CN102041768B - Coal-to-gas asphalt concrete stirring equipment - Google Patents
Coal-to-gas asphalt concrete stirring equipment Download PDFInfo
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- CN102041768B CN102041768B CN2011100314823A CN201110031482A CN102041768B CN 102041768 B CN102041768 B CN 102041768B CN 2011100314823 A CN2011100314823 A CN 2011100314823A CN 201110031482 A CN201110031482 A CN 201110031482A CN 102041768 B CN102041768 B CN 102041768B
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Abstract
The invention relates to coal-to-gas asphalt concrete stirring equipment. The adopted scheme is as follows: a coal gas generating device converts coal into gas; one side of a feeding port is provided with an aggregate lifting device which leads aggregate to enter a drying drum through the feeding port; gas is burnt at the aggregate feeding port by a burner; the feeding port is connected with the aggregate drying drum so as to dry the aggregate; the drying drum is connected with a mixing box; a feeding part of the mixing box is provided with an asphalt feeding and metering device and a powder feeding and metering device; a stirring cylinder is arranged below the mixing box so as to lead the aggregate, asphalt and powder to enter the stirring cylinder for uniform stirring by the mixing box according to the weight ratio; a finished product is conveyed into a finished product bin arranged nearby; a three-stage proportioner is arranged close to the aggregate lifting device and is used for manufacturing the aggregate; and the mixing box is connected with a cyclone dust collecting device and a water dust collecting device in sequence through pipelines so as to prevent the environment from being polluted. By utilizing the coal-to-gas asphalt concrete stirring equipment, the defects that the existing asphalt stirring station is large in volume, difficult in site transition, and high in equipment cost and production cost can be overcome. The coal-to-gas asphalt concrete stirring equipment is applicable to batch production of asphalt concrete.
Description
Technical field
The coal that the present invention relates to a kind of highway machinery industry changes the gas asphalt mixing plant.
Background technology
At present, what the batch process of bituminous concrete was used mostly is bituminous mixing plant, and bituminous mixing plant is bulky; There are several floors high, take up an area of extensively apparatus expensive; A dismounting and move difficulty; Only be applicable to the production of large batch of bituminous concrete, be prone to cause cost of production high for the bituminous concrete production of small batch, the defective that transportation range is far away.In addition, when bituminous mixing plant adopts electric energy to be the aggregate heating, bituminous mixing plant is used in the area of short of electricity and few electricity be restricted, adopt heavy residual oil, diesel oil or coal directly act as a fuel, and the defective of the environment pollution of causing is arranged.Special aspect the maintenance of highway, because the use amount of bituminous concrete is little, the area disperses; Need a kind of flexible and bituminous concrete production equipment easily of cutting to; It is low to reach the device fabrication cost, and the bituminous concrete cost of production is low, repair the roads with highway maintenance in purpose easy to use.
Summary of the invention
The purpose of this invention is to provide a kind of employing gazogene is the aggregate heating, and the device fabrication cost is low, and transition is convenient, is applicable to that the coal of small batch production bituminous concrete changes the gas asphalt mixing plant.
For realizing above-mentioned purpose, a kind of coal changes the gas asphalt mixing plant, comprising: the burner of gazogene connects charging aperture; One side of charging aperture is provided with the aggregate lifting appliance, and charging aperture connects the aggregate dram, and the aggregate dram connects mixer; The charging position of mixer is provided with reinforced metering device of pitch and powder feed metering device; The below of mixer is provided with a mixing bowl, and finished bin is set near a mixing bowl, and three gradating material devices are set near the said aggregate lifting appliance; Said mixer top connects cyclone dust collector through pipeline, and cyclone dust collector connects dust collect unit by water through pipeline; The hoisting frame lower end of said aggregate lifting appliance is fixed on the ground; The top of hoisting frame is fixed on the charging aperture through support bar; The middle part of hoisting frame is provided with installing plate, and hoisting frame is combined into by shaped steel, and the channel-section steel groove of two parallel oblique is formed the track of aggregate hopper relatively; The aggregate hopper is walked around the hoisting frame top through first wire rope first pulley is connected with first hoist engine; The aggregate hopper is provided with the spacing plate that hits, and the top of hoisting frame is provided with lower limit travel switch and upper limit travel switch, and the lower limit travel switch and first wire rope flexibly connect; Said charging aperture comprises: the top of mount pad is provided with the combustion chamber tube; The inwall of combustion chamber tube is laid refractory cement; The left end of combustion chamber tube is provided with flange, and the right-hand member of combustion chamber tube is provided with charging aperture labyrinth circle, above the tube of combustion chamber feed hopper is set; Extension plate is set in the feed hopper, and the lower end of extension plate is positioned at the right-hand member of charging aperture labyrinth circle; Said aggregate dram comprises: flexibly connect dram on the support wheel, the outer wall of dram is provided with gear wheel, and gear wheel pinion mate, pinion are installed in the output of reductor, and reductor connects motor through belt, and the two ends of dram are provided with the labyrinth circle; Said mixer comprises: a side of casing is provided with pitch case labyrinth circle; The top of casing sets out mouth; The inner chamber of casing is provided with the flue gas kicker baffle of inclination, and the opposite side of casing is provided with the low case that is communicated with cabinets cavity, and the top of low case is provided with dust inlet; The dust inlet place is provided with apparatus for ash under the gravity, and access door and guardrail are equipped with in the rear portion of low case; The reinforced metering device of said pitch comprises: install three way cock on the asphalt delivery frame, on the asphalt delivery frame bearing is set, bearing and valve cylinder are hinged; The switch arm of valve cylinder and three way cock is hinged; Three pipelines that three way cock connects are respectively into the pitch pipe, go out the pitch pipe and return the pitch pipe, go out the pitch pipe and are inserted in the hopper, hinged first dosing cylinder in the top of hopper; The rod end of first dosing cylinder is provided with first weighing sensor; First weighing sensor connects the first lifting bolt, and the first lifting bolt connects hanger, and the bottom of hopper is provided with pitch spreading tube; Said powder feed metering device comprises: conveying worm connects fixed bearing and support, and the bottom of conveying worm is provided with the storage ash bucket, and the top of conveying worm is provided with the powder delivery flexible pipe; The powder delivery flexible pipe connects weighing hopper; Hinged second dosing cylinder in the top of weighing hopper, the rod end of second dosing cylinder is provided with second weighing sensor, and second weighing sensor connects the second lifting bolt; The second lifting bolt connects suspension bracket, and the bottom of weighing hopper is provided with meal outlet; Said a mixing bowl comprises: motor connects reduction box, on the output shaft of reduction box minor sprocket is set, and minor sprocket drives hinge wheel through chain; Hinge wheel is packed in an end of driving shaft, and the other end of driving shaft installs gear, the gears engaged on this gear and the driven shaft; Driving shaft and driven shaft are installed in through bearing support and stir in the cylinder body, and several stirring vanes are set respectively on driving shaft and the driven shaft, install the several piece abrasion-proof backing block on the inwall of stirring cylinder body; The two ends of stirring cylinder body install the end face wearing plate, and the bottom of stirring cylinder body sets out bin gate, and discharge door flexibly connects through connecting rod and cylinder; The other end and the holder of cylinder are hinged, and discharge door is arranged in the blow tank; Said finished bin comprises: the top of guiding trestle is provided with pulley; On the guide rail of finished product hopper attached to guide rail bracket, guide rail bracket tilts to be fixed on a side of storage warehouse, and the finished product hopper is walked around second pulley through second wire rope and connected second hoist engine; Storage warehouse is arranged on below the guiding trestle; Storage warehouse is fixed on the bracing frame, and the storage warehouse bottom is provided with door, and door is connected with the door cylinder; Said cyclone dust collector comprises: the top of support is provided with the dust stratification case; The top of dust stratification case is provided with several cyclone dust removal tubes; Each cyclone dust removal tube is provided with an air intake and an air outlet, and the air intake of several cyclone dust removal tube sides comes together in blast pipe, and the air outlet at several cyclone dust removal tube tops comes together in baffle-box; Baffle-box connects air-introduced machine through pipeline, and dust stratification case bottom is provided with the gravity ash-dropping door; Said three gradating material devices are provided with several awl hoppers and several straight hoppers; All be provided with screen cloth in awl hopper and the straight hopper; The bottom of awl hopper and straight hopper all is provided with bin gate, and bin gate connects the bin gate cylinder, and the bin gate below is provided with transfer hopper; Transfer hopper is hung on awl hopper and straight hopper through chain sling and the 3rd weighing sensor, and belt conveyor is hung through chain sling in the transfer hopper below; Said dust collect unit by water comprises: the bottom of upper shell is provided with the taper lower shell, and the sidewall of upper shell is provided with air intake duct, and the inner chamber of upper shell is provided with two-layer shower, and the top of upper shell is provided with chimney.
In order to realize products perfection, improve, improve combination property of the present invention, further step is: said combustion chamber tube is provided with supporting leg.
The feed hopper of said charging aperture is arranged on the below of aggregate hopper discharging place of aggregate lifting appliance.
The end of said dram is provided with stopping means, and the gear wheel of dram is provided with gear guard, is provided with on the inwall of dram and mixes and stirs swash plate, mixes and stirs straight plate and discharging swash plate.
The pitch spreading tube of the reinforced metering device of said pitch is inserted in the low case of mixer.
The meal outlet of said powder feed metering device connects the dust inlet of mixer.
The discharge end of said belt conveyor is arranged on the top of aggregate hopper.
The support wheel of said aggregate dram and the reduction box of a mixing bowl are packed on the platform with the stirring cylinder body.
The upper shell of said dust collect unit by water is packed on the underframe.
The present invention adopts gazogene that coal is changed into coal gas, and a side of charging aperture is provided with the aggregate lifting appliance, by the aggregate lifting appliance aggregate is got into dram through charging aperture; In the burning of aggregate charging aperture, charging aperture connects the aggregate dram to coal gas through burner, and the aggregate heating is dried; Dram connects mixer, and the charging position of mixer is provided with reinforced metering device of pitch and powder feed metering device, and the below of mixer is provided with a mixing bowl; Aggregate, pitch and powder stir by weight getting into a mixing bowl through mixer, and the finished bin that the finished product input nearby is provided with is provided with three gradating material devices near the aggregate lifting appliance; In order to make aggregate, the mixer top connects cyclone dust collector through pipeline, and cyclone dust collector connects dust collect unit by water through pipeline; Antipollution scheme; It is big to have overcome existing bituminous mixing plant volume, transition difficulty, the defective that equipment cost and cost of production are high.
The present invention compares the beneficial effect that prior art produces:
1, gazogene of the present invention is for obtaining " gazogene that is used for heating asphalt aggregate " (patent is ZL200910043750.6) patented product of national inventing patent; It has overcome the restriction of using electric energy or has used heavy residual oil, when diesel oil and coal directly act as a fuel to the defective of contaminated environment.
2, the present invention compares other asphalt mixing plant, have simple and reasonable, low cost of manufacture, volume is less relatively, the dismounting and the advantage easily of cutting to.
3, each building block of the present invention all adopts mechanized and automation control, has improved workman's work situation and working environment.
4, adopt cyclone dust collector and the dedusting of dust collect unit by water two-stage, eliminated the harm of pitch smog and dust, protected surrounding environment.
5, the present invention is used for highway mastery easily and protects, and the bituminous concrete production of small batch has reduced the production and the cost of transportation of bituminous concrete.
The present invention is applicable to the batch process of bituminous concrete.
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further explain.
Description of drawings
Fig. 1 is an assembling front view of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is an aggregate lifting appliance assembling drawing.
Fig. 4 is the charging aperture assembling drawing.
Fig. 5 is an aggregate dram assembling drawing.
Fig. 6 is the main sectional view of dram.
Fig. 7 is the front view of mixer.
Fig. 8 is the assembling drawing of the reinforced metering device of pitch.
Fig. 9 is the assembling drawing of powder feed metering device.
Figure 10 is the assembling front view of a mixing bowl.
Figure 11 is the left view of Figure 10.
Figure 12 is the assembling drawing of finished bin.
Figure 13 is the assembling drawing of cyclone dust collector.
Figure 14 is the assembling drawing of dust collect unit by water.
Figure 15 is the assembling drawing of three gradating material devices.
Among the figure: 1, gazogene, 100, burner, 2, the aggregate lifting appliance, 21, the aggregate hopper, 22, the spacing plate that hits, 23, hoisting frame, 24, installing plate, 25, hoist engine; 26, wire rope, 27, support bar, 28, the lower limit travel switch, 29, the upper limit travel switch, 20, pulley, 3, charging aperture, 31, mount pad, 32, the combustion chamber tube; 33, refractory cement, 34, flange, 35, supporting leg, 36, extension plate, 37, charging aperture labyrinth circle, 38, feed hopper, 4, the aggregate dram, 41, the labyrinth circle; 42, stopping means, 43, support wheel, 44, dram, 45, gear wheel, 46, pinion, 47, motor, 48, reductor, 49, belt; 40, gear guard, 441, mix and stir swash plate, 442, mix and stir straight plate, 443, the discharging swash plate, 5, mixer, 51, pitch case labyrinth circle, 52, the flue gas kicker baffle, 53, outlet flue; 54, casing, 55, dust inlet, 56, access door, 57, guardrail, 58, low case, 6, the reinforced metering device of pitch, 61, pitch spreading tube, 62, hopper; 63, hanger, 64, the asphalt delivery frame, 65, bearing, 66, valve cylinder, 67, go out the pitch pipe, 68, dosing cylinder, 69, return the pitch pipe, 60, three way cock; 601, advance the pitch pipe, 602, weighing sensor, 603, the lifting bolt, 604, switch arm, 7, the powder feed metering device, 71, conveying worm, 72, the storage ash bucket; 73, support, 74, fixed bearing, 75, the powder delivery flexible pipe, 76, suspension bracket, 77, weighing hopper, 78, meal outlet, 8, a mixing bowl; 81, motor, 82, reduction box, 83, minor sprocket, 84, chain, 85, hinge wheel, 86, abrasion-proof backing block, 87, stirring vane; 88, driving shaft, 89, bearing support, 801, driven shaft, 802, the end face wearing plate, 803, stir cylinder body, 804, gear, 805, holder; 806, cylinder, 807, discharge door, 808, connecting rod, 809, blow tank, 9, finished bin, 91, the finished product hopper, 92, the door cylinder; 93, guide rail bracket, 94, guiding trestle, 95, bracing frame, 96, storage warehouse, 97, door, 10, electrical control gear, 11, cyclone dust collector; 111, air-introduced machine, 112, support, 113, the gravity ash-dropping door, 114, the dust stratification case, 115, blast pipe, 116, the cyclone dust removal tube, 117, baffle-box; 118, air outlet, 119, air intake, 12, three gradating material devices, 121, the awl hopper, 122, the bin gate cylinder, 123, chain sling; 124, straight hopper, 125, bin gate, 126, screen cloth, 127, transfer hopper, 128, belt conveyor, 13, dust collect unit by water, 131, air intake duct; 132, taper lower shell, 133, upper shell, 134, shower, 135, chimney, 136, underframe, 14, pipeline, 15 platforms.
The specific embodiment
To shown in Figure 15, a kind of coal changes the gas asphalt mixing plant, comprising by accompanying drawing Fig. 1: the burner 100 of gazogene 1 connects charging aperture 3; One side of charging aperture 3 is provided with aggregate lifting appliance 2, and charging aperture 3 connects aggregate dram 4, and aggregate dram 4 connects mixer 5; The charging position of mixer 5 is provided with reinforced metering device 6 of pitch and powder feed metering device 7; The below of mixer 5 is provided with a mixing bowl 8, and finished bin 9 is set near a mixing bowl 8, and three gradating material devices 12 are set near the aggregate lifting appliance 2; Mixer 5 tops connect cyclone dust collector 11 through pipeline 14, and cyclone dust collector 11 connects dust collect unit by water 13 through pipeline 14; Hoisting frame 23 lower ends of aggregate lifting appliance 2 are fixed on the ground; The top of hoisting frame 23 is fixed on the charging aperture 3 through support bar 27; The middle part of hoisting frame 23 is provided with installing plate 24, and hoisting frame 23 is combined into by shaped steel, and the channel-section steel groove of two parallel oblique is formed the track of aggregate hopper 21 relatively; Aggregate hopper 21 is walked around hoisting frame 23 tops through first wire rope 26 first pulley 20 is connected with first hoist engine 25; Aggregate hopper 21 is provided with the spacing plate 22 that hits, and the top of hoisting frame 23 is provided with lower limit travel switch 28 and upper limit travel switch 29, and the lower limit travel switch 28 and first wire rope 26 flexibly connect; Charging aperture 3 comprises: the top of mount pad 31 is provided with combustion chamber tube 32; The inwall of combustion chamber tube 32 is laid refractory cement 33; The left end of combustion chamber tube 32 is provided with flange 34, and the right-hand member of combustion chamber tube 32 is provided with charging aperture labyrinth circle 37, and feed hopper 38 is set above the combustion chamber tube 32; Extension plate 36 is set in the feed hopper 38, and the lower end of extension plate 36 is positioned at the right-hand member of charging aperture labyrinth circle 37; Aggregate dram 4 comprises: flexibly connect dram 44 on the support wheel 43; The outer wall of dram 44 is provided with gear wheel 45, gear wheel 45 pinion mates 46, and pinion 46 is installed in the output of reductor 48; Reductor 48 connects motor 47 through belt 49, and the two ends of dram 44 are provided with labyrinth circle 41; Mixer 5 comprises: a side of casing 54 is provided with pitch case labyrinth circle 51; The top of casing 54 sets out mouth 53; The inner chamber of casing 54 is provided with the flue gas kicker baffle 52 of inclination, and the opposite side of casing 54 is provided with the low case 58 that is communicated with casing 54 inner chambers, and the top of low case 58 is provided with dust inlet 55; Dust inlet 55 places are provided with apparatus for ash under the gravity, and access door 56 and guardrail 57 are equipped with in the rear portion of low case 58; The reinforced metering device 6 of pitch comprises: install three way cock 60 on the asphalt delivery frame 64, bearing 65 is set on the asphalt delivery frame 64, bearing 65 is hinged with valve cylinder 66; Valve cylinder 66 is hinged with the switch arm 604 of three way cock 60; Three pipelines that three way cock 60 connects are respectively into pitch pipe 601, go out pitch pipe 6 and return pitch pipe 69, go out pitch pipe 67 and are inserted in the hopper 62, hinged first dosing cylinder 68 in the top of hopper 62; The rod end of first dosing cylinder 68 is provided with first weighing sensor 602; First weighing sensor 602 connects the first lifting bolt, 603, the first lifting bolts 603 and connects hanger 63, and the bottom of hopper 62 is provided with pitch spreading tube 61; Powder feed metering device 7 comprises: conveying worm 71 connects fixed bearing 74 and support 73; The bottom of conveying worm 71 is provided with storage ash bucket 72; The top of conveying worm 71 is provided with powder delivery flexible pipe 75, and powder delivery flexible pipe 75 connects weighing hopper 77, hinged second dosing cylinder 68 in the top of weighing hopper 77; The rod end of second dosing cylinder 68 is provided with second weighing sensor 602; Second weighing sensor 602 connects the second lifting bolt, 603, the second lifting bolts 603 and connects suspension bracket 76, and the bottom of weighing hopper 77 is provided with meal outlet 78; A mixing bowl 8 comprises: motor 81 connects reduction box 82, and minor sprocket 83 is set on the output shaft of reduction box 82, and minor sprocket 83 drives hinge wheel 85 through chain 84; Hinge wheel 85 is packed in an end of driving shaft 88, and the other end of driving shaft 88 installs gear 804, gear 804 engagements on this gear 804 and the driven shaft 801; Driving shaft 88 is installed in through bearing support 89 with driven shaft 801 and stirs in the cylinder body 803; On driving shaft 88 and the driven shaft 801 several stirring vanes 87 are set respectively, install several piece abrasion-proof backing block 86 on the inwall of stirring cylinder body 803, the two ends of stirring cylinder body 803 install end face wearing plate 802; The bottom of stirring cylinder body 803 sets out bin gate 807; Discharge door 807 flexibly connects through connecting rod 808 and cylinder 806, and the other end of cylinder 806 and holder 805 are hinged, and discharge door 807 is arranged in the blow tank 809; Finished bin 9 comprises: the top of guiding trestle 94 is provided with pulley 20; On the guide rail of finished product hopper 91 attached to guide rail bracket 93, guide rail bracket 93 tilts to be fixed on a side of storage warehouse 96, and finished product hopper 91 is walked around second pulley 20 through second wire rope 26 and connected second hoist engine 25; Storage warehouse 96 is arranged on below the guiding trestle 94; Storage warehouse 96 is fixed on the bracing frame 95, and storage warehouse 96 bottoms are provided with door 97, and door 97 is connected with door cylinder 92; Cyclone dust collector 11 comprises: the top of support 112 is provided with dust stratification case 114; The top of dust stratification case 114 is provided with several cyclone dust removal tubes 116; Each cyclone dust removal tube 116 is provided with an air intake 119 and an air outlet 118, and the air intake 119 of several cyclone dust removal tube 116 sides comes together in blast pipe 115, and the air outlet 118 at several cyclone dust removal tube 116 tops comes together in baffle-box 117; Baffle-box 117 connects air-introduced machine 111 through pipeline 14, and dust stratification case 114 bottoms are provided with gravity ash-dropping door 113; Three gradating material devices 12 are provided with several awl hoppers 121 and several straight hoppers 124; All be provided with screen cloth 126 in awl hopper 121 and the straight hopper 124; The bottom of awl hopper 121 and straight hopper 124 all is provided with bin gate 125, and bin gate 125 connects bin gate cylinder 122, and bin gate 125 belows are provided with transfer hopper 127; Transfer hopper 127 is hung on awl hopper 121 and straight hopper through chain sling 123 and the 3rd weighing sensor 602, and belt conveyor 128 is hung through chain sling 123 in transfer hopper 127 belows; Dust collect unit by water 13 comprises: the bottom of upper shell 133 is provided with taper lower shell 132, and the sidewall of upper shell 133 is provided with air intake duct 131, and the inner chamber of upper shell 133 is provided with two-layer shower 134, and the top of upper shell 133 is provided with chimney 135.Combustion chamber tube 32 is provided with supporting leg 35.The feed hopper 38 of charging aperture 3 is arranged on the below of aggregate hopper 21 dischargings place of aggregate lifting appliance 2.The end of dram 44 is provided with stopping means 42, and the gear wheel 45 of dram 44 is provided with gear guard 40, is provided with on the inwall of dram 44 and mixes and stirs swash plate 441, mixes and stirs straight plate 442 and discharging swash plate 443.The pitch spreading tube 61 of the reinforced metering device 6 of pitch is inserted in the low case 58 of mixer 5.The meal outlet 78 of powder feed metering device 7 connects the dust inlet 55 of mixer 5.The discharge end of belt conveyor 128 is arranged on the top of aggregate hopper 21.The support wheel 43 of aggregate dram 4 is packed on the platform 15 with the reduction box 82 of a mixing bowl 8 and stirring cylinder body 803.The upper shell 133 of dust collect unit by water 13 is packed on the underframe 136.Be provided with electrical control gear 10 in the present invention.
The course of work of the present invention and operating principle are: start each electric-controlled parts of the present invention through electrical control gear 10, make the present invention in running order.Start gazogene 1, make coal produce coal gas through burning; Simultaneously with aggregate by size on the screen cloth 126 in the demands of different awl hopper 121 of delivering to three gradating material devices 12 and the straight hopper 124; Aggregate is a sandstone; Splendid attire is through the little aggregate of fine screen mesh 126 screenings in the awl hopper 121, and splendid attire is through the big aggregate of wide-meshed screen 126 screenings in the straight hopper 124, and the ossiculum material falls into transfer hopper 127 through bin gate 125; Go out weight by the 3rd weighing sensor 602 scales; Simultaneously big aggregate falls into transfer hopper 127 through bin gate 125, goes out weight by the 3rd weighing sensor 602 scales, follows little aggregate and drops on belt conveyor 128 with big aggregate weight ratio on demand; And little aggregate is consistent with the ratio that big aggregate drops on belt conveyor 128, forms combined aggregate.When belt conveyor 128 carried aggregate to arrive aggregate hopper 21 tops of aggregate lifting appliance 2, aggregate fell in the aggregate hopper 21, and after aggregate hopper 21 was filled aggregate, manually-operated made three gradating material devices 12 carry out the work of next circulation.
Then manually-operated makes 25 work of first hoist engine; First hoist engine 25 makes aggregate hopper 21 risen by 26 tractions of first wire rope through the track of hoisting frame 23; When spacing when hitting plate 22 and running into upper limit travel switch 29; 21 stop motions of aggregate hopper, aggregate hopper 21 are toppled aggregate are poured in the feed hopper 38 of charging aperture 3, and aggregate is in extension plate 36 falls into the dram 44 of aggregate dram 4.The first then counter-rotating of hoist engine 25; Empty aggregate hopper 21 is descending along track; Stop on the ground basal plane; Make first wire rope 26 that connects first hoist engine 25 lax, the lower limit travel switch 28 that is connected with first wire rope 26 resets, 25 break-ofves of lower limit travel switch 28 controls first hoist engine.
Follow the coal gas in the ignition combustion device 100, coal gas is tube 32 internal combustion in the combustion chamber, with flame and hot air input dram 44.Motor 47 drives pinion 46 rotations on the reductor 48 simultaneously; Pinion 46 drives gear wheel 45 rotations of engagement, and gear wheel drives dram 44 rotations, and the aggregate in the dram 44 is stir-fried with mixing and stirring under straight plate 442 effects mixing and stirring swash plate 441; Guarantee the aggregate baking evenly, and aggregate is dried.The stopping means 42 of dram 44 ends has prevented dram 44 axial motions.The aggregate of oven dry gets in the casing 54 of mixer 5 through discharging swash plate 443; Meanwhile the reinforced metering device 6 of pitch is pressed liquid bitumen in the constant weight adding mixer 5; Powder feed metering device 7 is pressed constant weight with powder and is added in the mixer 5, falls into the stirring cylinder body 803 of a mixing bowl 8 after aggregate, liquid bitumen and powder converge by certain weight ratio in the mixer 5.
The course of work of the reinforced metering device 6 of pitch is: the pitch that has been heated into liquid gets into three way cock 60 through advancing pitch pipe 601; The switch arm 604 of three way cock 60 rotates under the effect of valve cylinder 66; The pitch flow of control three way cock 60 makes the pitch that needs flow into hopper 62 through going out pitch pipe 67, and unnecessary pitch flows back to through returning pitch pipe 69; Hopper 62 is hung on hanger 63 through the dosing cylinder 62 and first weighing sensor 602; Pitch in first weighing sensor, the 602 weighing hoppers 62, when the pitch in the hopper 62 reaches the weight that needs, switch arm 604 closures of three way cock 60; Pitch stops to get into hopper 62, and pitch sprays on the aggregate and powder in mixer 5 through the valve of pitch spreading tube 61.
The course of work of powder feed metering device 7 is: powder is added storage ash bucket 72; The powder that the helical axis of conveying worm 71 will store up in the ash bucket 72 promotes, and powder gets into weighing hopper 77 through powder delivery flexible pipe 75, and weighing hopper 77 is hung on suspension bracket 76 through second dosing cylinder 62 and second weighing sensor 602; When the powder in the weighing hopper 77 reaches the weight that needs; Powder is apparatus for ash under the gravity of dust inlet 55 settings of meal outlet 78 and mixer 5, gets into mixer 5, converges with aggregate and pitch.
The course of work of a mixing bowl 8 is: motor 81 drives minor sprocket 83 rotations through reduction box 82; Minor sprocket 83 drives hinge wheel 85 rotations through chain 84; 88 rotations of hinge wheel 85 drive driving shafts, driving shaft 88 drives driven shafts 801 rotations through gear 804, stirring vane 87 rotations that are provided with on driving shaft 88 and the driven shaft 801; The aggregate, pitch and the powder that stir in the cylinder body 803 are mixed, form the finished product material.Start cylinder 806 discharge door 807 is opened, the finished product material is through blow tank 809 input finished product hoppers 91.Stir the polylith abrasion-proof backing block 86 and end face wearing plate 802 laid in the cylinder body 803, shield stirring cylinder body 803.
The course of work of finished bin 9 is: start second hoist engine 25; It is up on the guide rail of guide rail bracket 93 that second hoist engine 25 drives finished product hopper 91 through second wire rope 26; When arriving storage warehouse 96; Second hoist engine 25 quits work under the effect of limit switch, and finished product hopper 91 is poured the finished product material into storage warehouse 96 and stored.Then second hoist engine, 25 counter-rotatings, empty finished product hopper 91 comes downwards to the ground basal plane, and second hoist engine 25 quits work under the effect of limit switch.When the entrucking of needs finished product material is used, start door cylinder 92, door 97 is opened, and the finished product material gushes, the transportation wagon box of packing into.The finished product material can be paved the way and repaired the roads.
When stirring when aggregate, powder and pitch mix in mixer 5 and in stirring cylinder body 803, and aggregate can produce dust and flue gas, dust and flue gas flue gas kicker baffle 52 in casing 54 and outlet flue 53 discharges when dram 44 oven dry.Outlet flue 53 connects the blast pipe 115 of cyclone dust collector 11 through pipeline 14; Blast pipe 115 imports dust and flue gas shunting the air intake 119 of a plurality of cyclone dust removal tubes 116; The centrifugal action of cyclone dust removal tube 116 is separated dust; Dust deposit is regularly removed the dust in the dust stratification case 114 in dust stratification case 114 from gravity ash-dropping door 113.The air-flow of getting rid of for the first time dust and flue gas is got into the air outlet 118 of cyclone dust collector 11 by dust stratification case 114; After coming together in baffle-box 117; Be delivered to the air intake duct 131 of dust collect unit by water 13 through pipeline 14 and air-introduced machine 111; Be provided with the two-layer shower 134 of mutual isolation in the upper shell 133 of dust collect unit by water 13, two-layer shower 134 water sprays will carry out the water dedusting second time through the gas of the dedusting first time; And the hazardous substances in the absorption flue gas, the gas after the dedusting reaches discharge standard after chimney 135 is discharged.
Claims (9)
1. a coal changes the gas asphalt mixing plant; It is characterized in that it comprises: the burner (100) of gazogene (1) connects charging aperture (3); One side of charging aperture (3) is provided with aggregate lifting appliance (2), and charging aperture (3) connects aggregate dram (4), and aggregate dram (4) connects mixer (5); The charging position of mixer (5) is provided with reinforced metering device (6) of pitch and powder feed metering device (7); The below of mixer (5) is provided with a mixing bowl (8), and finished bin (9) is set near a mixing bowl (8), and three gradating material devices (12) are set near the said aggregate lifting appliance (2); Said mixer (5) top connects cyclone dust collector (11) through pipeline (14), and cyclone dust collector (11) connects dust collect unit by water (13) through pipeline (14); Hoisting frame (23) lower end of said aggregate lifting appliance (2) is fixed on the ground; The top of hoisting frame (23) is fixed on the charging aperture (3) through support bar (27); The middle part of hoisting frame (23) is provided with installing plate (24); Hoisting frame (23) is combined into by shaped steel; The channel-section steel groove of two parallel oblique is formed the track of aggregate hopper (21) relatively, and aggregate hopper (21) is walked around hoisting frame (23) top through first wire rope (26) first pulley (20) is connected with first hoist engine (25), and aggregate hopper (21) is provided with the spacing plate (22) that hits; The top of hoisting frame (23) is provided with lower limit travel switch (28) and upper limit travel switch (29), and lower limit travel switch (28) flexibly connects with first wire rope (26); Said charging aperture (3) comprising: the top of mount pad (31) is provided with combustion chamber tube (32); The inwall of combustion chamber tube (32) is laid refractory cement (33); The left end of combustion chamber tube (32) is provided with flange (34), and the right-hand member of combustion chamber tube (32) is provided with charging aperture labyrinth circle (37), and feed hopper (38) is set above the combustion chamber tube (32); Extension plate (36) is set in the feed hopper (38), and the lower end of extension plate (36) is positioned at the right-hand member of charging aperture labyrinth circle (37); Said aggregate dram (4) comprising: support wheel (43) flexibly connects dram (44); The outer wall of dram (44) is provided with gear wheel (45); Gear wheel (45) pinion mate (46); Pinion (46) is installed in the output of reductor (48), and reductor (48) connects motor (47) through belt (49), and the two ends of dram (44) are provided with labyrinth circle (41); Said mixer (5) comprising: a side of casing (54) is provided with pitch case labyrinth circle (51); The top of casing (54) sets out mouth (53); The inner chamber of casing (54) is provided with the flue gas kicker baffle (52) of inclination, and the opposite side of casing (54) is provided with the low case (58) that is communicated with casing (54) inner chamber, and the top of low case (58) is provided with dust inlet (55); Dust inlet (55) locates to be provided with apparatus for ash under the gravity, and access door (56) and guardrail (57) are equipped with in the rear portion of low case (58); The said pitch metering device (6) that feeds in raw material comprising: install three way cock (60) on the asphalt delivery frame (64); Bearing (65) is set on the asphalt delivery frame (64); Bearing (65) and valve cylinder (66) are hinged, and valve cylinder (66) is hinged with the switch arm (604) of three way cock (60), and three pipelines that three way cock (60) connects are respectively into pitch pipe (601), go out pitch pipe (67) and time pitch pipe (69); Going out pitch pipe (67) is inserted in the hopper (62); Hinged first dosing cylinder in the top of hopper (62) (68), the rod end of first dosing cylinder (68) is provided with first weighing sensor (602), and first weighing sensor (602) connects the first lifting bolt (603); The first lifting bolt (603) connects hanger (63), and the bottom of hopper (62) is provided with pitch spreading tube (61); Said powder feed metering device (7) comprising: conveying worm (71) connects fixed bearing (74) and support (73); The bottom of conveying worm (71) is provided with storage ash bucket (72); The top of conveying worm (71) is provided with powder delivery flexible pipe (75), and powder delivery flexible pipe (75) connects weighing hopper (77), hinged second dosing cylinder in the top of weighing hopper (77); The rod end of second dosing cylinder is provided with second weighing sensor; Second weighing sensor connects the second lifting bolt, and the second lifting bolt connects suspension bracket (76), and the bottom of weighing hopper (77) is provided with meal outlet (78); Said a mixing bowl (8) comprising: motor (81) connects reduction box (82); Minor sprocket (83) is set on the output shaft of reduction box (82), and minor sprocket (83) drives hinge wheel (85) through chain (84), and hinge wheel (85) is packed in an end of driving shaft (88); The other end of driving shaft (88) installs gear (804); Gear (804) engagement on this gear (804) and the driven shaft (801), driving shaft (88) and driven shaft (801) are installed in through bearing support (89) and stir in the cylinder body (803), on driving shaft (88) and the driven shaft (801) several stirring vanes (87) are set respectively; Install several piece abrasion-proof backing block (86) on the inwall of stirring cylinder body (803); The two ends of stirring cylinder body (803) install end face wearing plate (802), and the bottom of stirring cylinder body (803) sets out bin gate (807), and discharge door (807) flexibly connects through connecting rod (808) and cylinder (806); The other end of cylinder (806) and holder (805) are hinged, and discharge door (807) is arranged in the blow tank (809); Said finished bin (9) comprising: the top of guiding trestle (94) is provided with pulley (20); On the guide rail of finished product hopper (91) attached to guide rail bracket (93), guide rail bracket (93) tilts to be fixed on a side of storage warehouse (96), and finished product hopper (91) is walked around second pulley through second wire rope and connected second hoist engine; Storage warehouse (96) is arranged on below the guiding trestle (94); Storage warehouse (96) is fixed on the bracing frame (95), and storage warehouse (96) bottom is provided with door (97), and door (97) is connected with door cylinder (92); Said cyclone dust collector (11) comprising: the top of supporting (112) is provided with dust stratification case (114); The top of dust stratification case (114) is provided with several cyclone dust removal tubes (116); Each cyclone dust removal tube (116) is provided with an air intake (119) and an air outlet (118); The air intake (119) of several cyclone dust removal tube (116) sides comes together in blast pipe (115); The air outlet (118) at several cyclone dust removal tube (116) tops comes together in baffle-box (117), and baffle-box (117) connects air-introduced machine (111) through pipeline (14), and dust stratification case (114) bottom is provided with gravity ash-dropping door (113); Said three gradating material devices (12) are provided with several awl hopper (121) and several straight hoppers (124); All be provided with screen cloth (126) in awl hopper (121) and the straight hopper (124); The bottom of awl hopper (121) and straight hopper (124) all is provided with bin gate (125); Bin gate (125) connects bin gate cylinder (122); Bin gate (125) below is provided with transfer hopper (127), and transfer hopper (127) is hung on awl hopper (121) and straight hopper through chain sling (123) and the 3rd weighing sensor, and belt conveyor (128) is hung through chain sling (123) in transfer hopper (127) below; Said dust collect unit by water (13) comprising: the bottom of upper shell (133) is provided with taper lower shell (132); The sidewall of upper shell (133) is provided with air intake duct (131); The inner chamber of upper shell (133) is provided with two-layer shower (134), and the top of upper shell (133) is provided with chimney (135).
2. a kind of coal according to claim 1 changes the gas asphalt mixing plant, it is characterized in that said combustion chamber tube (32) is provided with supporting leg (35).
3. a kind of coal according to claim 1 changes the gas asphalt mixing plant, it is characterized in that the feed hopper (38) of said charging aperture (3) is arranged on the below of aggregate hopper (21) discharging place of aggregate lifting appliance (2).
4. a kind of coal according to claim 1 changes the gas asphalt mixing plant; The end that it is characterized in that said dram (44) is provided with stopping means (42); The gear wheel (45) of dram (44) is provided with gear guard (40), is provided with on the inwall of dram (44) and mixes and stirs swash plate (441), mixes and stirs straight plate (442) and discharging swash plate (443).
5. a kind of coal according to claim 1 changes the gas asphalt mixing plant, it is characterized in that the feed in raw material pitch spreading tube (61) of metering device (6) of said pitch is inserted in the low case (58) of mixer (5).
6. a kind of coal according to claim 1 changes the gas asphalt mixing plant, it is characterized in that the meal outlet (78) of said powder feed metering device (7) connects the dust inlet (55) of mixer (5).
7. a kind of coal according to claim 1 changes the gas asphalt mixing plant, it is characterized in that the discharge end of said belt conveyor (128) is arranged on the top of aggregate hopper (21).
8. a kind of coal according to claim 1 changes the gas asphalt mixing plant, it is characterized in that the support wheel (43) of said aggregate dram (4) and the reduction box (82) and the stirring cylinder body (803) of a mixing bowl (8) are packed on the platform (15).
9. a kind of coal according to claim 1 changes the gas asphalt mixing plant, it is characterized in that the upper shell (133) of said dust collect unit by water (13) is packed on the underframe (136).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100314823A CN102041768B (en) | 2011-01-29 | 2011-01-29 | Coal-to-gas asphalt concrete stirring equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100314823A CN102041768B (en) | 2011-01-29 | 2011-01-29 | Coal-to-gas asphalt concrete stirring equipment |
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| Publication Number | Publication Date |
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| CN102041768A CN102041768A (en) | 2011-05-04 |
| CN102041768B true CN102041768B (en) | 2012-06-27 |
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| CN2011100314823A Expired - Fee Related CN102041768B (en) | 2011-01-29 | 2011-01-29 | Coal-to-gas asphalt concrete stirring equipment |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103015295B (en) * | 2012-12-28 | 2015-01-07 | 湖南湘路机械科技有限公司 | Agitating device for heating recycled asphalt concrete |
| CN103148695B (en) * | 2013-01-04 | 2015-07-22 | 内蒙古工业大学 | Coal powder combustion device for bone materials drying in asphalt stirring station |
| CN103952964B (en) * | 2014-05-09 | 2016-02-03 | 李双美 | The coal gas of asphalt blending station sand material heating occurs and burner |
| CN106638229B (en) * | 2016-11-25 | 2022-08-26 | 长安大学 | Movable asphalt aggregate dewatering dryer and method |
| CN109677858A (en) * | 2018-12-29 | 2019-04-26 | 济南星丰机电科技有限公司 | A kind of belt ring road loopback of material device |
| CN111021193B (en) * | 2020-01-17 | 2024-10-18 | 江阴市鑫海公路机械材料有限公司 | Environment-friendly asphalt stirring equipment |
| CN118437215B (en) * | 2024-07-08 | 2024-08-30 | 河北洁城新型建材有限公司 | Asphalt concrete apparatus for producing |
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|---|---|---|---|---|
| US4638747A (en) * | 1985-04-01 | 1987-01-27 | Astec Industries, Inc. | Coal-fired asphalt plant |
| CN2047272U (en) * | 1989-05-27 | 1989-11-08 | 湖南省筑路机械修制厂 | Small type movable asphalt mixture stirring machine |
| CN2198305Y (en) * | 1994-07-12 | 1995-05-24 | 马再武 | Asphalt, sand and stone heating mixer |
| CN2556253Y (en) * | 2002-03-25 | 2003-06-18 | 骆文聪 | Movable bituminous concrete mixer |
| CN201416139Y (en) * | 2009-06-23 | 2010-03-03 | 湘潭公路机械制造有限公司 | Gas generating device for heating asphalt aggregates |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201915323U (en) * | 2011-01-29 | 2011-08-03 | 湖南湘路机械科技有限公司 | Coal-to-gas bituminous concrete agitating equipment |
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2011
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| US4638747A (en) * | 1985-04-01 | 1987-01-27 | Astec Industries, Inc. | Coal-fired asphalt plant |
| CN2047272U (en) * | 1989-05-27 | 1989-11-08 | 湖南省筑路机械修制厂 | Small type movable asphalt mixture stirring machine |
| CN2198305Y (en) * | 1994-07-12 | 1995-05-24 | 马再武 | Asphalt, sand and stone heating mixer |
| CN2556253Y (en) * | 2002-03-25 | 2003-06-18 | 骆文聪 | Movable bituminous concrete mixer |
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| CN102041768A (en) | 2011-05-04 |
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