood flour board, the punching air pressure of punching cylinder is 6.5Bar;
Step 7: keep ground floor wood flour board temperature more than 160 ℃, by the second layer wood flour board of rack delivery temperature at 170 ℃, and second layer wood flour board is laid on the ground floor wood flour board, and the nonwoven of laying in second layer wood flour board and upper mould is relative;
Step 8: keep ground floor wood flour board, second layer wood flour board temperature more than 160 ℃, the upper moulded of mould is carried out matched moulds on counterdie, make ground floor wood flour board, second layer wood flour board and two-layer nonwoven be interposed between upper die and lower die, the pressure of matched moulds is controlled at 135Ton;
Step 9: keep ground floor wood flour board, second layer wood flour board and two-layer nonwoven temperature more than 160 ℃, the maintenance clamping pressure is 135Ton, high pressure blow-gas between ground floor wood flour board, second layer wood flour board, blow gas pressure is 6.5bar, gassing time 33S, under the effect in the hole on the ground floor wood flour board, bonding formation honeycomb between ground floor wood flour board, second layer wood flour board;
Step 10: the maintenance clamping pressure is 135Ton, and blow gas pressure is 6.5bar, and to the ground floor wood flour board, that second layer wood flour board carries out pressurize is cooling, be 45S cool time, is cooled to get final product after normal temperature.
Following table is that the method for the invention and traditional handicraft are made the properties of product table of comparisons:
In sum, with traditional handicraft, compare, method of the present invention properties of product in anti-mist test, smell test are improved; Burst size of methanal, content of beary metal, the compressive property of its product are greatly improved simultaneously, meet Application standard, meet user demand.
This specific embodiment is the preferred embodiments of the present invention, can not limit the present invention, and concrete every rights protection scope is defined by the claims.