CN102140219A - Water-base resin for plastic and preparation method and application thereof - Google Patents
Water-base resin for plastic and preparation method and application thereof Download PDFInfo
- Publication number
- CN102140219A CN102140219A CN2010101021172A CN201010102117A CN102140219A CN 102140219 A CN102140219 A CN 102140219A CN 2010101021172 A CN2010101021172 A CN 2010101021172A CN 201010102117 A CN201010102117 A CN 201010102117A CN 102140219 A CN102140219 A CN 102140219A
- Authority
- CN
- China
- Prior art keywords
- hydrophilic
- water
- hydrophobic polymer
- resin
- monomer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 229920005989 resin Polymers 0.000 title claims abstract description 99
- 239000011347 resin Substances 0.000 title claims abstract description 99
- 229920003023 plastic Polymers 0.000 title claims abstract description 84
- 239000004033 plastic Substances 0.000 title claims abstract description 84
- 238000002360 preparation method Methods 0.000 title claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 119
- 229920001600 hydrophobic polymer Polymers 0.000 claims abstract description 76
- 239000000178 monomer Substances 0.000 claims abstract description 55
- 238000000034 method Methods 0.000 claims abstract description 34
- 238000000576 coating method Methods 0.000 claims abstract description 27
- 239000003960 organic solvent Substances 0.000 claims abstract description 23
- 239000011248 coating agent Substances 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 14
- 238000010526 radical polymerization reaction Methods 0.000 claims abstract description 14
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 12
- 238000006243 chemical reaction Methods 0.000 claims abstract description 8
- 238000011065 in-situ storage Methods 0.000 claims abstract description 6
- 229920001477 hydrophilic polymer Polymers 0.000 claims abstract description 5
- -1 polyoxyethylene Polymers 0.000 claims description 41
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- 239000007787 solid Substances 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 15
- 238000006116 polymerization reaction Methods 0.000 claims description 15
- 230000002209 hydrophobic effect Effects 0.000 claims description 14
- 230000003472 neutralizing effect Effects 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 10
- 150000003254 radicals Chemical class 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- 239000004743 Polypropylene Substances 0.000 claims description 9
- 229920001451 polypropylene glycol Polymers 0.000 claims description 9
- 239000006185 dispersion Substances 0.000 claims description 8
- 229920000728 polyester Polymers 0.000 claims description 8
- 239000004925 Acrylic resin Substances 0.000 claims description 7
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 claims description 7
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 7
- 238000005191 phase separation Methods 0.000 claims description 7
- 230000008569 process Effects 0.000 claims description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 7
- 239000004593 Epoxy Substances 0.000 claims description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 6
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 claims description 6
- 238000012644 addition polymerization Methods 0.000 claims description 6
- 239000012948 isocyanate Substances 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 238000012643 polycondensation polymerization Methods 0.000 claims description 5
- 229920006324 polyoxymethylene Polymers 0.000 claims description 5
- 239000004800 polyvinyl chloride Substances 0.000 claims description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 4
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 4
- 229930006000 Sucrose Natural products 0.000 claims description 4
- 150000001336 alkenes Chemical class 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
- 125000000524 functional group Chemical group 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 4
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- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 4
- 239000005720 sucrose Substances 0.000 claims description 4
- 229920002554 vinyl polymer Polymers 0.000 claims description 4
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 claims description 3
- 125000000542 sulfonic acid group Chemical group 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- 239000000654 additive Substances 0.000 claims description 2
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 2
- 150000003973 alkyl amines Chemical class 0.000 claims description 2
- 125000005376 alkyl siloxane group Chemical group 0.000 claims description 2
- 229910021529 ammonia Inorganic materials 0.000 claims description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 2
- 150000001924 cycloalkanes Chemical class 0.000 claims description 2
- 238000005034 decoration Methods 0.000 claims description 2
- 239000000945 filler Substances 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 2
- 229920005672 polyolefin resin Polymers 0.000 claims description 2
- 150000001298 alcohols Chemical class 0.000 claims 4
- 229930040373 Paraformaldehyde Natural products 0.000 claims 2
- 229920002367 Polyisobutene Polymers 0.000 claims 2
- HRKQOINLCJTGBK-UHFFFAOYSA-N dihydroxidosulfur Chemical compound OSO HRKQOINLCJTGBK-UHFFFAOYSA-N 0.000 claims 2
- 229920000573 polyethylene Polymers 0.000 claims 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims 2
- 238000009736 wetting Methods 0.000 claims 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 claims 1
- 230000000996 additive effect Effects 0.000 claims 1
- 125000003368 amide group Chemical group 0.000 claims 1
- 239000012752 auxiliary agent Substances 0.000 claims 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 238000001311 chemical methods and process Methods 0.000 claims 1
- 238000004581 coalescence Methods 0.000 claims 1
- 238000009833 condensation Methods 0.000 claims 1
- 230000005494 condensation Effects 0.000 claims 1
- 125000004122 cyclic group Chemical group 0.000 claims 1
- 239000013530 defoamer Substances 0.000 claims 1
- ZZVUWRFHKOJYTH-UHFFFAOYSA-N diphenhydramine Chemical compound C=1C=CC=CC=1C(OCCN(C)C)C1=CC=CC=C1 ZZVUWRFHKOJYTH-UHFFFAOYSA-N 0.000 claims 1
- 239000010408 film Substances 0.000 claims 1
- 230000004048 modification Effects 0.000 claims 1
- 238000012986 modification Methods 0.000 claims 1
- 125000005499 phosphonyl group Chemical group 0.000 claims 1
- SOGFHWHHBILCSX-UHFFFAOYSA-J prop-2-enoate silicon(4+) Chemical compound [Si+4].[O-]C(=O)C=C.[O-]C(=O)C=C.[O-]C(=O)C=C.[O-]C(=O)C=C SOGFHWHHBILCSX-UHFFFAOYSA-J 0.000 claims 1
- 229920003048 styrene butadiene rubber Polymers 0.000 claims 1
- 239000000758 substrate Substances 0.000 abstract description 28
- 238000000926 separation method Methods 0.000 abstract description 9
- 238000003860 storage Methods 0.000 abstract description 2
- 239000000126 substance Substances 0.000 abstract description 2
- 239000006223 plastic coating Substances 0.000 abstract 1
- 239000000243 solution Substances 0.000 description 25
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- 229920000056 polyoxyethylene ether Polymers 0.000 description 10
- 239000008367 deionised water Substances 0.000 description 8
- 229910021641 deionized water Inorganic materials 0.000 description 8
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 6
- 150000002009 diols Chemical class 0.000 description 6
- 229920001225 polyester resin Polymers 0.000 description 6
- 239000004645 polyester resin Substances 0.000 description 6
- 229920000642 polymer Polymers 0.000 description 6
- 229940051841 polyoxyethylene ether Drugs 0.000 description 6
- 239000004814 polyurethane Substances 0.000 description 6
- 229920002635 polyurethane Polymers 0.000 description 6
- 239000004721 Polyphenylene oxide Substances 0.000 description 5
- 229920000570 polyether Polymers 0.000 description 5
- UIAFKZKHHVMJGS-UHFFFAOYSA-N 2,4-dihydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1O UIAFKZKHHVMJGS-UHFFFAOYSA-N 0.000 description 4
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 4
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 4
- 235000014113 dietary fatty acids Nutrition 0.000 description 4
- 229930195729 fatty acid Natural products 0.000 description 4
- 239000000194 fatty acid Substances 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 239000012046 mixed solvent Substances 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 150000003573 thiols Chemical class 0.000 description 4
- 239000008096 xylene Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- SJRJJKPEHAURKC-UHFFFAOYSA-N N-Methylmorpholine Chemical compound CN1CCOCC1 SJRJJKPEHAURKC-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 150000002513 isocyanates Chemical class 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 229920005749 polyurethane resin Polymers 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 description 2
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 2
- PTBDIHRZYDMNKB-UHFFFAOYSA-N 2,2-Bis(hydroxymethyl)propionic acid Chemical compound OCC(C)(CO)C(O)=O PTBDIHRZYDMNKB-UHFFFAOYSA-N 0.000 description 2
- JVYDLYGCSIHCMR-UHFFFAOYSA-N 2,2-bis(hydroxymethyl)butanoic acid Chemical compound CCC(CO)(CO)C(O)=O JVYDLYGCSIHCMR-UHFFFAOYSA-N 0.000 description 2
- DPBJAVGHACCNRL-UHFFFAOYSA-N 2-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)CCOC(=O)C=C DPBJAVGHACCNRL-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- VACHUYIREGFMSP-UHFFFAOYSA-N 9,10-dihydroxyoctadecanoic acid Chemical compound CCCCCCCCC(O)C(O)CCCCCCCC(O)=O VACHUYIREGFMSP-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- DKPFZGUDAPQIHT-UHFFFAOYSA-N Butyl acetate Natural products CCCCOC(C)=O DKPFZGUDAPQIHT-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical class C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
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- LGRFSURHDFAFJT-UHFFFAOYSA-N Phthalic anhydride Natural products C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
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- 125000001931 aliphatic group Chemical group 0.000 description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 2
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Abstract
本发明属于涂料化工技术领域,具体涉及一种对塑料基材具有优异附着力的塑料用水性树脂及其制备方法和应用。本发明采用自由基聚合方法或加聚反应或缩聚方法,将亲水性单体、共聚单体、分子量1000-200,000的疏水性聚合物在有机溶剂中原位聚合,合成亲水-疏水聚合物溶液,在添加或者不添加水性中和剂的情况下,加水“相反转”方法制备塑料用水性树脂。采用本发明提供的制备方法,疏水性聚合物链段与亲水性聚合物链段形成均匀的微相分离结构。本发明制备的水性树脂的制备工艺简单,贮存稳定性好、硬度高、耐水性好、对塑料基材表面附着力强,可用于制备性能优异的塑料涂层材料。The invention belongs to the technical field of coating chemicals, and in particular relates to a plastic water-based resin with excellent adhesion to plastic substrates, a preparation method and application thereof. The present invention adopts free radical polymerization method, polyaddition reaction or polycondensation method to in-situ polymerize hydrophilic monomers, comonomers, and hydrophobic polymers with a molecular weight of 1000-200,000 in an organic solvent to synthesize a hydrophilic-hydrophobic polymer solution , In the case of adding or not adding a water-based neutralizer, add water "phase inversion" method to prepare a water-based resin for plastics. By adopting the preparation method provided by the invention, the hydrophobic polymer chain segment and the hydrophilic polymer chain segment form a uniform microphase separation structure. The water-based resin prepared by the invention has simple preparation process, good storage stability, high hardness, good water resistance and strong adhesion to the surface of plastic substrates, and can be used to prepare plastic coating materials with excellent performance.
Description
技术领域technical field
本发明属于涂料化工技术领域,具体涉及一种对塑料基材具有优异附着力的塑料用水性树脂及其制备方法和应用。The invention belongs to the technical field of coating chemicals, and in particular relates to a plastic water-based resin with excellent adhesion to plastic substrates, a preparation method and application thereof.
背景技术Background technique
塑料产品自发明以来,以其与其他材料相比具有的低密度,轻质量,在工业生产中得到了越来越广泛的应用。例如在汽车工业中,车辆设计的轻质化有助于降低单位能耗,因而越来越多的组件被各种塑料取代,如聚丙烯,ABS,聚碳酸酯等。又比如在家电和3C产业中,塑料件已经占据了很大的比例,有的可以达到80%以上。目前各类塑料的工业涂装从底漆到面漆基本都是用溶剂型涂料,在生产和施工中溶剂挥发量大,不但危害了操作和施工人员的健康,其挥发性有机物的排放还带来了极大的环保问题。因此开发水性塑料用树脂为当务之急。与传统的溶剂型涂料相比,水性树脂及涂料是以水为分散介质,具有不燃、低毒、低成本、易清洗等优点,节约了资源与能源。Since the invention of plastic products, they have been more and more widely used in industrial production because of their low density and light weight compared with other materials. For example, in the automotive industry, the lightweight design of vehicles helps to reduce unit energy consumption, so more and more components are replaced by various plastics, such as polypropylene, ABS, polycarbonate, etc. Another example is that in the home appliance and 3C industries, plastic parts have already accounted for a large proportion, and some can reach more than 80%. At present, the industrial coating of various plastics is basically based on solvent-based coatings from primers to topcoats. During production and construction, the solvent volatilizes a lot, which not only endangers the health of operators and construction personnel, but also causes volatile organic compounds to be discharged. There is a huge environmental problem. Therefore, it is urgent to develop resins for water-based plastics. Compared with traditional solvent-based coatings, water-based resins and coatings use water as the dispersion medium, and have the advantages of non-combustibility, low toxicity, low cost, and easy cleaning, saving resources and energy.
美国专利US2007059530-A1提供了一种消费电子市场塑料基材用的多组分水性树脂,该水性树脂包含水性脂肪族聚碳酸酯-聚氨酯分散液,丙烯酸多元醇树脂分散液和带有功能基团的能同时和前两种树脂交联的第三组分;此树脂的VOC含量很低,能形成对多种塑料基材有良好的附着力,良好的耐湿气和硬度的涂膜,但涂层对低极性塑料基材附着力差。美国专利US6184281-B2的方法制备了一种金属离子交联的塑料基材用涂膜,它包括胺中和的多羧基水基分散树脂和提供交联点的复合锌铵盐,涂膜具有良好的柔韧性、高光、耐湿气等优点,主要用于高极性塑料基材的外保护。中国发明专利CN200610026688.6和中国发明专利CN200610026686.7报道了一种采用水性纳米复合聚酯树脂制备的水性聚氨酯涂层和水性聚酯-氨基树脂涂层材料,可用于塑料表面涂层,但难于用在低极性塑料表面。中国发明专利CN101006147A报道了一种组合的水性底漆,它由改性聚烯烃的水分散体、水溶性或水分散体的多元醇树脂和颜料组成,此三组分的底漆组合物对塑料模制品粘合性好,耐水性和耐溶剂性能优异,但其基体树脂为两种不同树脂的分散体的组合,两种不同的工艺路线增加了其操作的复杂性,增加了成本。发明专利CN101376684A报道了在改性聚烯烃分散体的基础上进行乳液聚合,并配制涂料,形成对塑料基材附着力优良的水性涂料。其改性聚合分两步进行,增加了操作成本,并且乳液聚合的聚合性不饱和单体局限在烯类的自由基聚合单体,其应用具有局限性。U.S. Patent US2007059530-A1 provides a multi-component water-based resin for consumer electronics market plastic substrates, the water-based resin includes water-based aliphatic polycarbonate-polyurethane dispersion, acrylic polyol resin dispersion and functional group The third component that can be cross-linked with the first two resins at the same time; the VOC content of this resin is very low, and it can form a coating film with good adhesion to various plastic substrates, good moisture resistance and hardness, but the coating The layer has poor adhesion to low polarity plastic substrates. The method of U.S. Patent No. 6184281-B2 has prepared a kind of metal ion cross-linked plastic substrate coating film, and it comprises the polycarboxyl water-based dispersion resin of amine neutralization and the complex zinc ammonium salt that provides crosslinking point, and coating film has good It has the advantages of flexibility, high gloss, moisture resistance, etc., and is mainly used for the external protection of high polarity plastic substrates. Chinese invention patent CN200610026688.6 and Chinese invention patent CN200610026686.7 have reported a kind of water-based polyurethane coating and water-based polyester-amino resin coating material prepared by water-based nano-composite polyester resin, which can be used for plastic surface coating, but it is difficult to For use on low polarity plastic surfaces. Chinese invention patent CN101006147A has reported a kind of combination water-based primer, and it is made up of the water dispersion of modified polyolefin, the polyol resin of water-soluble or water dispersion and pigment, and the primer composition of this three components is to plastics The molded product has good adhesion, excellent water resistance and solvent resistance, but its matrix resin is a combination of two different resin dispersions. Two different process routes increase the complexity of its operation and increase the cost. Invention patent CN101376684A reports that emulsion polymerization is carried out on the basis of modified polyolefin dispersion, and coatings are formulated to form water-based coatings with excellent adhesion to plastic substrates. The modified polymerization is carried out in two steps, which increases the operating cost, and the polymerizable unsaturated monomer of the emulsion polymerization is limited to the free radical polymerizable monomer of the olefin, and its application is limited.
发明内容Contents of the invention
本发明的目的在于提出一种制备工艺简单、贮存稳定性好、硬度高、适应性强、对多种塑料具有良好附着性能及耐水性的塑料用水性树脂。The object of the present invention is to provide a water-based resin for plastics with simple preparation process, good storage stability, high hardness, strong adaptability, good adhesion to various plastics and water resistance.
本发明的另一个目的在于提出上述塑料用水性树脂的制备方法。该水性树脂是利用具有微相分离的亲水-疏水聚合物溶液加水“相反转”方法直接制得的。更进一步说,是以亲水性单体、共聚单体和分子量1000-200,000的疏水性聚合物为原料,采用溶液自由基聚合方法或加聚反应或缩聚方法获得具有微相分离结构的亲水-疏水聚合物溶液,并且该亲水-疏水聚合物能够在添加或者不添加中和剂的情况下,稳定地分散在水中。Another object of the present invention is to propose a preparation method of the above-mentioned water-based resin for plastics. The water-based resin is directly prepared by the "phase inversion" method of adding water to a hydrophilic-hydrophobic polymer solution with microphase separation. Furthermore, using hydrophilic monomers, comonomers and hydrophobic polymers with a molecular weight of 1000-200,000 as raw materials, the hydrophilic polymer with microphase separation structure is obtained by solution radical polymerization method or polyaddition reaction or polycondensation method. - A solution of a hydrophobic polymer, and the hydrophilic-hydrophobic polymer can be stably dispersed in water with or without the addition of a neutralizing agent.
本发明的再一个目的在于提出上述水性树脂的应用范围及其应用方法。Another object of the present invention is to propose the scope of application of the above-mentioned water-based resin and its application method.
本发明所提出的塑料用水性树脂,是以亲水性单体、共聚单体和分子量1000-200,000的疏水性聚合物为原料,以自由基聚合反应或加成聚合反应或缩聚反应的方法制得亲水-疏水聚合物溶液,该聚合物溶液具有微相分离的结构,并可稳定分散在水中,其中,由带有可离子化亲水基团的亲水性单体制备的亲水-疏水聚合物溶液,在其中加入水性中和剂使亲水性聚合物离子化,再加水分散形成水性树脂;由具有非离子型亲水基团的亲水性单体制备的亲水-疏水聚合物溶液,可以直接将其分散到水中。The water-based resin for plastics proposed by the present invention is made of hydrophilic monomers, comonomers and hydrophobic polymers with a molecular weight of 1000-200,000 as raw materials, and is prepared by free radical polymerization, addition polymerization or polycondensation. A hydrophilic-hydrophobic polymer solution is obtained, which has a microphase-separated structure and can be stably dispersed in water, wherein the hydrophilic-hydrophobic polymer prepared from a hydrophilic monomer with an ionizable hydrophilic group Hydrophobic polymer solution in which an aqueous neutralizing agent is added to ionize the hydrophilic polymer and then dispersed with water to form an aqueous resin; hydrophilic-hydrophobic polymerization prepared from hydrophilic monomers with non-ionic hydrophilic groups solution, which can be directly dispersed in water.
本发明所提出的塑料用水性树脂,其中亲水-疏水聚合物的玻璃化转变温度为-20-150℃,亲水-疏水聚合物溶液的固含量为30-85wt%,水性树脂的固含量为10-60wt%。The water-based resin for plastics proposed by the present invention, wherein the glass transition temperature of the hydrophilic-hydrophobic polymer is -20-150°C, the solid content of the hydrophilic-hydrophobic polymer solution is 30-85wt%, and the solid content of the water-based resin It is 10-60wt%.
本发明所提出的水性树脂对塑料基材如PVC、Epoxy、ABS、PC、PS、HIPS、POM、PP、PE等具有良好的附着力。The water-based resin proposed by the present invention has good adhesion to plastic substrates such as PVC, Epoxy, ABS, PC, PS, HIPS, POM, PP, PE and the like.
本发明所述亲水-疏水聚合物的玻璃化转变温度优选为0-100℃。The glass transition temperature of the hydrophilic-hydrophobic polymer of the present invention is preferably 0-100°C.
本发明所述亲水-疏水聚合物具有微相分离结构,其亲水或疏水的相分离微区的尺寸小于10μm。The hydrophilic-hydrophobic polymer of the present invention has a microphase separation structure, and the size of the hydrophilic or hydrophobic phase separation microdomains is less than 10 μm.
本发明所述亲水-疏水聚合物其亲水或疏水的相分离微区的尺寸优选小于2μm。The size of the hydrophilic or hydrophobic phase-separated domains of the hydrophilic-hydrophobic polymer of the present invention is preferably less than 2 μm.
本发明所述亲水性单体选自可离子化的亲水单体,或者是带有非离子型亲水基团的亲水单体。The hydrophilic monomer in the present invention is selected from ionizable hydrophilic monomers, or hydrophilic monomers with non-ionic hydrophilic groups.
本发明所述的可离子化的亲水单体,选自带有可离子化亲水基团-COOH、-SO3H、-PO4H2、-NH2、-NH或-SH的烯类单体、醇类单体或硫醇类单体中的一种或两种,用量占亲水-疏水聚合物总量的5-40wt%。The ionizable hydrophilic monomers of the present invention are selected from the group of alkenes with ionizable hydrophilic groups -COOH, -SO 3 H, -PO 4 H 2 , -NH 2 , -NH or -SH One or two kinds of monomers, alcohol monomers or thiol monomers are used in an amount of 5-40wt% of the total amount of the hydrophilic-hydrophobic polymer.
本发明中所述的可离子化的亲水单体,非限定性实例为丙烯酸、甲基丙烯酸、乙烯基磺酸、丙烯基磺酸、乙烯基苯磺酸、乙烯基膦酸、1,2-丙二烯基膦酸、苯基乙烯基-1-膦酸、二烯丙基胺、2,2-二羟甲基丙酸、二羟甲基丁酸、9,10-二羟基十八酸、2,4-二羟基苯甲酸、丙烯酸氨基甲酸酯、丙烯酸二甲氨基乙酯、2-甲基-2-丙烯酸-2-(二甲氨基)乙酸乙酯、三乙醇胺、1-氨基-2-丙醇、苯丙醇胺、烯丙硫醇、2-二乙氨基乙硫醇、1,2-乙二硫醇、1,3-丙二硫醇。Non-limiting examples of ionizable hydrophilic monomers described in the present invention are acrylic acid, methacrylic acid, vinylsulfonic acid, propenylsulfonic acid, vinylbenzenesulfonic acid, vinylphosphonic acid, 1,2 -Allenylphosphonic acid, phenylvinyl-1-phosphonic acid, diallylamine, 2,2-dimethylolpropionic acid, dimethylolbutyric acid, 9,10-dihydroxyoctadecanoic acid acid, 2,4-dihydroxybenzoic acid, urethane acrylate, dimethylaminoethyl acrylate, 2-methyl-2-propenoic acid-2-(dimethylamino)ethyl acetate, triethanolamine, 1-amino -2-propanol, phenylpropanolamine, allyl mercaptan, 2-diethylaminoethanethiol, 1,2-ethanedithiol, 1,3-propanedithiol.
本发明所述的带有非离子型亲水基团的亲水单体,选自可以参加缩聚或者自由基聚合的分子量为100-50000带有聚氧乙烯链段、聚氧丙烯链段、失水山梨醇酯链段、蔗糖脂肪酸酯链段等非离子型亲水基团的烯类单体、醇类单体或硫醇类单体。The hydrophilic monomers with non-ionic hydrophilic groups in the present invention are selected from molecular weights of 100-50000 with polyoxyethylene chain segments, polyoxypropylene chain segments, Sorbitan ester chain segment, sucrose fatty acid ester chain segment and other non-ionic hydrophilic group ethylenic monomers, alcohol monomers or thiol monomers.
本发明所述的带有非离子型亲水基团的亲水单体,优选自可以参加缩聚或者自由基聚合的分子量为500-10000带有聚氧乙烯链段、聚氧丙烯链段、失水山梨醇酯链段、蔗糖脂肪酸酯链段等非离子型亲水基团的烯类单体、醇类单体或硫醇类单体。According to the present invention, the hydrophilic monomer with non-ionic hydrophilic group is preferably selected from the molecular weight of 500-10000 that can participate in polycondensation or free radical polymerization, and has polyoxyethylene chain segment, polyoxypropylene chain segment, loss Sorbitan ester chain segment, sucrose fatty acid ester chain segment and other non-ionic hydrophilic group ethylenic monomers, alcohol monomers or thiol monomers.
本发明中所述的带有非离子型亲水基团的亲水单体,选自分子量为100-50000的聚氧乙烯醚类、聚氧丙烯醚类、烷基酚聚氧乙烯醚类、高碳脂肪醇聚氧乙烯醚类、脂肪酸聚氧乙烯酯类、聚氧乙烯胺类、聚氧乙烯酰胺类、聚丙二醇的环氧乙烷加成物(聚醚型非离子表面活性剂)、带乙烯基的聚丙二醇的环氧乙烷加成物、带端乙烯基的聚氧乙烯醚类、带端乙烯基的聚氧丙烯醚类、失水山梨醇酯类、蔗糖脂肪酸酯类亲水基团的烯类单体、醇类单体或硫醇类单体中的一种或两种,用量占亲水-疏水聚合物总量的5-40wt%。The hydrophilic monomers with non-ionic hydrophilic groups in the present invention are selected from polyoxyethylene ethers, polyoxypropylene ethers, alkylphenol polyoxyethylene ethers, High-carbon fatty alcohol polyoxyethylene ethers, fatty acid polyoxyethylene esters, polyoxyethylene amines, polyoxyethylene amides, polypropylene glycol ethylene oxide adducts (polyether nonionic surfactants), Ethylene oxide adducts of polypropylene glycol with vinyl groups, polyoxyethylene ethers with vinyl groups, polyoxypropylene ethers with vinyl groups, sorbitan esters, sucrose fatty acid esters, hydrophilic One or two of vinyl monomers, alcohol monomers or thiol monomers used in the group account for 5-40 wt% of the total amount of the hydrophilic-hydrophobic polymer.
本发明中所述的带有非离子型亲水基团的亲水单体,非限定性实例为聚乙二醇、聚氧乙烯醚二元醇、聚氧丙烯醚二元醇、聚氧乙烯醚三元醇、聚氧丙烯醚三元醇、聚氧乙烯醚二硫醇、聚氧丙烯醚二硫醇、蓖麻油聚氧乙烯醚二元醇、聚氧丙烯聚氧乙烯丙三醇、氢化蓖麻油聚氧乙烯酯、十二烷基伯胺聚氧乙烯脂、甲基丙烯酸聚氧乙烯酯、甲基丙烯酸聚氧丙烯酯、丙烯酸聚氧乙烯酯、聚氨酯改性聚氧乙烯醚二元醇、丙烯酸酯改性氧乙烯醚二元醇。Non-limiting examples of the hydrophilic monomers with non-ionic hydrophilic groups in the present invention are polyethylene glycol, polyoxyethylene ether glycol, polyoxypropylene ether glycol, polyoxyethylene Ether triol, polyoxypropylene ether triol, polyoxyethylene ether dithiol, polyoxypropylene ether dithiol, castor oil polyoxyethylene ether diol, polyoxypropylene polyoxyethylene glycerol, hydrogenated Castor oil polyoxyethylene ester, dodecyl primary amine polyoxyethylene ester, polyoxyethylene methacrylate, polyoxypropylene methacrylate, polyoxyethylene acrylate, polyurethane modified polyoxyethylene ether glycol , Acrylate modified oxyethylene ether glycol.
本发明所述共聚单体选自参与自由基聚合的烯类共聚单体、或参与加成聚合的异氰酸酯和醇类单体、或参与聚酯缩合聚合的酸和醇类单体中的两种或两种以上,用量占亲水-疏水聚合物总量的20-75wt%。The comonomer in the present invention is selected from two kinds of ethylenic comonomers participating in radical polymerization, or isocyanate and alcohol monomers participating in addition polymerization, or acid and alcohol monomers participating in polyester condensation polymerization Or more than two kinds, the amount accounts for 20-75wt% of the total amount of hydrophilic-hydrophobic polymer.
本发明中所述的参与自由基聚合的烯类共聚单体,非限定性实例为醋酸乙烯酯、乙酸2-丙烯基酯、丙烯酸乙酯、丙烯酸丁酯、丙烯酸-2-乙基己酯、丙烯酸异辛酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丁酯、甲基丙烯酸戊酯、甲基丙烯酸正辛酯、甲基丙烯酸-2-甲基酯、丙烯酸羟乙酯、环氧丙烯酸类乙烯基酯、甲基丙烯酸羟乙酯、苯乙烯、α-甲基苯乙烯、3-叔丁基苯乙烯、4-乙氧基苯乙烯、乙烯基三甲氧基硅烷、乙烯基三乙氧基硅烷、乙烯基苯基二甲氧基硅烷、乙烯基三(二甲基硅氧烷基)硅烷、1-(三甲基硅氧烷)环己烯、烯丙基二硅氧烷、甲基丙烯酰氧丙基二乙氧基硅烷和甲基丙烯酰氧丙基二甲氧基硅烷。The non-limiting examples of vinyl comonomers involved in free radical polymerization described in the present invention are vinyl acetate, 2-propenyl acetate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, Isooctyl acrylate, methyl methacrylate, ethyl methacrylate, butyl methacrylate, amyl methacrylate, n-octyl methacrylate, 2-methyl methacrylate, hydroxyethyl acrylate , epoxy vinyl acrylate, hydroxyethyl methacrylate, styrene, α-methylstyrene, 3-tert-butylstyrene, 4-ethoxystyrene, vinyltrimethoxysilane, ethylene Triethoxysilane, Vinylphenyldimethoxysilane, Vinyltris(dimethylsiloxane)silane, 1-(trimethylsiloxane)cyclohexene, Allyldisilazane oxane, methacryloxypropyldiethoxysilane and methacryloxypropyldimethoxysilane.
本发明中所述的参与聚氨酯加成聚合的异氰酸酯共聚单体,非限定性实例为甲苯二异氰酸酯(TDI)、二苯基甲烷二异氰酸酯(MDI)、多苯基多次甲基多异氰酸酯(PAPI)、萘-1,5二异氰酸酯、脂肪族1,6-己二异氰酸酯(HDI)、异佛尔酮二异氰酸酯(IPDI)、异氰酸酯甲氧基硅烷、异氰酸酯乙氧基硅烷、异氰酸酯烷基甲氧基硅烷和异氰酸酯烷基乙氧基硅烷。The non-limiting examples of isocyanate comonomers involved in polyurethane addition polymerization described in the present invention are toluene diisocyanate (TDI), diphenylmethane diisocyanate (MDI), polyphenyl polymethyl polyisocyanate (PAPI ), naphthalene-1,5 diisocyanate, aliphatic 1,6-hexamethylene diisocyanate (HDI), isophorone diisocyanate (IPDI), isocyanate methoxysilane, isocyanate ethoxysilane, isocyanate alkyl methoxy silanes and isocyanate alkylethoxysilanes.
本发明中所述的参与聚酯缩合聚合的多元酸共聚单体,非限定性实例为丁二酸、己二酸、壬二酸、庚二酸、辛二酸、十二碳二元酸、间苯二甲酸、对苯二甲酸、邻苯二甲酸、间苯二甲酸酐、对苯二甲酸酐、邻苯二甲酸酐、六氢邻苯二甲酸酐和1,4-环己烷二甲酸。Polybasic acid comonomers involved in polyester condensation polymerization described in the present invention, non-limiting examples are succinic acid, adipic acid, azelaic acid, pimelic acid, suberic acid, dodecanedioic acid, Isophthalic acid, terephthalic acid, phthalic acid, isophthalic anhydride, terephthalic anhydride, phthalic anhydride, hexahydrophthalic anhydride, and 1,4-cyclohexanedicarboxylic acid .
本发明中所述的参与聚氨酯加成聚合或参与聚酯缩合聚合所用的多元醇,非限定性实例为乙二醇、1,2-丙二醇、1,3-丙二醇、1,4-丁二醇、1,3-丁二醇、1,6-己二醇、环己烷二甲醇、1,4-丁二醇、2,2-二甲基-1,3-丙二醇、一缩二乙二醇、2-乙基-2-丙基-1,3-丙二醇、1,4-环己二醇、丙三醇、三羟甲基丙烷、季戊四醇、聚醚二元醇、聚醚三元醇、聚酯二元醇、聚酯三元醇、环氧二元醇、胺基聚醚和聚四氢呋喃醚。The polyhydric alcohols used in polyurethane addition polymerization or polyester condensation polymerization mentioned in the present invention, non-limiting examples are ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol , 1,3-butanediol, 1,6-hexanediol, cyclohexanedimethanol, 1,4-butanediol, 2,2-dimethyl-1,3-propanediol, diethylene diol Alcohol, 2-ethyl-2-propyl-1,3-propanediol, 1,4-cyclohexanediol, glycerol, trimethylolpropane, pentaerythritol, polyether diol, polyether triol , Polyester diol, polyester triol, epoxy diol, amino polyether and polytetrahydrofuran ether.
本发明所述疏水性聚合物分子量为1000-200,000。The molecular weight of the hydrophobic polymer in the present invention is 1000-200,000.
本发明所述疏水性聚合物分子量优选为5000-100,000。The molecular weight of the hydrophobic polymer in the present invention is preferably 5000-100,000.
本发明所述疏水性聚合物由疏水性主链和亲水基团组成。The hydrophobic polymer of the present invention consists of a hydrophobic main chain and a hydrophilic group.
本发明所述疏水性聚合物的疏水性主链,选自C3-C30的烷烃类、C3-C30的烯烃类、C3-C30的环烷烃类、C6-C30的芳香烃类、C3-C30的烷基硅氧烷类、C3-C30的烷基异氰酸酯中的一种或两种。The hydrophobic main chain of the hydrophobic polymer of the present invention is selected from C3-C30 alkanes, C3-C30 olefins, C3-C30 cycloalkanes, C6-C30 aromatic hydrocarbons, C3-C30 One or two of alkyl siloxanes and C3-C30 alkyl isocyanates.
本发明所述疏水性聚合物的亲水性功能基团,选自羟基、氨基或胺基、羧基、磺酸基团、膦酸基团、卤素基团中的一种或两种,用量占疏水性聚合物量的2-50wt%。The hydrophilic functional group of the hydrophobic polymer of the present invention is selected from one or two of hydroxyl, amino or amino groups, carboxyl groups, sulfonic acid groups, phosphonic acid groups, and halogen groups. 2-50 wt% of the amount of hydrophobic polymer.
本发明所述疏水性聚合物,非限定性实例为丙烯酸酯树脂、聚氨酯树脂、有机硅-丙烯酸酯树脂、环氧-丙烯酸酯树脂、有机硅-聚氨酯树脂、聚酯树脂、烯烃-丙烯酸酯树脂、卤代烯烃树脂或环烯烃树脂,用量占亲水-疏水聚合物量的5-40wt%。Non-limiting examples of the hydrophobic polymers of the present invention are acrylate resins, polyurethane resins, silicone-acrylate resins, epoxy-acrylate resins, silicone-polyurethane resins, polyester resins, olefin-acrylate resins 1. Halogenated olefin resin or cycloolefin resin, the amount used is 5-40wt% of the hydrophilic-hydrophobic polymer.
本发明所述亲水-疏水聚合物溶液以有机溶剂为介质,固含量为30-85wt%,有机溶剂选自亲水有机溶剂、疏水有机溶剂或其混合物,在20℃时,亲水有机溶剂与水互溶或在水中的溶解度大于14wt%,疏水有机溶剂在水中的溶解度小于6wt%。The hydrophilic-hydrophobic polymer solution of the present invention uses an organic solvent as the medium, and the solid content is 30-85wt%. The organic solvent is selected from hydrophilic organic solvents, hydrophobic organic solvents or mixtures thereof. It is miscible with water or the solubility in water is greater than 14wt%, and the solubility of the hydrophobic organic solvent in water is less than 6wt%.
本发明所述亲水-疏水聚合物溶液,是以亲水性单体、共聚单体、分子量1000-200,000的疏水性聚合物为原料,以自由基聚合方法或加成聚合反应或缩聚反应方法获得的,具有微相分离的结构。The hydrophilic-hydrophobic polymer solution of the present invention is based on hydrophilic monomers, comonomers, and hydrophobic polymers with a molecular weight of 1000-200,000 as raw materials, and is prepared by free radical polymerization or addition polymerization or polycondensation. obtained, with a microphase-separated structure.
本发明所述亲水-疏水聚合物溶液的固含量为30-85wt%。The solid content of the hydrophilic-hydrophobic polymer solution in the present invention is 30-85wt%.
本发明所述水性树脂,对于采用带有可离子化亲水基团的亲水性单体制备的亲水-疏水聚合物溶液,在其中加入水性中和剂使亲水性聚合物离子化,通过加水分散获得。The water-based resin of the present invention, for the hydrophilic-hydrophobic polymer solution prepared by using a hydrophilic monomer with an ionizable hydrophilic group, adding a water-based neutralizer to ionize the hydrophilic polymer, Obtained by adding water to disperse.
本发明所述水性中和剂是用来等当量或者非等当量中和亲水-疏水聚合物链段上可电离的亲水基团,选自氨、烷基胺、醇胺、吗啉、硫醇、羧酸、有机磺酸或有机膦酸中的一种或几种。The water-based neutralizing agent of the present invention is used to neutralize the ionizable hydrophilic group on the hydrophilic-hydrophobic polymer segment in an equivalent or non-equivalent amount, and is selected from ammonia, alkylamine, alcoholamine, morpholine, One or more of mercaptans, carboxylic acids, organic sulfonic acids or organic phosphonic acids.
本发明所述的水性中和剂:亲水-疏水聚合物中可电离亲水基团摩尔用量比为0.4-3。The water-based neutralizing agent of the present invention: the molar ratio of the ionizable hydrophilic group in the hydrophilic-hydrophobic polymer is 0.4-3.
本发明所述的水性中和剂:亲水-疏水聚合物中可电离亲水基团摩尔用量比优选为0.6-2。The water-based neutralizing agent of the present invention: the molar ratio of the ionizable hydrophilic group in the hydrophilic-hydrophobic polymer is preferably 0.6-2.
本发明所述水性树脂,对于采用带有非离子型亲水基团的亲水单体制备的亲水-疏水聚合物溶液,可以在不含水性中和剂的情况下,直接分散到水中。The water-based resin of the present invention can be directly dispersed into water without an aqueous neutralizing agent for the hydrophilic-hydrophobic polymer solution prepared by using hydrophilic monomers with non-ionic hydrophilic groups.
本发明所述水性树脂的固含量为10-60wt%。The solid content of the water-based resin in the present invention is 10-60wt%.
本发明所提出的塑料用水性树脂的制备方法,它包含以下步骤:The preparation method of plastic water-based resin proposed by the present invention, it comprises the following steps:
(1)将带有可离子化亲水基团的亲水性单体、共聚单体、分子量1000-200,000的疏水性聚合物在有机溶剂中混合,采用自由基聚合方法或加聚反应或缩聚方法,原位聚合制备具有微相分离结构的亲水-疏水聚合物溶液;(1) Mix hydrophilic monomers with ionizable hydrophilic groups, comonomers, and hydrophobic polymers with a molecular weight of 1000-200,000 in an organic solvent, and use free radical polymerization or polyaddition or polycondensation The method is to prepare a hydrophilic-hydrophobic polymer solution with a microphase separation structure by in-situ polymerization;
(2)在搅拌条件下,在0-100℃的温度,在亲水-疏水聚合物溶液中加入水性中和剂混合,100-1500rpm转速下搅拌均匀;(2) Under stirring conditions, at a temperature of 0-100°C, add a water-based neutralizer to the hydrophilic-hydrophobic polymer solution for mixing, and stir evenly at a speed of 100-1500rpm;
(3)在搅拌条件下,在0-100℃的温度,在100-3000rpm转速下在步骤(2)中获得的混合物中加水,“相反转”获得水性树脂。(3) Add water to the mixture obtained in step (2) at a temperature of 0-100° C. and a rotational speed of 100-3000 rpm under stirring conditions, and “phase invert” to obtain a water-based resin.
在步骤(1)中,采用自由基聚合方法或加聚反应或缩聚方法制备具有微相分离结构的亲水-疏水聚合物溶液,所用有机溶剂按照聚合需要在亲水的有机溶剂、疏水的有机溶剂或者是其混合物中选择。In step (1), the hydrophilic-hydrophobic polymer solution with microphase separation structure is prepared by free radical polymerization method or polyaddition reaction or polycondensation method, and the organic solvent used is divided into hydrophilic organic solvent, hydrophobic organic solvent or a mixture thereof.
在步骤(2)中,优选在0-100℃的温度下,在聚合物溶液中加入水性中和剂混合,100-1500rpm转速下搅拌2-30分钟,形成离子化的聚合物。In step (2), preferably at a temperature of 0-100° C., an aqueous neutralizing agent is added to the polymer solution for mixing, and stirred at 100-1500 rpm for 2-30 minutes to form an ionized polymer.
在步骤(3)中,优选在0-100℃的温度下,在100-3000rpm转速下搅拌离子化聚合物溶液,加入水“相反转”方法获得塑料用水性树脂。In step (3), it is preferable to stir the ionized polymer solution at a temperature of 0-100° C. at a rotational speed of 100-3000 rpm, and add water to obtain a water-based resin for plastics in a “phase inversion” method.
本发明所提出的塑料用水性树脂的制备方法,它包含以下步骤:The preparation method of plastic water-based resin proposed by the present invention, it comprises the following steps:
(1)将带有非离子型亲水基团的亲水性单体、共聚单体、分子量1000-200,000的疏水性聚合物在有机溶剂中混合,采用自由基聚合方法或加聚反应或缩聚方法,原位聚合制备具有微相分离结构的亲水-疏水聚合物溶液;(1) Mix hydrophilic monomers with non-ionic hydrophilic groups, comonomers, and hydrophobic polymers with a molecular weight of 1000-200,000 in an organic solvent, and use free radical polymerization or polyaddition or polycondensation The method is to prepare a hydrophilic-hydrophobic polymer solution with a microphase separation structure by in-situ polymerization;
(2)在0-100℃的温度下,将亲水-疏水聚合物溶液直接加入水中,在300-5000rpm转速下搅拌2-60分钟,直接将其分散在水中,得到水性树脂。(2) Add the hydrophilic-hydrophobic polymer solution directly into water at a temperature of 0-100° C., stir at 300-5000 rpm for 2-60 minutes, and disperse it directly in water to obtain a water-based resin.
在步骤(1)中,采用自由基聚合方法或加聚反应或缩聚方法制备具有微相分离结构的亲水-疏水聚合物溶液,所用有机溶剂按照聚合需要在亲水的有机溶剂、疏水的有机溶剂或者是其混合物中选择。In step (1), the hydrophilic-hydrophobic polymer solution with microphase separation structure is prepared by free radical polymerization method or polyaddition reaction or polycondensation method, and the organic solvent used is divided into hydrophilic organic solvent, hydrophobic organic solvent or a mixture thereof.
在步骤(2)中,优选在0-100℃的温度下,在100-3000rpm转速下将水加入亲水-疏水聚合物溶液,搅拌直接获得塑料用水性树脂。In step (2), water is preferably added to the hydrophilic-hydrophobic polymer solution at a temperature of 0-100° C. at a rotational speed of 100-3000 rpm, and stirred to directly obtain a water-based resin for plastics.
本发明塑料用水性树脂用于塑料基材时,可以加入涂料中常用固化剂固化后,再应用于塑料基材表面。When the plastic water-based resin of the present invention is used for a plastic base material, it can be applied to the surface of the plastic base material after being cured by adding a common curing agent in the paint.
本发明塑料用水性树脂用于塑料基材时,可以先与分散剂、消泡剂、成膜助剂等助剂和颜料、填料一起配制成水性涂料,再应用于塑料基材表面。When the water-based resin for plastics of the present invention is used for plastic substrates, it can be formulated into water-based coatings together with additives such as dispersants, defoamers, film-forming aids, pigments and fillers, and then applied to the surface of plastic substrates.
本发明塑料用水性树脂的制备过程对压力没有特别的要求,只要它不会明显地不利地影响本发明塑料用水性树脂的制备过程。上述本发明塑料用水性树脂和亲水-疏水聚合物的制备过程中没有提及但可能涉及的其它工艺条件可以同常规的塑料用水性树脂和亲水-疏水聚合物的制备条件。The preparation process of the water-based resin for plastics of the present invention has no special requirement on the pressure, as long as it does not obviously adversely affect the preparation process of the water-based resin for plastics of the present invention. Other process conditions that are not mentioned in the preparation process of the above-mentioned water-based resin for plastics and hydrophilic-hydrophobic polymers of the present invention but may be involved can be the same as the preparation conditions of conventional water-based resins for plastics and hydrophilic-hydrophobic polymers.
本发明提出的一种以相反转法制备塑料用水性树脂的方法,其优点是:与以前的水性树脂合成方法相比,本发明采用溶液自由基聚合方法或加聚反应或缩聚方法获得具有微相分离结构的亲水-疏水聚合物溶液,添加或者不添加中和剂,即可在水相中一步法直接获得具有疏水结构的水性树脂,与塑料基材表面附着力强、硬度高、耐水性好。本发明制备工艺非常简单,容易实现工业化生产,可以广泛用于ABS、PS、HIPS、PE、HDPE、PP、POM、PVC等塑料基材表面,可作为塑料基材的表面装饰及保护。The invention proposes a method for preparing plastic water-based resin by the phase inversion method. Its advantages are: compared with the previous water-based resin synthesis method, the present invention adopts solution radical polymerization method or polyaddition reaction or polycondensation method to obtain micro Hydrophilic-hydrophobic polymer solution with phase separation structure, adding or not adding a neutralizer, can directly obtain a water-based resin with a hydrophobic structure in the water phase in one step, with strong adhesion to the surface of the plastic substrate, high hardness, and water resistance Good sex. The preparation process of the invention is very simple, easy to realize industrialized production, can be widely used on the surface of plastic substrates such as ABS, PS, HIPS, PE, HDPE, PP, POM, PVC, etc., and can be used as surface decoration and protection of plastic substrates.
除非另有指明,本文中使用的所有百分比和比率均以重量计。All percentages and ratios used herein are by weight unless otherwise specified.
本文涉及的术语“相反转”原指多组分体系如聚合物/油/水体系的连续相在一定条件下相互转化的过程,如连续相由水相向油相或从油相向水相的转变,在连续相转变区体系的界面张力最低,因而分散相的尺寸最小。在本发明中是一种制备聚合物水分散体的方法,具体过程是在带有亲水基团的聚合物和有机溶液体系中加入中和剂使亲水基团离子化,随后在一定的剪切条件下缓慢地向体系中加入水,随着加水量的增加,整个体系逐步由油包水向水包油转变,形成均匀稳定的水可稀释或水可溶解体系。或者对于本发明中采用带有非离子型亲水基团的聚合单体制备的聚合物溶液,可以直接分散到水中,形成稳定的分散液。The term "phase inversion" involved in this article originally refers to the process of mutual transformation of the continuous phase of a multi-component system such as a polymer/oil/water system under certain conditions, such as the transformation of the continuous phase from the water phase to the oil phase or from the oil phase to the water phase , the interfacial tension of the system is the lowest in the continuous phase transition region, so the size of the dispersed phase is the smallest. In the present invention, it is a method for preparing an aqueous polymer dispersion, the specific process is to add a neutralizing agent to the polymer with a hydrophilic group and an organic solution system to ionize the hydrophilic group, and then in a certain Slowly add water to the system under shearing conditions. As the amount of water added increases, the entire system gradually changes from water-in-oil to oil-in-water, forming a uniform and stable water-dilutable or water-soluble system. Alternatively, the polymer solution prepared by polymerizing monomers with non-ionic hydrophilic groups in the present invention can be directly dispersed in water to form a stable dispersion.
附图说明Description of drawings
图1是通过本发明方法制备的一种亲水-疏水聚合物的原子力显微镜(AFM)照片,图中显示出亲水-疏水聚合物具有微相分离结构(500nm×500nm)。Figure 1 is an atomic force microscope (AFM) photo of a hydrophilic-hydrophobic polymer prepared by the method of the present invention, which shows that the hydrophilic-hydrophobic polymer has a microphase separation structure (500nm * 500nm).
图2是通过本发明方法制备的一种水性树脂涂层附着在PP塑料基材上的截面扫描电镜(SEM)照片,图中显示出水性树脂涂层与PP塑料基材具有优异的附着力。Fig. 2 is a cross-sectional scanning electron microscope (SEM) photograph of a water-based resin coating prepared by the method of the present invention attached to a PP plastic substrate, showing excellent adhesion between the water-based resin coating and the PP plastic substrate.
具体实施方式Detailed ways
下列实施例进一步描述和证明了本发明范围内的优选实施方案。所给的这些实施例仅仅是说明性的,不可理解为是对本发明的限制。The following examples further describe and demonstrate preferred embodiments within the scope of the present invention. These examples are given for illustrative purposes only and should not be construed as limiting the invention.
以下各实施例中制备塑料用水性树脂的各步骤都在常压下进行,除非另有指明。The steps for preparing the water-based resin for plastics in the following examples are all carried out under normal pressure, unless otherwise specified.
本发明制得的塑料用水性树脂性能表征如下:The plastic water-based resin performance characterization that the present invention makes is as follows:
亲水-疏水聚合物的相分离现象由日本Seiko公司的SPA 300HV-DFM原子力显微镜(AFM)观察得到。The phase separation phenomenon of hydrophilic-hydrophobic polymers was observed by SPA 300HV-DFM atomic force microscope (AFM) of Seiko Company, Japan.
水性树脂涂膜的形貌由英国Cambridge公司的S-360场发射扫描电镜(FE-SEM)观察得到。The morphology of the water-based resin coating film was observed by S-360 field emission scanning electron microscope (FE-SEM) of Cambridge Company, UK.
漆膜在塑料基材上的附着力测试采用符合国标GB/T 9286-1998的色漆和清漆漆膜的划格试验法进行。以0~5级代表对基材附着力的好坏,0级为最好,5级为最差。The adhesion test of the paint film on the plastic substrate is carried out by the cross-cut test method of paint and varnish paint film in accordance with the national standard GB/T 9286-1998. The adhesion to the base material is represented by
各测试都在环境条件下进行,除非另有说明。All tests were performed under ambient conditions unless otherwise stated.
实施例1:Example 1:
在250mL装有温度计、冷凝器、搅拌器、通氮气的四口烧瓶中,将10克分子量10,000的乙烯-丙烯酸共聚物、20克甲基丙烯酸丁酯、10克苯乙烯、20克丙烯基磺酸加入40克均三甲苯,在氮气保护下搅拌升温至90℃回流,自由基共聚合反应5小时。聚合反应结束后冷却,加入与磺酸基等当量的三乙胺混合,加入计量好的去离子水,使树脂固含量为19wt%,即得到塑料用水性树脂。涂膜在PVC、ABS基材的附着力为1级。In a 250mL four-necked flask equipped with a thermometer, a condenser, a stirrer, and nitrogen gas, 10 grams of ethylene-acrylic acid copolymer with a molecular weight of 10,000, 20 grams of butyl methacrylate, 10 grams of styrene, and 20 grams of acrylsulfonate Add 40 g of mesitylene to the acid, stir and heat up to reflux at 90° C. under the protection of nitrogen, and perform free radical copolymerization for 5 hours. Cool down after the polymerization reaction, add triethylamine equivalent to the sulfonic acid group and mix, add measured deionized water to make the resin solid content 19wt%, and obtain a water-based resin for plastics. The adhesion of the coating film on PVC and ABS substrates is grade 1.
实施例2:Example 2:
在250mL装有温度计、冷凝器、搅拌器、通氮气的四口烧瓶中,将20克分子量100,000的氯化聚丙烯树脂、10克α-甲基苯乙烯、15克甲基丙烯酸月桂酯(LMA),25克丙烯酸二甲氨基乙酯加入到10克醋酸丁酯、20克二甲苯的混合溶剂中溶解并混合均匀,在氮气保护下搅拌升温至70-80℃,自由基共聚合反应8小时。聚合反应结束后冷却,加入一点二倍氨基当量的醋酸水溶液混合,加入计量好的去离子水,使树脂固含量为30wt%,即得到乳白色水性树脂。涂膜在ABS基材的附着力为0级,在PP、PE基材的附着力为1级。In a 250mL four-necked flask equipped with a thermometer, a condenser, a stirrer, and nitrogen, 20 grams of chlorinated polypropylene resin with a molecular weight of 100,000, 10 grams of α-methylstyrene, and 15 grams of lauryl methacrylate (LMA ), 25 grams of dimethylaminoethyl acrylate were added to a mixed solvent of 10 grams of butyl acetate and 20 grams of xylene to dissolve and mix uniformly, stirring and heating up to 70-80°C under nitrogen protection, and free radical copolymerization for 8 hours . After the polymerization reaction, cool down, add a little acetic acid aqueous solution with double amino equivalent, mix, add measured deionized water, make the solid content of the resin 30wt%, and obtain milky white water-based resin. The adhesion of the coating film on the ABS substrate is
实施例3:Example 3:
在250mL装有温度计、冷凝器、搅拌器的四口烧瓶中,将5克分子量25,000的有机硅-丙烯酸酯树脂、10克邻苯二甲酸酐、5克十五碳二元酸、5克1,6-己二醇、30克二羟甲基丁酸加入20克丁二酸二甲酯和25克戊二酸二甲酯混合溶剂中,在150-180℃反应15小时,得到聚酯树脂。聚合反应结束后冷却,加入2倍羧基当量的N-甲基吗啉中和树脂中的酸,加入计量好的去离子水,在3000rpm转速下高速搅拌30分钟,使树脂固含量为40wt%,即得到塑料用水性树脂。加入水性聚氨酯固化剂,得到的涂膜在Epoxy塑料基材的附着力为0级,在POM塑料基材上的附着力为1级。In a 250mL four-necked flask equipped with a thermometer, a condenser and a stirrer, 5 grams of silicone-acrylate resin with a molecular weight of 25,000, 10 grams of phthalic anhydride, 5 grams of pentadecanedioic acid, 5 grams of 1 , 6-hexanediol, 30 grams of dimethylol butyric acid were added to 20 grams of dimethyl succinate and 25 grams of dimethyl glutarate in a mixed solvent, and reacted at 150-180 ° C for 15 hours to obtain a polyester resin . After the polymerization reaction is finished, cool down, add 2 times of carboxyl equivalents of N-methylmorpholine to neutralize the acid in the resin, add metered deionized water, and stir at a high speed at 3000rpm for 30 minutes to make the resin solid content 40wt%. That is, the water-based resin for plastics is obtained. Add water-based polyurethane curing agent, the adhesion of the obtained coating film on the Epoxy plastic substrate is 0 grade, and the adhesion on the POM plastic substrate is 1 grade.
实施例4:Example 4:
在250mL装有温度计、冷凝器、搅拌器的四口烧瓶中,将25克分子量40,000的乙烯-醋酸乙烯酯树脂、30克1,4-丁二醇、5克十二烷二酸、20克2,4-二羟基苯甲酸加入50克二甲苯和20克二丙二醇二甲醚混合溶剂中,在120-170℃反应7小时,得到聚酯树脂。聚合反应结束后冷却,加入0.8倍羧基当量的N,N-二甲基乙醇胺中和树脂中的酸,加入计量好的去离子水,使树脂固含量为55wt%,即得到塑料用水性树脂。然后加入钛白粉、滑石粉颜料分散,再加入水性聚氨酯固化剂,得到的涂膜在PS塑料基材的附着力为0级。In a 250mL four-necked flask equipped with a thermometer, a condenser and a stirrer, 25 grams of ethylene-vinyl acetate resin with a molecular weight of 40,000, 30 grams of 1,4-butanediol, 5 grams of dodecanedioic acid, 20 grams Add 2,4-dihydroxybenzoic acid into a mixed solvent of 50 grams of xylene and 20 grams of dipropylene glycol dimethyl ether, and react at 120-170° C. for 7 hours to obtain a polyester resin. Cool down after the polymerization reaction, add 0.8 times carboxyl equivalent of N,N-dimethylethanolamine to neutralize the acid in the resin, add measured deionized water to make the solid content of the resin 55wt%, and obtain a water-based resin for plastics. Then add titanium dioxide, talcum powder pigments to disperse, and then add water-based polyurethane curing agent, the adhesion of the obtained coating film on the PS plastic substrate is 0 grade.
实施例5:Example 5:
在250mL装有温度计、冷凝器、搅拌器的四口烧瓶中,将5克分子量50,000的环氧-丙烯酸酯树脂、5克分子量10,000的萜烯树脂、15克分子量为3000的聚醚二元醇、5克异佛尔酮二异氰酸酯、10克二羟甲基丙酸加入30克二甲苯、30克四氢呋喃混合溶剂中溶解并混合,升温至80℃反应6小时,得到聚氨酯树脂。聚合反应结束后冷却,加入0.6倍羧基当量的氨水中和树脂中的酸,加入计量好的去离子水,使树脂固含量为20wt%,即得到塑料用水性树脂。加入水性氨基树脂固化剂,得到的涂膜在ABS塑料基材的附着力为0级。In a 250mL four-necked flask equipped with a thermometer, a condenser and a stirrer, 5 grams of epoxy-acrylate resin with a molecular weight of 50,000, 5 grams of terpene resin with a molecular weight of 10,000, and 15 grams of polyether diol with a molecular weight of 3000 5 g of isophorone diisocyanate and 10 g of dimethylol propionic acid were dissolved in a mixed solvent of 30 g of xylene and 30 g of tetrahydrofuran, dissolved and mixed, heated to 80° C. and reacted for 6 hours to obtain a polyurethane resin. Cool down after the polymerization reaction, add 0.6 times carboxyl equivalent ammonia water to neutralize the acid in the resin, add measured deionized water to make the resin solid content 20wt%, and obtain the plastic water-based resin. Add the water-based amino resin curing agent, and the adhesion of the obtained coating film on the ABS plastic substrate is
实施例6:Embodiment 6:
在250mL装有温度计、冷凝器、搅拌器的四口烧瓶中,将10克分子量19000的氯醋树脂、15克分子量为6000-8000的可聚合聚氧化乙烯醚、20克甲基丙烯酸甲酯、5克丙烯酸正乙酯加入20克二甲苯、30克三甲苯混合溶剂中溶解并混合,升温至70-90℃反应6小时,得到苯-丙树脂。聚合反应结束后冷却,直接加入计量好的去离子水,使树脂固含量为30wt%,在4000rpm转速下分散,即得到塑料用水性树脂。得到的涂膜在PMMA塑料基材的附着力为1级。In a 250mL four-necked flask equipped with a thermometer, a condenser, and a stirrer, 10 grams of vinyl chloride resin with a molecular weight of 19,000, 15 grams of polymerizable polyoxyethylene ether with a molecular weight of 6,000-8,000, 20 grams of methyl methacrylate, Add 5 grams of n-ethyl acrylate to 20 grams of xylene and 30 grams of trimethylbenzene to dissolve and mix, raise the temperature to 70-90° C. and react for 6 hours to obtain benzene-acrylic resin. Cool down after the polymerization reaction, add measured deionized water directly to make the solid content of the resin 30wt%, and disperse at 4000rpm to obtain the water-based resin for plastics. The adhesion of the obtained coating film on the PMMA plastic substrate is grade 1.
实施例7:Embodiment 7:
在250mL装有温度计、冷凝器、搅拌器的四口烧瓶中,将20克分子量8000的聚氨酯-丙烯酸酯树脂、10克分子量为2000的聚乙二醇、10克丁二醇、30克邻苯二甲酸加入30克醋酸丁酯中溶解并混合,升温至150-210℃缩合反应15小时,得到改性聚酯树脂。聚合反应结束后冷却,直接加入计量好的去离子水,在3800rpm转速下分散,使树脂固含量为30wt%,即得到塑料用水性树脂。加入水性环氧树脂固化,得到的涂膜在PC塑料基材的附着力为0级。In a 250mL four-necked flask equipped with a thermometer, a condenser, and a stirrer, 20 grams of polyurethane-acrylate resin with a molecular weight of 8000, 10 grams of polyethylene glycol with a molecular weight of 2000, 10 grams of butanediol, and 30 grams of ophthalmic Diformic acid was dissolved in 30 grams of butyl acetate and mixed, and the temperature was raised to 150-210°C for condensation reaction for 15 hours to obtain a modified polyester resin. Cool down after the polymerization reaction, add measured deionized water directly, and disperse at 3800 rpm to make the solid content of the resin 30wt%, and then obtain the water-based resin for plastics. Add water-based epoxy resin to cure, and the adhesion of the obtained coating film on the PC plastic substrate is 0 grade.
实施例8:Embodiment 8:
在250mL装有温度计、冷凝器、搅拌器的四口烧瓶中,将10克分子量20000的乙烯-醋酸乙烯酯共聚物、30克分子量为2800~3400的聚氧化丙烯丙三醇醚、5克丙二醇、20克顺丁烯二酸酐加入10克甲苯25克异丙醇中溶解并混合,升温至140-160℃缩合反应25小时,得到改性聚酯树脂。聚合反应结束后冷却,直接加入计量好的去离子水,在5000rpm转速下分散,使树脂固含量为40wt%,即得到塑料用水性树脂。然后加入润湿剂、分散剂、钛白粉、硫酸钡混合,在5000rpm转速下分散搅拌,再加入水性聚氨酯固化剂固化,得到的涂膜在PVC塑料基材的附着力为1级。In a 250mL four-necked flask equipped with a thermometer, a condenser, and a stirrer, mix 10 grams of ethylene-vinyl acetate copolymer with a molecular weight of 20,000, 30 grams of polyoxypropylene glycerol ether with a molecular weight of 2,800 to 3,400, and 5 grams of propylene glycol. 20 g of maleic anhydride was dissolved in 10 g of toluene and 25 g of isopropanol and mixed, heated to 140-160° C. for condensation reaction for 25 hours to obtain a modified polyester resin. Cool down after the polymerization reaction, add measured deionized water directly, and disperse at 5000 rpm to make the solid content of the resin 40 wt%, to obtain a water-based resin for plastics. Then add wetting agent, dispersant, titanium dioxide, and barium sulfate to mix, disperse and stir at 5000 rpm, and then add water-based polyurethane curing agent to cure. The adhesion of the obtained coating film on the PVC plastic substrate is grade 1.
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