CN102381047A - Noncontact continuous printing method for ceramic surface - Google Patents
Noncontact continuous printing method for ceramic surface Download PDFInfo
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- CN102381047A CN102381047A CN2011102255092A CN201110225509A CN102381047A CN 102381047 A CN102381047 A CN 102381047A CN 2011102255092 A CN2011102255092 A CN 2011102255092A CN 201110225509 A CN201110225509 A CN 201110225509A CN 102381047 A CN102381047 A CN 102381047A
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Abstract
The invention discloses a noncontact continuous printing method for a ceramic surface, belonging to the technical field of ceramic printing. The method comprises the following steps of: preparing an inorganic pigment into liquid ink which mainly comprises certain metal ions, such as Zr-Si-Pi ions adopted for yellow ink, Sn-Cr-Ca-Si ions adopted for red ink, Zr-V-Si ions adopted for blue ink and Cr-Fe-Ni-Mn ions adopted for black ink; and when a ceramic blank is conveyed below a spray head by using a conveying belt, sensing through a laser sensing system above the belt, automatically controlling every ink point with a computer program, and continuously and uniformly applying ink to the surface of the ceramic blank by using a spray head of which the natural resolution is 400-700 dpi. According to the method, short time is consumed, and product patterns made by using the high-resolution spray head are rich and vivid. Moreover, a function of automatically collecting waste ink is realized, and the recovered ink can be reused, so that the method plays a role in protecting the environment.
Description
Technical field
A kind of contactless continuous printing process that is used for ceramic surface belongs to the ceramic printing technical field.This contactless continuous printing is controlled by computer program automatically, adopts high-resolution shower nozzle that ink printing is surperficial to ceramic body, and product color is rich in texture, and color is abundant.
Background technology
Along with improving constantly of living standards of the people, pottery no longer is confined to handicraft or daily necessities, and it just wins vast market prospect with high situation as a kind of ornament materials of building trade.The decoration of the ceramic product for example color, decorative pattern etc. of ceramic surface promotes the import and export of product measuring very important effect to improving the class of pottery.The printing process of ceramic surface is divided into direct printing and indirect printing dual mode.Directly printing mainly is ink jet printing, and indirect printing comprises serigraphy and the digital ceramic marble paper technology of printing.The indirect printing mode is because its technology is complicated, and the production cycle, long the grade limited to the application of these class methods.
Summary of the invention
The contactless printing process and the technology of a kind of ceramic surface disclosed by the invention.A kind of ink jet printing of ceramic surface is provided, and this explained hereafter efficient is high, and can collect useless China ink automatically, realizes the utilization once more of useless China ink, practices thrift natural resources, has environment protection significance.
Technical scheme of the present invention: a kind of contactless continuous printing process that is used for ceramic tile surface is mixed with inorganic ink with colorant and ethanol, with the inorganic ink of all kinds print cartridge of packing into; Through computer system control inorganic ink is connected to shower nozzle; Shower nozzle is sprayed onto the ceramic tile blank surface with inorganic ink, the promptly contactless pattern that is printed as continuously, and spontaneous curing becomes decorative pattern; And printing ink firm attached to glaze laminar surface difficult drop-off, be the finished product ceramic tile through kiln oven dry, after burning till.
Red, yellow, blue and black four kinds of colors that said colorant is selected for use; Yellow material adopts the Zr-Si-Pr ion; Red stain adopts the Sn-Cr-Ca-Si ion, and blue adopts the Zr-V-Si ion, and the black material adopts the Cr-Fe-Ni-Mn ion; Adopt micro-nano high speed mill respectively the particulate of particle diameter less than 0.5 μ m to be processed in abrasive lapping of all kinds, itself and alcohols material are hybridly prepared into inorganic ink.
The specific gravity control of said inorganic ink is at 1.35 g/mm
3, viscosity Control is at 135mPa.s.
It is 512/35 high accuracy Polaris shower nozzle of 400-700dpi that said shower nozzle adopts nature resolution ratio; These nozzle tip arrangement become 4 rows, 11 row; Accurately each ink dot of control injects main print cartridge by blue, yellow, red, black order with inorganic ink of all kinds respectively, with the computer automatic control system inorganic ink is connected to shower nozzle from main print cartridge; The shower nozzle below is equipped with belt conveyor; The batch turning wheel, the width adjusting handle can make ceramic tile blank in transmission course, can not take place because of excessive velocities or cross to influence the effect of printing slowly.
Said print cartridge is divided into main print cartridge and secondary print cartridge, and main print cartridge directly links to each other with above-mentioned shower nozzle, and main simultaneously print cartridge links to each other with the secondary print cartridge; When the printing ink in the main print cartridge exhausted, the printing ink of secondary print cartridge can inject main print cartridge, and Compact Design has been saved the plenty of time; Reduce the time that printing intermediate link is added ink; The interruption of ink supply do not occur in the print procedure and influence production, realize printing continuously, guarantee with batch product zero color difference.
Other is provided with the waste ink collecting bottle and has the waste ink collecting function, and the useless China ink that is taken back by blotter in the main print cartridge print procedure is collected into the waste ink collecting bottle through conduit, focuses on again.
Said ceramic tile blank is transported to ceramic tile blank below the shower nozzle with conveyer belt, and through laser induced system, computer program is controlled automatically, and shower nozzle is sprayed onto printing ink above the ceramic tile blank according to the pattern of setting.
Distance between shower nozzle and the ceramic tile blank is 10mm.
Beneficial effect of the present invention: ink jet printing is as one of direct printing technology, and the operation principle of the inventive method is: based on the basic theories of color science, by computer program automated control chart case, let printing ink in nozzle, spray one jet of formation.It has following advantage with traditional a series of indirect printing compared with techniques: (1) need not to contact, and need not trans-printing, and is easy and simple to handle, enhances productivity.(2) mechanization, automaticity is high, has achieved the continuous production of this technology, and the staff is easy and simple to handle.(3) high-resolution nozzle can accurately be applied to billet surface with pigment of all kinds, and pattern color is abundant, has texture.(4) computer is controlled out the China ink amount automatically according to the pattern of setting, and the pattern color that prints off is abundant, and color and luster is rich in texture, and pattern is true to nature, and product specification promotes significantly.(5) this technology pollution is little, practices thrift printing ink, and the present invention also has the waste ink collecting function, and this useless China ink can be recycled once more, reduces the waste discharge amount simultaneously.
The specific embodiment
Below in conjunction with instantiation, the present invention is done further elaboration, but the specific embodiment of the present invention is not limited thereto.
Embodiment 1
Printed patterns with contactless printing technology making ceramic surface may further comprise the steps:
(1) opens related all facilities power supply, and program is imported computer according to the preprinted pattern.
(2) preliminary treatment is done on ceramic body to be printed surface, after cleaning finished, conveyer belt was delivered to the shower nozzle below with ceramic body, and the distance of control base substrate and shower nozzle is 10mm.
(3) after the induction of laser induced system, each color ink is attached to the ceramic tile blank surface through shower nozzle, forms rich color, pattern true to nature.
(4) through spontaneous curing 1-2min, again through oven dry, sintering product.
Embodiment 2
Compare with traditional glue roller printing, contactless ink jet printing has embodied the superiority of quickness and high efficiency.If adopt glue roller printing, need 5 days in advance beginning laboratories to join the glaze test in a small amount, confirm color.Again prescription being gone to the enamel frit makeing personnel after color is checked colors and accomplished prepares according to output in a large number.After accomplishing, preparation carries out the glaze inspection by testing crew again.Color has deviation need adjust again, confirm, the flow process more complicated.Reach the standard grade add glaze when needing after producing control by the production operation personnel, to version, choose useless brick.Change glue roller printing into ink jet printing mode production at present.Layout directly imports ink-jet decorating machine, after the machine input instruction, directly pattern is printed on the base face.Process convenient, quick.As ordinary production immediately after operating personnel start computer and clean automatically print defect appears.
Embodiment 3
This contactless mode of printing is suitable for little order production very much, and the client who has requires in the short time, to accomplish usually.1,20,000 square metre order for example, its pattern is drafted by the client, 5 days delivery dates.If adopt the glue roller printing work pattern, needed to deliver goods in 9 days at least, can't accomplish this order at all on schedule.This time we use ink jet printing mode instead.Design Treatment, color adjustment were promptly accomplished, were promptly put into production in second day in one day, carry the previous day and just accomplished order production, and the row yielding average out to has demonstrated fully the advantage of ink jet printing more than 98%.
The foregoing description is the more excellent embodiment of the present invention; But embodiment of the present invention is not restricted to the described embodiments; Other any do not deviate from change, modification, combination, the simplification of being done under spirit of the present invention and the principle; All should be the substitute mode of equivalence, include within protection scope of the present invention.
Claims (7)
1. a contactless continuous printing process that is used for ceramic tile surface is characterized in that, colorant and ethanol are mixed with inorganic ink; With the inorganic ink of all kinds print cartridge of packing into, through computer system control inorganic ink is connected to shower nozzle, shower nozzle is sprayed onto the ceramic tile blank surface with inorganic ink; It is the contactless pattern that is printed as continuously; Spontaneous curing becomes decorative pattern, and printing ink firm attached to glaze laminar surface difficult drop-off, be the finished product ceramic tile through kiln oven dry, after burning till.
2. printing process according to claim 1 is characterized in that, red, yellow, blue and black four kinds of colors that said colorant is selected for use; Yellow material adopts the Zr-Si-Pr ion; Red stain adopts the Sn-Cr-Ca-Si ion, and blue adopts the Zr-V-Si ion, and the black material adopts the Cr-Fe-Ni-Mn ion; Adopt micro-nano high speed mill respectively the particulate of particle diameter less than 0.5 μ m to be processed in abrasive lapping of all kinds, itself and alcohols material are hybridly prepared into inorganic ink.
3. printing process according to claim 1 is characterized in that the specific gravity control of said inorganic ink is at 1.35 g/mm
3, viscosity Control is at 135mPa.s.
4. printing process according to claim 1 is characterized in that, it is 512/35 high accuracy Polaris shower nozzle of 400-700dpi that said shower nozzle adopts nature resolution ratio; These nozzle tip arrangement become 4 rows, 11 row; Accurately each ink dot of control injects main print cartridge by blue, yellow, red, black order with inorganic ink of all kinds respectively, with the computer automatic control system inorganic ink is connected to shower nozzle from main print cartridge; The shower nozzle below is equipped with belt conveyor; The batch turning wheel, the width adjusting handle makes ceramic tile blank in transmission course, can not take place because of excessive velocities or cross to influence the effect of printing slowly.
5. printing process according to claim 1 is characterized in that, said print cartridge is divided into main print cartridge and secondary print cartridge; Main print cartridge directly links to each other with above-mentioned shower nozzle; Main simultaneously print cartridge links to each other with the secondary print cartridge, and when the printing ink in the main print cartridge exhausted, the printing ink of secondary print cartridge can inject main print cartridge; Realize printing continuously, guarantee with batch product zero color difference; Other has the waste ink collecting bottle to have the waste ink collecting function, and the useless China ink that is taken back by blotter in the main print cartridge print procedure is collected into the waste ink collecting bottle through conduit, focuses on again.
6. printing process according to claim 1; It is characterized in that said ceramic tile blank is transported to ceramic tile blank below the shower nozzle with conveyer belt, through laser induced system; Computer program is controlled automatically, and shower nozzle is sprayed onto printing ink above the ceramic tile blank according to the pattern of setting.
7. printing process according to claim 1 is characterized in that, the distance between shower nozzle and the ceramic tile blank is 10mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102255092A CN102381047A (en) | 2011-08-08 | 2011-08-08 | Noncontact continuous printing method for ceramic surface |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102255092A CN102381047A (en) | 2011-08-08 | 2011-08-08 | Noncontact continuous printing method for ceramic surface |
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| CN102381047A true CN102381047A (en) | 2012-03-21 |
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| CN2011102255092A Pending CN102381047A (en) | 2011-08-08 | 2011-08-08 | Noncontact continuous printing method for ceramic surface |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308971A (en) * | 2014-10-16 | 2015-01-28 | 佛山市博晖机电有限公司 | Ceramic laser material distribution method and ceramic laser printing material distribution device |
| CN104893407A (en) * | 2015-05-29 | 2015-09-09 | 淄博陶正陶瓷颜料有限公司 | Black laser printing ink and production method thereof |
| CN107902905A (en) * | 2017-11-29 | 2018-04-13 | 佛山市华力达材料科技有限公司 | A kind of production technology of ceramic tile |
| CN109050000A (en) * | 2018-07-02 | 2018-12-21 | 佛山市东鹏陶瓷有限公司 | It is printed for ceramic tile inkjet online to version method and using its production system |
| CN109624522A (en) * | 2019-01-09 | 2019-04-16 | 南京华信藤仓光通信有限公司 | A kind of adjustable spray code spraying apparatus of high precision position |
| CN114347669A (en) * | 2022-01-19 | 2022-04-15 | 洪婉玲 | Building ceramic tile surface pattern spouts seal equipment |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308971A (en) * | 2014-10-16 | 2015-01-28 | 佛山市博晖机电有限公司 | Ceramic laser material distribution method and ceramic laser printing material distribution device |
| CN104893407A (en) * | 2015-05-29 | 2015-09-09 | 淄博陶正陶瓷颜料有限公司 | Black laser printing ink and production method thereof |
| CN107902905A (en) * | 2017-11-29 | 2018-04-13 | 佛山市华力达材料科技有限公司 | A kind of production technology of ceramic tile |
| CN109050000A (en) * | 2018-07-02 | 2018-12-21 | 佛山市东鹏陶瓷有限公司 | It is printed for ceramic tile inkjet online to version method and using its production system |
| CN109050000B (en) * | 2018-07-02 | 2019-08-20 | 佛山市东鹏陶瓷有限公司 | It is printed for ceramic tile inkjet online to version method and using its production system |
| CN109624522A (en) * | 2019-01-09 | 2019-04-16 | 南京华信藤仓光通信有限公司 | A kind of adjustable spray code spraying apparatus of high precision position |
| CN114347669A (en) * | 2022-01-19 | 2022-04-15 | 洪婉玲 | Building ceramic tile surface pattern spouts seal equipment |
| CN114347669B (en) * | 2022-01-19 | 2023-08-08 | 广东宇邦陶瓷有限公司 | Building ceramic tile surface pattern spray printing equipment |
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Application publication date: 20120321 |
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