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CN102312032A - Device for producing spongy iron - Google Patents

Device for producing spongy iron Download PDF

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Publication number
CN102312032A
CN102312032A CN201110320934A CN201110320934A CN102312032A CN 102312032 A CN102312032 A CN 102312032A CN 201110320934 A CN201110320934 A CN 201110320934A CN 201110320934 A CN201110320934 A CN 201110320934A CN 102312032 A CN102312032 A CN 102312032A
Authority
CN
China
Prior art keywords
chamber
sponge iron
funnel
heater
blast inlet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201110320934A
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Chinese (zh)
Inventor
董振东
刘同清
郝丙星
樊仁文
付建华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANDONG DAOCHENG ENGINEERING TECHNOLOGY CO LTD
Original Assignee
SHANDONG DAOCHENG ENGINEERING TECHNOLOGY CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANDONG DAOCHENG ENGINEERING TECHNOLOGY CO LTD filed Critical SHANDONG DAOCHENG ENGINEERING TECHNOLOGY CO LTD
Priority to CN201110320934A priority Critical patent/CN102312032A/en
Publication of CN102312032A publication Critical patent/CN102312032A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a device for producing spongy iron. The device for producing spongy iron comprises a furnace body. An inlet located at the top of the furnace body is provided with a water seal tank. A lower end of a furnace lid is extended into the water seal tank. A reduction reaction chamber and a cooling chamber are arranged orderly in the furnace body from top to bottom. An upper funnel and a lower funnel are arranged orderly at the bottom of the cooling chamber from top to bottom. An upper wind chamber and a lower wind chamber are arranged respectively at outer sides of the upper funnel and the lower funnel. The upper wind chamber and the lower wind chamber are communicated with upper and lower air inlets located at a lower part of a blowing device arranged between inner sides of the upper funnel and the lower funnel. The upper air inlet located at a side of the upper wind chamber and the lower air inlet located at a side of the lower wind chamber are connected respectively with a cooling air supply. The bottom of the lower funnel is provided with a discharge hole. An end of a chute connected to the discharge hole extends to a material receiving end of a discharge belt. The device for producing spongy iron has the advantages of simple structure, reasonable design, small volume, good operation convenience and low investment cost.

Description

A kind of device of producing sponge iron
Technical field:
The present invention relates to a kind of device of producing sponge iron.
Background technology:
The sponge iron production of China at present mainly relies on Thermal Equipment productions such as tunnel, rotary kiln, annular reduction furnace, establishes one's own system, and equipment volume is big, and construction investment is big, and production operation is complicated.
Summary of the invention:
The invention provides a kind of device of producing sponge iron, it is simple in structure, and is reasonable in design, and volume is little, uses easy to operately, invests for a short time, has solved the problem that exists in the prior art.
The present invention solves the problems of the technologies described above the technical scheme that is adopted to be: it comprises body of heater, is provided with water sealed tank in the ingress, top of body of heater, and the bell lower end is stretched in the water sealed tank; Be provided with reduction reaction chamber and cooling room from top to bottom successively in body of heater inside; Be provided with upper hopper and following funnel from top to bottom successively in the bottom of cooling room; The outside at upper hopper and following funnel is respectively equipped with windward chamber and leeward chamber; Windward chamber and leeward chamber respectively be located at upper hopper and be communicated with the inboard intermediary air-blast device of following funnel bottom blast inlet, the last blast inlet of windward chamber and leeward chamber one side and following blast inlet respectively with cool off source of the gas and link to each other; Bottom at following funnel is provided with discharge port, and the chute end that discharge port connects extends the outfeed belt material receiving end.
Above outfeed belt, be provided with the sponge iron retrieving arrangement.
Said sponge iron retrieving arrangement is an electro-magnet.
Be provided with the rotary seal valve at the discharge port place.
Be provided with the circular channel in the outside, body of heater middle part, the circular channel is inboard to be communicated with cooling room top, and the outside, circular channel links to each other with residual neat recovering system through pipeline; The last blast inlet that is located at windward chamber and leeward chamber one side and following blast inlet respectively with residual neat recovering system in the recirculation blower air outlet link to each other.
On the sidewall of the furnace body on reduction reaction chamber top, be provided with somely to symmetrically arranged heat-accumulating burner, the outer end of heat-accumulating burner links to each other with combustion control system respectively.
The present invention adopts such scheme, and is simple in structure, reasonable in design, and volume is little, uses easy to operately, invests little.
Description of drawings:
Fig. 1 is a structural representation of the present invention.
Among the figure, 1, body of heater; 2, water sealed tank; 3, bell; 4, reduction reaction chamber; 5, cooling room; 6, upper hopper; 7, following funnel; 8, windward chamber; 9, leeward chamber; 10, air-blast device; 11, go up blast inlet; 12, following blast inlet; 13, discharge port; 14, chute; 15, outfeed belt; 16, sponge iron retrieving arrangement; 17, circular channel; 18, heat-accumulating burner.
Embodiment:
For clearly demonstrating the technical characterstic of this programme, below through embodiment, and combine its accompanying drawing, the present invention is set forth in detail.
Shown in figure, the present invention includes body of heater 1, be provided with water sealed tank 2 in the ingress, top of body of heater 1, bell 3 lower ends are stretched in the water sealed tank 2; Be provided with reduction reaction chamber 4 and cooling room 5 from top to bottom successively in body of heater 1 inside; Be provided with upper hopper 6 and following funnel 7 from top to bottom successively in the bottom of cooling room 5; The outside at upper hopper 6 and following funnel 7 is respectively equipped with windward chamber 8 and leeward chamber 9; Windward chamber 8 and leeward chamber 9 respectively be located at upper hopper 6 and be communicated with following funnel 7 inboard intermediary air-blast device 10 bottom blast inlets, the last blast inlet 11 of windward chamber 8 and leeward chamber 9 one sides and following blast inlet 12 respectively with cool off source of the gas and link to each other; Bottom at following funnel 7 is provided with discharge port 13, and chute 14 ends that discharge port 13 connects extend outfeed belt 15 material receiving ends.
Above outfeed belt 15, be provided with sponge iron retrieving arrangement 16.Can the finished product sponge iron that reduction obtains be separated with coke, satisfy the production needs of high-quality product.
Said sponge iron retrieving arrangement 16 is an electro-magnet.
In discharge port 13 places, be provided with the rotary seal valve.
Be provided with circular channel 17 in the outside, body of heater 1 middle part, 17 inboards, circular channel are communicated with cooling room 5 tops, and 17 outsides, circular channel link to each other with residual neat recovering system through pipeline; The last blast inlet 11 that is located at windward chamber 8 and leeward chamber 9 one sides and following blast inlet 12 respectively with residual neat recovering system in the recirculation blower air outlet link to each other.Can the heat energy that countercurrent flow in cooling room 5 obtains be delivered to residual neat recovering system and utilize, having solved traditional sponge iron production waste heat complementary energy can not recycle, for no reason the problem of waste.
On body of heater 1 sidewall on reduction reaction chamber 4 tops, be provided with somely to symmetrically arranged heat-accumulating burner 18, the outer end of heat-accumulating burner 18 links to each other with combustion control system respectively.When the temperature in the reduction reaction chamber 4 reduces; Can control through combustion control system and some heat-accumulating burner 18 carried out instantaneous reheat in reduction reaction chamber 4; To satisfy sponge iron oven dry finished product protocorm reductive condition, guarantee the abundant reduction of sponge iron oven dry finished product protocorm.
During use; Red-hot coke and sponge iron oven dry finished product protocorm packed into according to a certain percentage simultaneously go up batch can; Lift the feeding mouth place of body of heater 1 then by feeding system, open bell 3, the red-hot coke in the last batch can and sponge iron oven dry finished product protocorm is packed in the body of heater 1.Body of heater 1 interior red-hot coke and the sponge iron of packing into dried the reduction reaction chamber 4 that the finished product protocorm at first gets into body of heater 1 top; This place's furnace temperature is more than 1000 ℃; This position is absolute reducing atmosphere; Very help the inside reduction of sponge iron, final sponge iron oven dry finished product protocorm is accomplished the reducing process of built-in carbon sponge iron in reduction reaction chamber 4.When the temperature in the reduction reaction chamber 4 reduces; Can control some on body of heater 1 sidewall through combustion control system heat-accumulating burner 18 is carried out instantaneous reheat in reduction reaction chamber 4; To satisfy sponge iron oven dry finished product protocorm reductive condition, guarantee the abundant reduction of sponge iron oven dry finished product protocorm.Sponge iron oven dry finished product protocorm obtains the finished product sponge iron behind the certain hour high temperature reduction; The finished product sponge iron drops in the cooling room 5 of body of heater 1 bottom with the coke around it; The cold inertness gas that blows through the cooling source of the gas gets into windward chamber 8 and leeward chamber 9 through last blast inlet 11 and following blast inlet 12; Jet from bottom to top through air-blast device 10 again and get into finished product sponge iron and coke in the cooling room 5; Cold inert gas and finished product sponge iron and coke carry out countercurrent flow, and hot gas rises through the circular channel and 17 to get into residual neat recovering systems and carry out waste heat recovery and utilize.The hot gas that reclaims heat through residual neat recovering system becomes cold inertness gas again; Recirculation blower through residual neat recovering system gets into windward chamber 8 and leeward chamber 9 through last blast inlet 11 and following blast inlet 12 again, jets from bottom to top to send into again through air-blast device 10 again and carries out countercurrent flow in the cooling room 5.Finished product sponge iron behind the cold inertness gas converting heat and coke the warp discharge port 13 of funnel 7 bottoms are down come out of the stove, and the tapping temperature of finished product spongy mass is generally less than 180 ℃.The finished product sponge iron of coming out of the stove from discharge port 13 falls on the outfeed belt 15 through chute 14; When the sponge iron of producing is used for the less demanding low grade products of the quality of production; If the proportioning of sponge iron is fixed; Can not open the sponge iron retrieving arrangement 16 of outfeed belt 15 tops, finished product sponge iron on the outfeed belt 15 not done with cold coke separated, directly be admitted to blast furnace and get final product; When the sponge iron of producing is used for the demanding expensive goods of the quality of production, open the sponge iron retrieving arrangement 16 of outfeed belt 15 tops, utilize electro-magnet than strong suction, with the sucking-off of finished product sponge iron, deliver to corresponding smelting device through other conveyer again.
Adopt device for producing sponge iron of the present invention, simple in structure, reasonable in design, volume is little, uses easy to operately, invests little; And; Produce all inflammable gass and the high temperature sensible heat (more than 1000 ℃) that produce in the sponge iron process and all can obtain efficient and rational utilization; Produce waste heat complementary energy and can not recycle thereby solved traditional sponge iron, the problem of waste has for no reason reached the purpose of energy-saving and emission-reduction.
Above-mentioned embodiment can not be as the restriction to protection domain of the present invention, and for the technician in present technique field, any alternate modification or conversion that embodiment of the present invention is made all drop in protection scope of the present invention.
The present invention does not detail part, is those skilled in the art of the present technique's known technology.

Claims (6)

1. device of producing sponge iron, it is characterized in that: comprise body of heater, be provided with water sealed tank in the ingress, top of body of heater, the bell lower end is stretched in the water sealed tank; Be provided with reduction reaction chamber and cooling room from top to bottom successively in body of heater inside; Be provided with upper hopper and following funnel from top to bottom successively in the bottom of cooling room; The outside at upper hopper and following funnel is respectively equipped with windward chamber and leeward chamber; Windward chamber and leeward chamber respectively be located at upper hopper and be communicated with the inboard intermediary air-blast device of following funnel bottom blast inlet, the last blast inlet of windward chamber and leeward chamber one side and following blast inlet respectively with cool off source of the gas and link to each other; Bottom at following funnel is provided with discharge port, and the chute end that discharge port connects extends the outfeed belt material receiving end.
2. a kind of device of producing sponge iron according to claim 1 is characterized in that: above outfeed belt, be provided with the sponge iron retrieving arrangement.
3. a kind of device of producing sponge iron according to claim 2 is characterized in that: said sponge iron retrieving arrangement is an electro-magnet.
4. a kind of device of producing sponge iron according to claim 1 and 2 is characterized in that: be provided with the rotary seal valve at the discharge port place.
5. a kind of device of producing sponge iron according to claim 1 and 2 is characterized in that: be provided with the circular channel in the outside, body of heater middle part, the circular channel is inboard to be communicated with cooling room top, and the outside, circular channel links to each other with residual neat recovering system through pipeline; The last blast inlet that is located at windward chamber and leeward chamber one side and following blast inlet respectively with residual neat recovering system in the recirculation blower air outlet link to each other.
6. a kind of device of producing sponge iron according to claim 1 is characterized in that: on the sidewall of the furnace body on reduction reaction chamber top, be provided with somely to symmetrically arranged heat-accumulating burner, the outer end of heat-accumulating burner links to each other with combustion control system respectively.
CN201110320934A 2011-10-20 2011-10-20 Device for producing spongy iron Pending CN102312032A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110320934A CN102312032A (en) 2011-10-20 2011-10-20 Device for producing spongy iron

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201110320934A CN102312032A (en) 2011-10-20 2011-10-20 Device for producing spongy iron

Publications (1)

Publication Number Publication Date
CN102312032A true CN102312032A (en) 2012-01-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107881279A (en) * 2017-12-15 2018-04-06 中冶焦耐(大连)工程技术有限公司 A kind of cooling chamber for being used to produce the external-heat coal base upright furnace of DRI

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4118017A (en) * 1976-01-02 1978-10-03 United States Steel Corporation Shaft furnace design
CN1089305A (en) * 1992-03-25 1994-07-13 唐荣昌 Shaft reduction furnace for sponge iron
CN1222197A (en) * 1996-06-12 1999-07-07 沃斯特-阿尔派因工业设备制造有限公司 Device for producing sponge iron
CN1338523A (en) * 2001-06-16 2002-03-06 王云龙 High-temp gas method and equipment for producing spony iron
CN101538632A (en) * 2009-02-05 2009-09-23 丁家伟 Preparation process and device of sponge iron

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4118017A (en) * 1976-01-02 1978-10-03 United States Steel Corporation Shaft furnace design
CN1089305A (en) * 1992-03-25 1994-07-13 唐荣昌 Shaft reduction furnace for sponge iron
CN1222197A (en) * 1996-06-12 1999-07-07 沃斯特-阿尔派因工业设备制造有限公司 Device for producing sponge iron
CN1338523A (en) * 2001-06-16 2002-03-06 王云龙 High-temp gas method and equipment for producing spony iron
CN101538632A (en) * 2009-02-05 2009-09-23 丁家伟 Preparation process and device of sponge iron

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107881279A (en) * 2017-12-15 2018-04-06 中冶焦耐(大连)工程技术有限公司 A kind of cooling chamber for being used to produce the external-heat coal base upright furnace of DRI

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Application publication date: 20120111